Product Data Sheet

Edition 01/01/2014
Identification no:
02 04 01 01 001
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Sika CarboDur S

Sika CarboDur® S
Pultruded carbon fiber plates for structural strengthening as
part of a Sika CarboDur® system
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System Sika CarboDur plates are pultruded carbon fibre reinforced polymer (CFRP)
laminates, designed for strengthening concrete, timber, masonry, steel and fiber
Description
Construction

reinforced polymer structures.

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Sika CarboDur plates are bonded onto the structure as externally bonded
reinforcement using Sikadur®-30 LP (IN) epoxy resin based adhesive during
application and / or service.
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Sika CarboDur plates are bonded into slots as near surface mounted
reinforcement using Sikadur®-30 LP (IN) or Sikadur®-330 epoxy resin based
adhesives during application. Sikadur®-300 epoxy resin based adhesive is used for
horizontal applications; additionally Sika AnchorFix®-3+ epoxy resin based
adhesives supplied in cartridges can be used.
Please refer to the relevant Product Data Sheet for more detailed information about
each of these adhesives.
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Uses Sika CarboDur systems are used to improve, increase or repair the performance
and resistance of structures for: :
Increased Load Carrying Capacity :

Increasing the load capacity of floor slabs, beams and bridge sections

For Installation of heavier machinery

To stabilising vibrating structures

For changes in building use
Damage to structural element due to :

Deterioration of original construction materials

Steel reinforcement corrosion

Accidents ( Vehicle impact, earthquakes, fire)
Improvement of serviceability and durability :

Reduced deflection and crack width

Stress reduction in steel reinforcement

Improved fatigue resistance
Change of the structural system:

Removal of walls and /or columns

Removal of floor and wall sections to create access / openings
Resistance to possible events :

Increased resistance to earthquakes, impact or explosion etc
To repair design or construction defect such as:

Insufficient / inadequate reinforcement

Insufficient / inadequate structural depth

Sika CarboDur® S
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Characteristics /
Non corroding
Advantages
Very high strength

Excellent durability and fatigue resistance

Unlimited lengths, no joints required

Low system thickness, simple execution of plate intersections or crossings

Easy transportation (rolls)

Light weight , Very easy to install, especially overhead (without temporary
support )

Minimum preparation of plate applicable in several layers

Smooth edges without exposed fibers as result of production by pultrusion

Extensive testing and approvals available from many countries worldwide

Tests
Approval / Standards France: CSTB - Avis Technique 3/10-669, SIKA CARBODUR SIKA WRAP
Norway: NBI Teknisk Godkjenning, NBI Technical Approval, No. 2178, 2001,
(Norwegian).
Slovakia: TSUS, Building Testing and research institutes,
Technical approval No. TO-09/0080, 2009: Systém dodatocného zosilnovania
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zelezobetonovych a drevenych konstrukcil Sika CarboDur a SikaWrap (Slovak).

Poland: Technical Approval ITB AT-15-5604/2011: Zestaw wyrobów Sika CarboDur

do wzmacniania i napraw konstrukcji betonowych (Polish)

Poland: Technical Approval IBDiM Nr AT/2008-03-0336/1 „Płaskowniki. pręty,

kształtki i maty kompozytowe do wzmacniania betonu o nazwie handlowej: Zestaw
materiałów Sika CarboDur® do wzmacniania konstrukcji obiektów mostowych
(Polish)
Fib, Technical Report, bulletin 14: Externally bonded FRP reinforcement for RC
structures, July 2001 (International).
USA: ACI 440.2R-02, Guide for the Design and construction of Externally Bonded
FRP Systems for strengthening concrete structures, July 2008, (USA).
UK: Concrete Society Technical Report No. 55, Design guidance for strengthening
concrete structures using fiber composite material, 2000 (UK).
Switzerland: SIA 166, 2004 Klebebewehrungen .
Italy: CNR-DT 200/2004 - Guide for the Design and Construction of Externally
Bonded FRP Systems for Strengthening Existing Structures

Product Data

Form
Appearance / Colour Carbon fiber reinforced polymer with an epoxy matrix, black.
Packaging Cut to size as follows in non-returnable cardboard packaging. Supplied in rolls of
100 m in nonreturnable cardboard boxes.
2
Types Tensile E-Modulus 165’000 N/mm
Type Width Thickness Cross sectional area
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Sika CarboDur S512 50 mm 1.2 mm 60 mm2
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Sika CarboDur S514 50 mm 1.4 mm 70 mm2
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Sika CarboDur S1014 100 mm 1.4 mm 140 mm2
Note : Various size and diffèrent Tensile E-Modulus available on request and project specific requirement

Storage
Storage Conditions / Unlimited provided there is no exposure to direct sunlight (UV light), in dry
o
Shelf Life conditions and at temperatures of max. 50 C
Transportation: only in the original packaging , or otherwise adequately protected
against any mechanical damage

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Technical Data
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Density 1.60 g/cm
Temperature Resistance > 100°C (according to EN 61006)
Fiber Volume Content > 68%
Mechanical / Physical
Properties
E-Modulus Values in the longitudinal direction of the fibers (according to EN 2561)
2
Mean Value 165,000 N/mm
2
Minimum Value >160,000 N/mm
2
5% Fractile – Value 162,000 N/mm
2
95% Fractile Value 180,000 N/mm

Tensile Strength Values in the longitudinal direction of the fibers (according to EN 2561)
2
Mean Value 3100 N/mm
2
Minimum Value >2800 N/mm
2
5% Fractile – Value 3000 N/mm
2
95% Fractile Value 3600 N/mm

Strain at break Values in the longitudinal direction of the fibers (according to EN 2561)
Minimum Value

System
Information
The system build-up and configuration as described must be fully complied with and
System Structure may not be changed.
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Resin Adhesive - Sikadur -30 LP (IN)
.
Structural strengthening Carbon plates – CarboDur S.
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For detailed information on Sikadur -30 LP (IN) together with the application details,
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please refer to the Sikadur -30 LP (IN) Product Data Sheet and the “Method
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Statement Sika CarboDur Externally Bonded Reinforcement”

Application Details
Consumption
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Width of CarboDur plate Sikadur®- 30 LP (IN)

50 mm 0.25-0.35 kg/m’

100 mm 0.55-0.80 kg/m’

120 mm 0.65-1.00 kg/m’

150 mm 0.85-1.25 kg/m’

Dependent on the surface plane, profile and roughness of the substrate as well as
any plate crossings and loss or wastage, the actual consumption of adhesive may
be higher.

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Substrate Quality Sika CarboDur® plates externally bonded to the concrete surface:
Recommended minimum concrete pull-off strength after surface preparation
- Mean: 2.0 N/mm2
2
- Minimum: 1.5 N/mm
The effective concrete pull-off strength after surface preparation has to be verified.

When the concrete pull-off strength is below the stated minimum requirements,
alternative Sika solutions are available:
- CarboDur® applied in slots as near surface mounted (NSM) reinforcement
- SikaWrap® fabrics: Please refer to the Product Data Sheet for the SikaWrap®
fabrics

Concrete must generally be older than 28 days (dependent on curing conditions and
the type of concrete etc.)
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Sika CarboDur externally bonded to other substrates:
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For application of CarboDur plates to all other substrates (brick, stone, steel, wood,
fiber reinforced polymer etc.)
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Please refer to the “Method Statement for Sika CarboDur Externally Bonded
Reinforcement”
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Sika CarboDur plates applied in slots as near surface mounted reinforcement:
Please refer to the “Method Statement for Sika CarboDur® Near Surface Mounted
Reinforcement”
Substrate Preparation Concrete and masonry:
Substrates must be sound, dry, clean and free from laitance, ice, standing water,
grease, oils, old surface treatments or coatings and any loosely adhering particles.
Concrete must be cleaned and prepared to achieve a laitance and contaminant
free, open textured surface.
Repairs and levelling: If carbonised or weak concrete cover has to be removed or
levelling of uneven surfaces is needed, the following systems can be applied:
(Details on application and limitation see the relevant Product Data Sheets)
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• Protection of corroded rebars: SikaTop Armatec 110 EpoCem
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• Structural repair materials: Sikadur -41 / Sikadur -31 epoxy repair mortar
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• Sikadur -32 LP adhesive.
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Please also refer to Method Statement of of Sika CarboDur Externally Bonded
Reinforcement
Timber surfaces:
Must be prepared by planing, grinding or sanding. Dust must be removed by
vacuum.
Steel surfaces:
Must be prepared by blast cleaning to Sa 2.5 free from grease, oil, rust and any
other contaminants which could reduce or prevent adhesion. Use the correct primer
is essential (see table).

+10°C +20°C +30°C

1) Maximum waiting time between
-Blast cleaning of steel and
® 48 48 48
- Primer / Sikadur - 30 LP (IN) application
hours hours hours
(without priming possible, if no corrosion
protection is needed)
2) Minimum waiting time between
- Primer and
® 48 24 12
- Sikadur - 30 LP (IN) application
hours hours hours
(without additional preparation of the
Primer)
3) Maximum waiting time between
- Primer and
® 36
-Sikadur - 30 LP (IN) application 7 days 3 days
hours
(without additional preparation of the
Primer)
Plate preparation:
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Prior to the application of Sikadur - 30 LP (IN), solvent wipe the bonding surface
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with Sika Colma Cleaner to remove contaminants. Wait until the surface is dry
before applying the adhesive (> 10 minutes).

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 Application Instructions
Application Method / Tools For externally bonded application
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Please refer to the relevant Sika epoxy adhesive Product Data Sheet:
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- Sikadur -30 LP (IN)
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Please refer to the “Method Statement for Sika CarboDur Externally Bonded
Reinforcement”

For near surface mounted application

Please refer to the relevant Sika® epoxy adhesive Product Data Sheet:
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- Sikadur -30 LP (IN)
- Sikadur®-330
- Sikadur®-300
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- Sika® AnchorFix -3+
Please refer to the “Method Statement for Sika CarboDur® Near Surface
Mounted Reinforcement”
Notes on Application / A suitably qualified Structural Engineer must be responsible for the design of the
Limitations strengthening works.
Construction

Additionally as this application is structural, great care must also be taken

in selecting suitably experienced and trained specialist contractors.

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Sika CarboDur strengthening systems with Sika CarboDur plates must be
protected from permanent exposure to direct sunlight, moisture and/or water.
Please refer to the relevant Method Statement and Product Data Sheets for the
selection of suitable overcoating materials, in situations where systems will be
fully or partially exposed.

Please also refer to the relevant Method Statements for further limitations and
guidelines:
- “Method Statement Sika CarboDur® Externally Bonded Reinforcement”

- “Method Statement Sika CarboDur® Near Surface Mounted Reinforcement”

Detailed advice can always be obtained from Sika Services AG and your local
Sika Technical Services Department

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Fire Protection Where required for local regulations, Sika CarboDur plates can also be over
coated with additional fire protection materials.

All technical data stated in this Product Data Sheet are based on laboratory tests.
Value Base Actual measured data may vary due to circumstances beyond our control.

For information and advice on the safe handling, storage and disposal of
Health and Safety chemical products, users shall refer to the most recent Material Safety Data
Information Sheet containing physical, ecological, toxicological and other safety-related data.
The information, and, in particular, the recommendations relating to the
Legal Notes
application and end-use of Sika products, are given in good faith based on Sika's
current knowledge and experience of the products when properly stored, handled
and applied under normal conditions in accordance with Sika’s recommendations.
In practice, the differences in materials, substrates and actual site conditions are
such that no warranty in respect of merchantability or of fitness for a particular
purpose, nor any liability arising out of any legal relationship whatsoever, can be
inferred either from this information, or from any written recommendations, or
from any other advice offered. The user of the product must test the product’s
suitability for the intended application and purpose. Sika reserves the right to
change the properties of its products. The proprietary rights of third parties must
be observed. All orders are accepted subject to our current terms of sale and
delivery. Users must always refer to the most recent issue of the local Product
Data Sheet for the product concerned, copies of which will be supplied on
request.

Sika India Pvt. Ltd. Phone +91 33 2447 2448/2449

Commercial Complex II Telefax +91 33 2468 8688/2665
620, Diamond Harbour Road Ind.sika.com
Kolkata, 700 034, India [email protected]

Sika CarboDur® S
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