SG4950_6250_6800HV-MV-SEN-Ver212-202408 (1)

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System Manual

MV Turnkey Station
SG4950HV-MV/SG6250HV-MV/SG6800HV-MV

SG4950HV-MV/SG6250HV-MV/
MV Turnkey StationSystem
SG6800HV-MV

ManualSG4950_6250_6800HV-MV-
SEN-Ver212-202408M-H-001955

SG4950_6250_6800HV-MV-SEN-Ver212-202408
Contents
1 About This Manual ...........................................................................................1
1.1 Validity ..........................................................................................................1
1.2 Content..........................................................................................................1
1.3 Target Group ..................................................................................................1
1.4 Symbols Explanation ......................................................................................2
1.5 How to Use this Manual ..................................................................................3
1.6 Terminology ...................................................................................................3
2 Safety Instructions ............................................................................................4
2.1 Intended Usage..............................................................................................4
2.2 Important Safety Instructions ...........................................................................4
2.2.1 General Safety Rules ............................................................................4
2.2.2 Manual Storage ....................................................................................5
2.2.3 PV Arrays Hazards ................................................................................5
2.2.4 Ground Fault Protection.........................................................................6
2.2.5 Live Line Measurement .........................................................................6
2.2.6 Measuring Instrument............................................................................6
2.2.7 Volt-free Operations ..............................................................................6
2.2.8 Danger from Electric Arc........................................................................7
2.2.9 ESD Protection .....................................................................................8
2.2.10 LCD Parameter Setting........................................................................8
2.2.11 Sand and Moisture Protection...............................................................8
2.2.12 Symbols on the Device Body................................................................8
2.2.13 Safety Warning Signs ..........................................................................8
2.2.14 Daily Operation and Maintenance.........................................................9
2.2.15 Disposal of Waste ...............................................................................9
2.2.16 Manual Description..............................................................................9
3 Product Description ........................................................................................ 11
3.1 Brief Introduction .......................................................................................... 11
3.2 External Design of the MV Station.................................................................. 11
3.2.1 MV Station Views ................................................................................ 11
3.2.2 Mechanical Parameter.........................................................................13

I
3.2.3 Ventilation Design ...............................................................................13
3.3 Internal Design of the MV Station...................................................................13
3.3.1 Internal Components ...........................................................................13
3.3.2 Cable Entry Design .............................................................................14
3.3.3 Internal Devices of the MV Station ........................................................15
3.3.4 Operations on the DC and AC Side ......................................................16
4 Delivery ............................................................................................................18
4.1 Scope of Delivery .........................................................................................18
4.2 Identifying the MV Station..............................................................................18
4.3 Checking for Transport Damages...................................................................19
4.4 Storage Requirements ..................................................................................19
4.4.1 Storage Environment...........................................................................19
4.4.2 Protection During Storage....................................................................20
4.4.3 Routine Inspection for Long-term Storage .............................................20
5 Mechanical Installation ..................................................................................21
5.1 Transport .....................................................................................................21
5.2 Hoisting the MV Station.................................................................................22
5.2.1 Safety Precautions ..............................................................................22
5.2.2 Hoisting..............................................................................................22
5.2.3 Fastening of Connectors......................................................................24
5.3 Foundation...................................................................................................24
5.3.1 Selection of Installation Site .................................................................24
5.3.2 Foundation Requirements....................................................................25
5.3.3 Recommended Foundation Construction Method ..................................25
5.3.3.1 Scheme 1: Fixing by Welding......................................................26
5.3.3.2 Scheme 2: Fixing by Welding and Fastening ...............................26
5.3.4 Installating Oil-Water Separator(Optional) .............................................28
6 Electrical Installation ......................................................................................29
6.1 Safety Instructions ........................................................................................29
6.1.1 Generals Rules ...................................................................................29
6.1.2 Five Safety Rules ................................................................................31
6.2 Preparation before Electrical Connections ......................................................31
6.2.1 Installation Tools .................................................................................31
6.2.2 Opening the MV Station Door...............................................................32
6.2.3 Checking the Cables ...........................................................................32
6.2.4 During Connection ..............................................................................32

II
6.3 Circuit Diagram and Cable Connection...........................................................33
6.3.1 Circuit Diagram ...................................................................................33
6.3.2 Cable Specifications............................................................................34
6.4 Ground Connection ......................................................................................35
6.5 AC Connection .............................................................................................37
6.5.1 Safety Instructions ..............................................................................37
6.5.2 AC Cable Connection ..........................................................................37
6.6 DC Connection.............................................................................................39
6.6.1 Checking before Connection ................................................................39
6.6.2 Installing PC Board before Connection (Optional) ..................................39
6.6.3 DC Cable Connection..........................................................................40
6.7 Communication Connection ..........................................................................43
6.7.1 Communication Connection on the Inverter...........................................43
6.7.2 Communication Connection on the Intelligent PMD(optional)..................43
6.8 External Equipment Connection.....................................................................44
6.9 Finishing Electrical Connection ......................................................................45
7 Commissioning ...............................................................................................46
7.1 Safety Instructions ........................................................................................46
7.2 Requirements of Commissioning ...................................................................46
7.3 Checking before Commissioning ...................................................................47
7.3.1 Checking the Cable Connection ...........................................................47
7.3.2 Checking the Module...........................................................................47
7.3.3 Checking PV Array ..............................................................................48
7.3.4 Checking Grid Voltage.........................................................................48
7.4 Preparation before Starting ...........................................................................49
7.5 Removing Film on Product ............................................................................49
7.6 Starting the Device .......................................................................................49
7.7 LCD Parameter Setting .................................................................................50
7.8 Completing Commissioning...........................................................................50
8 Starting/Stopping ............................................................................................51
8.1 Starting........................................................................................................51
8.1.1 Inspection before Starting ....................................................................51
8.1.2 Start Steps .........................................................................................51
8.2 Stopping ......................................................................................................52
8.2.1 Normal Stop .......................................................................................52
8.2.2 Stop in Case of Fault ...........................................................................52

III
9 LCD Menu Operation .....................................................................................54
9.1 LCD Touch Screen .......................................................................................54
9.2 Default Screen .............................................................................................54
9.2.1 Initialization ........................................................................................54
9.2.2 Default Screen Introduction..................................................................54
9.2.3 Backlight and Screensaver ..................................................................55
9.3 Overview of LCD Menu and Icon....................................................................55
9.3.1 Overview of Submenu and Icon............................................................55
9.3.2 Layout of the submenus.......................................................................56
9.4 Entering Password .......................................................................................56
9.5 Setting Language .........................................................................................58
9.5.1 Conventional Way ...............................................................................58
9.5.2 Shortcut .............................................................................................58
9.6 Setting Date and Time ..................................................................................58
9.7 Energy Output Deviation Adjustment..............................................................59
9.8 Checking Running Information ......................................................................59
9.9 Checking History Information ........................................................................60
9.9.1 Checking History Event .......................................................................60
9.9.2 Checking History Data ........................................................................60
9.9.3 Checking History Fault ........................................................................60
9.9.4 Checking History Alarm ......................................................................61
9.10 Checking Present Fault Information .............................................................61
9.11 Starting/Stopping ........................................................................................62
9.12 Load Default...............................................................................................62
9.13 Checking Firmware Version ........................................................................63
9.14 Parameters of LCD .....................................................................................63
9.14.1 Communication Parameters ..............................................................63
9.14.2 Running Parameters .........................................................................64
9.14.3 Protection Parameter Setting .............................................................64
10 Main Functions .............................................................................................65
10.1 Operation Mode..........................................................................................65
10.1.1 Mode Change ...................................................................................65
10.1.2 Operation Mode Description...............................................................65
10.2 Complete Control Strategy(Optional)............................................................67
10.3 Active Power Limitation ...............................................................................67
10.3.1 Introduction to Active Power Limitation................................................67
10.3.2 How to Realize Power Limitation ........................................................67

IV
10.4 Reactive Power Adjustment ........................................................................68
10.5 Low Voltage Ride Through (LVRT) ...............................................................69
10.6 High Voltage Ride Through (HVRT)..............................................................70
10.7 MPPT ........................................................................................................70
10.8 Intelligent Temperature-Control Technology ..................................................71
10.9 Anti-PID Effect Function (Optional)...............................................................71
10.9.1 Introduction to PID Effect ...................................................................71
10.9.2 Anti-PID Function Setting...................................................................71
10.9.3 PID Repair........................................................................................72
10.10 Insulation Monitoring Function ...................................................................72
10.10.1 Introduction.....................................................................................72
10.10.2 Simple Troubleshooting ...................................................................73
10.11 Emergency Stop Button functions...............................................................73
10.12 Tripping Functions of the DC Main Switches ...............................................73
10.13 Protection Function ...................................................................................74
10.13.1 DC Over-voltage Protection..............................................................74
10.13.2 AC Over/under-voltage Protection ....................................................74
10.13.3 Frequency Anomaly Protection.........................................................74
10.13.4 Islanding Protection .........................................................................74
10.13.5 Overload Protection ........................................................................75
10.13.6 Ground Protection ...........................................................................75
10.13.7 Module Over-temperature Protection ................................................75
10.13.8 Internal Over-temperature Protection ................................................75
11 Troubleshooting ............................................................................................76
11.1 Safety Instructions ......................................................................................76
11.2 Checking Fault ...........................................................................................76
11.3 Fault and Troubleshooting on the Inverter .....................................................77
11.4 Fault and Troubleshooting on the MV Transformer ........................................88
11.5 Other Fault and Troubleshooting ..................................................................90
12 Routine Maintenance ..................................................................................91
12.1 Safety Instructions ......................................................................................91
12.1.1 General Safety Rules ........................................................................91
12.1.2 Five Safety Rules ..............................................................................92
12.2 Maintenance ..............................................................................................92
12.2.1 Introduction.......................................................................................92
12.2.2 Maintenance Interval .........................................................................92

V
12.3 Cleaning the MV Station..............................................................................97
12.3.1 Introduction.......................................................................................97
12.3.2 Cleaning Interval ...............................................................................97
12.3.3 Cleaning the Internal Dust..................................................................97
12.3.4 Cleaning the Foundation ....................................................................97
12.3.5 Checking and Cleaning the Filter .......................................................98
12.3.5.1 Filter Screen at Air Inlet ............................................................98
12.3.5.2 Bottom Air Outlet .....................................................................99
12.3.6 Cleaning the Surface of the MV Station ...............................................99
12.3.7 Checking the Lock and Hinge.............................................................99
12.3.8 Checking the Sealing Strip .................................................................99
12.4 Painting Make-up Measures ........................................................................99
12.5 Replacement of the Electrical Components................................................. 103
12.5.1 Safety Instructions........................................................................... 103
12.5.2 Replace DC Fuses .......................................................................... 103
12.5.2.1 DC Fuse Area ....................................................................... 104
12.5.2.2 Operations before Replacement ............................................. 104
13 Appendix ..................................................................................................... 107
13.1 System Parameter .................................................................................... 107
13.2 Tightening Torques ................................................................................... 110
13.3 Exclusion of Liability.................................................................................. 111
13.4 Contact Information .................................................................................. 111

VI
1 About This Manual

1.1 Validity

This manual is intended for the following product

• SG4950HV-MV

• SG6250HV-MV

• SG6800HV-MV

Hereinafter it will be referred to as " MV Station" unless otherwise specified.

1.2 Content

This manual contains the following information:

Content Description
Safety Safety instructions concerning the installation, operation, maintenance
instruction and troubleshooting of the MV Station
Product
The appearance and internal components of the MV Station
Description
Delivery Delivery and inspection after receiving the MV Station
Mechanical transport, installation, and electrical connection of the MV
Installation
Station
Safety notices and commissioning process when the MV Station is
Commissioning
powered on for the first time
Steps to start and stop the MV Station internal devices during normal
Start/Stop
maintenance or troubleshooting
Operation of
Function and use of the MV Station HMI
LCD Display
Functions Descriptions of the MV Station main functions
Troubleshooting Simple troubleshooting of the MV Station
Daily operation Instructions and guide of the daily operation of the MV Station

1.3 Target Group

This manual is for technical personnel who are responsible for the transport, installation and
other operations of the MV Station. Only qualified personnel can perform the installation,
maintenance and troubleshooting of the MV Station. Unauthorized persons should not

1
1 About This Manual System Manual

perform any operation on the MV Station and should be away from the MV Station to avoid
potential hazards. Qualified personnel are:

• Equipped with certain electrical, electrical wiring and mechanical knowledge and familiar
with electrical and mechanical principle diagram.

• Familiar with the construction and working principle of the PV grid-connected power
generation system.

• Familiar with the construction and working principle of the MV Station upstream and
downstream equipment.

• Trained specifically for electrical device installation and commissioning.

• Equipped with the ability to cope with the dangerous and emergency situations during
installation and commissioning.

• Familiar with the country/regional standards and specifications.

• Familiar with this manual.

1.4 Symbols Explanation

This manual contains important safety and operational instructions that must be accurately
understood and respected during the installation and maintenance of the equipment.
To ensure the optimum use of this manual, note the following explanations of the symbols
used.

DANGER indicates a hazard with a high level of risk which, if not avoided, will
result in death or serious injury.

WARNING indicates a hazard with a medium level of risk which, if not avoided,
could result in death or serious injury.

CAUTION indicates a hazard with a low level of risk which, if not avoided, could
result in minor or moderate injury.

NOTICE indicates a situation which, if not avoided, could result in equipment or


property damage.

2
System Manual 1 About This Manual

NOTE indicates additional information, emphasized contents or tips to help you


solve problems or save time.

The symbols below may be found on the electrical parts of the device. Make sure to read the
following symbols and fully understand them before installing the equipment.

Symbol Explanation

Lethal voltage inside! Do not touch!

Hot surface! Do not touch the hot surface of the device.

Protective earth. Earthing securely to ensure personal safety.

1.5 How to Use this Manual

Read this manual and other related documents before transporting and installing the device.
Documents must be stored at hand and available at all times.
All rights reserved including the pictures, markings and symbols used. Any reproduction or
disclosure, even partially, of the contents of this manual is strictly forbidden without prior
written authorization of Sungrow.
The contents of the manual will be periodically updated or revised due to the product
development. It is probably that there are changes of manual in the subsequent edition.

1.6 Terminology
Name For short
MV Turnkey Station MV Station
Module unit/ Inverter unit Inverter
Intelligent power distribution cabinet Intelligent PMD or PMD

The foregoing devices are expressed in the abbreviation form in this document unless
otherwise specified.

3
2 Safety Instructions

2.1 Intended Usage

The MV Station, designed and manufactured by Sungrow, is mainly applied to large-and-


medium PV power stations. The MV Station can meet the requirements of modular design
and quick installation for large-and-medium PV power stations, and can ensure long-term,
reliable, and safe feed-in operation.

Installation of the MV Station not in compliance with the description in this manual
or installation or modification of the device without authorization from Sungrow
may lead to personal injuries or device damages and may void pertinent warranty
claims from Sungrow.

2.2 Important Safety Instructions

Read the safety instructions carefully before installing the MV Station. Refer to
corresponding manuals for the safety instructions on the internal devices.

2.2.1 General Safety Rules

Touching of the terminals or contactors connected to the grid may lead to electric
shock hazards!

• Do not touch the terminals or conductors connected to the grid.

• Respect all safety instructions on the grid connection.

Lethal voltages are present inside the device!

• Pay attention and follow the warning signs on the device.

• Respect all safety instructions in this manual and other pertinent documents.

4
System Manual 2 Safety Instructions

Electric shock or fire may occur due to the device damage or system fault.

• Visual inspect for device damages or other hazards

• Check if the external devices and circuit connections are safe.

• Only operate the device when it is safe to do so.

All installations and operations on the MV Station must be in full accordance to the
national and local regulations and standards.

2.2.2 Manual Storage

Product manuals are indispensable part of the product. Very important information about the
transport, installation, maintenance and troubleshooting of the MV Station is included in this
manual. All the descriptions in this manual, especially those safety-related items, must be
complied with. Read all the instructions thoroughly prior to any operation work on the MV
Station.

• Transport, install, maintain and service the MV Station by strictly following the
descriptions in this manual. Device damage, personal injury, or property loss may be
caused if otherwise

• This manual and relevant documents should be available for relevant persons at all
times.

2.2.3 PV Arrays Hazards

DC high voltage! Electric shock hazards!


When exposed to sunlight, PV array will produce voltage, which is very high in
large-scale power stations.
Death from burning and electric shock due to touching the PV array

During installation, maintenance and troubleshooting of the device, ensure:

• Station is disconnected from the PV array.

• Necessary warning signs are in place to prevent accidental reconnection.Necessary


warning signs are in place to prevent accidental reconnection.

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2 Safety Instructions System Manual

2.2.4 Ground Fault Protection

If a ground fault occurs in the PV system, some parts that are supposedly voltage-
free may carry lethal voltage. Accidental touch may cause serious damage. Make
sure there is no system ground fault before operation and take proper protection
measures.

2.2.5 Live Line Measurement

High voltages are present inside the device. Death resulting from burning and
electric shock upon touching the live components of the MV Station. During live
line measurement,

• wear suitable protective equipment, for example dielectric gloves, and

• accompany by other persons.

2.2.6 Measuring Instrument

Instrument for measurement of the electrical parameters should meet the requirements
listed below:

• Instrument for measurement of the electrical parameters should be high quality


instrument with sufficient measuring range.

• Make sure the connection and use of the instrument are correct to avoid arc
and other dangerous situations.

• Use suitable protective equipment, for example dielectric gloves if live line
measurement is required.

2.2.7 Volt-free Operations

Perform operations on the MV Station only when all devices inside the MV Station, esp. the
modules are completely voltage free.

• Avoid any accidental re-connections.

• Verify that no voltage or current is present with appropriate measurement instrument

• Ground and short-circuit whenever necessary.

• Cover possible live parts to avoid accidental contact.

• Ensure sufficient escape room.

• Wait at least 20 minutes to have the capacitors discharge completely before performing
operations on internal components.

6
System Manual 2 Safety Instructions

2.2.8 Danger from Electric Arc

To avoid personal injury or device damage, perform operations on the MV Station


as described in this manual. Incorrect operations may cause electric arcs or even
fires, explosion, and other dangers. Sungrow shall not be held liable for such
damage due to violations of warning labels or description in this manual.

The following improper operations may result in the electric arc, fire, explosion, or other
dangers. Once the faults occur, only qualified personnel can perform related operations for
improper operation may worsen the situation.

• Plug/Unplug live HV fuse on the MV Station DC side

• Touch possibly live cable end on which insulation processing is not performed

• Touch copper bars, terminals, or other internal components that may carry voltage

• The power cable is not securely connected

• Spare parts, such as screws, are left inside the power module

• Improper operations performed by untrained or unqualified personnel

Evaluate in advance whether the electric arc is likely to occur in the operation area before
performing operations on the device. If there is the risk, it is required that:

• The operator must have received related safety training

• Identify the specific electric arc area as far as possible

• Wear protective equipment that meets the requirement before performing operations in
the area
Electric Arc Risk on the MV Side

• Electric arcs can be caused by fault in the switchgear during operation. This
electric arc may cause personal injury

• If arc faults occur in the switchgear, the (SF6) gas evacuates under the
compartment of the switchgear.

• Only perform operation on the switchgear when it is voltage-free.

• Keep a safe distance from the switchgear when performing switching


operations on the switchgear.

• Only qualified personnel can perform the switching operation. Wear required
protective equipment before the operation.

• Ensure the escape route inside the switchgear room is freely accessible at all
times without any blocks or obstructions. Remove the blocks or obstructions if
necessary.

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2 Safety Instructions System Manual

2.2.9 ESD Protection

Devices may be damaged irreversibly by electrostatic discharge (ESD).

• Avoid unnecessary touching of the PCB.

• Observe all the ESD-related safety instructions. Wear proper PPE, such as
safety glasses, safety footwear, and safety gloves.

2.2.10 LCD Parameter Setting

Some settable parameters on the LCD are closely related to the operations of the MV
Station and internal devices. Therefore these parameters can only be set after reliable
evaluation of the system.

• Improper parameter setting may affect the functionality of the device.

• Only qualified personnel can set the parameters.

2.2.11 Sand and Moisture Protection

Do not open the MV Station door in sand storm, thunderstorm, strong wind or hail days or
when the ambient humidity is above 95%.

2.2.12 Symbols on the Device Body

Symbols on the devices body contain important information on the safe operation of the MV
Station and its internal devices. Do not tear or damage them!

Do not damage or tear the symbols.

• All symbols on the device body must be clearly visible.

• Replace the symbols once any damaged or unclearness is detected.

2.2.13 Safety Warning Signs

During transport, installation, maintenance and troubleshooting of the MV Station, keep non-
related persons away.

• Post warning signs near the MV Station upstream and downstream switches to prevent
accidental connection.

• Place necessary warning signs or barriers near the on-site operation areas.

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System Manual 2 Safety Instructions

2.2.14 Daily Operation and Maintenance

Make sure the MV Station doors are closed and locked during daily operation to prevent
internal devices from damages by rain or rodents.
Routine check and maintain the MV Station and internal devices to ensure long and reliable
operation of the MV Station.

Take proper insulation protection measures during live line operation. At least two
persons are required until the operation is performed.
Proper field rescue facilities are required since most PV stations are installed in
places far away from the urban areas.

The pressure relief valve of the transformer must be open before the running of
switchgear.

Take the followings into consideration during daily operation and maintenance:

• The nameplate is pasted on the MV Station body. It contains very important parameter
information about the devices. Protect the nameplate during all operations.

• Heating components may exist inside the MV Station. When the device stops, the
heating components may still be hot. Wear proper glove when working on them.

• Wear proper PPE, such safety glasses, safety footwear and safety gloves if necessary.

• Necessary auxiliary measures are recommended to ensure personal and device safety.

2.2.15 Disposal of Waste

When the MV Station or internal devices is end of life, it cannot be disposed of together with
household wastes. Some components inside can be recycling and some components can
cause environment pollution.
Contact the local authorized collection point.

2.2.16 Manual Description

For user’s convenience, there are a large number of pictures in this manual.
These pictures are indicative only. For details about the device, refer to the actual
product you receive.

Keep this manual at a convenience place near the device for future reference
during installation, operation, maintenance and troubleshooting of the device.

9
2 Safety Instructions System Manual

All the descriptions in this manual are based on the standard MV Station, and the
actual product you receive may differ. If necessary, specify your requirements
when placing the order.

This manual may not cover all possible situations. Should a specific problem occur that is
not explained in this manual, contact Sungrow.

10
3 Product Description

3.1 Brief Introduction

The MV Station mainly applies to medium and large-scale PV generation systems. Based
on standard-sized outdoor container, the MV Station integrates inverter, transformer,
switchgear, power distribution unit, monitoring unit to meet with the requirements of modular
design and fast installation of the PV systems. The MV Station converts DC current
generated from the PV array into grid-compatible AC current, which can be directly fed into
the medium voltage grid.

3.2 External Design of the MV Station


3.2.1 MV Station Views

Four views of the MV Station are as follows:


Version 1

Version 2

11
3 Product Description System Manual

* This manual uses version 1 as an example.


Control and Monitoring Window
The Control and Monitoring window is located on the front door of the inverter.
As shown in the figure below, the LED indicators are at the upper part, the color liquid crystal
(LCD) touchscreen is at the middle part, and the emergency stop button is at the lower part.

figure 3-1 Control and Monitoring window

The LEDs at the upper side of the Control and Monitoring Window: POWER indicates
power-on state; OPERATION indicates normal operation; and FAULT indicates the
occurrence of faults.
The working status of the MV Station can be acquired through these LEDs.

LED Color Description


POWER Green The control circuit power supply is supplying power.
White MV Station is in stop mode.
OPERATIO-
Green MV Station is in grid-connected run mode.
N
Yellow MV Station is in alarm run mode.
A fault occurs and has not been removed. The indicator will be
FAULT Red
off when the fault is cleared.

The EMERGENCY STOP Button


When an emergency occurs, press the emergency stop button to disconnect the DC and AC
circuit breakers immediately.

12
System Manual 3 Product Description

The MAINTENANCE INTERFACE


The cover plate of the LCD can only be opened with the key. Remove the key and store it
properly after use.

The cover plate of the LCD can only be opened with the key. Remove the key and
store it properly after use.

3.2.2 Mechanical Parameter

Dimensions
External dimensions are shown in figure below.

Width Height Depth


12,192 mm 2,896 mm 2,438 mm

3.2.3 Ventilation Design

The ventilation system is designed as the cool air is drawn from the top of the inverter and
hot air is exhausted from the bottom of the inverter.

3.3 Internal Design of the MV Station


3.3.1 Internal Components

Figure below shows the bottom view of the major electrical components inside the MV
Station:

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3 Product Description System Manual

No. Device Description


Convert the DC current generated from the PV array into AC
A Inverter
current.
MV Convert low-voltage AC current output from the inverter into grid-
B
transformer compatible medium-voltage current.
Intelligent
C —
PMD
This is connection point of the MV Station and grid and also the
MV
D main protection device for the connection and disconnection
switchgear
between the MV Station and the grid.

3.3.2 Cable Entry Design

For easier onsite cable connection, all cables between the internal devices have been
connected before delivery.
All cables between the MV Station and the external are routed through the bottom of the MV
Station. All cables coming into or out of the MV Station should be protected properly, for
example, use cable pipe to prevent damage by rodents. After cable connection, all cable
entries should be sealed by fireproof mud or other appropriate materials.
The MV Station bottom cable entries are shown below.

Function of each opening is shown below:

No. Name Description


DC cables connect to the inverter through
A DC cable inlet
these holes
AC cables connect to the switchgear
B AC cable outlet
through these holes.
Communication, power distribution, and
Communication, power
grounding cables of the intelligent PMD
C distribution, and grounding
come inside the MV Station through this
cable entry
hole
Communication cables of the inverter come
D Communication cable entry
inside the MV Station through this hole

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System Manual 3 Product Description

3.3.3 Internal Devices of the MV Station

MV Station mainly contains the inverter, transformer, the switchgear, and intelligent PMD.
Inverter
DC cabinet of the inverter is shown in the following figure.

Remark Name Description


AC maintenance Disconnect the switch before maintaining AC
QS25
switch cabinet components.
QS1
QS3 Connecting/disconnecting the DC side of the
DC load break switch
QS5* inverter
QS7*
DC maintenance Disconnect the switch before maintaining DC
QS2
switch cabinet components.
Inverter interlock Used for interlock between inverter and its
S2 *
switch S2 upstream device.

* is optional.
Intelligent PMD

* The left figure shows the appearance , and the right figure shows the internal device.

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3 Product Description System Manual

** The figure above is indicative only, and actual product may differ.

No. Name
A Communication area, including the communication devices.
B Isolate-switch
C Power distribution area

3.3.4 Operations on the DC and AC Side


• As shown in the figure (a) below, DC switches are provided on the DC side of the inverter.

• As shown in the figure (b) below, AC circuit breakers are provided on the AC side of the
inverter.

No. Name Description


Manual energy storage When the circuit breaker has no energy,
A
handle manually store energy through this button.
Circuit breaker state Display the present state of the circuit
B
indicator breaker, OPEN or CLOSED
The breaker is switched off when this button
C Push OFF button
is pressed
The breaker is switched on when this button
D Push ON button
is pressed
Display the present energy storage state,
Energy storage state
E CHARGED SPRING or DISCHARGE
indicator
SPRING

The DC switch/AC circuit breakers can be used together with a micro-motor.


When there is the power supply on the AC side of the inverter, the energy can be
stored to the breaker through this motor. When there is no power supply on the
AC side of the inverter, manually store the energy through the manual energy
storage handle.

The operation steps are briefly described by taking the DC switch as an example.

• Switch on

Press the Push ON button on the panel to switch on.

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System Manual 3 Product Description

Before switching on, check if the energy storage state displayed on the panel is CHARGED
SPRING. If the state is DISCHARGED SPRING, store the energy manually by turning the
manual energy storage handle down until the breaker panel displays CHARGED SPRING.

After the breaker is switched on, the breaker panel displays CLOSED.

Never manually connect the AC circuit breaker when the AC side carries voltage.

• Switch off

Press the Push OFF button on the breaker panel to switch off the breaker.
After the breaker is switched off, the breaker panel displays OPEN

17
4 Delivery

4.1 Scope of Delivery

No. Device Note


A MV Station -
System manual, delivery inspection report,
B Enclosed documents
certification, and warranty card
Door keys of MV Station -
Keys to monitor window -
C
Keys to the emergency stop
-
button
M16×55
D Bolt M6×20
M5×16
E Spring washer M16
F Flat washer M16
G Nut M16

The foregoing components are based on the standard MV Station, and those of
the actual product may differ. Specifically, refer to the enclosed packing list.

4.2 Identifying the MV Station

Identify the MV Station via its nameplate. The nameplate contains the following information:
MV Station model, major technical parameters, marks of conformity, origins, and serial
number which are available and recognized by Sungrow.

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System Manual 4 Delivery

Very important technical parameters and MV Station related parameters are


contained in the nameplate.
Protect the nameplate at all times!

4.3 Checking for Transport Damages

The MV Station has been strictly inspected and tested before delivery. Despite robust
packaging, the container or inside devices may be damaged during transport. Therefore,
once receiving the MV Station, perform a detailed inspection
If any damage is found, contact the shipping company or Sungrow immediately.

• Check the scope of delivery described in"4.1 Scope of Delivery" for completeness.

• Check that the MV Station and internal devices match the models included in the original
order.

• Check thoroughly the MV Station and internal devices for any possible damages caused
during transport.

Install and commission the MV Station only when it is technically faultless! Make
sure before installing the MV Station that

• MV Station is intact without any damage;

• all devices inside the MV Station are intact without any damages.

4.4 Storage Requirements


4.4.1 Storage Environment
• The MV Station should be stored in an environment with a temperature ranging from
-40°C to 70°C. f the ambient temperature is too low, take necessary heating measures
for the inverter's internal devices.

• The MV Station should be stored in a warehouse with a humidity of less than 55%. If the
average ambient humidity is lower than 55%, it is suggested to change the desiccants
every three months; if the humidity is higher than 55%, change the desiccants every
month. The montmorillonite desiccant should be used. Each inverter unit requires 4 bags
of desiccant, 200g per bag. Before grid connection, take the desiccants out of the
inverter.

• Keep the product on a dry, flat, and solid ground that has sufficient bearing capacity and
is not covered by vegetation. The ground where the product is kept should be flat, with a
horizontal error of less than 0.25%, and have an overall slope of less than 5 degree.

• Avoid storing the MV Station in places where it may come in touch with rainwater, or in
low-lying places, to prevent the accumulated rainwater from getting into it. If the MV

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4 Delivery System Manual

Station must be stored outdoors due to restrictions on site, elevate its base off the
ground to a certain height. The height should be decided according to the geological,
meteorological, and other conditions on site.

• Avoid storing the inverter in places where corrosive gas or dust may be produced or
accumulated, or in places within 30 km (20 miles) of saline-alkaline land or pollution-
generating industrial complex such as chemical plants and power plants (chemical gas
class: 1C1, solid particle level: 1S2). Avoid storing the MV Station in environments
contaminated with halogen and sulfur pollutants.

• Do not install the MV Station in places with vibration or a magnetic field strength of over
30A/m.

• Do not store the MV Station in environments with flammables and explosives.

• To prevent the MV Station from being stored for an overly long period of time, please
apply the "first-in, first-out" method to product storage.

4.4.2 Protection During Storage


• During the process of product handling and storage, impacts or collisions to the product
must be avoided.

• Before storage, make sure the doors of the product and its internal devices are all locked.
During storage, avoid opening the doors, unless it is necessary.

• Seal off the product's air inlet/outlet and the DC cable inlet area. During the period of
storage, make sure the protective films on the air inlet/outlet are intact. Meanwhile, take
effective measures to prevent the ingress of rainwater, dust, and sand into the product.

• Do not have the inverter stressed with heavy weights. The containers should not be
stacked in more than four layers, and heavy weights are not allowed on the top of the
inverter, power distribution cabinet, transformer, and protective cover for low-voltage
copper bars.

4.4.3 Routine Inspection for Long-term Storage


• Perform regular inspection, at least once every half a month. Check whether the dust
cover is damaged and whether the product and its internal devices are intact.

• It is suggested that units that have not been put into operation (from the date of receipt
by the customer) and the units shut down temporarily (from the date of shutdown) should
not be stored for more than three months. If stored for a long period of time, sealing
measures and necessary tests and inspections are required for the product. For
products shut down temporarily, put desiccants inside them. It is needed to open the
door and visually inspect the product and its internal devices for damage first.

• For a product shut down/stored for over six months, inspect its electrical components (-
IGBT module, switch, etc.), and take dehumidifcation and dedusting mesaures for the
whole product. For detailed operation, please contact SUNGROW.

• The UPS and their batteries must be charged once every six months after leaving the
factory (EXW Date).

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5 Mechanical Installation

Respect all local standards and requirements during mechanical installation.

5.1 Transport

All devices are installed inside the MV Station before delivery. The MV Station should be
transported as a whole. Transport the MV Station by crane with sufficient load capacity.
The MV Station is delivered to the user by a forwarding company. After unloading, the MV
Station will be transported to the installation site by the plant staff.

Local standards and regulations on the container transport and loading &
unloading, especially those safety instructions, should be observed at all times.

• All the accessory appliances to be used during transport should be maintained


beforehand.

• The transport of the MV Station must be performed by qualified personnel.


Qualified personnel are those who have been trained, especially in safety
operation.

Keep in mind the dimensions and total weight of the MV Station at all times!

Ensure that the following requirements are met:

• All the doors are locked.

• Choose appropriate crane or hoist to transport the MV Station. The crane or hoist must
be sufficient to bear the weight of the MV Station.

• Use ropes or straps to secure the MV Station to the transport vehicle.

• An additional traction vehicle may be required for uphill/downhill road transport.

• Anything, which may hinder the transport, like trees, cables (or similar), should be
removed.

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5 Mechanical Installation System Manual

• Transport the MV Station on fine weather days as far as reasonably possible.

• Warning signs or barriers must be posted near the transport areas to avoid accidental
injuries.

Additionally, the following should be met when the MV Station is placed on the ground:

• Place the MV Station carefully and gently. Do not pull or push the MV Station on any
surface.

• The place should be firm and flat, has good drainage and has no obstacles or outshoots.
The MV Station should be placed and supported by the four feet.

5.2 Hoisting the MV Station


5.2.1 Safety Precautions

• Observe the safety operating rules of the crane at all times.

• Standing within 5 to 10 meters of the hoisting areas is strictly forbidden!


Anybody standing under the boom or MV Station is strictly forbidden in the
whole hoisting process.

• The hoisting work must be stopped in violent weather days. For example, in
strong wind, heavy rain, or thick fog conditions.

Carefully observe the following items:

• All safety requirements must be met.

• A professional instructor is needed in the whole hoisting process.

• The crane should have sufficient arm length and radius of gyration.

• All the connection point must be firmly connected.

• The length of the slings can be adjusted appropriately according to on-site conditions.

• Transport the MV Station in a level, smooth and steady way.

• Transport the MV Station by connecting the four top corner fittings.

• Some accessories may be needed to ensure the hoisting safety.

5.2.2 Hoisting
Select Hoist and Spreader
Lift the MV Station with a single hoist or two hoists together.

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System Manual 5 Mechanical Installation

figure 5-1 Lifting by a single hoist

figure 5-2 Lifting of two cranes

* The figure above is indicative only.

Cranes Single cranes Two cranes


Rated load 100t Each hoist bears at least 50t
Four sling ropes of equal length,
Two ropes of equal length and not less
the length of a single rope is
than 5m, or 4 ropes of equal length
not less than 13m.
and no less than 2.5m can be used.
Ropes The static load of a single rope
The static load of a single rope is 8.7t,
is 8.3t, and recommend
and recommend considering a safety
considering a safety factor of 6-
factor of 6-7 times.
7 times.

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5 Mechanical Installation System Manual

*Choose the sling according to the corresponding standards and relevant safety regulations
of the local country/region.
In the whole hoisting process, observe following rules:

• Hoist the MV Station in a vertical manner. Do not drag or drop the MV Station on any
surface.

• When the MV Station has been hoisted for about 300mm from the ground, stop to check
if all the connections are still firm. After confirmation, continue hoisting the MV Station.

• When transported to the final location, the MV Station should be put down slowly and
steadily.

• The final location should be firm, level, and well-drained. The MV Station is supported by
four bottom fittings on the ground.

5.2.3 Fastening of Connectors

Use slings with hooks or U-hooks to hoist the MV Station.


The lifting devices should be connected correctly to the MV Station.

Lifting device Hook U-hook

Connections

Insert the hook from inside Lateral pin of the U-hook


Notice
to outside. should be tightened.

• National and local safety rules should be observed at all times.

• Regardless of relevant safety rules may void pertinent warranty claims from
Sungrow.

5.3 Foundation
5.3.1 Selection of Installation Site

When selecting the installation site, consider at least the following requirements:

• Ambient and geological conditions, such as stress wave emissions, the level of
underground water table, etc. should be taken into account.

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System Manual 5 Mechanical Installation

• The ambient environment should be dry, well ventilated, and far away from inflammable
materials.

• The ground at the installation site must be compacted enough. Relative compaction of
the ground should be equal or greater than 98%.take proper methods to strengthen the
ground if otherwise.

5.3.2 Foundation Requirements

Pay attention to the heavy weight of the MV Station. Check thoroughly the
conditions of the installation site (mainly the geographical and environmental
conditions). Then design and construct the foundation.

Improper foundation construction may affect the place of the MV Station, open & close of
the door and later maintenance of the MV Station. Therefore, the foundation must be
designed and constructed according to related standard. The dimensions, weight of the MV
Station, the cable route and later maintenance should be considered at all times.
The following conditions must be fulfilled:

• The bottom of foundation should be firm enough.

• The foundations must be suitable for the weight of the MV Station.

• The foundation should be higher than the solid ground on site to avoid the rain damaging
the base or the inside of the MV Station.

• In foundation construction, take appropriate drainage measures according to local


geological conditions.

• Sufficient cross-sectional area and depth of the foundation should be maintained. The
depth is designed according to local soil conditions.

• Cable route should be taken into account.

According to the cable design of MV Station and for easy electrical connection,
establish cable trenches on bottom of the MV Station, i.e. reserve the cable
trenches inside the foundation and pre-bury the wire pipes.
The material dug out should be cleared immediately.

5.3.3 Recommended Foundation Construction Method


Overview

This section provides two foundation schemes to choose from. Select the corresponding
fixing method according to the standards and specifications of the project site to construct
the foundation.

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5 Mechanical Installation System Manual

Fixing method Reference


Welding "5.3.3.1 Scheme 1: Fixing by Welding"
Welding and fastening "5.3.3.2 Scheme 2: Fixing by Welding and Fastening "

5.3.3.1 Scheme 1: Fixing by Welding

The overall diagram is shown in the following figure.

No. Name
A Pea gravel ground
B Foundation
C* Oil tray

Note: * is optional.
Constructing the Foundation
It is recommended to construct the foundation as the following solution.

No. Name
D Embedded channel steel

Fixing the MV Station

Hoisting the MV Station to the desired location and weilded.


After completion, anti-corrosion treatment should be done on the welding position.

5.3.3.2 Scheme 2: Fixing by Welding and Fastening

The overall diagram is shown in the following figure.

26
System Manual 5 Mechanical Installation

No. Name
A Pea gravel ground
B Foundation
C* Oil tray

Note: * is optional.
Constructing the Foundation
It is recommended to construct the foundation as the following solution.

No. Name
D Embedded channel steel
E* Cushion, included in the scope of supply

Note: * is optional.
Fixing the MV Station

The fixing point at the bottom of the MV Station (shown as A below).

The steps to fixing the L mounting parts is shown in the following figure.

If it is fixed by welding, it is necessary to weld the bottom of the MV Station to the foundation.
After completion, anti-corrosion treatment should be done on the welding position.

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5 Mechanical Installation System Manual

5.3.4 Installating Oil-Water Separator(Optional)

Generally, if there is no external oil tray, the base of the MV station is used as an oil tray, and
the installation position of the oil-water separator is reserved at the bottom of the MV Station,
as shown in figure A below.

There are two oil-water separator installation positions reserved at the bottom of the MV
station, one is connected to the oil-water separator, and the other installation position needs
to be blocked with a plug.
If the installation of the oil-water separator is needed, please contact SUNGROW customer
service.

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6 Electrical Installation

6.1 Safety Instructions


6.1.1 Generals Rules

High voltage! Electrical shock hazards!

• Do not touch the live components of the device.

• Make sure the AC and DC sides are voltage-free before installation.

• Never put flammable materials in the vicinity of the MV Station.

If a ground fault occurs in the PV system, some parts that are supposedly voltage-
free may carry lethal voltage. Accidental touch may cause serious damage. Make
sure there is no system ground fault before operation and take proper protective
measures.

• Observe all the country-specific standards and regulations.

• Connect the MV Station to public grid only after receiving authorization from
the local network operator.

Only professional electricians can perform the operations described in this


chapter.
Observe all the instructions during electrical connection.

Disconnect all AC and DC switches before electrical connection.

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6 Electrical Installation System Manual

Sand and moisture penetration may affect the performance of electric devices
inside the MV Station!

• Do not perform electrical connection in sandy season or when the ambient


relative humidity is above 95%.

• Perform electrical connection at fine weather days.

Improper torque used may cause fire to the connection point!


Strictly observe the torque requirements in this manual during electrical
connection.

Too small bending radius or excessive intertwine may damage the fiber!
When selecting fiber as the communication cable, follow the related requirements
of the fiber manufacturer about the min. permissible bending radius.

Only professional electricians can perform the electrical connection. Professional


electricians should meet the related requirements listed in " 2 Safety
Instructions""in this manual. Sungrow shall not be held liable for any personal
injury or property loss caused by ignorance of the safety instructions.

Ensure the electrical insulation meets requirements before laying the cables.
Follow the EMC regulation and lay the power cable and communication cable in
different layers. Provide support and protection to the cables to reduce the stress
of the cables when necessary.

Strictly follow all the instructions when connecting the cables.

• The installation and design of the MV Station must fulfill national and local
standards and regulations.

• Sungrow shall not be held liable for the MV Station or system fault caused by
ignorance of the description in this manual.

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System Manual 6 Electrical Installation

Select optical fibers as the external communication cable to lower the signal
interference.

6.1.2 Five Safety Rules

During electrical connections and other operations on the inside device, observe the
following Five Safety Rules:

• Disconnect all the external connections and disconnect the MV Station internal power
supply.

• Avoid any accidental re-connections.

• Verify that no voltage or current is present with appropriate measurement instrument.

• Ground and short-circuit whenever necessary.

• Cover possible live parts to avoid accidental contact.

6.2 Preparation before Electrical Connections

Electrical connections between devices inside the MV Station have been performed before
delivery. On site, the connections between the MV Station and external devices need to be
performed, including DC connection, AC connection and communication connection.

6.2.1 Installation Tools

Installation tools include but are not limited to the following recommended ones, and other
auxiliary tools or components can be used on site when necessary.

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6 Electrical Installation System Manual

6.2.2 Opening the MV Station Door

All the MV Station doors are standard container doors. Open the doors before cable
connection.

6.2.3 Checking the Cables

Check to ensure the intactness and insulation of all cables before electrical
connection. Poor insulation or damages in the cables may cause hazards. Replace
them if necessary.

6.2.4 During Connection

• Make sure the DC cables are correctly routed before connection.

• Do not pull the cables hard during connection.

• Make sure there is enough wire bending space for all connection cables.

• Take proper methods to reduce the stress of cables.

• Check carefully to ensure the correctness and fastness of the connections.

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System Manual 6 Electrical Installation

6.3 Circuit Diagram and Cable Connection


6.3.1 Circuit Diagram

figure 6-1 Wiring scheme 1

figure 6-2 Wiring scheme 2

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6 Electrical Installation System Manual

figure 6-3 Wiring scheme 3

table 6-1 Ports in the figure above

No. Name
A DC input
B AC output
C External communication port 1
D* External 3-pahse power supply
E* External communication port 2

Note: * is optional.

table 6-2 Devices in the figure above

No. Name
1 Inverter
2 Transformer
3 Switchgear
4 Intelligent PMD

6.3.2 Cable Specifications

Choose cables according to the rules below:

• All the cables must have sufficient ampacity. The ampacity of the conductor can at least
be influenced by environmental conditions, conductor insulation materials, laying, wire
materials, cross-sectional areas, etc.

• All the cables must be chosen according to the maximum current of the module.

• Cables for one polarity or phase should be of the same type and specification.

34
System Manual 6 Electrical Installation

• Flame retardant and fire resistant cables are recommended.

Overloading operation of cables is strictly forbidden.

6.4 Ground Connection


Brief Introduction

Observe the country-specific regulations and standards at all times!

Generally, the ground connection can be divided into two parts, equipotential connection of
MV Station internal devices and MV Station external grounding.
Equipotential Connection of MV Station Internal Devices
All electrical devices inside the MV Station should be connected equipotentially through the
total equipotential connection copper bar integrated into the PMD, shown as A in the figure
below.

*The figure above is indicative only.


The connection of the internal main electrical devices to the ground copper bar has been
finished before delivery.
On site, if grounding connection is required, the 16mm2 cable is recommended.
External Grounding
For ease of onsite cable connection, two grounding points are designed at the exterior of the
MV Station, shown as A in the figure below. On site, reliably connect both or either of the
two grounding points according to actual conditions.

Before proceeding with the ground connection, tear off the protective film on
grounding point.

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6 Electrical Installation System Manual

The external grounding points of the MV Station can be grounded in the following two
manners:

• Connect the grounding cable to the external grounding points with M10 bolts, where the
recommended cable is of 50 mm2 to 95 mm2.

• Weld the grounding steel flat onto the external grounding point, after which anti-corrosion
processing needs to be performed.

Perform the external grounding according to the on-site situation and the instructions of the
plant staff.
Grounding interface(optional)
The grounding interface is composed of a bridge earthing switch, and integrated inside into
the PMD, as shown in Figure A below.

It is recommended to disconnect the electrical installation at its source before opening the
bridge earthing switch, to prevent it from being unprotected against indirect contacts. Once
the earthing resistance measurement has been carried out, the jumper (B) must be
reconnected before putting it back into service.

• The grounding resistance must meet the requirements of local standards and
regulations.

• It is recommended that two points of the MV Station should be connected to


the ground system of the PV plant.

36
System Manual 6 Electrical Installation

If you have any problems in relation to the ground cable connection, contact the
related technical personnel in time. Any installations not following the standards
or the installation and alternation without permission may lead to safety incidents
or damage to the devices. Sungrow shall not be held liable for the damages
caused.

6.5 AC Connection
6.5.1 Safety Instructions

Electrical shock hazards!

• Do not touch the live components.

• Disconnect the AC switches and ensure all terminals are voltage-free.

• The connections to the downstream devices must be carried out only after
receiving approval from the distribution utility as required by national and state
interconnection regulations.

Strictly follow all the instructions when connecting.

6.5.2 AC Cable Connection


Prerequisites

• Check and ensure that AC circuit breaker of the inverter is disconnected.

• Use the dedicated operation bar to connect the grounding switch in the load switch
cabinet of the switchgear and disconnect the load switch.
Preparation before Wiring

• Open the cable compartment at the bottom of the load switch cabinet.

• Check and ensure that wiring terminals are free of damage, deformation, or cracks.

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6 Electrical Installation System Manual

Wiring Area

Wiring Steps

Step 1 Lead the cable from external device through the cable entry on the bottom of the cable
compartment.

Step 2 Prepare the terminals and install them tightly, where reference can be made to the cable
connector installation manual.

The wiring terminal can be connected with either copper cable or aluminium cable.

• In case of copper cable, use copper wiring terminals.

• In case of aluminium cable, use copper-to-aluminium adapter terminals.

The HV wiring terminal can be connected to a maximum of two cables, corresponding to the
right-side terminal (Figure 1) and left-side terminal (Figure 2). Select the terminal as needed.

- - End
Further Operations
Seal the bottom cable entries with fire-proof mud, clear sundries inside the cabinet, and
reassemble the sealing plate of the cabinet.
Should there be any unused wiring terminals, block them with insulating caps.

When connecting the AC cable, do not use the hole on the pressure relief plate as
a substitute for the AC cable inlet.

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System Manual 6 Electrical Installation

6.6 DC Connection
6.6.1 Checking before Connection

Check the following items before cable connections.

• Check the open-circuit voltage of the PV array to ensure the open-circuit voltage is less
than the max. DC voltage of the module.

• Mark the negative and positive polarity of the cable.

• Check the PV modules for possible ground fault.

• Open-circuit voltage of the PV array should not exceed the max. DC voltage of
the module. The module may be damaged if otherwise.

• If a ground fault is detected, remove it before performing any DC connection.

Strictly follow all the instructions when connecting the cables.

Observe all the safety rules specified by the PV array manufacture.

Start DC connection only when all checks and measurements meet requirements.

6.6.2 Installing PC Board before Connection (Optional)

Installing PC board before cable connections.

Step 1 Install the negative DC cable.

Step 2 Fix the PC board to the bracket.

Step 3 Install the positive DC cable.

- - End

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6 Electrical Installation System Manual

6.6.3 DC Cable Connection

figure 6-4 Negative grounding

figure 6-5 Floating grounding

figure 6-6 Floating grounding with energy storage port (DC inputs n≤18)

figure 6-7 Floating grounding with energy storage port (DC inputs 18<n≤24)

Remark Defination
DC+ DC positive cable connection area
DC- DC negative cable connection area
ESS Energy storage system connection area

Cable Requirements

40
System Manual 6 Electrical Installation

• Use a cooper-core/an aluminium-core cable. For the cable specification, please select
according to the width of the copper bar and the size of the wiring hole, as well as local
regulations.

• Fasten the wiring terminal with the M16 x 55 bolts in the scope of delivery.

Connection Procedure

Step 1 Make sure the switch upstream of the combiner box is in the OFF position.

Step 2 Lead the cable into the wiring area through the inlet hole, and mark the cable polarity.

Step 3 Install the OT/DT terminal to the wire and crimp them with a crimping tool. Install a heat
shrink tubing to the terminal and heat it with a heat gun.

If the two-core or multi-core cable is used as the DC input cable, split the cable
cores into wires outside the inverter first, before leading the cable into the inverter.

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6 Electrical Installation System Manual

Step 4 Secure the OT/DT terminal to the copper bar by M16x45 bolt with a tightening torque of
119~140N.m.

1 If copper wires are used, fasten the bolt assembly as shown below.

figure 6-8 Copper wire connection

2 If aluminum wires are used, fasten the bolt assembly as shown below.

figure 6-9 Aluminum wire connection

Cable protectors are advisable in the cable crosses if the multi-core cables are
used.

Step 5 Pull the cable back slightly after wiring to ensure that the cable is long enough.

• Ensure that the selected terminal can directly contact the copper bar. If there
are any problems, contact the terminal manufacturer.

• Ensure that the copper bar is not in contact with the aluminum wire. Otherwise,
electrochemical corrosion may occur, impairing the reliability of the electrical
connections.

• For the standard inverter model, it is not allowed to connect cables to both the
front and back of a DC wiring copper bar, as this may damage the equipment. If
you require an inverter that supports double-sided wiring, contact SUNGROW
and provide information such as the sizes of cables and specifications of wiring
terminals to be used. SUNGROW will evaluate the feasibility of customizing a
product tailored to your needs.

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System Manual 6 Electrical Installation

- - End

6.7 Communication Connection

There are three types of communication ports inside MV Station: RS485 port, Ethernet port,
and optical fiber port. The device location and wiring schemes of the three ports are shown
in the table below.
Device Port type Wiring scheme
Ethernet "6.7.1 Communication Connection on the
Inverter
RS485 Inverter"
"6.7.2 Communication Connection on the
Ethernet
Intelligent PMD Intelligent PMD(optional)"
optical fiber Refer to the manual of the corresponding device

6.7.1 Communication Connection on the Inverter

RS485 ports and Ethernet port are reserved on the inverter, which are shown as A and B
respectively.

Communication Area on the Intelligent PMD(optional)


The communication terminal is located in the upper side of the intelligent PMD. The specific
location is subject to the actual product.
Select the corresponding ports for wiring according to actual needs.

6.7.2 Communication Connection on the Intelligent PMD(optional)

The upper part of the intelligent power distribution cabinet is the communication wiring area
(see figure C below). Ethernet ports and optical fiber ports are reserved in this area.

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6 Electrical Installation System Manual

Select the corresponding ports for wiring according to actual needs.

6.8 External Equipment Connection

The lower part of the intelligent power distribution cabinet is the power distribution terminal
and wiring area, as shown in figure D below.

Select the corresponding ports for wiring according to actual needs.

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System Manual 6 Electrical Installation

6.9 Finishing Electrical Connection

After the electrical connection, check the connections of all cables for correctness
and firmness.

After checking that all connections are correct and firm,

• Close the cable entries on the bottom of the module by following the reversed procedure
in opening the cable entries.

• The gap at the cable inlet/outlet at the bottom and right of the MV Station should be
sealed with fireproof mud.

• Water-proof treatment should be performed on the foundation of the MV Station.

45
7 Commissioning

7.1 Safety Instructions

High voltage! Electric shock!

• Wear proper protection equipment before all operations on the device.

• Do not touch the live terminals or conductors.

• Respect all safety instructions attached on the device and described in this
manual.

• Respect all safety instructions prescribed by the manufacturer of devices


connected to the MV Station.

Grid-connection of the MV Station can be performed only after receiving approval


from the local utility grid company and by qualified personnel.

After the MV Station is operating, make sure there are no flammable materials at
least 5 meters around the installation site.
Local/national standards about the min. electric clearance around the MV Station
should be respected.

Make sure the installation is correct and no spare parts or tools are left inside the
device.

Close the doors of the MV Station and the internal devices if the commissioning
process is stopped.

7.2 Requirements of Commissioning

Before commissioning, installation of the modules and the intelligent PMD inside the MV
Station should be checked thoroughly.

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System Manual 7 Commissioning

• Ensure all cables are connected securely and all bolts are fixed properly.

• Ensure DC side voltage meets module requirements and the polarity is correct.

• Ensure AC side voltage meets module requirements.

• Ensure all cable connections meets related standards and requirements.

• Ensure the system is properly grounded. Ground resistance is important to the whole
system. Therefore, before commissioning, make sure the ground resistance meets the
requirements of local standards and regulations.

Make sure the emergency stop button inside the monitoring window is released, all
AC & DC switches are disconnected and all micro-circuit breakers inside the
intelligent PMD are disconnected before commissioning.

All commissioning operations must be performed only by qualified personnel.

Commission the device when it is sunny and the environmental conditions are
stable to ensure the successful commissioning.

7.3 Checking before Commissioning


7.3.1 Checking the Cable Connection
• Check cables for any possible damages or cracks.

• Check that all cables are connected securely according to the cable connection diagram.
Adjust the cable connection if necessary.

• Ensure all cable connections are firmly enough. Fix the bolts if necessary.

• Check the PE equipotential connection. Ensure the module AC side PE ground copper
bar has connected to the equipotential connection point in the electrical room and
properly grounded . The grounding resistance must meet the requirements of local
standards and regulations.

7.3.2 Checking the Module


• Ensure that the DC and AC switches are in the “OFF” position.

• Check whether the electric switches and buttons of the MV Station and its upstream and
downstream devices can be operated flexibly.

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7 Commissioning System Manual

7.3.3 Checking PV Array

Ensure the measuring devices are connected and used correctly. Otherwise, there
will be electric arc.

DC side voltage should be no more than the max. DC input voltage of the MV
Station.
Too high DC voltage may damage the module even cause safety incident.

To ensure system reliability and device operation, PV cells on the DC side of the
MV Station should be from the same manufacturer and the number of PV cells in
each string should be the same.

Check the PV arrays before grid-connection. The voltage of each DC main cables should be
the same and no more than the max. permissible DC voltage. Check carefully the polarity of
each DC main cable. Once the polarity in one DC main cable is incorrect, the PV arrays may
be damaged.
Make sure the environmental condition is stable since the voltage of PV array may change
with the solar radiation and the temperature of the PV cells. Record the PV array status via
the U-1 curve. Commission the device when the PV array output situation is stable.

The PV field circuit fault (module fault or module numbers deviation in certain
array), cable damages or connection looseness may cause the voltage deviation
exceeding 3% under stable environmental conditions.

• Record the environmental parameters (temperature, radiation, etc.).

• Measure the resistance of cables (between the terminal box and the module).

• Record accurately all the measured datas.

7.3.4 Checking Grid Voltage


• Measure accurately the grid 3-phase line-to-line voltages: L1-L2, L1-L3, and L2-L3. The
voltages should not exceed the grid permissible voltage, and the three phases are in
balance.

Adjust the transfer ratio of the transformer by qualified personnel if the grid
voltage deviation is serious.

• Measure and record the grid frequency. Measured datas should not exceed the grid
permissible frequency.

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System Manual 7 Commissioning

• Measure the THD and check the curve if possible. Module will stop running if the THD is
serious.

• Record accurately all the measured datas.

7.4 Preparation before Starting

• Place the disassembled protection grills to their original positions and ensure the
connection is secure.

• Close and lock the cabinet door.

• Clean the device site. Make sure the position is clean without flammable or explosive
materials.

• Ensure the ventilation of the installation place.

• Recheck and ensure whether module and switches upstream and downstream can meet
the requirements flexiblely .

7.5 Removing Film on Product

The highlighted parts of the product in the figure below are covered with films. Be sure to
remove the films before the product is officially put into operation.

figure 7-1 Remove Film from the Product

7.6 Starting the Device

If all tests and measurements have been performed, and all measured values lie within the
acceptable range, the device can be switched on for the first time. Proceed as follows to
start the MV Station:

Step 1 Close the upstream and downstream switches of the MV Station.

Step 2 Manually close the auxiliary power supply switch inside the MV Station and wait the touch
screen to power on.

Step 3 Stop the MV Station through the touch screen.

Step 4 Turn off “Trip” and “Door-protect enable” through the touch screen.

Step 5 Manually close all DC switches inside the DC cabinet.

Step 6 Perform the start operation through the touch screen, and the MV Station starts grid-
connected operation.

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7 Commissioning System Manual

- - End

To ensure the MV Station operates normally for the first time, measure the DC
input voltage beforehand. When the DC side voltage meets the start-up
requirement, i.e., the DC voltage is steadily higher than the DC start-up voltage,
start the MV Station for the first time.

7.7 LCD Parameter Setting

When the LCD is on, set the display language, date and time, communication parameters,
active power limitation, etc. according to Chapter "9 LCD Menu Operation"in this manual;
and view the running information and perform related operation.

7.8 Completing Commissioning

If all the start-up procedures have been performed, check the operating condition of the MV
Station.

• Check whether there are anomalies of the module: abnormal noise, overheating,
smoking or unusual odor.

• Check that the grid-connected voltage, current, and THD of the MV Station are stable.

• Check the grounding of the module enclosure.

• Check the functionality of the LCD display.

• Record accurately the module operation data during commissioning.

The duration of commissioning depends on the plant scale, plant location, on-site
environmental conditions and so on. Usually, if the in-site condition is good, the
commissioning can last for 1 week, i.e. 168 hours.
The commissioning of the module is completed. Module operates normally.

After successful commissioning, the MV Station will be put into operation.


Local/national standards about the min. electric clearance around the MV Station
should be respected.

MV Station needs no manual control in daily operation. Open the cabinet door only
for maintenance or troubleshooting and by qualified personnel only.
Keep the door closed and locked and store the keys of the door by appointed
personnel during normal operation.

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8 Starting/Stopping

8.1 Starting
8.1.1 Inspection before Starting

After the maintenance or service work, inspect the following items, and then start the MV
Station,

• All connections are performed by strictly following the installation manual and circuit
diagram.

• The coverings of the internal devices are fixed and secured.

• The cabinet door is closed.

• The emergency stop button is released.

• Make sure, by using suitable instruments, that there is no ground fault in the PV array.

• Measure the DC and AC voltages with a multi-meter to check if the start-up conditions
are met, and ensure no overvoltage hazard.

After longtime storage, a thorough and professional test is necessary before


starting the MV Station.

8.1.2 Start Steps

When the foregoing conditions are met, proceed as follows to start the inverter:

Step 1 Close the upstream and downstream switches of the inverter.

Step 2 (Optional) Turn the Inverter interlock switch S2 in the inverter to open.

Step 3 Close the QS25 AC maintenance switch, and QS2 DC maintenance switch, and Isolate-
switch in Intelligent PMD.

Step 4 Stop the inverter through the touchscreen.

Step 5 (Optional) Turn off “ Trip” and “Door-protect enable” through the touch screen.

Step 6 Manually close QS1 and QS3 DC load break switches inside the inverter. If the inverter was
equipped with energy storage ports, close QS5 and QS7 as well.

Step 7 Perform the start operation through the touchscreen, and the inverter starts grid-connected
operation.

After startup, the inverter will automatically check if parameters of the DC and AC side meet
the grid-connection requirements. If the requirements are met, and the set time has been
reached, the inverter will turn to the OPERATION mode and feed the generated AC current
to the grid.

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8 Starting/Stopping System Manual

- - End

Specific switch position,refer to"3.3.3 Internal Devices of the MV Station"

The inverter needs no manual control in daily operation. Only qualified personnel
are allowed to open the cabinet door for maintenance or troubleshooting.
Keep the door closed and locked and store the keys of the door by appointed
personnel during normal operation.

8.2 Stopping

Stop the MV Station when maintenance and service work is required or a fault occurs.

8.2.1 Normal Stop

Proceed as follows to stop the inverter during normal maintenance and service work:

Step 1 Stop the inverter through the stop instruction on the LCD panel.

Step 2 Disconnect the QS1 and QS3 DC load break switches. If the inverter was equipped with
energy storage ports, make sure the QS5 and QS7 are disconnected as well.

Step 3 Disconnect the AC maintenance switch QS25, and DC maintenance switch QS2, and
Isolate-switch in Intelligent PMD.

Step 4 Check to make sure the AC circuit breakers QF1 and QF2 are disconnected.

Step 5 Disconnect the inverter downstream switches.

Step 6 (Optional) Turn the Inverter interlock switch S2 in the inverter to close.

Step 7 Disconnect the inverter upstream switches.

Step 8 The inverter stops running.

- - End

Specific switch position,refer to"3.3.3 Internal Devices of the MV Station" .

Never disconnect the AC or DC switch during normal operation. Otherwise, the


inverter as well as the switch may be damaged.

8.2.2 Stop in Case of Fault

Proceed as follows to stop the inverter when a fault or an emergency occurs:

Step 1 Press the emergency stop button.

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System Manual 8 Starting/Stopping

Step 2 Check to make sure the QS1 and QS3 DC load break switches are disconnected. If the
inverter was equipped with energy storage ports, make sure the QS5 and QS7 are
disconnected as well.

Step 3 Disconnect the AC maintenance switch QS25, and DC maintenance switch QS2, and
Isolate-switch in Intelligent PMD.

Step 4 Check to make sure the QF1 and QF2 AC circuit breakers are disconnected.

Step 5 Disconnect the inverter downstream switches.

Step 6 (Optional) Turn the Inverter interlock switch S2 in the inverter to close.

Step 7 Disconnect the inverter upstream switches.

Step 8 The inverter stops running.

- - End

Specific switch position,refer to"3.3.3 Internal Devices of the MV Station" .

The emergency stop button will stay in lock state once you press it. Release it with
the key.

Press emergency stop button only when an emergency or a fault occurs. Under
normal conditions, stop the inverter via the stop instruction on the LCD panel.
Press the emergency stop button immediately in case of emergency to make to
ensure a timely response.

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9 LCD Menu Operation

9.1 LCD Touch Screen

The eye-level LCD touchscreen inside the monitoring window on the front side of the
inverter is used to view data and set parameters.
User can check or set related data by touching the icons on the LCD display.

For user convenience, a large number of figures of the LCD interface are provided
in this chapter. The parameters and other details in those figures are indicative
only. The actual product you receive may differ.

If the time shown on the LCD panel is different from the actual local time after time
calibration, check and replace the button cells on the back of the LCD panel.

9.2 Default Screen


9.2.1 Initialization

The LCD is initialized when the intelligent PMD is power on and then enters into the starting
menu.
Appears every time the MV Station is energized. After initialization, the default screen
follows.

9.2.2 Default Screen Introduction

No. Description
Yield data. The first line on the top indicates the present active power; work
A
state is the transient state of the MV Station.
Today’s active power curve to indicate the power percentage (power value
B
divides the MV Station nominal power value).
C DC side voltage and current of the MV Station respectively.
D AC side line-to-line voltage and phase current.

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System Manual 9 LCD Menu Operation

No. Description
E Language selection button.
F Present date and time.
G Success rate of the MV Station internal communication.
H Success rate of communication between the MV Station and PC.
Enter the following submenus from the default menu.

LCD screen contains lots of parameters pertinent to the MV Station operation. All
parameter configurations must be performed by appointed personnel. Do not
modify any parameters without full understanding of the relevant action or without
consulting Sungrow Customer Support.

9.2.3 Backlight and Screensaver

If no operation has been performed on the screen for more than 5 minutes, the backlight will
go off. Tap the screen to activate the backlight so that the latest interface reappears.

9.3 Overview of LCD Menu and Icon


9.3.1 Overview of Submenu and Icon

There are three buttons on the lower left side of the touch panel: "Start/Stop" , "Home

" , "Function" . The user can perform related operations via these buttons.

Main Menu First sub-menu Second sub-menu Third sub-menu


Start — —
Start/Stop
Stop — —
Home — — —
Real Time Data —
Run-information Power curve —
E-histogram —
His-event —
His-fault —
History-information
His-data —
His-alarm —
Function Start —
Start/Stop
Stop —
Language & Firmware
Ver.
Set-parameter Sys-parameter Time
Remote/Local control
E-adjust

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9 LCD Menu Operation System Manual

Main Menu First sub-menu Second sub-menu Third sub-menu


Load default
Run-parameter —
Pro-parameter —
Address
Com-parameter Serial port param.
Network param.

9.3.2 Layout of the submenus

The layout of submenus is the same as that shown below except for the default menu.

No. Description
Title bar
The first line from the top is the present success rate of communication.
A
The left side of the second line is the name of the present page, while the
right side is the present date and time.
B Data display or parameter configuration.
From left to right, there are three main icons and a return button which is
C
used to return to the previous menu.

For convenience’s sake, the operations on the menus are referred to as the menu name

with quotation marks. For example, the menu will be referred to as “Set-
parameter”.

9.4 Entering Password

MV Station parameters are protected by password. User can enter into the “Set-parameter”
sub-menu only after entering the correct password. Proceed as follows to enter the
password:

Step 1 Tap “Function” from the default menu.

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System Manual 9 LCD Menu Operation

Step 2 Tap “Set-parameter” and the password entering window pops up.

Step 3 Tap the white edit box and a keypad pops up.

Step 4 Enter the password 1111 through the keypad.

If the entered password is correct, the parameter setting page pops up, and the user can set
system parameters, running parameters, protection parameters, and communication
parameters.

Button Function
← Backspace key, delete the digit input
Clr Clear the digitals input
Esc Escape and close the keypad
Enter Confirm the password entered
The maximum and minimum value can be input; digital outside this
Max./Min.
range is invalid

If the input password is 1111, user can enter into the normal parameter setting page and set
the system parameters, running parameters, protection parameters and communication
parameters.

Step 5 Press “Enter” to confirm the password entered.

Step 6 If the password is incorrect, an “Error password” window will appear. Tap “Enter” and re-
enter the password.

- - End

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9 LCD Menu Operation System Manual

9.5 Setting Language

User can set the language by either of the following two ways:

9.5.1 Conventional Way


Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Sys-parameter” after entering the correct password.

Step 4 Tap “Language & Firmware Ver.” and enter into the language and firmware version sub-
menu.

Step 5 Select the desired language.

- - End

9.5.2 Shortcut

The language setting shortcut (shown by A) is in the lower right corner of the Home menu.
Select either language by tapping the language button.
Language on the button is the present display language of the display.

9.6 Setting Date and Time

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Sys-parameter” after entering the correct password.

Step 4 Tap “Time” and enter into the date and time setting sub-menu.

Step 5 Set the “Year”, “Month”, “Date”, “Hour”, “Minute” and “Second”. Tap the corresponding field
and the keypad will appear.

Step 6 Set the time and date by tapping the keypad and confirm setting by tapping “Enter”.

- - End

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System Manual 9 LCD Menu Operation

9.7 Energy Output Deviation Adjustment

Energy output deviation adjustment is useful when the total power output displayed in LCD
(E-total) is different from the reading value of the external power measuring device.
(Energy-adj value)= (Real measured value)-(E-tot reading value).

Step 1 Tap “Function” from the default menu;

Step 2 Tap “Set-parameter”;

Step 3 Tap “Sys-parameter” after entering the correct password;

Step 4 Tap “E-total adjust” and enter into the energy output deviation adjustment sub-menu;

Tap the cell below the “Compensation” and the keypad appears. Enter the energy
compensation by tapping the keypad;

Step 5 Tap “Enter” to confirm the setting.

- - End

9.8 Checking Running Information

Running information contains all data related to the operation of the MV Station:
Real-time Data
The real time running information of the modules can be checked.
The output power, DC voltage & current, power factor, reactive power, efficiency, daily/
monthly/annual power yields, internal temperature, positive/negative insulation resistance to
the ground, running time, amount of CO2 reduction, grid frequency, AC phase/line voltage,
module temperature, AC & DC switches states, bypass switches/fuse state, power supply
mode are included.
Power Curve
The output power curve shows the power yield on that particular day in percentage of the
nominal power. The data is updated every several seconds and all the diagram data will be
cleared at the beginning of a new day.
E-histogram
The histogram shows the power yields of the present day.
Proceed as follow to view the running information:

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Run-information” and switch among “Real Time Data”, “Power curve” and “E-histogram”.
The default display is “Real Time Data”.

Step 3 Tap “Power curve” and enter into the power curve sub-menu.

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9 LCD Menu Operation System Manual

Step 4 Tap “E-histogram” and enter into the electricity histogram sub-menu.

The value displayed is indicative only and cannot be used as a basis for billing.

- - End

9.9 Checking History Information

There are four kinds of history information: History event, history fault, history data and
history alarm.

9.9.1 Checking History Event


Step 1 Tap “Function” from the default menu.

Step 2 Tap “History-information” and enter into the history information sub-menu.

Step 3 Tap “His-event” and enter into the history event sub-menu.

History events can be viewed from this sub-menu, with up to 5 records can be shown in one
page. The upper left side of the event table is the total number of the current event records.
Tap “Prev” or “Next” to turn pages up or down.

- - End

9.9.2 Checking History Data

System can record the MV Station running information for the latest 90 days with the
records updated every 15 minutes per day.
History data displays the data related to the power yields and the electric quantity of the MV
Station. Proceed as follows to check the history information:

Step 1 Tap “Function” from the default menu.

Step 2 Tap “History-information” and enter into the history information sub-menu.

Step 3 Tap “His-data” and enter into the history data sub-menu.

Tap “Prev” or “Next” to turn pages up or down.

- - End

9.9.3 Checking History Fault

When a fault occurs, the user can view the fault and the history fault records via the LCD
screen, and the steps are as follows:

Step 1 Tap “Function” from the default menu.

Step 2 Tap “History-information” and enter into the history information sub-menu.

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System Manual 9 LCD Menu Operation

Step 3 Tap “His-fault” and enter into the history fault sub-menu.

History faults can be viewed from this sub-menu, with up to 5 records can be shown in one
page. The upper left side of the event table is the total number of the current fault records.
Tap “Prev” or “Next” to turn pages up or down.

- - End

9.9.4 Checking History Alarm

Proceed as follows to check the history warn information:

Step 1 Tap “Function” from the default menu.

Step 2 Tap “History-information” and enter into the history information sub-menu.

Step 3 Tap “his-alarm” and enter into the history alarm sub-menu.

History alarms can be viewed from this sub-menu, with up to 5 records can be shown in one
page. The upper left side of the event table is the total numbers of the current warn records.
Tap “Prev” or “Next” to turn pages up or down.

- - End

9.10 Checking Present Fault Information

There may be one or more than one fault occurs to one or more than one module inside the
MV Station at the same time which can be viewed through the LCD screen. Follow the
description in this chapter to view the fault information when faults occur.

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9 LCD Menu Operation System Manual

If there is a fault, the “Work State” will show “Fault”.


Tap the “Fault” cell.

The state column of the module that has fault will


display “Fault. As shown in the left figure, a fault
occurs to module unit 2. Tap the fault cell of module
unit 2 to check the present fault.

The fault interface of module unit 2 will appear with


the fault item in red.

9.11 Starting/Stopping

Usually, the MV Station will start automatically when the grid-connected


requirements are met.

Start/stop the MV Station through the LCD screen in either of the following manners:

• Tap “Start/Stop” from the default menu.

• Tap “Start/Stop” from the Function menu.

By tapping the start/stop button on the screen, all the MV Station will start or stop at the
same time. A confirm operation interface will appear after tapping the corresponding buttons.
The instruction takes effect after confirmation; or the user can cancel the operation by
tapping “Cancel”.

9.12 Load Default

Proceed as follows to restore factory defaults:

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Sys-parameter” after entering the correct password.

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System Manual 9 LCD Menu Operation

Step 4 Tap “Load default” and the password inputting window appears.

Tap “Load default” and the password inputting window appears;

- - End

9.13 Checking Firmware Version

User can view the firmware version of LCD and DSP as follows:

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Sys-parameter” after entering the correct password.

Step 4 Tap “Language & Firmware Ver.” and enter into the language and firmware version sub-
menu.

Step 5 The firmware versions of LCD and DSP are displayed at the bottom of the page.

- - End

9.14 Parameters of LCD


9.14.1 Communication Parameters

Improper communication parameter configuration may lead to communication


failure!
Follow strictly the instructions of the plant staff in configuring the communication
parameters.

Set the communication address and protocol through the LCD screen when the hardware
connection is complete and the device is energized.
Proceed as follows to set the communication parameters:

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Com-parameter” after entering the correct password.

• Set parameter from the Address interface for setting the address.

• Set parameter from the Serial Port Parameter interface for baud.

• Set parameter from the Network Parameter interface for network communication.

- - End

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9 LCD Menu Operation System Manual

9.14.2 Running Parameters


Setting Running Parameters

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Run-parameter” after entering the correct password.

Step 4 Set the running parameter by tapping the pop-up keypad and tap ENTER to confirm setting.
Tap “Prev” or “Next” to turn pages up or down.

- - End

9.14.3 Protection Parameter Setting


Setting Protection Parameter

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Pro-parameter” after entering the correct password.

Step 4 Set the protection parameter by tapping the pop-up keypad and tap ENTER to confirm
setting. Tap “Prev” or “Next” to turn pages up or down.

- - End

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10 Main Functions

10.1 Operation Mode


10.1.1 Mode Change

After being energized, the MV Station switch among different modes as shown in the figure
below.

figure 10-1 Operation modes change

Upvis the DC input voltage of the module.


UpvStart is the module DC side startup voltage.

10.1.2 Operation Mode Description


Stop
This is the initial state of the module. The module DC and AC switches are in the “OFF”
position; the upstream and downstream connections are disconnected. The module is
therefore electricity-free.
Initial Standby
When the module upstream and downstream connections are connected and the DC
switches are in the “ON” position, the module turns to the Initial Standby mode.
Module will continuously check if the PV array and the grid meet the grid-connection
requirements. If the module DC input voltage is higher than the module startup voltage and
the startup time is reached, whilst the requirements of the grid side parameter are satisfied,
module will turn from the Initial Standby mode into the Startup mode.

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10 Main Functions System Manual

Startup
This is the transient process between the Initial Standby mode and the Run mode. Once
the Startup mode is complete, module will start powering the grid.
Run
In this mode, module converts the DC energy into AC energy and feeds it to the grid by way
of MPPT.
Module tracks the PV arrays’ maximum power point (MPP) to maximum the output energy.
Standby
In Run mode, module will enter into the Standby mode if the DC side current is as low as
0A for a while.
Module will continuously check if the PV array meets the grid-connection requirements. If
the module DC startup voltage and the startup time are reached, module will turn into the
Run mode.
Fault
If a fault occurs during operation, module will enter into the Fault mode. LCD panel will
display the fault type with the "Fault" indicator on until the fault is removed. After the fault is
removed, the MV Station reverts to Run mode.
During this period, if you want to start the module manually, first confirm the stop clear
protection program from the LCD panel and then start the module.
If the fault is unrecoverable, stop the MV Station and perform maintenance work. Module will
automatically check if the fault is recoverable.

When a DSP fault or a module fault occurs, never restart the MV Station through
the LCD. Perform a power-off check before reenergizing the MV Station.
Otherwise, the module may be damaged.

Emergency-stop
Stop the module by pressing the emergency stop button inside the monitoring window when
a fault or emergency occurs.
If the module is stopped by the emergency stop button, the AC switches of the MV Station
trip off immediately and the modules will disconnect from the grid. To restart the modules,
release the emergency stop button, push the AC switches to the OFF position, and then
operate according to the normal start process.
Key-stop
When maintenance or service work is required, the MV Station turns from the Run mode to
the Key-stop mode after the user sends a stop instruction via the LCD panel.
Alarm Run
In Alarm Run mode, module can keep running but send alarm signal. User can check the
present alarm information through the Working state on the LCD default screen or check the

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System Manual 10 Main Functions

latest history alarm information through “Function”->”History information”->”his alarm”.


Module automatically turns to Run mode when the alarm is removed.

10.2 Complete Control Strategy(Optional)

The following three control strategies are provided for user to perform control functions and
configure relevant parameters.

• “Remote”: The control codes can be sent only by the remote control machine.

• “Local”: The control codes can be sent only by the LCD screen.

• “Remote/Local”: Both “Remote” and “Local” codes are effective.

Proceed to set the control strategy on the LCD screen as follows:

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Sys-parameter” after entering the correct password.

Step 4 Tap “Remote/Local control” and enter into the Remote/Local control sub-menu.

Step 5 Select the control method through the pull-down list.

- - End

10.3 Active Power Limitation


10.3.1 Introduction to Active Power Limitation

Cases in which power limitation is required are as follows:

• Potential threatens to the MV Station safety operation

• Over-load of the grid branch connected to the MV Station

• Islanding

• Factors affecting the stability of the stable grid status and dynamic grid status

• Frequency rising affects the system stability

• Grid maintenance

• Grid management

10.3.2 How to Realize Power Limitation

Improper parameter configuration may affect the normal operation of the MV


Station!
Only authorized personnel can configure these parameters.
Should any question or doubt occurs, contact Sungrow.

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10 Main Functions System Manual

User can adjust the MV Station active power output through the LCD display:

Step 1 Tap “ Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Run-parameter” after entering the correct password.

Step 4 Set the “Limit Power (%)” parameter by tapping the pop-up keypad.

Step 5 Tap “Enter” to confirm setting.

- - End

Parameters related to power limitation “P-rise rate (%/s)” and “P-decline rate
(%/s)” are also included in the running parameter setting sub-menu and can be
set accordingly.

10.4 Reactive Power Adjustment

MV Station can provide reactive power output. User can open or close the reactive power
adjustment switch and set the reactive power output through the LCD screen.
Reactive power limitation is performed through the running information sub-menu as
follows:

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Run-parameter” after entering the correct password.

Step 4 Turn the page down to select the “Q-adjust switch”. Tap the pull-down list and the options:

• Close: reactive power cannot be adjusted

• Pf: adjust the reactive power by setting power factor

• Q-limit: adjust the reactive power by setting reactive power percentage

• QU mode: the reactive power changes with the grid voltage

• QP mode: the PF changes with the output power of the inverter

• V-auto-adj: reserved.

Step 5 If Pf is selected, the power factor can be set in the “Run-information” sub-menu;

• if “Q-limit” is selected, the “Q-limit (%)” can be set in the “Run-information” sub-menu.

• if "QU mode" is selected, QU-related parameter can be set on the running parameter
interface, where the parameter name begins with "QU", for example, QU operation mode.

- - End

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System Manual 10 Main Functions

Improper parameter configuration may affect the normal operation of the MV


Station!
Only authorized personnel can configure these parameters.
Should any question or doubt occurs, contact Sungrow.

10.5 Low Voltage Ride Through (LVRT)

Technical Requirements for Connecting Photovoltaic Power Station to Power System


requires medium-and-large PV plant should be equipped with Low Voltage Ride Through (-
LVRT) ability.
LVRT requires: PV plant can operate normally within certain voltage drop range and
duration when the voltage of the grid-connected point drops due to the power system failure
or disturbance; PV plant can provide the dynamic reactive power support during the period.
Active Power Recovery
If the power station still connects to the grid during power system failure, the active power
will recover from the moment the fault is removed at the speed of at least 30% nominal
power/second.
Dynamic Reactive Current Support
During LVRT, power station should feed reactive current to the power system as per
requirements. For a station whose 500kV or 750kV voltage is stepped up from the 220kV or
330kV voltage and then connects to the power station group, it should feed reactive current
to the grid when a short-circuit occurs and the voltage drops.
Zero Voltage Ride Through
When the grid-connection point voltage drops to zero, power station can operation normally
for 0.25 second.
Note: UT is the grid-connection point voltage; Upu is the grid-connection point nominal
voltage.

figure 10-2 Lower voltage withstand requirements

Note: T1, T2, U1, and U2 are all settable parameters.


Sungrow’s MV Station meets the abovementioned requirements.

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10 Main Functions System Manual

10.6 High Voltage Ride Through (HVRT)

Technical Requirements for Connecting Photovoltaic Power Station to Power System


requires PV plant should be able to operate as required within certain voltage range.

Grid-connection pint voltage Requirements


1.1Upu<UT<1.2Upu Operate for at least 10s
1.2Upu≤UT≤1.3Upu Operate for at least 0.5s

Note: UT is the grid-connection point voltage;


Upu is the grid-connection point nominal voltage.

figure 10-3 High voltage withstand requirements

Note: T1, T2, U1, and U2 are all settable parameters.


Sungrow’s MV Staion meets the abovementioned requirements.

10.7 MPPT

Maximum Power Point Tracking (MPPT) is a technique that the MV Station uses to get the
maximum power from the PV arrays. PV arrays have a complex relationship between solar
irradiation, temperature and total resistance that produces a non-linear output efficiency
known as the I-V curve.

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System Manual 10 Main Functions

figure 10-4 MPPT

10.8 Intelligent Temperature-Control Technology

MV Station will continuously detect the IGBT temperature and adjust the fan speed
accordingly. When the module temperature is low, MV Station will decrease the fan speed to
lower the device noise and decrease the device operation consumption. As the module
temperature increases, the MV Station will increase the fan speed for better heat dissipation.
The intelligent temperature-control technology can synchronize the speed of fan and
temperature of the IGBT module and thus optimize the module temperature and other
conditions.

10.9 Anti-PID Effect Function (Optional)


10.9.1 Introduction to PID Effect

Potential Induced Degradation (PID) of the solar module is a performance degradation


caused by high negative voltage. The PID effect can occur with all crystalline silicon solar
cells that are embedded in glass-foil modules, leakage currents can result under
unfavorable conditions (accelerated by high humidity and temperature) where the module
joins with the frame and causes short-circuits that lower the overall performance of the
system.
This MV Station is equipped with optional anti-PID function to effectively prevent the PID.

10.9.2 Anti-PID Function Setting

For MV Station with optional anti-PID function, the enable and disable of this
function can only be performed by personnel from Sungrow. Contact Sungrow if
you need to switch this function.

Proceed as follows to set the mode if the Anti-PID mode is enabled:

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10 Main Functions System Manual

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Pro-parameter” after entering the correct password.

Step 4 Click Next to find the page with “Anti-PID mode” and select the mode by the drop-down list
(Suppression/Repair).

Select according to the on-site situation.

- - End

10.9.3 PID Repair

Make sure the “Anti-PID mode” in the protection parameter of the MV Station is
“Repair” when enabling the PID repair function.

If the MV Station is in deep standby state or the repair process is interrupted, user can
enable the repair function manually from the LCD as follows:

Step 1 Tap “Function” from the default menu.

Step 2 Tap “Set-parameter”.

Step 3 Tap “Pro-parameter” after entering the correct password.

Step 4 Click Next to find the page with “PID repair” and click to enable the manual repair.

If this function is enabled, the Work state in the main screen will show “Repair PV”. User
may find the “Negative Vgnd” is about 500V from “Function->Run-information->Real Time
Data”.

- - End

If there is Key stop or Emergency stop or a device fault during the repair process,
the repair process will automatically stop.

10.10 Insulation Monitoring Function


10.10.1 Introduction

Insulation resistance is a parameter important for safety operation. If the insulation


resistance is low, the direct contact protection and indirect contact protection may be failed;
meanwhile the fault current against the ground and the short circuit caused by low insulation
resistance may lead to electric fire, device damage or even physical hazards. Sungrow’s MV
Station is equipped with insulation resistance monitoring function to detect the system
insulation resistance in real time. If the resistance is detected to be low, it will send alarm at
the first time to remind the user and prevent potential hazards.

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Insulation monitoring can be enabled by two modes, described below:

• Automatic mode: Upon first power-on, the equipment will be in negative pole grounding
mode. After transfer from operating mode to standby mode, in the morning of the second
day, when DC voltage exceeds insulation monitoring starting voltage, the equipment will
exit negative pole grounding mode and enter insulation monitoring mode. If abnormal
resistance is monitored, the equipment will report “insulation resistance” fault, and
monitoring of resistance will continue till it becomes normal. If monitored resistance is
normal, the equipment will exit insulation monitoring mode and negative pole grounding
mode will be restored.

• Manual mode: Without shutdown conditions of the equipment, on the touch screen
parameters setup interface, enable “manual insulation monitoring”. If current DC voltage
exceeds insulation monitoring starting voltage, the equipment will exit negative pole
grounding mode and enter insulation monitoring mode. If abnormal resistance is
monitored, the equipment will report “insulation resistance” fault. If monitored resistance
is normal, the equipment will exit insulation monitoring mode and enter negative pole
grounding mode again. Upon pressing of shutdown key during manual monitoring, if
current resistance is normal, the equipment will exit insulation monitoring mode and
enter negative pole grounding mode again.

10.10.2 Simple Troubleshooting

Regardless of the MV Station setting, when the insulation resistance is below the threshold
(settable from the LCD display), MV Station will send alarm signal and the Operation LED
will turn to yellow. After receiving the “low insulation resistance” alarm signal, user should
stop the device and check the specific insulation resistance from the LCD screen
“Function”–>”Run-information”->”Real time data”.

• If the insulation resistance recovers to normal, the fault loop is in the AC side.

• If the insulation resistance is still low, the fault loop is in the DC side.

• Whether the fault is on the DC side or AC side, switch off the system and perform a
thorough checking and troubleshooting.

10.11 Emergency Stop Button functions

The emergency stop button is located inside the monitoring window.


In emergency situation, open the monitoring window, press down the emergency stop
button to stop all the inverters inside the MV Station immediately.

10.12 Tripping Functions of the DC Main Switches

There are two selections (Enable/Disable) for the parameter ‘Trip Enable’ in the running
parameter of the LCD touch screen. If the ‘Enable’ options is chosen, all DC main switches
of MV Station will trip immediately. If required, observed the following steps.

Step 1 Tap “Function” from the default menu.

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Step 2 Tap “Set-parameter”.

Step 3 Tap “Run-parameter” after entering the correct password.

Step 4 Click Next to find the page with “Trip” and select “Enable” .

Before the MV Station is put into operation again, set the parameter “Trip Enable” as
“Disable” first, then close all the DC main switches of the MV Station.

- - End

10.13 Protection Function

MV Station has complete protection functions to protect itself when input voltage or grid is
abnormal until the anomaly is removed and the MV Station can operate normally.

10.13.1 DC Over-voltage Protection

When the DC voltage of the PV array exceeds the max. DC voltage, MV Station will stop
operating, send warning signal and display the fault type on the LCD screen.
MV Station can detect the abnormal voltage and respond quickly.

10.13.2 AC Over/under-voltage Protection

When the MV Station AC output voltage exceeds the permissible range, MV Station will stop
feeding the grid, send warning signal and display the fault type on the LCD screen.
MV Station can detect the abnormal voltage and respond quickly.

10.13.3 Frequency Anomaly Protection

When the grid frequency exceeds the permissible range, MV Station will stop feeding the
grid, send warning signal and display the fault type on the LCD screen.
MV Station can detect the abnormal frequency and respond quickly.

10.13.4 Islanding Protection

Islanding is a condition that can occur if the utility grid is disconnected while the MV Station
is operating and the local load of the MV Station is similar to the present output power.
“Islanding” is a potential threaten to devices and operators.

• In the event of grid outage, if the MV Station still feeds power to the public grid, death or
injury may occur to the maintainers during maintenance.

• In the event of grid fault, if the MV Station still feeds power to the public grid, a surge
current may occur and damage devices once the grid resumes.

MV Station is equipped with anti-islanding protection function.

In anti-islanding protection state, high voltage is still present. Disconnect the main
switch and wait the device to discharge completely before testing or maintenance.

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System Manual 10 Main Functions

10.13.5 Overload Protection

When the PV array output power exceeds the MV Station permissible maximum input power,
MV Station will limit the power yield at maximum AC power point. If the temperature
exceeds the permissible value, MV Station will automatically stop operating unless the
condition resumes normal.

10.13.6 Ground Protection

The grounding cables are equipped with the leakage current sensor. When the leakage
current is detected to exceed the setting value, system will send instruction to stop the
module and display the fault type on the LCD screen.

10.13.7 Module Over-temperature Protection

IGBT modules inside the MV Station uses thermal sensor with high-precision to monitor the
real-time module temperature. Once the module temperature is detected to be high, DSP
will send direction to stop the MV Station or derate the output.

10.13.8 Internal Over-temperature Protection

The MV Station is equipped with high-precision thermal sensor to monitor the internal
temperature of the MV Station. Once the over-temperature is detected, the DSP will send an
instruction to stop the MV Station and keep safe operation.

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11 Troubleshooting

11.1 Safety Instructions

Lethal voltages are present inside the MV Station when a fault occurs.

• Only qualified personnel can perform the troubleshooting described in this


chapter. Qualified means that the operator has received professional training
on devices troubleshooting.

• Do not perform any troubleshooting other than that specified in this manual.

• Respect all safety instructions during troubleshooting.

The electrical components inside the MV Station must be replaced by components


from the same manufacturer.
The model number can be acquired from the marking of the MV Station or the
component itself. If otherwise, contact Sungrow.

If the field work needs to replace the components with products from other
manufacturer or with different model number, a prior analysis and confirmation by
Sungrow is needed.
Failure to follow this procedure may lead to physical injury or death and void all
warranty from Sungrow.

Disconnect all AC and DC Switches before troubleshooting.

11.2 Checking Fault

If any power output anomaly is detected, check the following items before contacting
Sungrow.

• Open-circuit voltage of the PV arrays

• State of the emergency stop button

• Power limitation state

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System Manual 11 Troubleshooting

If there is any questions or doubts that are not covered by this manual, contact us.
With the following information provided, Sungrow shall diagnose and solve the problem
more easily:

• Type and serial number of the MV Station and internal devices

• Manufacturer, model, and configuration of the PV arrays and upstream & downstream
combiner devices connected to the MV Station

• MV Station communication solution

• Fault and brief description of the fault phenomenon

• A picture of the fault if necessary

11.3 Fault and Troubleshooting on the Inverter

The fault information of the inverter can be viewed on the home page of the LCD screen.
Specifically, refer to the chapter "9.10 Checking Present Fault Information "
Fault severities of the inverter are defined as follows:

• Major: The MV Station shuts down and stops feeding power into the grid.

• Minor: Some components are faulty, but the MV Station can still feed power to the grid.

• Warning: Functions of the MV Station are normal, but the output power drops due to
external factors.

The fault severity of fault names and their corresponding solutions are shown in the
following table.

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Fault Fault
Explanation Measures
name severity
1. Check whether the AC/DC side of the
module is short-circuited.
2. Check whether the grid is normal.
3. Check whether the appearances of
modules inside the inverter are normal.

The drive board The inverter has a protection logic


is faulty or that in case of failure of 5 attemps
Module
hardware Major to perform self-tests, it enters in a
Fault
overcurrent non-self-recovery state (it is
occurs. recommended to wait for 15
minutes for this purpose;
meanwhile the power is not cut off
on control boards). In this case, do
not attempt to power it off and try to
restore the inverter, instead, contact
SUNGROW personnel for the
support.

Disconnect the AC and DC switches of


the module, allow the module capacitors
The contactor is
Cntr-flt Major to discharge completely, and then check
faulty.
whether the appearance of the AC
contactor is normal.
The AC current is Check whether the grid is normal or
Mism-Iac Major
unbalanced. whether phase loss occurs.
1. Check, with a thermodetector, whether
the present ambient temperature is within
the permissible range of the module.
The reactor 2. Check that the air inlets of the MV
L over-
temperature is Major Station are not obstructed. Replace the
temp
excessively high. filters when necessary.
3. Check, in the Stop mode, whether fans
inside the module are clogged by foreign
materials.

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Fault Fault
Explanation Measures
name severity
1. Check the grid voltage, and inspect
whether the grid voltage harmonic is
normal.
Faults occur due
2. Check whether the fans operate
Temp to excessively
normally.
control high temperature Major
3. Check the AC filtering system, and
cabinet flt inside the control
inspect whether the AC filter capacitor is
cabinet.
damaged, for example, cracked. Check
whether the 3-phase current of the
capacitor is in balance when necessary.
1. Check, in the Stop mode, whether the
DC voltage displayed on the LCD is
The DC input consistent with the voltage actually
Vdc-Low voltage is Major measured.
excessively low. 2. In the event of inconsistency, check
whether the circuits on the DC side are
short-circuited or connected incorrectly.
Bus The DC bus
undervol- voltage is Major Refer to the measures for "Vdc-Low".
tage excessively low.
1. Check whether the DC side of the
module is short-circuited, the input
Neutral point voltage falls beyond the permissible
V- potential shifting range, and the grid voltage is normal.
midpoint occurs on the DC Major 2. Check the history fault screen of the
offset side of the LCD to ensure whether faults such as DC
module. overvoltage/undervoltage, PDP, and AC
overcurrent exist at the same time. If so,
refer to the corresponding measures.

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Fault Fault
Explanation Measures
name severity
1. Ensure the ambient temperature.
Check, with a thermodetector, whether
The fault occurs
the present ambient temperature is within
when the
the permissible range of the module.
temperature at
2. Check that the air inlets of the MV
Temp-flt the air inlet is Major
Station are not obstructed. Replace the
higher than the
filters when necessary.
protective
threshold. 3. Check, in the Stop mode, whether fans
inside the module are clogged by foreign
materials.
DC The temperature
cabinet in the DC cabinet
Major Refer to the measures for "Temp-flt".
over- is excessively
temp high.
1. Tap "Set-parameters" -> "Pro-
parameters" on the LCD to check
whether the protection parameter is in
compliance with the local standards and
The grid voltage regulations.
is higher than the 2. Disconnect the AC switches, and
Vac-high Major
set protective check whether the actual grid voltage is
threshold. within the normal range.
3. Check, in the Stop mode, whether the
grid voltage displayed on the LCD is
consistent with the voltage actually
measured.
The grid voltage
is lower than the
Vac-low Major Refer to the measures for "Vac-high".
set protective
threshold.
1. Tap "Set-parameters" -> "Pro-
parameters" on the LCD to check
whether the Protection parameter is in
The grid
compliance with the local standards and
F-fault frequency is Major
regulations.
abnormal.
2. Check, in the Stop mode, whether the
grid frequency displayed on the LCD is
consistent with the actual grid frequency.

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Fault Fault
Explanation Measures
name severity
Grid blackout
1. Check whether the grid is normal.
occurs or AC
2. Check whether power outage occurs
lsland/No transient voltage
Major on the AC side.
grid exceeds the
3. Check whether the AC circuit breakers
protective
of the module are connected.
threshold.
1. Check whether the control switches of
both the internal and external power
supply are in the ON or OFF positions.
If all switches are in the ON position,
Ctrol The control disconnect a switch.
power power supply is Major If all switches are in the OFF position,
supply flt abnormal. connect a switch.
2. Check whether the internal and
external power supply terminals are loose
or poorly contacted. Fasten the terminals
when necessary.
Check, in the Stop mode, whether the
The fault of DC
Vdc- DC voltage displayed on the LCD is
voltage sampling Major
samp-flt consistent with the voltage actually
occurs.
measured.
Check whether the grid is normal, for
Soft start- Failed to start the
Major example, whether the grid harmonic and
flt inverter.
grid voltage are balanced.

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Fault Fault
Explanation Measures
name severity
The state window of the SPD is as
follows:

1. When the window colour is turned red


from green, it indicates that the SPD is
damaged (perhaps, due to
The SPD on the thunderstorms). In this case, measure the
DC-SPD
DC side of the Major AC and DC parameters, including
flt
module is faulty. positive and negative pole voltages to
ground, and replace the SPD when the
parameters recover to normal value.
2. When the window is in normal colour,
the fault may be caused by poor contact
between the SPD and its base. In this
case, reinstall the SPD to ensure good
contact.
1. Refer to the measure for "DC-SPD flt".
2. Check whether the micro circuit
breaker connected in series to the SPD is
The SPD on the disconnected.
AC SPD
AC side of the Major 3. If the micro circuit breaker is
flt
module is faulty. disconnected, measure the AC and DC
parameters. If the values measured are
normal, reconnect the micro circuit
breaker.
1. Disconnect the DC switches of the
module, and check whether the open-
circuit voltage of the PV array is normal. If
it is abnormal, the alarm may result from
The DC voltage
PV array configuration.
of the module
2. Ensure that the LV side of the
Vdc-high exceeds the Major
transformer is connected in the Y type,
protective
and the neutral point is not grounded.
threshold.
3. Check, in the Stop mode, whether the
DC voltage displayed on the LCD is
consistent with the voltage actually
measured.

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Fault Fault
Explanation Measures
name severity
Polarity on the
PV pol- Check whether the polarity on the DC of
DC input side is Major
rev the module is correct.
reserved.
Interior hardware Measure the DC voltage of the MV
Hardwar-
of the module is Major Station, to check whether short circuit
e-flt
faulty. occurs inside the MV Station.
1. Check whether the AC and DC cables
of the inverter are firmly in place.
AC current of the
2. Check the insulation of the cables for
lac-high inverter is Major
intactness.
excessively high.
3. Check whether the wiring terminals are
short-circuited to ground.
Overloa- Output overload
Major Refer to the measures for "lac-high".
d-pro occurs.
The sampling
1. Check whether the AC cables are
value of the AC
I damaged.
leakage currents
leakage- Major 2. If the LV side of the transformer is
exceeds the
pro connected in the Y type, ensure that the
protective
neutral point is unconnected.
threshold.
1. Check the air inlets.
2. Check whether the air outlets of the MV
The temperature
Station are obstructed by foreign
of modules inside
materials. Replace the filters when
PM-high the module room Major
necessary.
is excessively
high. 3. Check whether the fans function
normally during the operation of the MV
Station.
1. Check whether the grid voltage is
normal. Measure the grid voltage with a
multimeter, and check whether phase
Fan 1 or fan 2 loss occurs.
Fan1-flt/
inside the Major 2. Check whether the fans are normally
Fan2-flt
inverter is faulty. supplied with power. Measure the three-
phase power source with a multimeter to
ensure the nominal input voltage is 400
Vac.

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Fault Fault
Explanation Measures
name severity
1. Check the DC cables.
Check whether positive DC cables
connected to the ground are damaged.
Check whether the impedance to ground
of the DC cable is normal.
Gnd-flt Grounding fault. Major 2. Check the AC cables.
Check whether voltages to ground of all
the three phases are the same. In
addition, check whether SPDs on the
inverter side and transformer side are
damaged.
1. Check whether AC switches have
tripped.
AC
2. Check whether AC switches are
Switch flt/
The AC switches damaged.
AC Major
are faulty. 3. Check whether AC switches are
breaker
connected/disconnected normally.
flt
4. Check AC switches for conductivity
with a multimeter.
The temperature
Radiator of the heat sink Check whether the fans are normal. If the
over inside the Major fans are normal, check whether the air
temp inverter is ducts are obstructed.
excessively high.
DC fuse DC fuses are Refer to the measures for "DC fuse-
Major
flt abnormal. abnomal".
1. The negative pole of the MV Station is
DC grounding
not securely grounded.
GFDI pro protection is Major
2. Check whether the negative grounding
abnormal.
fuses blow.
AC fuse AC fuses are
Major Check the AC fuses.
flt abnormal.
Grid_V_
Grid voltage is Measure the grid voltage, and check
unbalan- Major
unbalanced. whether grid voltage unbalance exists.
ced

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Fault Fault
Explanation Measures
name severity
Current2
Unbalan-
ced/ AC current Measure the grid voltage, to check
Major
Current3 unbalance whether phase loss occurs.
Unbalan-
ced
AC
AC switch is Connect the AC switch, after which the
switch Major
disconnected. alarm is cleared.
breaking
1. Check whether fans in the AC cabinet
The temperature function normally.
AC
in the AC cabinet 2. Check whether air inlets of the AC
cabinet
exceeds the Major cabinet are obstructed.
over-
protective 3. Check whether filters at the air inlets of
temp
threshold. the AC cabinet are dusty. Replace the
filters when necessary.
1. Check the insulation of AC cables.
Anti-PID power 2. Check AC SPD.
Anti-PID
supply is Minor 3. Check the neutral point on the LV side
power fit
abnormal. of the transformer and ensure it is not
grounded.
External power Measure the external power supply
External
supply of the MV voltage with a multimeter to check
power Minor
Station is whether the voltage is within the normal
supply
abnormal. range.
Check whether all the branch circuit
Circuit breakers
Branch breakers are closed, and check whether
on DC branch
breaker Minor the circuit breaker state displayed on the
circuits are
flt Run-Information screen of the LCD is "
abnormal.
ON/Closed ".
CT The three-phase
Check, via the LCD, whether the AC
Unbalan- grid current is Minor
three-phase current is in balance.
ced unbalanced.

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Fault Fault
Explanation Measures
name severity
Wait the capacitor to discharge
completely, and then remove the negative
grounding fuse. Check whether the fuse
has blown.
Ground Grounding fuse is
Minor If so, check whether the neutral point of
Fuse flt abnormal.
the transformer is unconnected, and
whether the neutral point of the PT/CT on
the LV side of the transformer is
grounded.
1. Check whether communication cables
Communication connected to the energy meter and
Meter- of the energy metering board are damaged.
Minor
com-flt meter is 2. Check whether communication
abnormal. terminals of the energy meter and
metering board are securely fastened.
DC fuses of the Check whether the DC fuse have blown.
DC fuse-
inverter are Minor If so, contact Sungrow and replace the
abnormal
abnormal. fuses.
Branch fuses of
Branch Refer to the measures for "DC fuse-
the inverter are Minor
Fuse flt abnomal".
abnormal.
1. Check whether insulation layers of
positive and negative DC cables to
ground are damaged.
The insulation
2. Check the insulation resistance to
RISO flt resistance is Minor
ground of AC three phases.
excessively low.
3. Check the connection of the neutral
point on LV side of the transformer to
ensure the neutral point is not grounded.
The active power Check, via the LCD, whether the
of the inverter is overfrequency derating function is
Freq shift adjusted enabled.
Warning
Watt adj according to the If the function is enabled, it indicates
change of grid overfrequency occurs during the
frequency. operation.

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Fault Fault
Explanation Measures
name severity
The reactive
power of the
Tap "Set-parameters" -> "Running
inverter is
Volt shift parameter" -> "Q-adjust switch" on the
adjusted Warning
Var adj LCD, to check whether the "Q-adjust
according to the
switch" is in the "QU mode".
change of grid
voltage.
When a grid fault
occurs, the
GFRT Check whether the grid voltage exceeds
inverter can ride Warning
Run the HVRT or LVRT threshold.
through the time
interval.
DC
breaker Refer to the measures for "Branch
DC switches of
flt/ breaker flt".
the inverter are Minor
DC Check whether the DC switch is
abnormal.
switch connected.
abnormal
The sampling
1. Check whether the AC cables are
value of the AC
I damaged.
leakage currents
leakage- Major 2. If the LV side of the transformer is
exceeds the
pro connected in the Y type, ensure that the
protective
neutral point is unconnected.
threshold.

If the fault still exists, contact Sungrow Service.

If the following fault occurs, immediately contact Sungrow Service. (referred to as "Sungrow"
hereinafter).

Fault
Fault name Explanation Measures
severity
The transmission of
Carrier
carrier communication Major Contact Sungrow.
synch flt
signals is abnormal.
Drive board Interior drive board of
Major Contact Sungrow.
fault the inverter is faulty.

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Fault
Fault name Explanation Measures
severity
Internal
Com-Failure communication of the Major Contact Sungrow.
inverter is abnormal
Addresses of the
Encoding
interior modules are Major Contact Sungrow.
repeat
repeated.
Backfeed Reverse charging
Major Contact Sungrow.
Supply fault device is out of service.
The communication of
the tributary board
IDM-com-flt Minor Contact Sungrow.
inside the inverter is
abnormal.
DC Sensor- DC sensors of the
Minor Contact Sungrow.
err inverter are abnormal.
Branch fwd- Branch forward current
Minor Contact Sungrow.
Idc-high is excessively high.
Branch rev- Branch reverse current
Minor Contact Sungrow.
ldc-high is excessively high.
The communication of
the temperature &
T&H-com-flt Minor Contact Sungrow.
humidity board is
abnormal.
The communication
between control board
DSP-com-flt and metering board Minor Contact Sungrow.
inside the inverter is
abnormal.

11.4 Fault and Troubleshooting on the MV Transformer

Successively tap "Function" ->"Run-information"->"Transformer" on the LCD screen to


view the fault information of the MV transformer.

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System Manual 11 Troubleshooting

Fault name Explanation Fault severity Measures


The temperature in
the oil tank of the
Trans-oil-T trip transformer is Major Contact Sungrow.
abnormal, and
tripping occurs.
The pressure relief
Pressure release
valve of the Major Contact Sungrow.
valve trip
transformer is faulty.
The oil level of the
transformer is
Low oil level trip Major Contact Sungrow.
excessively low,
and tripping occurs.
The gas is
Heavy gas trip excessively high, Major Contact Sungrow.
and tripping occurs.
The temperature in
the oil tank of the
Trans-oil-T-alarm transformer is Minor Contact Sungrow.
abnormal, and an
alarm is triggered.
The gas is
excessively high,
Heavy gas alarm Minor Contact Sungrow.
and an alarm is
triggered.
The pressure relief
Pressure release valve of the
Minor Contact Sungrow.
valve alarm transformer sends
alarm signals.
The oil level of the
transformer is
Low oil level alarm excessively low, Minor Contact Sungrow.
and an alarm is
triggered.

Note: For more troubleshooting information of the MV transformer, refer to the enclosed
manual.

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11 Troubleshooting System Manual

11.5 Other Fault and Troubleshooting

Fault Possible Reason Measures


DC input voltage just Design the serial and
reaches the MV Station parallel connection in
The MV Station shuts down start-up voltage. Voltage will accordance with the open
shortly after start-up. decrease and the MV circuit voltage; increase the
Station will stop when it is input DC voltage; avoid
under load. adopting the critical voltage
Communication malfunction Check the connection
Failure to start or stop the between the LCD display between the LCD display
MV Station via the LCD. and the DSP; LCD power and the DSP when the MV
supply malfunction Station is voltage-free
Check if the address and
the Baud rate of the LCD
are the same as those of
PC.
Check to ensure the circuits
are properly connected and
if the RS485
communication is adopted,
the A and B ports are
connected correctly.
Possible reasons are
Failure to communicate with Check if the communication
various. Refer to the
PC. converters are matched.
"Measures".
Communicate again after
replacing the converter.
The monitor software is
installed incorrectly. It is
recommended to reinstall
the software.
If all the above-mentioned
items are correct and this
fault continues, contact
Sungrow.

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12 Routine Maintenance

12.1 Safety Instructions

Due to the effect of ambient temperature, humidity, dust and vibration, the MV Station and
the internal components will age and wear. To ensure the system safety and maintain the
efficiency of the MV Station, it is necessary to carry out routine and periodic maintenance.
All measures, which can help the MV Station in good working conditions, are within the
maintenance scope.
The minimum maintenance distance around the MV Station should be reserved at all times.

12.1.1 General Safety Rules

Lethal voltage inside the MV Station!


Wait at least 20 minutes after MV Station stops before opening the cabinet door.
Make sure the device internal is completely voltage free before any work on the MV
Station.

Only qualified personnel can perform the work described in this chapter.
Do not leave any screws, washers or other metallic parts inside the module to
avoid damages to the module.

Sand and moisture penetration may affect the performance of electric devices
inside the MV Station!

• Do not perform electrical connection in sandy season or when the ambient


relative humidity is above 95%.

• Perform electrical connection at fine weather days.

Disconnection of the AC & DC switches in no way implies that there is no voltage


of the cable connection terminals inside the AC and DC cabinet. To avoid the risk
of electric shock before maintenance work,

• Disconnect the AC & DC switches;

• Disconnect the upstream and downstream switches of the module.

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12 Routine Maintenance System Manual

12.1.2 Five Safety Rules

Respect the following five rules in maintaining or servicing the MV Station.

• Disconnect the module from all the external connections and internal power supplies.

• Ensure that the module will not be started accidentally.

• Verify that the module interior is discharged completely with a multimeter.

• Perform necessary ground and short circuit connection.

• Cover the adjacent electrical components with insulation cloth during operation.

12.2 Maintenance
12.2.1 Introduction

The MV Station can be installed outdoors. Harsh environment condition or long-time


operation, however, may cause age and damage of the MV Station. Check and maintain the
MV Station periodically and replace the aged components can effectively enlarge the
service life and increase the device performance inside the MV Station.

Unscheduld maintenance is also required, esp., when the system performance is


poor.

12.2.2 Maintenance Interval

Maintain the MV Station and internal electric devices periodically to ensure the good
performance of the MV Station.
The maintenance interval described in this chapter is indicative only. The actual interval
depends on the on-site environment condition. If the MV Station is located in harsh
environment places, for example desert arrears, the maintenance interval shall be
shortened. Particularly, cleaning and anti-corrosion processing should be performed more
frequently.
If the MV Station is located in desert areas, it is advisable to check thoroughly the MV
Station inside and outside and clean completely after the sand storm.

Check the module fans inside the MV Station periodically and the fans on top of
the cabinet for abnormal operation and abnormal noise. If so, there may be dust
penetrating inside the module. Stop the module and clean the dust.
Wait at least 20 minutes after the module discharge completely. Before cleaning,
make sure, with multimeter, the module internal is discharged completely to avoid
electric shock.

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System Manual 12 Routine Maintenance

Before performing maintenance, remove the internal protective grid. Make sure to
reassembly the grid and fasten all the screws after the maintenance work.
Make sure all bolts are securely fixed.

Repair immediately any anomalies found during routine maintenance. If any


doubts arise, contact Sungrow.

Maintenance (once every three years)

Check item Check method

• Oil thermometer: alarm and tripping temperature

• Pressure relief device contact check


Transformer monitoring
protection devices • Oil level device: Oil level is filled to the normal level

• Pressure gauge: Pressure gauge are at the normal


level.

• Off-load tap-changer

• Pressure relief device

• Pressure gauge

Transformer Leakage • Oil level device


check • Temperature pocket

• Bushings

• Drain valve and oil sample

• Welding seams

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12 Routine Maintenance System Manual

Maintenance (once every two years)

Check item Check method


Check the following items and make corrections if
necessary:

• Check whether the MV Station and its internal devices


are damaged or deformed.

• Check whether the device makes abnormal noise or


System status and sound during operation.
cleaning • Check whether the interior temperature or enclosure
temperature of the MV Station is excessively high.

• Check whether the humidity and dust inside the MV


Station are within normal ranges, and dust the MV
Station if necessary.

• Check whether the air inlet and outlet are blocked.


Check whether the warning labels and marks are firmly
Warning labels and marks
attached and clearly legible. Replace them if necessary.
Check whether the shield ground wires are in good contact
Shield ground wires
with the insulating sleeves and ground copper bars.
Connection between splice Check whether the splice box and the Ethernet switch are
box and Ethernet switch* correctly connected.
Lightning proof device and Check whether the lightning proof device and fuses are in
fuses good status and can be used.
Check whether the interior of the MV Station is corroded or
Corrosion
oxidized.

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System Manual 12 Routine Maintenance

Maintenance (once every year)

Check item Check method


Check the following items and make corrections if
necessary:

• Check whether there are any inflammable or


combustible materials and other threats around or on
the top of the MV Station that may affect the normal
operation.

• Check whether the MV Station and the steel plate are


Container exterior firmly welded, and whether there is any corrosion.

• Check whether any mechanical damage, painting


damage, oxidation, or the like occurs on the enclosure
of the MV Station.

• Check whether the monitoring window and the doors


close and open flexibly.

• Check whether the sealing strip is firmly in place.


Check whether there is any dust, foreign objects, dirt, or
Container interior
condensation inside the container.
Check whether the air inlet filters and ventilation ducts of
Air inlet/outlet the MV Station and its internal devices are normal, and
clean or replace the filters if necessary.

• Check the MV Station when the internal devices are


completely voltage-free! Make corresponding
corrections once any anomaly is founded.

• Check whether all cables and wires are properly routed


and without short circuit. Make corrections if case of
any anomaly.

• Check whether all cable entries are sealed properly.

Cable connection and • Check whether there is water leakage inside the MV
Station.
routing
• Check whether the power cable is firmly connected. If
necessary, refasten the cable with the torque specified
in this manual.

• Check whether the power cable and control cable are


damaged, especially if the surface contacting the metal
is cut.

• Check if the insulation tape on the power cable terminal


is damaged or invalid

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12 Routine Maintenance System Manual

Check item Check method

• Check whether the ground resistance meets the


requirements of local standards and regulations.
Grounding and • Check whether the equipotential connections inside the
equipotential connections MV Station are performed properly.

• Check whether the equipotential connection of the oil


tray is performed properly.

• Check the running status of the fans.

Fan • Check whether the fan blades have cracks.

• Check whether the fan makes abnormal noise during


running.
Screws Check all screws inside the MV Station.

Maintenance (once every 6 months to a year)

Check item Check method

• Check the stop functions of the emergency stop button


and the LCD.

Safety function • Simulate shutdown

• Check the warning labels and other device symbols for


completeness and legibility, and replace them in time if
necessary.
Software maintenance Inspect all parameter settings.

• Check the temperature and cleanness of the radiator.


If necessary, clean the radiator with a vacuum.

• If necessary, replace the filter.


Module cleanness
• Note: Check the ventilation performance of the air inlet.
Otherwise, a fault may occur in the module due to
overheat caused by poor ventilation.

• Check whether the time displayed on the LCD is


correct.
LCD time display
• After calibration, if the time is still incorrect, replace the
button cell on the back of the LCD.

• Regularly check whether the metal components are


corroded (once every 6 months).

Component maintenance • Annually check the contactors (auxiliary switch and


micro switch) to ensure normal operation.

• Check the running parameters (especially the voltage


and insulation)

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System Manual 12 Routine Maintenance

Note: * indicates optional.

The frequency of maintenance operations could be increased according to the


environmental conditions of the place where the MV Station is suited, plant
capacity and on-site situations.
The maintenance interval should be shortened if the sand or dust deposition
around the operation site is serious.

12.3 Cleaning the MV Station


12.3.1 Introduction

The cleaning of the MV Station surrounding areas and the MV Station interior is important
for the maintenance of the MV Station.
Due to ambient temperature, humidity, dust and vibration, there may be dust deposition
inside the MV Station blocking the air entries and penetrating inside the MV Station internal
devices. This may cause damage to the internal devices of the MV Station, shorten the
service life, and reduce power yields.
During device normal operation, check and clean the device periodically to make sure the
internal devices are in a comparatively good condition to a certain degree.

12.3.2 Cleaning Interval

The cleaning interval depends on the operation conditions of the MV Station, for example,
the weather condition and etc. it is necessary make sure the MV Station exterior and interior
areas are clean. If the operation conditions are severe, in desert area for instance, the
cleaning interval shall be every half a month or even shorter. The cleaning of the MV Station
inside devices and the air inlet and outlet shall be more frequent.

12.3.3 Cleaning the Internal Dust

Use a vacuum cleaner instead of a broom to clean the dust inside the MV Station.

The vacuum cleaner can get power supply from the backup socket inside the
intelligent power distribution cabinet. For the marking of the backup socket, refer
to the circuit diagram inside the cabinet door of the intelligent power distribution
cabinet.

12.3.4 Cleaning the Foundation

The foundation is designed with maintenance entry. Enter the foundation to check the
cleanness periodically. Use a vacuum cleaner to clean the foundation if necessary.

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12 Routine Maintenance System Manual

12.3.5 Checking and Cleaning the Filter


12.3.5.1 Filter Screen at Air Inlet

Brief Introduction

The air inlet is located at the top of the inverter. It is recommended to clean the air inlet
regularly, to avoid blocking. There are two types of air inlet design and the steps to clean
them are different. Please choose based on the product model.
Air Inlet Design 1

Unscrew the bolts fixing the top cover plate to remove the plate. Then, take down the filter
screen and clean it with a vacuum.

Operation After Cleaning

After finishing cleaning, mount back the filter screen and the cover plate.
Air Inlet Design 2
Unscrew the two M5 fixing bolts at the air inlet, and pull out the spring plungers at both ends.
Then, take down the filter screen and clean it.

Operation After Cleaning

After finishing cleaning, mount back the filter screen.

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System Manual 12 Routine Maintenance

The M5 bolts removed when cleaning the filter screen for the first time do not
need to be fit back.

12.3.5.2 Bottom Air Outlet

Brief Introduction

The lower air outlet is located at the lower part of the inverter. It is recommended to clean
the filter screen of the air outlet regularly.

Procedure

Unscrew the bolts at the bottom of the inverter, to remove the bottom plate. Remove the
filter screen, clean them, and reassemble them when they are dry. Replace the filter screen
if there is any damage.
Further Processing

After cleaning and replacement, reinstall the bottom plate and secure it with bolts.

12.3.6 Cleaning the Surface of the MV Station

If there is corrosion on the surface of the MV Station, clean it with abrasive paper or brush.
If the dust deposition is serious on the surface of the MV Station, use mop or big rag to clean
the surface of the MV Station. It is recommended to clean the top before cleaning the side.
Alternatively, clean it with or without water.

12.3.7 Checking the Lock and Hinge

Check the functionality and state of the lock and hinge of the MV Station after the cleaning
work. Lubricate the lock and hinge if necessary.

12.3.8 Checking the Sealing Strip

The sealing strip is used to prevent the water penetrating insider the MV Station. Check it
carefully for damage. Replace the faulty lighting devices in time.

12.4 Painting Make-up Measures

Check for the damages of the MV Station appearance:


Situation 1: smudginess on the surface caused by water and dust that can be cleaned

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12 Routine Maintenance System Manual

Situation 2: smudginess on the surface & damage to the finishing coat that cannot
be cleaned
Situation 3: the undercoat is damaged and the primer is revealed
Maintenance and Operation Steps for Situation 1:
Materials:

• Cleaning cloth

• Water

• Alcohol or other non-corrosiveness detergent

Figure Step
1. Clean the smudginess on the surface by using a
cleaning cloth (or other cleaning tool) with water.

2. If the smudginess cannot be cleaned by water, use 97%


alcohol until the surface is clean enough to accept. (Or try
other local frequently-used non-corrosiveness detergent)

Maintenance and Operation Steps for Situation 2:


Materials:

• Abrasive paper

• Cleaning cloth

• Water

• Alcohol

• Hairbrush

• Paint RAL7035 / Munsell color JN-82 N8.2

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System Manual 12 Routine Maintenance

Figure Step

1. Polish the rough paint surface or the scratched parts by


abrasive paper until the surface is smooth.

2. Clean the target parts by cleaning cloth with water or


use 97% alcohol.

3. When the surface is clean and dry, paint the scratched


parts of the paint by banister brush and make sure the
painting is as uniform as possible

Maintenance and Operation Steps for Situation 3:


Materials:

• Abrasive paper

• Cleaning cloth

• Water

• Alcohol

• Zinc primer

• Hairbrush

• Paint RAL7035 / Munsell color JN-82 N8.2

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12 Routine Maintenance System Manual

Figure Step

1. Polish the damaged parts of the paint to remove the


surface rust or other roughness.

2. Clean the target parts by cleaning cloth with water or


use 97% alcohol to clean the surface dust and dirty.

3. When the surface is clean and dry, paint the base


material revealed parts with zinc primer (or other local
primers with the same function) for protection. The paints
should cover the revealed primer completely.

4. Paint the scratched parts by banister brush when the


primer is dry, and make sure the painting is as uniform as
possible.

Check the protective paint on the module surface for peeling off. re-paint the MV
Station surface if necessary.

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System Manual 12 Routine Maintenance

Re-spray the protective paint every 5 years to the MV Station surface.

12.5 Replacement of the Electrical Components


12.5.1 Safety Instructions

The electrical components inside the MV Station must be replaced by components


from the same manufacturer.
The model number can be acquired from the marking of the MV Station or the
component itself. If otherwise, contact Sungrow.

If the field work needs to replace the components with products from other
manufacturer or with different model number, a prior analysis and confirmation by
Sungrow is needed.
Failure to follow this procedure may lead to physical injury or death and void all
warranty from Sungrow.

12.5.2 Replace DC Fuses

Strictly observe the instructions in this chapter to replace the fuse.


Any personal injury or property damage caused by the disobedience of this
chapter may void pertinent warranty claims from Sungrow.

Only qualified technical persons who have fully understood the description in this
chapter can perform the operations in this chapter.

The fuse must be replaced with one of the same model and from the same
manufacturer.
Obtain the model from the marking on the fuse. Contact us if otherwise.

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12 Routine Maintenance System Manual

Without our confirmation, do not replace the fuse with the one from another
manufacturers or of a different model.
Otherwise, Sungrow shall not be responsible for any possible personal injury or
property damage.

12.5.2.1 DC Fuse Area

The DC cabinet inside the MV Station is equipped with DC fuses.


Before replacing the fuses, remove protective grid installed at the DC fuse area at the
bottom of the DC cabinet.

12.5.2.2 Operations before Replacement

Follow the procedure below to replace the fault fuse.

Step 1 Stop the MV Station via the stop instruction on the LCD screen.

Step 2 Disconnect DC output switches of all PV array combiner boxes upstream.

Step 3 Disconnect the DC and AC side switches of the MV Station and auxiliary power supply
switches, and perform Step 4 about 20 minutes later when the capacitor inside the machine
discharges completely.

Step 4 Use a multimeter with a measuring range of 1500Vdc to check whether voltages of the
connection terminal on the DC side of the MV Station are zeros, where the voltages include
the voltage between the positive and negative poles, the positive to ground voltage, and the
negative to ground voltage.

Step 5 Open the left door with the key and remove the protective grid in the DC fuses area.

Step 6 Measure each DC input voltage by using the multimeter, and perform the next step after
ensuring the wiring terminal is completely voltage-free.

Step 7 Replace the fault fuse.

- - End

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System Manual 12 Routine Maintenance

On site, replace the fuse according to the fuse model. Two replacement schemes are
recommended:
Scheme 1: For the Holder Type

Descriptions Figure

1. As shown in the right figure, identify the


faulty fuse.

2. Remove the fuse by fuse extractor (not


in the scope of delivery).

3. Mount the new fuse.

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12 Routine Maintenance System Manual

Scheme 2: For the Bolt-fastening Type

Descriptions Figure

1. Unscrew fastening bolt of the to-be-


replaced fuse with a socket spanner.

2. Remove the fuse.

3. Use M8×30 bolt to fasten new fuse with


a socket spanner. Fastening
torque:18~23N.m.

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13 Appendix

13.1 System Parameter


SG4950HV-MV

Input (DC)
Max. PV input voltage 1500 V
Min. PV input voltage / Startup input voltage 800V / 840 V
MPP voltage range 800 – 1300 V
No. of independent MPP inputs 4
32 / 36 / 44 / 48 / 56 (Max. 48 for floating
No. of DC inputs
system)
Max. PV input current 2 x 3508 A
Max. DC short-circuit current 2 x 10000 A
PV array configuration Negative grounding or floating
Output (AC)
AC output power 4950kVA @ 50 ℃
Max. inverter output current 2 x2600 A
Max. AC output current 143A
AC voltage range 20 kV – 35 kV
Nominal grid frequency / Grid frequency
50 Hz / 45 – 55 Hz, 60 Hz / 55 – 65 Hz
range
Harmonic (THD) < 3 % (at nominal power)
Power factor at nominal power / Adjustable
>0.99 / 0.8 leading – 0.8 lagging
power factor
Feed-in phases / AC connection 3 / 3-PE
Efficiency
Max. efficiency 99.0 %
European efficiency 98.7 %
Transformer
Transformer rated power 4950 kVA
Transformer max. power 4950 kVA
LV / MV voltage 0.55 kV / 0.55 kV / (20 – 35) kV
Transformer vector Dy11y11
Transformer cooling type ONAN (Oil-natural, air-natural)

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13 Appendix System Manual

Mineral oil (PCB free) or degradable oil


Oil type
on request
Protection & Function
DC input protection Load break switch + fuse
Inverter output protection Circuit breaker
AC MV output protection Circuit breaker
Surge protection DC Type I + II / AC Type II
Grid monitoring / Ground fault monitoring Yes / Yes
Insulation monitoring Yes
Overheat protection Yes
Q at night function Optional
General Data
Dimensions (WxHxD) 12192x2896x2438 mm
Weight 27 T
Inverter: IP55 (optional: IP65) / Others:
Degree of protection
IP54
Auxiliary power supply 5 kVA (optional: max. 40 kVA)
Operating ambient temperature range -35 to +60 ℃ (> 50 ℃ derating)
Allowable relative humidity range 0 – 100 %
Cooling method Temperature controlled forced air cooling
Max. operating altitude 1000 m (standard) / > 1000 m (optional)
Display Touch screen
Standard: RS485, Ethernet; Optional:
Communication
optical fiber
CE, IEC 62109, IEC 61727, IEC 62116,
Compliance IEC 62271-202, IEC 62271-200, IEC
60076
Q at night (Optional), L/HVRT, active &
Grid support reactive power control and power ramp
rate control
* If parameters marked with * are different from those on the nameplate, parameters on the
nameplate shall prevail.
SG6250HV-MV/SG6800HV-MV

Type Designation SG6250HV-MV SG6800HV-MV


Input (DC)
Max. PV input voltage 1500 V
Min. PV input voltage /
875 V / 915 V
Startup input voltage

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System Manual 13 Appendix

Type Designation SG6250HV-MV SG6800HV-MV


MPP voltage range 875 – 1300 V
No. of independent MPP
4
inputs
No. of DC inputs 32 / 36 / 44 / 48 / 56 (Max. 48 for floating system)
Max. PV input current 2 x 3997 A
Max. DC short-circuit
2 x 10000 A
current
PV array configuration Negative grounding or floating
Output (AC)
2 x 3125 kVA @ 50 ℃
AC output power 2 x 3437 kVA @ 45 ℃
2 x 3437 kVA @ 45 ℃
Max. inverter output current 2 x 3308 A
AC voltage range 20 kV – 35 kV
Nominal grid frequency /
50 Hz / 45 – 55 Hz, 60 Hz / 55 – 65 Hz
Grid frequency range
Harmonic (THD) < 3 % (at nominal power)
Power factor at nominal
power / Adjustable power >0.99 / 0.8 leading – 0.8 lagging
factor
Feed-in phases / AC
3 / 3-PE
connection
Efficiency
Inverter max. efficiency 99.0 %
Inverter European
98.7 %
efficiency
Transformer
Transformer rated power 6250 kVA 6874 kVA
Transformer max. power 6874 kVA 6874 kVA
LV / MV voltage 0.6 kV / 0.6 kV / (20 – 35) kV
Transformer vector Dy11y11
Transformer cooling type ONAN (Oil-natural, air-natural)
Oil type Mineral oil (PCB free) or degradable oil on request
Protection & Function
DC input protection Load break switch + fuse
Inverter output protection Circuit breaker
AC MV output protection Circuit breaker
Surge protection DC Type I + II / AC Type II

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13 Appendix System Manual

Type Designation SG6250HV-MV SG6800HV-MV


Grid monitoring / Ground
Yes / Yes
fault monitoring
Insulation monitoring Yes
Overheat protection Yes
Q at night function Optional
General Data
Dimensions (WxHxD) 12192x2896x2438 mm
Weight 27 T
Degree of protection Inverter: IP55 (optional: IP65) / Others: IP54
Auxiliary power supply 5 kVA (optional: max. 40 kVA)
Operating ambient -35 to +60 ℃ (> 50 ℃ -35 to +60 ℃ (> 45 ℃
temperature range derating) derating)
Allowable relative humidity
0 – 100 %
range
Cooling method Temperature controlled forced air cooling
Max. operating altitude 1000 m (standard) / > 1000 m (optional)
Display Touch screen
Communication Standard: RS485, Ethernet; Optional: optical fiber
Q at night (Optional), L/HVRT, active & reactive power
Grid support
control and power ramp rate control

* If parameters marked with * are different from those on the nameplate, parameters on the
nameplate shall prevail.

13.2 Tightening Torques

Tighten the cable with proper torque shown below to prevent the poor contact, high contact
resistance, or fire caused by the looseness of cable lugs:

Screw Torque (N·m) Screw Torque (N·m)


M3 0.7–1 M8 18–23
M4 1.8–2.4 M10 34–40
M5 4–4.8 M12 60–70
M6 7–8 M16 119–140
Secure the cable in proper place to reduce pressure of cable lug.

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System Manual 13 Appendix

13.3 Exclusion of Liability

The content of these documents is periodically checked and revised where necessary. Call
us or check our website www.sungrowpower.com for the latest information. No guarantee
is made for the completeness of these documents. Contact our company or distributors for
the latest version.
Guarantee or liability claims for damages of any kind are excluded if they are caused

• Improper or inappropriate use or install of the product

• Install or operate the product in unintended environment

• Install or operate the product without observing relevant safety regulations in the
deployment location

• Ignore the safety warnings or instructions contained in all documents relevant to the
product

• Install or operate the product under incorrect safety or protection conditions

• Alter the product or supplied software without authority

• Product malfunctions due to operation attached or neighboring devices running out of


the allowed limit values

• Unforeseen calamity or force majeure

The use of supplied software produced by Sungrow Power Supply Co., Ltd. is subject to the
following conditions:

• Sungrow Power Supply Co., Ltd. assumes no liability for direct or indirect damages
arising from the use of Software. This also applies to the provision or non-provision of
support activities.

• Software used for commercial purposes is prohibited.

• Decompiling, decoding or destroying the original program, including Software and the
embedded software, is prohibited.

13.4 Contact Information

In case of questions about this product, please contact us.


We need the following information to provide you the best assistance:

• Model of the device

• Serial number of the device

• Fault code/name

• Brief description of the problem

For detailed contact information, please visit: https://en.sungrowpower.com/contactUS

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M-H-001955

Sungrow Power Supply Co., Ltd.


www.sungrowpower.com

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