RECORD OF VARIABLES FOR WELDING PROCEDURE QUALIFICATION

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PQR 06-11-
WPS No: 1431 Rev.0 1431 DATE OF TEST RECORDED BY: Raju
NO: 2008
Weld Size: 8” NB
PROCESS( Welder Materi API 5L X52 to Cou
SMAW er 1052 H. Singh
es) Name al API 5L X52 pon 12.7mm
No: Thk:
TEST COUPON MATERIAL WELDING CONSUMABLES
API 5L X52 to API 5L X52 SMAW FCAW(GS)
E7016-1 (ESAB OK 53.68, Ǿ2.5mm, Lot # 6175341) E71T-1J (ESAB OK Tubrod 15.13CǾ1.25mm,
HEAT #:253021
E7018-1 (ESAB OK 55.00, Ǿ2.5mm, Lot # SF741301) Lot #6411341)
WELD
ELECTRODE ELECTRICAL DATA HEAT INPUT DATA GAS FL TEMPERATURE
DEPOSIT
UX
PO AR
PA WE WI
PROC SIT PROGR C
SS LD Flow RE Inter
ESS DIA IO ESSION TYPE VOLT TI Cm/ KJ/ cm KJ/cm Shiel Thk Preheat
# CLASS AMPS LT rate CL Width pass
mm N S S ME min (min) (cm) ding mm Temp
(cm cfh AS Temp
(se S
)
c)
SMA 6G V.Uphill DC 19 - 19.87
1 E7016-1 2.5 65 – 70 753 61 4.86 14.072 - - - Ambient -
W EN 23 4
SMA E7018-1 6G V.Uphill DC 100 - 20 - 20.04
2 3.2 397 62 9.37 12.806 - - - - 76˚C
W EP 125 25 0
FCA E71T-1J 1.2 6G V.Uphill DC 175 - 23 - 24.08 100CO 108˚
3 312 64 12.31 19.622 2
25-40 - -
W EP 190 26 3 C
FCA E71T 1.2 6G V.Uphill DC 180 - 24 - 23.93 100CO 25-40 153˚
4 291 64 13.20 19.643 2
- -
W EP 195 27 9 C
FCA E71T 1.2 6G V.Uphill DC 150 - 24 - 15.01 100CO 25-40 197˚
5 249 69 16.63 12.991 2
- -
W EP 160 26 2 C
FCA E71T 1.2 6G V.Uphill DC 155 - 25 - 17.04 100CO 25-40 215˚
6 264 69 15.68 14.826 2
- -
W EP 165 27 5 C
Welding done in day light. * Ambient temperature: 38˚C (100.4˚F)
Wire Feed Speed: 275 – 320 in/min
Mode of transfer: Short Circuiting