D&A Cylinder Head 3304

3304B Generator Set 83Z03096-UP(SEBP2196 - 41) - Documentation Page 1 of 6
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Product: GEN SET ENGINE

Model: 3304 GEN SET ENGINE 83Z13200
Configuration: 3304B Generator Set 83Z03096-UP
Disassembly and Assembly

3304B & 3306B GENERATOR SET ENGINES
Media Number -SENR2800-00 Publication Date -01/10/1984 Date Updated -04/10/2017
SENR28000027
Cylinder Head Assembly And Spacer Plate

SMCS - 1100; 1221-011; 1221-012
Remove Cylinder Head Assembly And Spacer Plate
START BY:
a. remove rocker shaft assembly and push rods
b. remove exhaust manifold
c. remove air cleaner group
d. remove aftercooler
NOTE: The procedure which follows was done on a 3306 Engine.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 14/10/2020
1. Remove bolts (1), mounting bracket and pipe assembly (2) and lifting bracket (3) from the cylinder
head assembly.
2. Remove temperature sending unit (5) from elbow (4).
3. Loosen clamp (6), and remove the bolts that hold elbow (4) to the water pump and cylinder head
assembly. Remove the elbow and gaskets from the engine.
4. Install tooling (A) on the cylinder head assembly as shown, and fasten a hoist on it.
NOTICE
Do not set the cylinder head assembly on a flat surface because of

possible damage to the fuel injection nozzle tips.
5. Remove all bolts (7) and (8) that hold the cylinder head assembly to the cylinder block. Remove the
cylinder head assembly. The weight of the cylinder head assembly (3304) is 64 kg (142 lb.). The
weight of the cylinder head assembly (3306) is 95 kg (210 lb.).
6. Remove head gasket (9), water seals (11) and the O-ring seal from dowel (10). Remove spacer
plate (12), the spacer plate gasket and the O-ring seal from dowel (10).
Install Cylinder Head Assembly And Spacer Plate
NOTE: The procedure which follows was done on a 3306 Engine.
NOTICE
When the cylinder head assembly is removed a new spacer plate gasket
and a new cylinder head gasket must be installed. Do not use any
adhesive or other substances on these gaskets or the surfaces they
contact.
1. Thoroughly clean the spacer plate, cylinder head and cylinder block surfaces.
NOTE: If dowel (1) was removed for any reason, install a new dowel until it extends 16.0 ± 0.5 mm
(.63 ± .02 in.) from the cylinder block.
2. Install the O-ring seal on dowel (1) against the cylinder block. Install spacer plate gasket (2) and
spacer plate (3) on the cylinder block.
3. Check the cylinder liner projection height. See Install Cylinder Liners.
4. Install the O-ring seal on top of the spacer plate around dowel (1). Install cylinder head gasket (4)
and water seals (5).
5. Install tooling (A) on the cylinder head assembly as shown, and fasten a hoist to it. Put the cylinder
head assembly in position on the engine.
6. Put 2P2506 Thread Lubricant on all the cylinder head bolts, and install them until they are finger
tight. Remove tooling (A) from the engine.
7. Install push rods (6). Make sure they are installed in their original locations. Be sure the push rods
are in position in the valve lifters.
8. Loosen the adjusting screws on the rocker arms for valve clearance. This will prevent a bend valve
or push rod during installation of the rocker shaft assembly.
9. Install a new O-ring seal in the rear rocker arm support bracket.
10. Put 2P2506 Thread Lubricant on all of the rocker shaft bolts except the one that goes through the
rear rocker arm support bracket.
11. Put rocker shaft assembly (7) in position on the cylinder head assembly. Make sure the dowels in
the support brackets are in the dowel holes in the cylinder head assembly and the rocker arms are
engaged with the push rods. Install the bolts that hold the rocker shaft assembly until they are finger
tight.
3306 Engine Shown
3304 Engine Shown
12. Hand tighten the large size cylinder head and rocker shaft bolts in the numbered sequence shown
for each engine as follows:
a. Tighten the bolts in the numbered sequence to a torque of 156 N·m (115 lb.ft.).
b. Tighten the bolts in the numbered sequence to a torque of 250 ± 17 N·m (185 ± 13 lb.ft.).
c. Tighten the bolts in the numbered sequence again to a torque of 250 ± 17 N·m (185 ± 13 lb.ft.).
13. Hand tighten the small size cylinder head bolts, in the lettered sequence shown for each engine to
a torque of 43 ± 7 N·m (32 ± 5 lb.ft.).
14. See Valve Clearance in Testing And Adjusting, and make an adjustment to the valves. The intake
valves must have a clearance of 0.38 mm (.015 in.). The exhaust valves must have a clearance of 0.64
mm (.025 in.).
15. Remove bolt (11). Put lifting bracket (8) and mounting bracket and pipe assembly (9) in position,
and install bolts (10). Install bolt (11), and tighten it to a torque of 43 ± 7 N·m (32 ± 5 lb.ft.).
16. Put the gaskets and elbow (12) in position and install the bolts that hold them. Tighten the hose
clamp on the back side of the elbow.
17. Install temperature sending unit (13) in the elbow.
END BY:
a. install valve cover
b. install exhaust manifold
c. install air cleaner group
d. install aftercooler
Copyright 1993 - 2020 Caterpillar Inc. Wed Oct 14 13:10:33 EST 2020
All Rights Reserved.
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3304B Generator Set 83Z03096-UP(SEBP2196 - 41) - Documentation Page 1 of 6

Product: GEN SET ENGINE

Disassembly and Assembly

Cylinder Head Assembly And Spacer Plate

Remove Cylinder Head Assembly And Spacer Plate

a. remove rocker shaft assembly and push rods

b. remove exhaust manifold

c. remove air cleaner group

NOTE: The procedure which follows was done on a 3306 Engine.

2. Remove temperature sending unit (5) from elbow (4).

Do not set the cylinder head assembly on a flat surface because of

Install Cylinder Head Assembly And Spacer Plate

NOTE: The procedure which follows was done on a 3306 Engine.

3306 Engine Shown

3304 Engine Shown

17. Install temperature sending unit (13) in the elbow.

a. install valve cover

b. install exhaust manifold

c. install air cleaner group

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