Remove and Install Track Carrier Rollers (215D)

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Product: EXCAVATOR
Model: 219D EXCAVATOR 5XG
Configuration: 219D EXCAVATOR 5XG00001-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly

215D & 219D EXCAVATORS VEHICLE SYSTEMS
Media Number -SENR4281-01 Publication Date -01/11/2004 Date Updated -16/04/2009
SENR42810032
Track Carrier Rollers

SMCS - 4154-016; 4154-010; 4154-015
Remove And Install Track Carrier Rollers (215D)
1. Loosen the track. Loosen two bolts (1) in support bracket (2).
2. Put hydraulic jack (3) in position and lift the track off track carrier roller (4). Remove the track
carrier roller. Weight of the roller is 20 kg (45 lb).
NOTE: The following steps are for the installation of the track carrier rollers.
3. Put the track carrier roller in position on the support bracket. Tighten the bolts in the support
bracket.
4. Remove the hydraulic jack
5. Make an adjustment to the track. See the topic, Track Adjustment in the Maintenance Manual.
Disassemble Track Carrier Rollers (215D)
Start By:
a. remove track carrier rollers
1. Loosen bolts (1) and remove bracket (2) from the shaft.
2. Remove spiral snap ring (3). Remove collar (4) from the roller.
3. Remove the Duo-Cone seal from the collar and support.

4. Install two 1/4"-20 NC forged eyebolts in support (5). Remove the support from the roller.
5. Remove the O-ring seal from the support.
TYPICAL EXAMPLE
6. Remove the three bolts that hold cover (6) to the roller. Remove the cover from the roller. Remove
the O-ring seal from the cover.
7. Remove two bolts (9), lock (8), and plate (7) from the end of the shaft.
8. Install tooling (A) and remove shaft (10) from the roller. Remove the O-ring seal from the shaft.
9. Remove the bearing cone from the shaft with tooling (B).
10. Remove two bearing cups (11) from the roller with a hammer and punch.
Assemble Track Carrier Rollers (215D)
1. Lower the temperature of bearing cups (11). Install the cups in the roller.
2. Heat bearing cone (12) in oil to a maximum temperature of 135°C (275°F). Install the cone on the
shaft (10).
3. Install shaft (13) and bearing in the roller.
4. Install plate (7), lock (8) and bolts (9) in the end of the shaft. Make a bend in the lock against the
bolts.
5. Put O-ring seal (14) in a mixture of soap water. Install the seal on cover (6). Put the cover in
position on the roller. Install the three bolts that hold the cover in place.
6. Put the O-ring seal for support (5) in a mixture of soap and water. Install the seal on the support.
Make sure the dowels on the support are in alignment with the dowel holes in the roller and install
support (5) in the roller.
NOTICE
See the topic, Assembly And Installation Of Conventional Duo-Cone

Seals before installation of any Duo-Cone Seals.
7. Install the Duo-Cone seal in the support and collar with tool (B).
NOTE: The rubber seals and all surfaces that make contact with the seals must be clean and dry.
After installation of the seals, put oil on the contact surfaces of the metal seals.
8. Put the O-ring seal for the shaft in a mixture of soap and water. Install the seal on the shaft.
9. Install collar (4) on the shaft. Install tooling (A) on the roller. Put the Duo-Cone seal under
compression with tooling (A) until the spiral snap ring can be installed on the shaft. Install the snap
ring.
10. Make sure dowels (15) are in alignment hit the holes in the bracket. Put bracket (2) in position on
the shaft. Tighten bolts (1).
11. Put the roller in position with the shaft in a vertical position. Remove the plug from the end of the
shaft. Put .5 liter (1 pint) of oil in the roller. Install the plug. Tighten the plug to a torque of 170 ± 70
N·m (125 ± 15 lb ft).
12. After the roller has been installed, loosen bolts (1). Move the roller in or out to put the roller in
alignment with the track. Tighten the bolts.
End By:
a. install track carrier rollers
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Disassembly and Assembly

Track Carrier Rollers

Remove And Install Track Carrier Rollers (215D)

Disassemble Track Carrier Rollers (215D)

a. remove track carrier rollers

3. Remove the Duo-Cone seal from the collar and support.

5. Remove the O-ring seal from the support.

Assemble Track Carrier Rollers (215D)

3. Install shaft (13) and bearing in the roller.

See the topic, Assembly And Installation Of Conventional Duo-Cone

a. install track carrier rollers

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