Product Data Sheet

Edition 31/03/2011
Identification no:
02 04 01 01 001
Sika® CarboDur® S

(Template for local translation, only for internal use)

Sika® CarboDur® S
Pultruded carbon fibre plates for structural strengthening as
part of a Sika® CarboDur® system
Construction

System Sika® CarboDur® plates are pultruded carbon fibre reinforced polymer (CFRP)
laminates, designed for strengthening concrete, timber, masonry, steel and fibre
Description reinforced polymer structures.

Sika® CarboDur® plates are bonded onto the structure as externally bonded
reinforcement using Sikadur®-30 epoxy resin based adhesive for normal, or
®
Sikadur -30 LP epoxy resin based adhesive for elevated temperatures during
application and / or service.

Sika® CarboDur® plates are bonded into slots as near surface mounted
reinforcement using Sikadur®-30 or Sikadur®-330 epoxy resin based adhesives for
®
normal application temperatures, or Sikadur -30 LP epoxy resin based adhesive for
elevated temperatures during application and / or service. Sikadur®-300 epoxy resin
® ®
based adhesive is used for horizontal applications; additionally Sikadur -33 or Sika
®
AnchorFix -3+ epoxy resin based adhesives supplied in cartridges can be used.

Please refer to the relevant Product Data Sheet for more detailed information about
each of these adhesives.
® ®
Uses Sika CarboDur systems are used to improve, increase or repair the performance
and resistance of structures for:
Increased Load Carrying Capacity:
 Increasing the load capacity of floor slabs, beams and bridge sections
 For the installation of heavier machinery
 To stabilise vibrating structures
 For changes in building use
Damage to structural elements due to:
 Deterioration of the original construction materials
 Steel reinforcement corrosion
 Accidents (Vehicle impact, earthquakes, fire)
Improvement of serviceability and durability:
 Reduced deflection and crack width
 Stress reduction in the steel reinforcement
 Improved fatigue resistance
Change of the structural system:
 Removal of walls and / or columns
 Removal of floor and wall sections to create access / openings
Resistance to possible events:

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  Increased resistance to earthquakes, impact or explosion etc.
To repair design or construction defects such as:
 Insufficient / inadequate reinforcement
 Insufficient / inadequate structural depth
Characteristics /  Non corroding
Advantages  Very high strength
 Excellent durability and fatigue resistance
 Unlimited lengths, no joints required
 Low system thickness, simple execution of plate intersections or crossings
 Easy transportation (rolls)
 Lightweight, very easy to install, especially overhead (without temporary support)
 Minimum preparation of plate, applicable in several layers
 Smooth edges without exposed fibres as result of production by pultrusion
 Extensive Testing and Approvals available from many countries worldwide

Tests
Approval / Standards Germany: Deutsches Institut für Bautechnik Z-36.12-80, 2010: General
® ®
Construction Authorisation for Sika CarboDur .
France: CSTB - Avis Technique 3/10-669, SIKA CARBODUR SIKA WRAP
Norway: NBI Teknisk Godkjenning, NBI Technical Approval, No. 2178, 2001,
(Norwegian).
Slovenia: ZAG, Technical Approval No. S418/99-620-2, za uporabo nacina ojacitev
armirano betonskih in prednapetih elementov konstrukcij z dolepljenjem lamel iz
karbonskih vlaken “Sika® CarboDur®” v Republiki Sloneniji (Slovenian).
Slovakia: TSUS, Building Testing and research institutes,
Technical approval No. 5502A/02/0633/0/004, 2003: Systém dodatocného
zosilnovania zelezobetonovych a drevenych konstrukcil Sika CarboDur® (Slovak).
Poland: Instytut badawczy drog i mostow, technical approval No. AT/2003-04-0336,
System materialow Sika® CarboDur® do wzmacniania konstrukcji obiektow
mostowych (Polish).
Fib, Technical Report, bulletin 14: Externally bonded FRP reinforcement for RC
structures, July 2001 (International).
USA: ACI 440.2R-08, Guide for the Design and construction of Externally Bonded
FRP Systems for strengthening concrete structures, July 2008, (USA).
UK: Concrete Society Technical Report No. 55, Design guidance for strengthening
concrete structures using fibre composite material, 2000 (UK).
Switzerland: SIA 166:2004 Klebebewehrungen
Italy: CNR-DT 200/2004 - Guide for the Design and Construction of Externally
Bonded FRP Systems for Strengthening Existing Structures

Product Data

Form
Appearance / Colour Carbon fibre reinforced polymer with an epoxy matrix, black.
Packaging Cut to size as follows in non-returnable cardboard packaging.
Supplied in rolls of 100 or 250 m in nonreturnable cardboard boxes.
Types Cross sectional
Type Width Thickness area
Sika® CarboDur® S1.030 10 mm 3.0 mm 30 mm2
Sika® CarboDur® S1.525 15 mm 2.5 mm 37.5 mm2
Sika® CarboDur® S2.025 20 mm 2.5 mm 50 mm2
® ® 2
Sika CarboDur S212 20 mm 1.2 mm 24 mm
Sika® CarboDur® S214 20 mm 1.4 mm 28 mm2
® ®
Sika CarboDur S512 50 mm 1.2 mm 60 mm2

2 Sika® CarboDur® S 2/6

 Sika® CarboDur® S514 50 mm 1.4 mm 70 mm2
Sika® CarboDur® S612 60 mm 1.2 mm 72 mm2
Sika® CarboDur® S613 60 mm 1.3 mm 78 mm2
Sika® CarboDur® S614 60 mm 1.4 mm 84 mm2
Sika® CarboDur® S812 80 mm 1.2 mm 96 mm2
Sika® CarboDur® S814 80 mm 1.4 mm 112 mm2
Sika® CarboDur® S912 90 mm 1.2 mm 108 mm2
Sika® CarboDur® S914 90 mm 1.4 mm 126 mm2
Sika® CarboDur® S1012 100 mm 1.2 mm 120 mm2
Sika® CarboDur® S1014 100 mm 1.4 mm 140 mm2
Sika® CarboDur® S1212 120 mm 1.2 mm 144 mm2
Sika® CarboDur® S1213 120 mm 1.3 mm 156 mm2
Sika® CarboDur® S1214 120 mm 1.4 mm 168 mm2
Sika® CarboDur® S1512 150 mm 1.2 mm 180 mm2
Select dimensions according to your local Sika product range and plate supplier

Storage
Storage Conditions / Unlimited, provided there is no exposure to direct sunlight (UV light), in dry
Shelf Life conditions and at temperatures of max. 50°C
Transportation: only in the original packaging, or otherwise adequately protected
against any mechanical damage

Technical Data
3
Density 1.60 g/cm
Glass Transition > 100°C (according to EN 61006)
Temperature
Fibre Volume Content > 68%

Mechanical / Physical
Properties
E-Modulus Values in the longitudinal direction of the fibres (according to EN 2561)

Mean Value 165’000 N/mm2

Minimum Value > 160’000 N/mm2
5% Fractile-Value 162'000 N/mm2
95% Fractile-Value 180’000 N/mm2
Tensile Strength Values in longitudinal direction of fibres (according to EN 2561, ISO 527-5, ASTM
3039, ACI 440.2)
Mean Value 3'100 N/mm2
Minimum Value > 2’800 N/mm2
5% Fractile-Value 3'000 N/mm2
95% Fractile-Value 3’600 N/mm2
Strain at break Value in longitudinal direction of fibres (according to EN 2561)
Minimum value > 1.70%

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System
Information
System Structure The system build-up and configuration as described must be fully complied with
and may not be changed.
®
Resin Adhesive - Sikadur -30.
Structural strengthening Carbon plates – CarboDur S.
For detailed information on Sikadur®-30, together with the application details,
®
please refer to the Sikadur -30 Product Data Sheet and the “Method Statement
Sika® CarboDur® Externally Bonded Reinforcement” Ref: 850 41 05 or the “Method
® ®
Statement Sika CarboDur Near Surface Mounted Reinforcement” Ref: 850 41 07

Application Details
Consumption Width of CarboDur® plate Typical Consumption of Sikadur®30
50 mm 0.25 – 0.35 kg/m
60 mm 0.30 – 0.40 kg/m
80 mm 0.40 – 0.55 kg/m
90 mm 0.50 – 0.70 kg/m
100 mm 0.55 – 0.80 kg/m
120 mm 0.65 – 1.00 kg/m
150 mm 0.85 – 1.25 kg/m
® ®
Substrate Quality Sika CarboDur plates externally bonded to the concrete surface:
Recommended minimum concrete pull-off strength after surface preparation
- Mean: 2.0 N/mm2
2
- Minimum: 1.5 N/mm
The effective concrete pull-off strength after surface preparation has to be verified.
When the concrete pull-off strength is below the stated minimum requirements,
alternative Sika® solutions are available:
- CarboDur® applied in slots as near surface mounted (NSM) reinforcement
® ®
- SikaWrap fabrics: Please refer to the Product Data Sheet for the SikaWrap
fabrics
Concrete must generally be older than 28 days (dependent on curing conditions
and the type of concrete etc.)
Sika® CarboDur® externally bonded to other substrates:
® ®
For application of Sika CarboDur plates to all other substrates (brick, stone, steel,
®
wood, fibre reinforced polymer etc.) please refer to the “Method Statement for Sika
CarboDur® Externally Bonded Reinforcement” Ref: 850 41 05
® ®
Sika CarboDur plates applied in slots as near surface mounted reinforcement:
® ®
Please refer to the “Method Statement for Sika CarboDur Near Surface Mounted
Reinforcement” Ref: 850 41 07
Substrate Preparation Concrete must be cleaned and prepared to achieve a laitance and contaminant
free, open textured surface.
For externally bonded application
® ®
Please also refer to the “Method Statement Sika CarboDur Externally Bonded
Reinforcement” Ref: 850 41 05
For near surface mounted application:
® ®
Please also refer to the “Method Statement Sika CarboDur Near Surface
Mounted Reinforcement” Ref: 850 41 07

Application
Conditions /
Limitations
Application Conditions / For externally bonded application
®
Limitations Please refer to the relevant Sika epoxy adhesive Product Data Sheet:
®
- Sikadur -30
®
- Sikadur -30 LP

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 For near surface mounted application
Please refer to the relevant Sika® epoxy adhesive Product Data Sheet:
®
- Sikadur -30
- Sikadur®-30 LP
®
- Sikadur -330
- Sikadur®-300
®
- Sikadur -33
- Sika AnchorFix®-3+
®

Application
Instructions
Application Method / For externally bonded application
Tools Please refer to the relevant Product Data Sheet
®
- Sikadur -30
- Sikadur®-30 LP
® ®
Please refer to the “Method Statement Sika CarboDur Externally Bonded
Reinforcement” Ref: 850 41 05
For near surface mounted application
Please refer to the relevant Product Data Sheet
®
- Sikadur -30
- Sikadur®-30 LP
®
- Sikadur -330
- Sikadur®-300
®
- Sikadur -33
- Sika AnchorFix®-3+
®
® ®
Please refer the “Method Statement Sika CarboDur Near Surface Mounted
Reinforcement” Ref: 850 41 07
Notes on Application / A suitably qualified Structural Engineer must be responsible for the design of the
Limitations strengthening works.
Additionally as this application is structural, great care must also be taken in
selecting suitably experienced and trained specialist contractors.
Sika CarboDur® strengthening systems with Sika® CarboDur® plates must be
protected from permanent exposure to direct sunlight, moisture and/or water.
Please refer to the relevant Method Statement and Product Data Sheets for the
selection of suitable overcoating materials, in situations where systems will be fully
or partially exposed.
Maximum permissible continuous service temperature is approx. +50°C.
® ® ®
Note: When using the Sika CarboHeater for curing Sikadur -30 LP to be used at
elevated temperatures, the maximum continuous service temperature can be
increased to max. +80°C. Please refer to the Sika® CarboHeater Product Data
Sheet for further information.
Please also refer to the relevant Method Statements for further limitations and
guidelines:
- “Method Statement Sika® CarboDur® Externally Bonded Reinforcement”
Ref: 850 41 05
® ®
- “Method Statement Sika CarboDur Near Surface Mounted Reinforcement”
Ref: 850 41 07
Detailed advice can always be obtained from Sika® Services AG and your local
Sika Technical Services Department
Fire Protection Where required for local regulations, Sika CarboDur® plates can also be
overcoated with additional fire protection materials.

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 Value Base All technical data stated in this Product Data Sheet are based on laboratory tests.
Actual measured data may vary due to circumstances beyond our control.

Local Restrictions Please note that as a result of specific local regulations the performance of this
product may vary from country to country. Please consult the local Product Data
Sheet for the exact description of the application fields.

Health and Safety For information and advice on the safe handling, storage and disposal of chemical
products, users shall refer to the most recent Material Safety Data Sheet containing
Information physical, ecological, toxicological and other safety-related data.

Legal Notes The information, and, in particular, the recommendations relating to the application
and end-use of Sika products, are given in good faith based on Sika's current
knowledge and experience of the products when properly stored, handled and
applied under normal conditions in accordance with Sika’s recommendations. In
practice, the differences in materials, substrates and actual site conditions are such
Construction

that no warranty in respect of merchantability or of fitness for a particular purpose,

nor any liability arising out of any legal relationship whatsoever, can be inferred
either from this information, or from any written recommendations, or from any other
advice offered. The user of the product must test the product’s suitability for the
intended application and purpose. Sika reserves the right to change the properties
of its products. The proprietary rights of third parties must be observed. All orders
are accepted subject to our current terms of sale and delivery. Users must always
refer to the most recent issue of the local Product Data Sheet for the product
concerned, copies of which will be supplied on request.
It may be necessary to adapt the above disclaimer to specific local laws and
regulations. Any changes to this disclaimer may only be implemented with
permission of Sika® Corporate Legal in Baar.

Sika Services AG
Tüffenwies 16 Phone +41 44 436 40 40
CH-8048 Zurich Telefax +41 44 436 46 86
Switzerland wwww.sika.com

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