KASTO Product View.

Economic and Universal: KASTO Hacksaws and Bandsaws.

KASTOhbs and KASTOpsb: The perfect

connection between sturdiness and efficiency.

Technical Data KASTOhbs 1 KASTOhbs 2

Cutting range
90° mm 210 / 240 x 160 / 200 x 200 250 / 280 x 180 / 230 x 230
+ 45° mm 150 / 150 x 100 / 145 x 145 180 / 170 x 200 / 170 x 170
mm 130 x 200 155 x 235

Technical Data KASTOpsb 2 KASTOpsb 4

Cutting range
90° mm 280 / 280 x 160 / 240 x 240 400 / 400 x 240 / 320 x 320
+ 45° mm 180 / 180 x 170 / 170 x 170 250 / 250 x 250 / 250 x 250
mm 150 x 250 250 x 320

KASTOmicut: Bandsaws with swivelling frame

for manual and semi-automatic use.

Great performance on smallest footprint – with its infinitely

variable saw blade drive the KASTOmicut always offers the
optimum performance for each sawing application. The step-
less mitre adjustment without length correction increases its
variety. Whether selecting the manual or semi-automatic ver-
sion, both offer great performance at an economical price.

Technical Data KASTOmicut P 2.6 / E 2.6 / U 2.6

Cutting range
90° ( ) mm 220 / 160 / 310 x 260 / 260 x 260 / 160 x 160
+ 45° ( ) mm 220 / 200 x 200
+ 60° ( ) mm 140 / 140 x 140
- 45° ( ) mm 220 / 200 x 200

KASTOmicut A 2.6: Fully-automatic pivot

type bandsaw.

Fully hydraulic saw feed and infinitely variable cutting speed:

The KASTOmicut provides high performance for the money.
The infinitely variable mitre ­adjustment without length correc-
tion makes this saw extremely versatile.

Technical Data KASTOmicut A 2.6

Cutting range
90° ( ) mm 260 / 160 / 310 x 260 / 260 x 260 / 160 x 160
+ 45° ( ) mm 230 / 200 x 260 / 200 x 200
+ 60° ( ) mm 150 / 140 x 160 / 140 x 140
- 45° ( ) mm 230 / 200 x 260 / 200 x 200

2
KASTOmicut E 4.6: The universal bandsaw for one-side mitre cutting.

The KASTOmicut E 4.6 offers an infinite mitre cutting adjust-

ment up to +60°. The pivot point of the saw head is at the
intersection of saw blade and material guide edge, therefore no
length corrections are necessary when changing the mitre
angle. The material is clamped manually. The compact saw of
stable construction disposes of an automatic back stroke and
is easy to use.

Technical Data KASTOmicut E 4.6

Cutting range
90° ( ) mm 335 / 160 / 460 x 335 / 335 x 335 / 160 x 160
+ 45° ( ) mm 320 / 280 x 335 / 300 x 300
+ 60° ( ) mm 210 / 180 x 335 / 200 x 200

KASTOmicut U 4.6: The universal bandsaw for

one-side mitre cutting.

The KASTOmicut U 4.6 offers a mitre range from -45°

to +60° and a pivot point of the saw head which does
not require any length corrections when changing the
mitre angle. At the KASTOmicut U 4.6 with the KASTO
Universal Hydraulic the feed speed and the cutting
power can be adjusted infinitely, in order to adapt them
perfectly to any cutting task.

Technical Data KASTOmicut E 4.6

Cutting range
90° ( ) mm 335 / 335 / 520 x 335 / 520 x 335 / 335 x 335 /
+ 45° ( ) mm 335 / 390 x 335 / 335 x 335
+ 60° ( ) mm 280 / 260 x 335 / 260 x 260

KASTOmicut AE 4.6: The universal bandsaw for

­double-sided mitre cutting.

In addition to straight cuts, mitre cuts can also be made

very flexibly and quickly, for which the saw head can be
adjusted very easily to the right up to 60°. The mitre
angle is set via an easy-to-read angle scale. Straight
and mitre cuts up to +45° to the right can be made in
automatic mode as well as in semi-automatic mode up
to +60° to the right.

Technical Data KASTOmicut U 4.6

Cutting range
90° ( ) mm 335 / 160 / 460 x 335 / 335 x 335 / 160 x 160
+ 45° ( ) mm 320 / 280 x 350 / 300 x 300
+ 60° ( ) mm 210 / 180 x 335 / 200 x 200

3 A = Fully automatic saw; U = Semi-automatic saw

KASTOverto A 2: Highest performance on only 3 m2.

• Fully hydraulic vertical bandsaw

• Total machine enclosure according to the machinery directive 2006/42/CE
• Hydraulic saw feed, infinitely variable from 0 – 300 mm/min (0 – 11.8”/min)
• Hydraulic blade tensioning
• Double clamping vice: Work piece clamping on both sides of blade
• Linear guides on saw head, material feed and clamping vice systems
• Hydraulic blade side shift cylinder for contact-free return of blade from kerf.
• SpeedControl (minimum rpm control)
• Material feed: single stroke up to 850 mm (33.5”), multiple strokes
up to 9.999 mm (393.7”), incremental feed up to a cut piece
length of 250 mm (9.8”)
• Control: KASTO AdvancedControl with 5.7” colour touch screen

Technical Data KASTOverto A 2

Cutting range
90° mm 260 / 320 x 260 / 260 x 260
Shortest cut-piece length mm 6
Smallest diameter to be cut mm 10
Shortest remnant length in single cut mm 15
Shortest remnant length in automatic mm 40
operation
Material feed length in single stroke mm 850
Material support height mm 950
Space requirement without chip conv. mm 2.365 x 1.350 x 1.767
(L x W x H)
Total connected power / kW 2,5 / 1,5
saw motor capacity
Cutting speed, infinitely variable m/min 12 - 120
Saw blade dimensions mm 3.180 x 27 x 0,9

KASTOssb: Perfection in
bundle cutting.

The fully automatic vertical bandsaw operates

on the smallest footprint. The mineral cast
saw head guarantees extremely high vibration
damping, resulting in highest cutting rates and
extremely quiet operation – the best prerequi-
sites for long blade life and quiet operation.

Technical Data KASTOssb A 2

Cutting range
Without bundle clamping device mm 260 / 260 x 260
Infeed roller conveyor, driven via Powered vibrating table with
With bundle clamping device mm 200 x 260 handwheel with fixed and adjust- cleaning device for mostly
Performance characteristics able side guide rollers (option). chip-free cut pieces (option).

Total connected power kW 9,5

Drive capacity kW 5,5
Cutting speed, m/min 15 - 125
infinitely adjustable

4
KASTOwin: High-tech systems for mass production – improved performance, greater efficiency.

The new KASTOwin models combine solid engineering with innovative control technology. The
torsion-resistant upper part of the KASTOwin offers higher vibration absorption than conventional
cast iron constructions. And the heavy construction of the rest of the steel structure has a single
objective: to ensure operation of the bandsaw blade is as quiet as possible for high ­precision.

The new KASTOrespond system, developed specially

for this range, provides ideal calibration of the machine
for all material types.

The KASTOwin tube A 5.0 has been specially designed

for cutting pipes. The upwards moving saw fee out of
the support table provides an efficient and accurate
cutting process and is gentle to the tools by means of
not moving through chip accumulations.

For heavy and large sized workpieces KASTO have

equipped the model KASTOwin F 10.6 with a movable
material support table.

Technical Data Cutting range

(W x H)
KASTOwin A 3.3 mm 330 / 330 x 350
KASTOwin A 4.6 mm 460 / 460 x 460
KASTOwin tube A 5.0 mm 530 / 530 x 530
KASTOwin A 5.6 mm 560 / 560 x 560
KASTOwin A 8.6 mm 860 / 860 x 860
KASTOwin F 10.6 mm 1.060 / 1.060 x 1.060
KASTOwin A 10.6 mm 1.060 / 1.060 x 1.060

KASTOwin pro: More productivity.

The KASTOwin pro has been developed for

the optimal use of BI metallic, BI metallic plus,
carbide blades and carbide plus blades. Owing
to the high cutting performance and the effi-
cient use of carbide blades, the saw reaches
maximum productivity.

Technical Data KASTOwin pro A 5.6

(H x W)
Cutting Range mm 560 / 560 x 560
Material feed length, single stroke mm 500
Opt. Material feed length, single stroke mm 1.500
Minimum remnant length mm 35
in automatic operation
Dimensions of bandsaw blade mm 7.067 x 54 x 1,6
Optional dimensions of bandsaw blade mm 7.067 x 54 x 1,3
Saw motor, frequency controlled kW 11
Total connected load for kW 15,5
standard machine
Material support height mm 700
Length / Width / Hight mm 1.650 / 3.300 / 2.280
Weight kg 4.300
Precision – Cut after Cut.

KASTOmiwin: Two-column guided band saw for

straight and double-sided mitre cutting in steel
service centers and workshops in fully and semi-
automatic versions.

This two-column guided band saw for single

cuts and mitre jobs (-45 ° / + 60 °) is characte-
rized by a frequency-controlled, infinitely adjus-
table blade speed (12-150 m / min), a cutting
strip, which is turning with the saw head, of
wear-resistant spring steel as material support,
an electric motor-driven saw feed and a hydrau-
lic material clamping. The hydraulic material
clamping is automatically shifted hydraulically
depending on the positive or negative cutting
angle. Optionally, the saw can be ordered
with a 34 or 41 mm saw blade. The standard
SmartControl in the semi-automatic version and
ProControl at the fully automatic machine offer
an optimal machine operation.

Technical Data KASTOmiwin U 4.6 A 4.6

Cutting range
90° mm 360 / 460 x 360 / 360 x 360 360 / 460 x 360 / 360 x 360
+ 45° mm 360 / 340 x 340 / 340 x 340 360 / 340 x 340 / 340 x 340
+ 60° mm 250 / 240 x 340 / 240 x 240 250 / 240 x 340 / 240 x 240
- 45 ° mm 360 / 340 x 340 / 340 x 340 360 / 340 x 340 / 340 x 340
Smallest diameter to be cut mm 30 / 30 x 20 30 / 30 x 20
Shortest remnant length (indiiv. / autom.) mm 30 30 / 30 x 20
Dimensions of bandsaw blade mm 6190 x 41 x 1,3 6190 x 41 x 1,3
Optional dimensions of bandsaw blade mm 6190 x 34 x 1,1 6190 x 34 x 1,1

KASTOtec: Power bandsaws for heavy-duty

production.

These horizontal bandsaws are consequently

designed to cut large work pieces and difficult
to cut materials. High cutting performance,
easy operation, and well thought-out material
handling reduce idle times and create the basis
for excellent profitability of the KASTOtec.

Technical Data

Cutting Range Material feed

(HxB ) length
KASTOtec AC 4 mm 430 430 x 430 600
KASTOtec AC 5 mm 530 530 x 630 600
KASTOtec AC 8 mm 830 830 x 830 750
KASTOtec AC 8x10 mm 270 - 830 830 x 270 - 1.100 750

6
KASTOhba: Large bandsaws for a wide range
of material sizes.

The composite construction of the saw head of

steel and mineral cast provides extreme rigidity
which results in excellent vibration damping
and, consequently, exemplary precision.
The precise, almost maintenance-free guides
guarantee long durability, long operating
times and high repeated accuracy.

Technical Data Cutting range

(H x W)
KASTOhba A / U 10x12 mm 300-1.060 / 1.060 x 1.260
KASTOhba A / U 13x13 mm 300-1.320 / 1.320 x 1.320
KASTOhba A / U 13x17 mm 500-1.320 / 1.320 x 1.720
A = Fully automatic saw; U = Semi-automatic saw

KASTOmaxcut: Large bandsaws in gantry design.

KASTOmaxcut: The heavy gantry-type bandsaw

of latest construction for demanding application
in production with highly flexible table solutions
for large material diameter, slabs, ingots,
forged shafts, forged parts, ship crankshafts,
turbine shafts, large tools of all qualities
including difficult to cut materials such as
titanium, hasteloy and inconel.

Due to its extremely heavy construction, the

KASTOmaxcut is designed for medium to very
heavy production and uses bi-metal as well as
carbide bandsaw blades.

Technical Data KASTOmaxcut A 10x16 A 16 A 16x20 A 20

Cutting range mm 1.060 1.660 1.660 2.060

Cutting range mm 1.060 x 1.060 1.660 x 1.660 1.660 x 1.660 2.060 x 2.060
Cutting range (H x W) mm 1.060 x 1.660 1.660 x 1.660 1.660 x 2.060 2.060 x 2.060
Clamping range mm 500 - 1.660 500 - 1.660 500 - 2.060 500 - 2.060
Smallest diameter to be cut mm 500 500 500 500
Smallest cut-piece length mm 10 10 10 10
Total connected power (approx.) kW 40 40 40 40
Saw motor capacity (approx.) kW 22 22 22 22

7
Block and Plate Bandsaws for Longitudinal Cuts.

KASTOvertical: Economic cutting of small KASTObloc and KASTOplate:

blocks, plates and test cuts. Cost-effective solutions for highest demands.

The specialist among longitudinal cutting saws. Price and performance are most important with
The movable material support table guarantees the KASTObloc and KASTOplate.
fast and safe material handling. Outstanding features of these machines include
Cutting speeds and feeds are infinitely variable; high dynamics and exemplary material handling.
the height of the band arm guide is adjusted The hydraulic, electronically monitored blade
hydraulically. tension and the digital measuring stop guarantee
the necessary accuracy.

Technical Data Cutting- Cutting- Cutting-

height depth length

KASTOvertical U 5 mm 600 680 1.260

KASTOplate U / A 3 mm 320 660 2.100-4.100
KASTObloc U 5 mm 580 660 2.100-4.100
KASTObbs U 3x20 mm 420 2.060 3.000-7.000
KASTObbs U / A 4x16 mm 520 1.660 3.000-7.000
KASTObbs U 5x10 mm 620 1.060 3.000-6.000
KASTObbs U 6x16 mm 720 1.660 3.000-6.000
KASTObbs U 8x10 mm 920 1.060 3.000-6.000
KASTObbs U 8x20 mm 920 2.060 6.000
KASTObbs U 10 mm 1.120 1.060 3.000-6.000
KASTObbs U 12x15 mm 1.320 1.560 3.000-7.000
KASTObbs U 18x15 mm 1.920 1.560 3.000-4.000

KASTOcross U or A:
Effectiveness and economics in cross
cutting of plates.

The vertical bandsawing machine for steel

distribution, tool and mold construction.
Compared to horizontal bandsaws with the
same working range the advantage lies in
faster processing und lower tool and invest-
ment costs. The good accessibility to the
workpiece as well as to the operating panel
rushes the setting up.

Technical Data Cutting range,

flat (H x W)

KASTOcross U / A 4x12 mm 410 x 1.270

KASTOcross U / A 6x16 mm 660 x 1.660
KASTOcross U / A 6x20 mm 660 x 2.060
KASTOcross U / A 6x25 mm 660 x 2.560

A = Fully automatic saw; U = Semi-automatic saw 8

 KASTObbs Block Bandsaws:
Efficient cutting of large dimensions.

KASTObloc and KASTOplate:

Cost-effective solutions
for highest demands.

Fully automatic cutting in two

directions – in 0° position longitudinally
to roller conveyor.

Mechanical work piece stop, fast and

easy set-up.
Laser lamp to project cutting line onto
the work piece.

Handling aid for heaviest work pieces: Easy handling of heavy blocks and plates
powered roller rails, hydraulically lifted through roller tables, hydraulically lifted Outside table extension to machine large
and lowered. and lowered. dimensioned work pieces.
Functionality and Effectiveness: KASTO Metal Circular Saws.
KASTOradial: The universal metal circular saw.

From manual to fully automatic saw – KASTOradial metal circular saws

adapt to the requirements in rugged job shop operation:
Easy operation, high performance, precise and robust construction.

Technical Data
KASTOradial M4 M6 M/U7 M / U 10

Cutting range
90° mm 45 / 65 65 / 90 70 / 95 100 / 100
90° mm 80 x 55 120 x 70 135 x 75 170 x 90
90° mm - - - -
- 45° mm 40 / 60 60 / 70 70 / 95 100 / 100
- 45° mm 40 x 60 70 x 50 90 x 75 125 x 90
+ 45° mm 40 / 60 60 / 80 70 / 95 100 / 100
+ 45° mm 40 x 60 75 x 70 90 x 75 125 x 90
+ 60° mm - - 70 / 80 90 / 90
+ 60° mm - - 65 x 70 90 x 90

* A 10 for 90° cuts only.

KASTOflex U: From cut to cut, an all-rounder..

Either semi-automatic or CNC-controlled with a support table rotating

to the left and right, mitre cuts of +/- 90° can be adjusted quickly and
accurately. Another characteristic is the saw blade cutting from the
bottom to the top.

Technical Data KASTOflex U

Cutting range
90° mm 150 / 350 x 25 / 140 x 140
+/- 45° mm 145 / 280 x 30 / 120 x 120
+/- 60° mm 140 / 170 x 50 / 110 x 110

KASTOflex A: Universal saws for job shops and serial production..

Universal and economical, the automatic circular saw

for single and serial cuts. The ergonomic working
height and the good accessibility due to the wide-ope-
ning full enclosure allow easy working with flexible sin-
gle cuts. Safety due to full enclosure with very good
visibility into the working area in automatic mode.

Technical Data KASTOflex A

Schnittbereiche
90° mm 150 / 200 x 100 / 140 x 140
+/- 45° mm 145 / 160 x 80 / 120 x 120
+/- 60° mm 115 / 120 x 60 / 100 x 100

10 A = Fully automatic saw; U = Semi-automatic saw; M = Manual

 Technical KASTO KASTO
Data gripspeed C 10 variospeed C 15
KASTOgripspeed / KASTOvariospeed:
The specialist for difficult to cut materials. Cutting range
mm 15 - 100 10 - 152
These CNC-controlled circular saws show mm - 10 x 10 to 155 x 120
their efficiency in the fully automatic cutting
mm 15 - 80 10 x 10 to 135 x 135
of solids, profiles and tubes. Features:
Precise cut pieces, overload protection
and contact-free saw blade return.
Technical KASTO KASTO
Data speed M / C 9 speed M / C 15

KASTOspeed: Highest performance for highest Cutting range

demands in mass production cutting. mm 15 - 90 20 - 150
mm 15 x 15 - 85 x 80 20 x 20 to 155 x 135
This high-performance circular saw is extremely
mm 15 - 80 20 - 80 to 40 - 135
fast when cutting steel and non-ferrous material
cost-effectively in mass production. One of the
reasons for the high output is the quick material
Efficient cutting of solids, profiles and
transport via a feed cart. tubes in all qualities, also difficult
to cut materials.
 Bar Storage and Retrieval Systems
for Effective Material Flow in Industry and Distribution.

Significantly improves How do you increase the efficiency of storing and removing pro-
efficiency in all lines of cesses today? With products from KASTO! KASTO equipment is
business! strategically engineered to provide shorter access times, shorter
delivery times and higher readiness for shipment – and all this
with fewer personnel. Faster access, better space utilization
and a clear storage overview characterize all KASTO products.
Whether stacking cradle system, sawing center, commissioning
or production storage, whether bridge type storage systems or
Honeycomb design:KASTO‘s customers know their exact inven-
tories and profit from reduced capital commitment because of
minimized storage quantities. KASTO offers the complete sys-
tem as a one-source supplier and also ensures the best system
service available.

KASTO Storage Systems use Generally, this frees valuable production space. Today‘s trend
the third dimension – The full ­towards smaller order sizes and „just-in-time“ delivery has led
height of the storage building! to increased costs per order. Fortunately, this development can
be counteracted with effective storage and commissioning
­systems. Additionally, the accident potential is greatly reduced
because automated material handling systems are safer than
working with traditional, cumbersome forklifts and cranes.

KASTOecostore: The compact and standardized storage system

UNIBLOC: Stacking cradle system with minimal space requirements. for bar stock.
for small to medium handling quantities.

UNITOP: Bar storage system with a gantry crane moving on top. UNITOWER: Compact cassette storage system for bar stock,
Due to fast access, also ideal as commissioning system. boxes and pallets.
 KASTOecostore: The compact and standardized storage system
for sheet metal.

UNILINE: In-line storage systems for effective material

supply to processing machines and for commissioning.

UNITOWER B: Tower storage system – a space-saving

storage solution for bar stock, sheet metal, pallets
and much more.

KASTO solves storage problems.

More economic use of storage The more accurate a storage system fits the need, the more eco-
space. nomically it performs. This is why KASTO offers a wide variety
of different, customized storage systems, which can be adapted
to various architectural requirements. The spectrum goes from
an uncomplicated stacking cradle system to the fully automated
storage & retrieval system interfaced with the customer‘s IT sys-
tem. Many storage systems can be designed as self-supporting
structures with wall siding and roof.

13
KASTO Honeycomb Storage and tailor-made technologies
for smart material flow.

UNICOMPACT: For large and largest storage requirements.

14
 The KASTOcenter combines individual
bar storing, sawing machine and
sorting device for cut-off pieces.

Technical Data System type Load per Economic Economic Economic

storage location storage size storage lengths system height
UNIBLOC Stacking cradle system 6/9t from 10 3 - 24 m to 5 m
UNIBLOC A Stacking cradle system 6/9t from 250 3 - 24 m to 8 m
KASTOecostore Tower system 1,2/3 t from 10 3m to 8 m
UNITOWER B Tower system 1-5 t 10 - 150 2 -8 m 3 - 20 m
UNITOWER Tower system 1-3t 10 - 100 3 - 12 m 4 - 20 m
UNITOP Toprunning system 1-5t 80 - 1.500 3 - 12 m 4 - 20 m
UNILINE In-line storage system 0,5 - 5 t 50 - 2.000 2-8m 3 - 25 m
UNIGRIP Honeycomb system 1-5t from 400 3-8m 4 - 15 m
UNICOMPACT Honeycomb system 1-8t from 500 3-8m 4 - 26 m
KASTOcenter Sawing center 0,5 - 5 t from 50 3 - 12 m 3 - 10 m

15
KASTO – The Success Story of an Idea.

Step-by-step toward highly Karl Stolzer built the foundation in 1844 for today’s success-
advanced engineering. ful company with his carpentry shop. The step toward a
modern machine tool manufacturer took place in 1948:
The KASTO Metal Hacksaw with its arch-shaped cutting
movement was the start for a very fast development. More
innovative ideas and products followed – for example, Auto-
matic Bar Storage and Retrieval Systems or CNC-Sawing
Centers as flexible manufacturing centers.

Today, KASTO has more than 700 employees worldwide.

More than 140,000 delivered saws and more than 2.200 in-

2883589 / 10.2022 / We reserve the right to make technical changes.

stalled bar storage and commissioning systems gave KASTO
worldwide name recognition for sawing, storing and commis-
sioning.

As a “Global Player” – KASTO is “recognized worldwide as the leader for metal

The Future is Now. saws and storage systems.” This indisputable position is at
the same time a quality promise. Modern technologies and
many years of know-how guarantee efficiency and strong
performance. Especially with bar stock and storage systems
KASTO offers unique solutions – for example the KASTO
Storage Center, which links storing and fully automatic
­sawing. Steel distributors all over the world successfully
­utilize sawing and storing technology “made by KASTO”.

Your KASTO Partner

KASTO
Maschinenbau GmbH & Co. KG
Industriestr. 14
DE 77855 Achern
Phone +49 7841 61-0
Fax +49 7841 61-300
E-Mail [email protected]
Internet www.kasto.com