Scribd Logo
Upload

Welcome to Scribd!

  • 36 views

    Sptve Smaw 8 Las 4

    Uploaded by

    Howell Consuelo
    This learning activity sheet covers common welding defects, their causes, and cures. It discusses defects like arc blow, pinholes, porosity, undercutting, spatter, and incomplete penetration. The causes include issues like poor metal preparation, high current, long arc length, fast travel speed, and large electrodes. Remedies involve reducing current, shortening arc length, using dry electrodes, and cleaning the base metal. Students are asked to identify defects in an activity, explain why welders need to know defects and cures, and report on interviews with local welders about common defects encountered. Drawings of defects are also to be included. Rubrics are provided to evaluate students' work.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Sptve Smaw 8 Las 4

    Uploaded by

    Howell Consuelo
    36 views6 pages
    This learning activity sheet covers common welding defects, their causes, and cures. It discusses defects like arc blow, pinholes, porosity, undercutting, spatter, and incomplete penetration. The causes include issues like poor metal preparation, high current, long arc length, fast travel speed, and large electrodes. Remedies involve reducing current, shortening arc length, using dry electrodes, and cleaning the base metal. Students are asked to identify defects in an activity, explain why welders need to know defects and cures, and report on interviews with local welders about common defects encountered. Drawings of defects are also to be included. Rubrics are provided to evaluate students' work.

    Original Title

    SPTVE SMAW 8 LAS 4

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This learning activity sheet covers common welding defects, their causes, and cures. It discusses defects like arc blow, pinholes, porosity, undercutting, spatter, and incomplete penetration. The causes include issues like poor metal preparation, high current, long arc length, fast travel speed, and large electrodes. Remedies involve reducing current, shortening arc length, using dry electrodes, and cleaning the base metal. Students are asked to identify defects in an activity, explain why welders need to know defects and cures, and report on interviews with local welders about common defects encountered. Drawings of defects are also to be included. Rubrics are provided to evaluate students' work.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    36 views6 pages

    Sptve Smaw 8 Las 4

    Uploaded by

    Howell Consuelo
    This learning activity sheet covers common welding defects, their causes, and cures. It discusses defects like arc blow, pinholes, porosity, undercutting, spatter, and incomplete penetration. The causes include issues like poor metal preparation, high current, long arc length, fast travel speed, and large electrodes. Remedies involve reducing current, shortening arc length, using dry electrodes, and cleaning the base metal. Students are asked to identify defects in an activity, explain why welders need to know defects and cures, and report on interviews with local welders about common defects encountered. Drawings of defects are also to be included. Rubrics are provided to evaluate students' work.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    Republic of the Philippines

    Department of Education
    Region V
    SCHOOLS DIVISION OFFICE OF CAMARINES SUR

    LEARNING ACTIVITY SHEET N0.4


    3rd QUARTER
    Name of Student:
    Learning Area/Grade Level TVE – SHIELDED METAL ARC WELDING (SMAW) 8
    Date:
    Activity Title: Common cause, defects and cure for weld

    I. Introductory Concept
    This Learning Activity Sheet covers the knowledge and skills involved in shielded metal
    arc welding. This includes defects, common cause and cure for weld defects. Read,
    understand the lesson and accomplish the given activity with utmost honesty.
    A. Readings/Discussions
    Common cause, defects and cure for weld
    Poor parent metal preparation and poor technique in manipulating electrode during
    welding process can cause weld defects and discontinuities. It is important that all welder
    should know what the welding defects that they will encounter and how to work around and fix
    it. Here are some of the welding defects, its causes and possible remedies.

    Defects Cause Cure/ Remedy


    1. Arc Blow Is caused when magnetic forces Reduce current or suitable
    present in DC build up lines of polarity
    magnetism around the arc and
    cause the arc to blow wildly forward Change current to AC
    or to outside, and spatter badly.

    It can also be caused by high


    amperage and the major problem
    areas are thick plates, corners,
    deep groove and the start and finish
    of joints.

    2. Pinholes and Both pinholes and porosity can be Use shorter arc length and
    porosity caused when length is too long and keeping the puddle molten
    travel is too fast. for a longer period so that
    the gasses may boil out
    Both pinholes and porosity can be before the metal freezes.
    caused when length is too long and
    travel is too fast. Use dry electrode and
    clean the surface of the
    base metal.
    3. Undercutting It is usually caused by too high Reduce the current and
    current of too long arc length. shortening the arc length.

    Use smaller diameter of


    It is also caused by improper electrode
    electrode angle manipulation or too Change the electrode
    fast a welding speed. angle
    4. Spatter Too high current Reduce current

    To long arc length Shorten arc length


    5. Incomplete Insufficient welding current Check the joint carefully,
    penetration inducting the root opening,
    Large electrode used root face dimension and
    the groove force angle.
    Too fast welding speed
    Increase the weld current

    Reduce the welding speed


    Use smaller diameter of
    electrode

    II. Learning Skills from CBLM


    LO 5.3 Common cause, defects and cure for welding

    III. Activities
    Activity 1. (Complete Me!)
    Direction: Fill in the empty boxes with the correct letters to complete the word.
    Activity 2. (Tell Me Why?)
    Directions. Explain briefly the questions below in not less than 3 sentences.

    1. Why it is a necessary for a welder to know the welding defects, its causes and remedies?
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________

    2. Interview at least four (4) welders in your area. Ask them the common defects that they
    encountered in welding and how they repaired the defects. Compose a short narrative report
    about your interview and make sure that your work is signed by the welder as a proof that an
    interview was conducted. Narrative report must be written in a separate paper. (Browse the
    internet and search what are the common defects encountered in a welding shop and
    make a short narrative report about your findings. Answer must be written in a separate
    paper. This activity should be used in lieu of the actual interview of welders during this
    pandemic time.)
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________
    _________________________________________________________________________

    Activity 3. (Try Me!)


    Direction: Search the internet for the different welding defects encountered during welding.
    Draw at least five (5) defects in a separate sheet.

    IV. Rubrics

    Rubrics for scoring Activity 2


    Performance List
    Criteria 10 8 5 2
    Presentation of Ideas were Ideas were Some Ideas Off topic ideas.
    Idea presented with presented with were good and
    excellent details good details some were not.
    Accuracy All spelling is 2 -4 words 5 -8 words More than 9
    (Spelling) correct. misspelled misspelled spelling is
    wrong
    100 percent 80 percent 50 percent Messy and
    Neatness clean (has no clean (1 or 2 clean 3 – 5 untidy
    marks of any marks of marks of
    erasure) erasures) erasures
    Rubrics for scoring Activity 3
    Performance List
    Criteria 20 15 10 5
    Visual Impact Portrayed a Shown a very An image is Art work is not
    master piece in good piece of seen and the pleasant to the
    making an art art work student was able eye and no
    work to make a acceptable
    satisfactory art. appearance
    Space The drawing The drawing The drawing is Drawing is so
    occupied the occupied the small and not in small that
    best proportion good position in the proper side/ spaces are
    and size of the drawing area of the wasted/ So wide
    objects drawn paper the drawing
    paper is not
    enough
    100 - 90 percent 80 percent clean 50 percent clean Messy and
    Neatness clean (has 1- 2 (3or 5 marks of 6– 8 marks of untidy
    marks of any erasures) erasures
    erasure)

    V. Answer Keys
    Activity 1.

    Activity 2.
    Note: Answers of students may vary and will be evaluated using the rubrics.
    Activity 3.
    Performance of students may vary and will be evaluated using the rubrics.

    VI. References
    Competency-Based Learning Material, Second Year, Shielded Metal Arc Welding (SMAW)
    NC I, Module 4, Laying-Out Beads on Carbon Steel Plate, page 38.
    Prepared by:

    BENEDICK A. OCO
    Teacher I

    Quality Assured by:

    JHURAM D. LANCAON FERNANDO M. BARRAMEDA


    Teacher I Principal I

    AVE ADONIS A. RICARDO JOSEPH D. SARSABA


    School Head Principal I

    CYRELL P. RODRIGUEZ
    Teacher I

    Language Validator:

    FAYE P. BARRAMEDA
    Teacher I

    Reviewed by:

    EDWIN B. MOICO
    Division Industrial Arts Coordinator

    You might also like