Okamoto Brochure 2

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GRINDING SOLUTIONS

PERFECTION
IN FORM AND
TECHNOLOGY
Okamoto Corporation (USA)

Okamoto Machine
Tool (Shanghai) Office
Okamoto Machine
Okamoto (Thai) Co. Ltd Tool Works LTD. Japan
Head Office &
Sales Departement
Okamoto Singapore Pte. Ltd

Okamoto Machine Tool


Europe GmbH
The Company
Okamoto Machine Tool Works Ltd. Japan has been the wor-
ld‘s leading manufacturer of high-quality grinding machi-
nes and equipment since 1926. Its European headquarters,
Okamoto Machine Tool Europe GmbH, based in Langen near
Frankfurt am Main has been catering to the needs of the Eu-
ropean market since 1992. As a results of the company‘s on-
going growth, a network consisting of subsidiaries and sales
Central Location
organizations arose in more than 70 countries. Its most sig- Okamoto Machine Tool Works Ltd. Japan and Okamoto Ma-
nificant production facilities are located in Japan, Singapore chine Tool Europe GmbH is a customer-oriented, globally ac-
and Thailand. tive enterprise - a modern service provider with high service
quality. The focus of our full-service strategy is based on the
The intense collaborations between Okamoto Machine Tool customer and his needs. Our aim is to support our customers
Works Ltd. Japan and Okamoto machine Tool Europe GmbH with innovative products of the highest precision and relia-
guarantees the development and manufacture of innovative bility, as well as the best quality and usability. In our modern
grinding machines with the very highest precision. In our ac- showroom facilities in Langen, Germany we present an inte-
tions, we aspire to respond positively to the market and make resting selection from our product range. With these facilities
use of investments for future growth for the overall success we re-afirm our commitment towards our customers, sup-
of our company. pliers, and sales partners.

Okamoto Our focus is on long-term, reliable, successful, trustworthy


Machine Tool Europe GmbH and cooperative relationships with both our customers and
Frankfurt (Germany) partners.
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Manual precision surface grinding machine


With a grinding length of 350 mm and a cross travel of 150 mm the Linear 350B is ideally suited for the tool-
room. It features a high level of standard equipment to ensure easy handling and the manual control allows
quick and precise small part production.

LINEAR 350 B
Machine base made of cast iron
Vibration -reducing construction
Table slideway with linear rollers

Additional equipment
Electro-magnetic chuck
Balancing unit with arbour
Wheel flange
Max. table stroke 390 mm

Max. cross table movement 210 mm


Max. height capacity
Work area New wheel –> Table 362,5 mm

Magnetic chuck size 350 x 150 mm

Max. table load (including chuck) 120 kg

Table T-slots (number x width) 1 x 17 mm

Cross Feed per rotation on hand wheel 3 mm

movement Division of hand wheel 0.02 mm

Vertical
Crossfeed per division hand wheel 0.005 mm
movement
Dimensions (D x B x d) mm Ø 205 x 25 x Ø 31.75 mm
Grinding wheel
spindle
Speed 3000 -1

Motors Grinding wheel spindle 1.5 kW

Connection values incl. electro-


Power supply magnetic chuck and coolant system 3 KVA

(L x W x H) 1526 x 1405 x 1727 mm


Installation plan
Net weight 840 kg
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Precision surface grinding machine


With a grinding length of 500 - 1000 mm and a cross travel of 200 - 500 mm the Okamoto DX Series is
ideally suited for the toolroom. It features a high level of standard equipment to ensure easy handling, quick
and precise small part production. The robust cast iron construction and double-V slideways in both table and
crossfeed ensure long term precision.

ACC DX
Hydraulic surface grinder with automatic feed
Moving saddle design
Double-V slideways longitudinal and cross
PLC controller with proven reliability

Optional equipment
Electro-permanent magnetic chuck
Wheel head mounted Hydraulic dresser
Paper band filter with coolant system
Cross-feed digital readout
Spindle speed inverter
Description Unit 52 DX 63 DX 64 DX 65 DX 84 DX 105 DX

Machine table (length x width) mm 550 x 200 650 x 300 650 x 400 650 x 500 850 x 400 1016 x 500

Max. distance table 205 mm wheel mm 47.5 ~ 397.5 – – – – –


> wheel
355 mm wheel mm – 22.5 ~ 322.5 22.5 ~ 322.5 22.5 ~ 522.5 22.5 ~ 522.5 22.5 ~ 522.5
Table
Standard size of magnetic chuck (L x W x H) mm 500 x 200 x 90 600 x 300 x 90 600 x 400 x 90 600 x 500 x 90 800 x 400 x 90 1000 x 500 x 90

Max. table load (incl. magnt.) kg 200 420 420 700 700 700
T-slots (W x width) mm 17 x 1 17 x 3
Max. traverse path mm 650 750 750 750 950 1150
Longitudinal Speed m/min 0.3 ~ 25 0.3 ~ 25 0.3 ~ 25 0.3 ~ 25 0.3 ~ 25 0.3 ~ 25
feed
Manual feed/rotation mm 47
Max. table traverse lenght mm 230 340 440 540 440 540
per rotation of hand wheel mm 5.0
Manual cross feed
Crossfeed per division mm 0.02

step-wise mm 0.5 ~ 12 0.5 ~ 20 0.5 ~ 20 0.5 ~ 20 0.5 ~ 20 0.5 ~ 20


Autom. cross movement
continuous m/min 0.1 ~ 1.0 0.1 ~1.0 0.1 ~ 1.0 01 ~ 1.0 0.1 ~ 1.0 0.1 ~ 1.0
Automatic feed mm 0.0001 ~ 0.03
Per rotation of hand
mm 0.0001 / 0.001 / 0.01
Manual feed wheel 0.1x1x10x
Vertical feed Per impulse 0.1x1x10x mm 0.01 / 0.1 / 1.0
Sparkout Nr. 0~5
Vertical fast positioning mm/min 600
ø 205 x 19 x
ø x width x bore mm ø 355 x 38 x ø 127
Grinding wheel ø 50.8
-1
Speed min 3000 1500
Wheel spindle kW/P 1.5 / 2 3.7 / 4
Motors Hydraulic pump kW/P 0.75/4 1.5/4 1.5 / 4 2.2 / 4
Vertical movement kW 0.4 (AC Servermotor)
Power supply Connection value kVA 4.5 7.5 8.0

Space
Length x Width x Height mm 3030x1593x1800 3350x1929x1800 3350x2180x1800 3350x2450x2060 4220x2205x2060 4870x2264x2060
requirements
Weight net kg 2100 2800 3000 3500 3900 4800
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Precision surface grinding machine


With a grinding length of 500 - 600 mm and a cross travel of 200 - 300 mm the Okamoto SA Series is
ideally suited for the toolroom. It features a high level of standard equipment to ensure easy handling, quick
and precise small part production. The robust cast iron construction and double-V slideways in both table and
crossfeed ensure long term precision. The intuitive operation of the controls simplifies usage and increases
productivity considerably.

ACC SA
Reinforced machine construction
Automatic grinding cycles
Double-V table and cross slideways
Table dresser option

Additional equipment
Electro-(permanent) magnetic chuck
500 mm x 200 mm / 600 mm x 300 mm
Paper band filter coolant system
Temperature stabilized wheelhead
Fully automated balancing system
Wheel flange
Description Unit ACC 52 SA ACC 63 SA

Table stroke mm 650 x 230 750 x 340

Magnetic chuck size mm 500 x 200 600 x 300


Work area
Table -> new wheel mm 47,5 ~ 397,5 22,5 ~ 322,5
Load
kg 200 420

T-slots mm 17 x 1 17 x 3
Table
Speed m/min 0,3 ~ 25

Incr. movement mm 0,5 ~ 12 0,5 ~ 20

Cross Cont. movement mm/min 0 ~ 1000


movement Rapid mm 1000

Hand wheel division mm 0,001 / 0,01 / 0,05

Feed µm 0,5 ~ 30

Vertical Rapid mm/min 1000


movement Hand wheel division mm 0,0001 / 0,001 / 0,01

Spark-out passes 0~5


ø 205 x 19 x ø 355 x 38 x
Dimensions (DxWxd) mm
Grinding wheel ø 50,8 ø 127
Speed min-1 3000 1500

Wheel spindle kW 1,5 3,7

Motors Hydraulic pump kW 0,75 1,5

Vertical movement kW 0, 55 kW
3030 x 1784 x 3350 x 1987 x
Installation Dimensions (LxWxH) mm
2276 2313
plan
Weight kg 2100 3500
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Precision surface and profile grinding machine


With a grinding length of 600 - 1000 mm and a cross travel of 400 - 600 mm the Okamoto ACC-CA/CAiQ is
ideally suited for the toolroom. It features a high level of standard equipment to ensure easy handling, quick
and precise small part production. The robust cast iron construction and double-V slideways in the table
ensure long term precision. The intuitive operation of the controls simplifies usage and increases productivity
considerably.

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Surface and profile grinding machine Moving column design
Choice of touch screen control or Magnetic chuck sizes from 600 x 400 to
simple PLC controller 1000 x 600 mm

Additional equipment
Electro-(permanent) magnetic chuck
Hydraulic overhead dresser with compensation
Paper band filter coolant system
CA series CA-iQ series
Description Unit
104CA- 106CA-
64CA 84CA 104CA 66CA 106CA 64CA-iQ 84CA-iQ 66CA-iQ
iQ iQ
1016 x 1016 x 1016 x 1016 x
Table length x width mm 605 x 400 805 x 400 605 x 600 605 x 400 805 x 400 605 x 600
400 600 400 600
Table stroke 1000 x 1200 x 1200 x 1000 x 1200 x 1200 x
mm 800 x 440 800 x 652 800 x 440 800 x 652
length x width 440 440 652 440 440 652
Maximum distance grinding -2,5 - -2,5 -
mm 22,5 - 522,5 -2,5 - 497,5 22,5 - 522,5
Work area wheel - table 497,5 497,5
600 x 400 800 x 400 1000 x 600 x 600 1000 x 600 x 400 800 x 400 1000 x 600 x 600 1000 x
Standard size chuck kg
x 90 x 90 400 x 90 x 90 600 x 90 x 85 x 85 400 x 85 x 85 600 x 85
Table load incl. chuck 1000 1500 1000 1500 1500

Table height (from floor) 915

T-slots mm -
Table
Speed rpm 3 - 25
Feed /
mm 0,1 / 1,0 / 5,0 0,01 / 0,1 / 1,0 / 5,0
rotation
Manual
Division hand
Cross 0,001 / 0,01 / 0,05 0,0001/0,001/0,01 / 0,05
wheel
movement
Int. feed mm 0,5 - 20
Automatic
Cont. feed mm/min 0 - 2000 0 - 1000
Feed /
mm 0,01 / 0,1 /1,0
rotation
Manual
Division hand
mm 0,0001 / 0,001 / 0,01
wheel
Roughing mm 0,001 - 0,03
Vertical Automatic 0,0001 - 0,03 (15 steps)
movement Finishing mm/min. 0,0001 - 0,01

Feed (F command) mm - 1000

Number of spark-out passes 0-5 0- 99

Rapid traverse 0 - 1000

D x Width x d mm Ø 355 x 38 x Ø 127 Ø 405 x 50 x Ø 127 Ø 355 x 38 x Ø 127 Ø 405 x 50 x Ø 127


Grinding wheel
Speed (inverter) R.P.M. 500 - 2500

Grinding wheel spindle kW 7,5

Hydraulic pump kW 2,2 / 4


Motors
Infeed kW 1,5

Cross movement kW 0,75


Power
consumption
(incl. chuck 13 16 24
and coolant
system
Length mm 3400 3800 4400 3550 4480 3400 3800 4400 3550 4478
Space
Depth mm 2900 2900 2900 3350 3350 2900 2900 2900 3350 3350
requirements
Height mm 2203 2203 2203 2275 2275 2203 2203 2203 2275 2275

Weight kg 4950 5500 7000 6300 7300 4950 5500 7000 6300 7300
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Precision surface grinding machine


With a grinding length of 600 - 1000 mm and a cross travel of 400 - 600 mm the Okamoto ACC-CA2/CA3 is
ideally suited for the toolroom. It features a high level of standard equipment to ensure easy handling, quick and
precise small part production. The robust cast iron construction and double-V table slideways (CA2) ensure long
term precision. The intuitive operation of the controls simplifies usage and increases productivity considerably.

ACC CA2 / CA3


CNC surface & profile grinding machine Column feed for cross movement
e.g. 3 axes simultaneously Dialogue input system

Additional equipment
Hydraulic oil temperature controller
Wheel flange
Balancing unit with arbour
Electromagnetic chuck
Coolant systems
Technical
64 CA2 84 CA2 104 CA2 106 CA2
specifications
Table path 800 x 440 mm 1000 x 440 mm 1200 x 440 mm 1200 x 652 mm

Magnetic chuck size 600 x 400 mmm 800 x 400 mm 1000 x 400 mm 1000 x 600 mm
Work area
New wheel to table -2.5 ~ 497.5 mm

Table load 1000 kg 1500 kg

Table Speed 3 ~ 25 m/min

Int. movement 0.5 ~ 20 mm

Cross
Cont. movement 0 ~ 2000 mm/min
movement
Hand wheel division. 0.001 / 0.01 / 0.05 mm

Rapid 1000 mm/min


Vertical
movement
Hand wheel division. 0.0001 / 0.001 / 0.01 mm

Dimensions (D x B x d) mm ø 405 x 50 x ø 127


Grinding
wheel
Speed 500 ~ 2500 -1

Grinding wheel spindle 7.5 kW

Motors Hydraulic pump 2.2 kW

Vertical movement 0.75 kW

(L x W x H) mm 3400 x 2900 x 2203 3800 x 2900 x 2203 4400 x 2900 x 2203 4400 x 3350 x 2203
Installation
plan
Weight 4000 ~ 4500 kg 5500 kg
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Precision double column machine


The ACC-CHiQ series meets the very highest requirements in terms of precision to be found in the manufacture
for parts in tool and mould construction, in hot runner technology and punching die construction. The cross
slideways can be adjusted mechanically and can be realigned at any time as needed. In doing so, the CNC does
not need to be compensated which in turn affords advantages in a higher surface quality and smoothness.

$&&&+,4
Double column machine Stable construction for the very highest
PC control with touchscreen geometry requirements
Simple data input via symbols Mechanically adjustable cross slideways

Additional equipment
Electro-permanent magnetic chuck
Paper band filter coolant system
Hydraulic overhead dresser with compensation
Column increase 200mm
Description Unit 208CH-iQ 258CH-iQ 358CH-iQ

Max. work size (L x W x H) mm 2000 x 800 x 600 2500 x 800 x 600 3500 x 800 x 600
Max. pass width mm 1050
Capacity Standard chuck size (L x W) mm 2000 x 800 2500 x 800 3500 x 800
Max. table load (incl. magnetic chuck) kg 3200 (1390) 3900 (1690) 5500 (2180)
Max. chuck size (L x W) mm 2000 x 1000 2500 x 1000 3500 x 1000
Max. traverse length mm 2250 2750 3750
Longitudinal feed
Table speed m/min 2~30
Max. stroke mm 910
Smallest input unit mm 0.0001
Rapid mm/m 6000
Crossfeed
Autom. crossfeed Continuous mm/min 0~1000
Per rotation of hand wheel mm 0.01/0.1/1.0
Hand feed
Per division mm/m 0.0001/0.001/0.01
Max. stroke mm 620
Smallest input unit mm 0.0001
Rapid traverse mm/m 2000
Vertical feed Coarse
Automatic mode mm 0.0001~0.9999
Fine
Per rotation of hand wheel 0.01/0.1/1.0
Hand adjustment mm
Per division 0.0001/0.001/ 0.01
Ø 510 x100 x Ø127
Size (D x Width x d) mm
(Optional equipment: 610 x 50 x 127)
Grinding wheel
R.P.M. mm-1 400~1600
Motor kW/P 22/4

Hydraulic unit Tank volume L 300

Space L x W x H
mm 6570 x 3850 x 3550 7750 x 3850 x 3550 10200 x 3850 x 3550
requirements
Net weight Standard kg 15500 17000 20000
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Double column surface and profile grinding machine


With a grinding length of 2000 - 4000 mm and a cross travel of 1050 - 2050 mm the Okamoto ACC-CHNC
Series is ideally suited for both toolroom and production use. It features a high level of standard equipment to
ensure easy handling, quick and precise part production. The robust cast iron construction and double-V table
slideways together with gantry cross slide ensure long term precision. The intuitive operation of the controls
simplifies usage and increases productivity considerably.

ACC CHNC
Double column machine Precision surface processing
Robust construction for the very highest Conversation software
geometry requirements

Additional equipment
Electro-(permanent) magnetic chuck
Paper band filter coolant system
Hydraulic overhead dresser with compensation
1000 Series 1500 Series 2000 Series
Description Unit
2010CHNC 3010CHNC 2015CHNC 3015CHNC 4015CHNC 3020CHNC 4020CHNC
Table size, length x width mm 2000 x 1050 3000 x 1050 2000 x 1550 3000 x 1550 4000 x 1550 3000 x 2050 4000 x 2050

Work area Max. grinding height mm 700

Clearance width mm 1300 1800 2500

Work area mm 2050 x 1050 3050 x 1050 2050 x 1550 3050 x 1550 4050 x 1550 3050 x 2050 4050 x 2050

Table Max. load kg 4600 6900 5400 8100 10800 9200 12300

Magnet weight kg 1560 2340 2360 3540 4720 4620 6160

Longitudinal Max. traverse path mm 2250 3250 2250 3250 4250 3250 4250
movement Feed m/min 2-30

Max. traverse path mm 1170 1670 2170


Cross movement
Rapid traverse mm/min 5000

Max. traverse path mm 740


Vertical movement
Rapid traverse mm/min 1500

Grinding wheel size (opt.) mm Ø 510 (option: Ø 610) x 100 x Ø 203.2 Ø 610 x 100 x Ø 203.2

Grinding wheel Speed (opt.) min -1


980 (option: 850) 850

Grinding wheel motor (opt.) kW 15 (option: 22)

Length mm 7300 8650 7300 8650 10950 8650 11310

Width mm 4100 4100 4600 4600 4600 4800 6833


Installation plan
Height mm 4100 4100 4100 4100 4100 4100 4100

Weight kg 18500 21000 21500 24500 28000 35000 40000


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NC-controlled surface & profile grinding machine


With a grinding length of 400 - 500 mm and a cross travel of 200 - 250 mm the Okamoto UPZ NCII Series is
ideally suited for the toolroom. It features a high level of standard equipment to ensure easy handling, quick
and precise small part production. The robust cast iron construction and double-V slideways in both table and
crossfeed ensure long term precision. The intuitive operation of the controls simplifies usage and increases
productivity considerably.

UPZ NC II
FANUC 0i control Scale-Feed-Back for the Z axis
„Teach-in process“ Temperature-stabilized grinding spindle head

Additional equipment
Electro-(permanent) magnetic chuck
Paper band filter coolant system
Precision static balancing unit
Diamond roll / disk dressing unit
Temperature stabilized wheelhead
Description Unit UPZ 525 NC II

Work area (L x W) mm mm 500 x 250

Work area Table strokes (L x W) mm mm 650 x 280

Distance table to new wheel mm mm 60 - 397,5

Speed mm/min 0.8 - 25000


Table
Max. load kg 200

Rapid traverse mm/min 1000

Cross movement Programmed speed mm/min 1 - 1000

Hand wheel division mm 0.01 / 0.1 / 1

Rapid traverse mm/min 1000


Vertical movement
Hand wheel division mm mm 0.0001/0.001/0.01

Dimensions mm Ø 225 x 25 x Ø 50.8


Grinding wheel
Rotational speed min -1 0 - 3600 -1

Grinding wheel kW 3.7

Hydraulic pump kW 1.5


Motors
Cross movement kW 0.3

Vertical movement kW 0.4

Dimensions L x W x H mm 3470 x 3164 x 1850


Installation plan
Weight kg 3500
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Ultra Precision surface and profile grinding machine


With a grinding length of 500 mm and a cross travel of 200 mm the Okamoto UPZ-52Li is equally suited to
the toolroom, small or large batch production. It features a high level of standard equipment to ensure easy
handling, quick and precise small part production. The robust cast iron construction and linear guideways
in both table and crossfeed provide for fast and accurate grinding. The intuitive operation of the controls
simplifies usage and increases productivity considerably.

83=/L
Linear motor table drive High-speed reciprocation (500/min)
Workpiece measurement system Temperature-stabilized grinding
CCD camera wheel spindle head

Additional equipment
Electro-(permanent) magnetic chuck
500 mm x 200 mm
Paper band filter coolant system
Mist collector
2-point rotary dresser
Measuring system incl. CCD camera and software
Description
Work table size 550 × 220 mm

Table traverse path 600 mm

Work area Max. distance Table to Wheel 12.5 ~ 395 mm

Magnetic chuck size (Length x Width x Height) 500 × 200 × 80 mm

Max. table load 60 (41) kg

Feed Feed 0.1 ~ 25 (average) m/min

Max. traverse path 600 mm

Rapid traverse 5000 mm/min


Table
Smallest input unit 0.0001 mm

Graduation 0.0001 / 0.001 / 0.01 / 0.05 mm


Hand feed
Wheel speed 0.1 / 0.1 / 1.0 / 5.0 mm

Feed 1 ~ 2000 m/min

Max. stroke 230 mm

Cross Rapid 2000 mm/min


movement Smallest input unit 0.0001 mm

Graduation 0.0001 / 0.001 / 0.01 / 0.05 mm


Hand feed
Wheel speed 0.01 / 0.1 / 1.0 / 5.0 mm

Feed 1 ~ 2000 m/min

Max. stroke 382.5 mm

Vertical Rapid 2000 mm/min


movement Smallest input unit 0.0001 mm
Graduation 0.0001 / 0.001 / 0.01 mm
Hand feed
Wheel speed 0.01 / 0.1 / 1.0 mm

Grinding wheel size ø 205 × 13 × ø 31.75 mm


Grinding wheel
Speed 0 ~ 3600 min-1

Grinding wheel spindle 3.7/2 Liquid cool. motor

Vertical movement 1.3 kW


Motors
Cross movement 0.85 kW

Table feed 3.0 × 2 kW

Power Power consumption 25.5 (varies according to specification) kVA

Installation (L x W x H) mm 2300 × 2340 × 2237 mm


plan Weight 4500 kg
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Ultra Precision surface and profile grinding machine


Weighing in at 5700 kg, the design of this machine offers an excellent low-vibration base for ultra-precision
grinding of surfaces and profiles. High-precision linear slideways (optionally with hydrostatic slideways) paired
with linear motors in all axes offer ultra high speed and precision. The linear motor table drive acheives an
oscillation rate of up to 250 double strokes per minute. Two independently working grinding heads enable
roughing and finishing operations to be carried out concurrently.
In combination with a CCD camera option, this machine is capable of completely automatic cycle including
re-grinding with compensation and final partt measurement without having to remove the part from the
machine, thereby guarantee the very highest precision.

83=/L/L,,
CNC Fast Reciprocation Profile Roughing and finish grinding, measuring,
Grinding Machine compensating independently one after
with linear motor drive the other
carbide grinding with 520 oscillation
strokes per minute

Additional equipment
Coolant system
Mist collector
Temperature stabilization
Cleaning cycle during measurement
Description Unit UPZ 210 Lill UPZ 210 Lill-2

Table clamping surface mm 200 x 110 200 x 105

Table path (L x W) mm 270 x 120 500 x 120

Work area Max. distance wheel to table mm 214 (Ø 80 mm) 225 (Ø 80 mm)

Max. load incl. chuck kg 5 5

Magnetic Chuck Size (L x W x H) mm 175 x 105 x 45 100 x 100 x 45

Table Speed mm/min 0,1 - 60 0,1 - 60

Rapid traverse mm/min 1000 1000

Cross movement Speed mm/min 1 - 1000

Smallest input increment mm 0.0001 0.0001

Rapid traverse mm/min 1000 1000

Vertical movement Speed mm/min 1 - 1000

Smallest input increment mm 0.0001 0.0001

Wheel spindle motor kW 2,2 1,5

Table oscillation (linear motor) kW 2,0 x 2 2,0 x 2

Cross movement kW 2,0 (linear motor) 2,0 (linear motor)

Drive Vertical movement kW 0,06 0,06

Coolant pump (optional) kW 1,6 1,6

Coolant temperature control kW 1,6 1,6

Oil temperature control kW 1,6 1,6

Power consumption
(incl. chuck and kVA 21 31
coolant system)

Dimensions L x W x H mm 170 x 1850 x 1880 1883 x 3384 x 1907


Installation plan
Weight kg 6000 6000
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Precision rotary table grinding machine


Horizontal spindle CNC rotary table grinding machine. This machine has a portal design, with moving column
crossfeed. The table is in constant rotary motion, which adapts automatically to the changing grinding diameter.
Furthermore, the table can be pivoted ± 3° for calibration.

35*';1&
Rotary table grinding machine constant cutting speed
with horizontal spindle Portal design with cast iron construction
Variable table speed with FANUC control

Additional equipment
Variable speed control for the grinding wheel
Work light LED
Oil mist extraction
Coolant system with paper filter and
magnet separator
Description Unit PRG6DXNC PRG8DXNC PRG10DXNC PRG120DXNC

Magnetic chuck diameter mm Ø 600 Ø 800 Ø 1000 Ø 1200

Swing diameter mm Ø 750 Ø 900 Ø 952 Ø 1130

Work area Ø 355 grinding wheel mm -60 ~ 250 -


Distance between chuck and wheel
Ø 510 Grinding Wheel mm - 500

Max. load kg 150 250 1200 1300


-1
Speed (V-constant, stepless) min 20 ~ 150 15 ~ 130 8 ~ 65
Table
Inclination degree ±1 ±1 ±4
Drive unit AC servo motor (NC)
Stroke mm 450 550 800 860

Feed mm/min 0~2000


Cross Automatic Rapid traverse mm/min 4000 5000
movement
Per rotation mm 0.01 (x 1), 0.1 (x 10), 1 (x 100)

Manual Hand wheel division mm 0.0001 (x 1), 0.001 (x 10), 0.01 (x 100)

Rapid traverse mm/min 4000 5000

Stroke mm 310 500

Feed mm/min 0~2000


Automatic
Rapid traverse mm/min 4000

Per rotation mm 0.01 (x 1), 0.1 (x 10), 1 (x 100)


Hand adjustment
Hand wheel division mm 0.0001 (x 1), 0.001 (x 10), 0.01 (x 100)

Dimensions mm Ø 355 x 38 (max. 50) x Ø 127 Ø 510 x 50 (OP: max. 75) x Ø 127
Grinding wheel
-1
Rotational speed min 1500 1000

Grinding wheel kW 7.5


Motors
Table kW 2.2 3.7 7.5

Installation Dimensions L x W x H mm 1665 x 2560 x 2586 1810 x 2931 x 2586 4535 x 4296 x 3581
plan Weight kg 4000 5000 12800 13000
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Universal cylindrical grinding machine


A Universal cylindrical grinding machine having a diameter capacity of 200 mm and with 500 mm between
centres, the OGM 250 UDXB is ideally suited for toolroom small batch production. it is delivered with a
comprehensive level of standard equipment to suit toolroom production and allows quick and easy setup.
The stable design of the spindle head together with double-V table slideways provides for a robust machine
with long-term precision. The intuitive operation of the controls simplifies usage and increases productivity
considerably.

2*08';
Proven PLC type Okamoto DX control AC motor ball screw table drive mounted
With internal grinding unit in the on a T-shaped cast iron machine bed
standard equipment

Additional equipment
Set of 6 Automatic driving dogs 5-80 mm capacity
Static Balancing unit with arbour
Table angle measuring system
Internal grinding unit
Self-centring chuck
Manual type 2- and 3-point steady rests
Description Unit OGM-250UDXB

Max. swing diameter mm 220

Max. distance between centres mm 500


Capacity
Max. grinding diameter mm 200

Max. workpiece weight (between centres) kg 60

Diameter x Width x bore mm Ø 305 x 25 x 127

Grinding wheel Rotational speed rpm 2087/2357

Max. peripheral grinding speed m/sec 33

Infeed stroke mm 200

Swivel range +/- 30°

Smallest input increment mm 0,001


Workhead
Feed speed mm/min 1000

Electronic hand wheel mm 0.001 / 0.01

Spark out sec. strokes 0-10

Stroke mm 650

Swivel range mm +4° / -9°

Table axis Smallest input increment mm 0,001

Max. table speed mm/min. 50 - 4000

Feed per hand wheel rotation mm 7.5

Work Spindle Taper M.T. No. 3

Spindle through bore mm 14

Rotational speed rpm (3 steps) 150/250/400

Swivel range +30° / -90°

Sleeve travel mm 20
Tailstock
Taper M.T. No. 3

Wheel spindle kw 1.5

Workhead kw 0.2

Table drive kw (AC servomotor) 0.75


Motors
Workhead kw (AC servomotor) 0.4

Internal grinding unit kw 0.75

Power supply kva 7

(L x W x H) mm 2880 x 1851

Dimensions Machine height mm 1640

Net Weight kg 1900


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Precision cylindrical grinding machine


Standard software with 10-step grinding program. Software for profile grinding optionally available. Entry of
grinding data via touchscreen. Wheel and work spindles driven by Fanuc AC servomotors. Shoulder locator
and gap eliminator are included in the standard equipment.

2*01&,,,
External / universal cylindrical featuring easy to use software
grinding machine Sizes from 500 mm to 1500 mm
FANUC touchscreen control between centres

Additional equipment
Self centring 3-jaw chuck
with adaptor Ø 200 mm
Paper filter coolant system with 120 litre tank
Work light LED
Series 200 Series 300
Description Unit
External universal External universal
250 250 350 390 3150 350 390 3150

Swing over table mm 220 220 320 320 320 320 320 320

Centre distance mm 500 500 500 900 1500 500 900 1500

Capacity Max. grinding diameter mm 200 200 300 300 300 300 300 300

Between centres kg 50 50 150 150 150 150 150 150


Max. weight Chuck (face plate +
kg 20 20 40 40 40 40 40 40
chuck + load)
Size (Outside - Ø x B x Inside - Ø) mm Ø 355 x 38 x Ø 127 Ø 305 x 25 x Ø 127 Ø 455 x 50 x Ø 127 Ø 405 x 50 x Ø 127
Grinding wheel
Max. peripheral wheel speed m/sec 45 45 45 45 45 45 45 45

Stroke mm 215 215 300 300 300 300 300 300

Swivel angle degree Grad Fixed ±30 Fixed ±30


Wheelhead
Min. Increment mm 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001

Rapid traverse m/min 4 4 4 4 4 4 4 4

Stroke mm 762 762 870 1270 1870 870 1270 1870

Swivel angle Degree 0 - -9 0 - -9 0 - -10 0 - -8.5 0 - -5 0 - -10 0 - -8.5 0 - -5


Table
Min. Increment mm 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001

Rapid traverse m/min 8 8 10 10 10 10 10 10

Spindle type High-strength combined live & dead spindle

Centre taper MT Nr. 3 Nr. 3 Nr. 4 Nr. 4 Nr. 4 Nr. 4 Nr. 4 Nr. 4

Workhead Through bore mm Ø 18 Ø 18 Ø 20 Ø 20 Ø 20 Ø 20 Ø 20 Ø 20

Spindle speed min -1 10 - 500 10 - 500 10 - 500 10 - 500 10 - 500 10 - 500 10 - 500 10 - 500

Swivel angle Degree 30 ~ -90 Fixed 30 ~ -90

Tailstock sleeve Taper control type

Tailstock Sleeve stroke mm 20 20 30 30 30 30 30 30

Taper MT Nr. 3 Nr. 3 Nr. 4 Nr. 4 Nr. 4 Nr. 4 Nr. 4 Nr. 4

Wheel spindle kW 3.7 5.5 (opt. 7.5)

Workhead kW 1,8 (AC servomotor)

Table feed kW 1,2 (AC servomotor)


Motor
Wheelhead infeed kW 1,2 (AC servomotor)

Lubricant pump W 3

Coolant pump W/P 180/2 180/2 180/2 180/2 180/2 180/2 180/2 180/2

Required power consumption kVA 15 15 20 20 20 20 20 20

Height floor - Centre workpiece mm 980 980 1000 1000 1000 1000 1000 1000

Total weight net kg 3300 3300 4600 5000 6000 4600 5200 6000

Series EX III Series NC III

250 350 390 3150 250 350 390 3150

Width mm 2920 3400 4200 5600 2920 3400 4200 5600


Space
Depth mm 2010 2330 2330 2330 2010 2330 2330 2330
requirements
Height mm 1800 1800 1800 1800 1950 1950 1950 1950
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Precision cylindrical grinding machine with B-axis


Standard software with 10-step grinding program. Software for profile grinding optionally available. Entry
of grinding data via touchscreen. Wheel and work spindles driven by Fanuc AC servomotors. A swing down
wheel dressing device for internal grinding is included in the standard equipment.

8*01&
Double V table slideways Low-maintenance B-axis motor
T-shaped machine bed with direct drive
Temperature-stabilized spindles Directly powered ball screws

Additional equipment
Motor-powered tailstock
Roll dresser
Gap Elimination
Programming software iCAM / EDELAC Win
Technical specifications Series
Unit UGM 360 NC UGM 3100 NC
UGM 360 NC / 3100 NC
Spindle type High-strength combined live & dead spindle

Centre taper MT 5

Through bore mm Ø 21
Workhead
Spindle speed min-1 10 ~ 500

Swivel angle Degree 90

Swivel angle operator side Degree 30

Tailstock sleeve Taper control type

Tailstock Sleeve stroke mm 30

Taper MT 4

Wheel spindle (AC motor) kW 11.0/4 (Direct drive)

Internal grinding spindle (AC motor) kW 3.7

Workhead Spindle (C-axis/AC motor) kW 1.8 (ȕiS12/3000HV)

Table feed (Z-axis/AC motor) kW 4.5 (ĮiS/4000HV)

Motor Wheelhead infeed (X-axis / AC servo motor) kW 3.0 (ĮiF12/4000HV)

Wheelhead swivel Motor (B-axis / AC servo motor) kW 5.6 (Direct drive: DiS250/250)

Lubricant pump W/P 3/4

Oil temperature controller W 2800

Oil temperature controller pump W 400/1500W(O.P)

Size (Outside - Ø x B x Inside - Ø) mm Ø 510 x 63 (OP80) x Ø 203.2

Grinding wheel Rotational speed min. min -1


900~3800

Max. peripheral wheel speed m/sec 60

X-axis stroke mm 360


Feed axis
Min. input increment mm 0.0001
(X-axis)
Rapid traverse mm/min 10000

Swivel angle Degree +0~-240°


Swivel Axis
Min. input increment mm 0.0001
(B-axis)
Rapid traverse min -1 15

Z-axis stroke mm 850 1250

Swivel angle Degree 0 ~8.5 0 ~6.0


Table (Z-axis)
Min. input increment mm 0.0001

Rapid traverse mm/min 20000

Power consumption kVA 33 36

Lubricant L 3
Tank capacity
Coolant L 80

Type FANUC 0i-MF

Control Number of controlled axes 3 (2-axis simultaneously)

Coordinates Polar, Linear, Arc

Work height High floor - Centre workpiece mm 1135

Space requirement Width x Depth x Height mm 2780 x 2750 x 1900 3180 x 2750 x 1900

Total weight net kg 7000 7900


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Internal grinding machine with single or twin spindles


Standard software with 10-step grinding program Software for plain bore, taper and contour grinding with
2-axis control. Entry of grinding data via touchscreen with easy to use software. Wheel and workhead spind-
les are driven by AC servomotors. High precision is further optimized via thermally stabilized infeed ball screw.

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Internal cylindrical grinding machine Single spindle or Twin spindle model with
for bore lengths up to 150 mm high frequence motor-driven spindles
FANUC touchscreen with easy to use
software input

Additional equipment
3-jaw chuck
Selection of internal spindles with quill
Coolant system with paper belt filter
Coolant system with magnetic separator
and temperature controller
Description Unit IGM15NCIII IGM15NCIII-2

Internal grinding diameter mm Ø 6 - 150 Ø 6 - 100


Stroke mm max 125
Swing diameter mm Ø 600

Capacity Swing diameter


mm Ø 260
in chuck guard

Distance from
machine bed floor to mm 1000
grinding centre - centre axis

Stroke mm 170 300


Infeed Feed mm/min 0.001 - 10000
Rapid traverse mm/min 1000
Stroke mm 500
Longitudinal Axis Feed mm/min 0.001 - 15000
Rapid traverse mm/min 15000
X axis mm Ø 0.0001
Smallest input increment
Z axis mm 0.0001
Speed min -1 100 - 850
Workhead
Swivel range deg. -5 - 15
Workhead spindle kW 1,8 (AC Servo Motor)
Grinding spindle kW 3,7
Motor
X axis kW 1,2
Z axis kW 1,2

Power supply (for optional


kVA 8 12
cooling system)
Machine size mm 2525 x 1860 x 1800 2535 x 2010 x 1800

own weight kg 2300 2400


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Precision vertical universal cylindrical grinding machine with B axis


With the introduction of this new universal series of vertical and internal grinding machines, Okamoto
combines its extensive know-how in the field of internal and external grinding in an entirely new design.

8*09
CNC universal vertical grinding machine Automatic Tool Changer for 4 wheels
Pivoting wheel head (B axis) Roundness 0.9 µm

Additional equipment
3-jaw chuck 500mm diameter manual
wheel mounts / holder with clamping cone BT40
coolant system with paper belt filter SBF 60
coolant system with magnet separator
and temperature controller
Item Unit UGM5V

Swing mm Ø 550

Max. bore grinding diameter mm Ø 70 ~ Ø 500

Max. grinding height mm 450

Max. stroke mm 1000


Crossfeed (X-axis)
Rapid traverse mm/min 20000

Max. stroke mm 450


Longitudinal feed (Z-axis)
Rapid traverse mm/min 20000

Pivot angle grinding spindle Degree 30

-1
Rotations min 500 ~ 8000
Grinding spindle
Diameter grinding wheel mm Ø 60 ~ Ø 200

Drive power motor kW 11

Table Rotations min-1 10-150

Power supply kVA 45

Machine dimensions mm 2390 x 2000 x 2822

Weight net kg 7000


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Finishing system for polishing / lapping irregular profiles


For extremely fine lapping of irregular profiles, AERO LAP is also equipped for small tools and parts. The
special suspension multicone enables an automated lapping process without changing the geometry of the
components to be worked. Multicone is a special elastic carrier medium to which diamond powder has been
added. The media is directed onto the workpiece via a nozzle from a special turbine.

AERO LAP
Easy lapping of irregular profiles
Improves tool life of all tools (drills, milling cutters, form punches, etc.)
Suitable for PVD/CVD coating (pre/mirror-gloss lapping)
Negligible production of dust and odour
Standard specifications Unit YT300

Workpiece dimensions mm 300 x 300

Air connection bar 0.5 - 0.8

Power supply 3 phases 50 Hz 16 A V 400

Machine size W x H x D mm 700 x 1600 x 900


Locations 1 FHL-Werkzeugmaschinenvertrieb Apolda
Servicepoints 2 M.Peters Werkzeugmaschinen Waldshut-Tiengen
3 J+K Jugard + Künstner München Teotek Oy
Dealer 4 Prematech e.K. Obermichelbach Vantaa Pumori Engineering Invest
Finland Ekaterinburg
Dealer DE 5 Bernd Goll Industrievertretungen Knittlingen Russia
6 PeHa Werkzeugmaschinen Weissenhorn
7 Hermann Wirth Indutrietechnik Karben ZAO "Sodicom"
Moscow
8 Sudler Werkeugmaschinen Langgöns Lichron Machine Tools Ab Russia
9 Niemeyer Werkzeugmaschinen Berlin Skövde
Sweden

MTT Limited
Limerick
Ireland
Delba Special Carbide 9
Products B.V.
Duiven
NCMT Limited Netherlands
Surrey
UK ST-Stevens-Woluwe 1 Chemnitz
Zaventem 7 8 Metal Team Sp.zo.o.
Belgium Herford Misan s.r.o Rzeszów
Buhlmann SA Lysá nad Labem Poland
Brussel Langen Czech Republic
Belgium 5 4 Nürnberg Misan SK s.r.o.
Stuttgart Provazska Bystrica
6 3 H.Sukopp GmbH Slovakia
2 Mannersdorf am M+E Szerszamgep
Leithagebirge Szigetszentmiklós
Josef Binkert AG Austria Hungary
Wallisellen
Celeda France Switzerland
Metz Tessy-Annecy R.F. Celada S.p.A.
France Milano
Italy

Bimex Ltd.
Sofia
Bulgaria

Star Mill Comher Istanbul Makina


Maceira LRA Barcelona Istanbul
Portugal Spain Turkey

Tech Group Ltd. CNC Advanced Technology


Athens Marketing Ltd.
Greece Rosh Ha´ayin
Israel

General Machines
Ramat-Gan
Israel

Winner Eng. & Trad.Co.


Cairo
Egypt
Forest Engineering
Isando
South Africa

Okamoto Machine Tool Europe GmbH


Raiffeisenstraße 7b · 63225 Langen · Germany
Tel. +49 (0) 6103 - 201 100 · Fax +49 (0) 6103 - 201 1020
www.okamoto-europe.de · info@ okamoto-europe.de

All data contained herein is based on the technical status of the machines at the time of
printing. We reserve the right to change any detail via further development. As a result, di-
mensions, weights, colours, etc. of the delivered machines may vary.
Printed in April 2017

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