Instruction Manual: Electro-Pneumatic Valve Positioners
Instruction Manual: Electro-Pneumatic Valve Positioners
Instruction Manual: Electro-Pneumatic Valve Positioners
MIE-B6104K
Model EA91A&EA90A
INSTRUCTION MANUAL
ELECTRO-PNEUMATIC
VALVE POSITIONERS
Models EA91A Flameproof Type of
Explosion-protected Construction
This INSTRUCTION MANUAL is supplied for information purpose only and should
not be considered certified marketability and conformability of this product.
□MOTOYAMA is continuously improving and upqrading its product design, specifications and /or
dimensions,Information included herein is subject to change without notice.
Printed in Japan
2013.07.05 TKP
Model EA91A&EA90A
FOREWORD
Thank you very much for purchasing our Model EA91A/EA90A Electro-pneumatic
Valve Positioner. Take fully notice that the items described below to use this valve
positioner safely and correctly.
1 General Information
⑴ This Instruction Manual describes the basic recommended procedures for opera
-ting the Model EA91A/EA90A Electro-pneumatic Valve Positioner. Thoroughly read
and understand all descriptions in this manual before operation. This Instruction
Manual should always be referred prior to any operations.
⑵ This product is mounted to a control valve as dedicated equipment. Read and
follow all individual procedures in this instruction manual with the instruction manual
of control valve when working and operating this product mounted to the control
valve.
⑶ As the result of studying and improving this product without notice, the
specifications, dimensions, adjustments, illustrations, and other items included in
this manual might be different in details. For any questions about the delivered
product or this instruction manual, contact MOTOYAMA sales office or sales
agency for purchase before operation.
2 Safety Information
To handle this product safely, the symbol marks and signal words shown below
are used in this instruction manual to alert risk as required. The contents of symbol
mark and signal word are described below.
29
Model EA91A&EA90A
CONTENTS
Page Page
1.1 General Safety Instructions …………2 5.1 Piping and Wiring Systems …………15
1.2 Safety Instructions on Model EA91A Electro 5.2 Pneumatic Piping ………………………16
-pneumatic Valve Positioner …………2
5.3 Electrical Wiring ………………………16
1.3 Safety Instructions on Model EA90A Electro
-pneumatic Valve Positioner …………3
6. ADJUSTMENT ……………………………19
4. INSTALLATION ……………………………8
7. MAINTENANCE …………………………23
4.1 Major Dimensions ………………………8
7.1 Periodic Maintenance …………………23
4.2 Installation Conditions …………………9
7.2 Maintenance Procedure………………24
4.3 Pre-Installation Check …………………9
1
Model EA91A&EA90A
1 SAFETY INSTRUCTIONS
1.1 General Safety Instructions
1.1.1 Compliance with Safety Instructions CAUTION
When handling and operating the electro-pneumatic valve positioner, all the safety instructions herein should
be securely followed.
1.1.2 Conformance with Specifications CAUTION
Both the Model EA91A Electro-pneumatic Valve Positioner (flameproof explosion-protected construction) and
the Model EA90A Electro-pneumatic Valve Positioner (intrinsically safe explosion-protected construction)
have been approved in accordance with the Labor Safety and Hygiene Law of "Technical Criteria of Electrical
-mechanical Equipment Explosion-protected Construction"(hereafter referred to as "Technical Criteria").
The certified seal, and the nameplate or the cautionary label describing the specifications to be required
protecting explosion are attached to each valve positioner in conformance with all specified requirements.
Check the items described in the certified seal, and the nameplate or the cautionary label, and use this
product.
Applicable
Model No. Explosion-protection Type Explosive Gases Installation Location
All gases classified in Group left and Div.1 and 2 Hazard
Flameproof Type
EA91A Technical Criteria, Ex sd ⅡC T6X
ⅡC T6 -ous Area. Non-Hazardous Area. (Locations specified in
Technical Criteria and Division 1 and 2 Hazardous Area)
2
Model EA91A&EA90A
1.3 Safety Instructions on Model EA90A Electro-pneumatic Valve Positioner
The EA90A Electro-pneumatic Valve Positioner (intrinsically safe explosion-protected construction) consists of
one intrinsic safety device (electro-pneumatic valve positioner) designed and produced following to the new
Technical Criteria and one intrinsic safety related device (safety barrier).
Use the safety barrier individually passed the device test for combining with the EA90A Electro-pneumatic
Valve Positioner. Select the safety barrier that complies with the combination conditions described in Item 2.6.2
"Model EA90A Electro-pneumatic Valve Positioner (Intrinsic Safety Type)”in this manual.
Consult with Motoyama for maintenance of the EA90A Electro-pneumatic Valve Positioner in principle.
If performing maintenance by user, read the following instructions herein and carefully follow the instructions
described in Chapter 8 "MAINTENANCE" for specific procedures.
3
Model EA91A&EA90A
2 GENERAL INFORMATION
2.1 Purpose
The Model EA91A and EA90A Electro-pneumatic Valve Positioners are mounted to control valves. They convert
electric signals from the controller into pneumatic pressure to control the opening of the control valve properly.
The valve positioners are of explosion-protected construction, and are improved the positioning accuracy
and response performance of process control valves installed in hazardous areas.
10∼65mm 60°
Eq% 10∼65mm 60°
Eq%
Standard Stroke 60°
(Linear)※ 60°
(Linear)※
(※over65‒135mm) 90°
Linear (※over65‒135mm) 90°
Linear
Linearity ≦±1.0%F.S ≦±2.0%F.S ≦±1.0%F.S ≦±1.0%F.S
Characteristics
Air Consumption ≦6.0ℓ/ min Nor (Sup. 140kPaG (1.4kgf/cm2 G), Signal 50%)
Maximum
Supply and Exhaust of air 7.0 ℓ/min Nor (Sup. 140kPaG (1.4kgf/cm2 G), Signal 50%)
Insulation Resistance ≧100MΩ (with 500V DC Mega between terminal and case)
4
Model EA91A&EA90A
2.4 Model Numbering System
Specifications Basic Model No. Specification Code
【Note】 If method of leading external cable is explosion-proof connector(Spec. code:T), applicable standard is JIS, flame-proof.
In case of NEPSI flame-proof type, flame-proof packing connector(cable glands), certified by NEPSI, shall be supplied by
customer.
労(平25.5)検 ※ 労(平25.4)検 ※
第TC17951号 第TC17899号
本山製作所
株式
本山製作所
株式
会社
※Described date may be differed by
time of manufacture.
会社
(2) The explosion protection "WARNING" nameplate is attached on the upper part of terminal box.
(EA91A and EA90A have different contents each other.)
(3) The specification nameplate is attached on the right side of positioner case.
(4) The orifice plate classification nameplate is attached on the pilot cover.
Power Source
4∼20mA DC
5
Model EA91A&EA90A
2.6.2 Model EA90A Electro-Pneumatic Positioner (Intrinsic Safety Type)
Hazardous area Non hazardous area
Source
4∼20mA DC
Safety earth
The safety barrier which is used in combination with electro-pneumatic positioner EA90A must be
※2
TIIS certified type.
For the safety barrier selection, please refer to the following data for Intrinsically safe approval of
model EA90A.
Caution
※ Motoyama distribute recommended safety barriers (MTL made, 787S+ 728+ type). If you are interested or have any
questions about the product, please contact our sales offices or sales agents.
2.7 Construction
2.7.1 Lever Type 2.7.2 Built-in Cam Type Right-hand lateral face
6
Model EA91A&EA90A
3 PRINCIPLE 0F OPERATION
The Model EA91A and EA90A Electro-Pneumatic Positioner is used as accessory measuring instrument to
pneumatic control valves. This converts electric signals from the controller into pneumatic pressure to position
the opening of pneumatic control valve.
As the signal current from the controller or manual operator increases, the torque motor coil generates magnetic
pole on the armature. The armature receives rotary torque in the counter-clockwise direction, and varies the
distance between the nozzle and the flapper. As a result, the nozzle back pressure changes, and the pilot
valve reacts accordingly.
The output air of pilot valve is supplied to the diaphragm motor, and moves the control valve. The valve stem
movement is mechanically transmitted to the feedback spring through feedback lever, transmission lever, and
stroke adjustment lever, and balances the valve movement at a position that is equal to the generated torque due
to the signal current.
Feedback Lever
7
Model EA91A&EA90A
4 INSTALLATION
4.1 Dimensions Unit : mm
Type Actuator Size(Outer Dia.)
A φ200∼φ330
Lever Type
Air Connection B φ400∼φ650
129 2-Rc 1/4
(Left Lateral View)
164.5
7
51 45.5 137
45.5 137
218 3
KXB-LO-16 KXB-LO-16F
(Standard) (Special Option)
51
135
153.5
12.5
31
8
Model EA91A&EA90A
4.2 Installation Conditions
4.2.1 Locations for Installation
Model Model EA91A Model EA90A
The models EA91A and EA90A electro-pneumatic Environmental Flameproof Type Intrinsic Safety Type
positioner can be installed and used at the hazardous Conditions
①If the equipment may cause to be exposed to the radiation from plant facilities and the
ambient temperature may be abnormally high, take appropriate measures to insulate the
heat.
② If installing the equipment under the special conditions (vibration, corrosive atmosphere,
CAUTION always be exposed to drain), take appropriate measures to protect from such conditons.
※If the device is in conditions of ① or ②, contact our sales branch or sales agent.
Bracket
For Model 2800
4.3 Pre-Installation Check
(1) Nameplate Check (related to specifications and For Model 3800
explosion-protected type)
Check the content of the nameplate attached to the main
body of the positioner whether the ordered specification
is conformed with.
(2) Appearance Check
Check the presence of damage on the device due to
transport.
(3) Accessory Identification
Lever Type : Bracket, Stem Clamp (Connector Arm
included), Feedback Lever, and Connectr For Model 2900 For Model 3300
Pin
Buit-in Cam Type : Bracket, Connecting Shaft, Set
Screw, Spacer Bolt, and Set Spring
Also, the relative bolts, nuts, vises, and washers, etc. are
attached.
(4) Pressure Gauge Check
9
Model EA91A&EA90A
Installation Drawing of
4.4 Installation to Linear Motion Actuator Actuator for Model 3800
Fixing Bolt
⑵ Attach the bracket to actuator.
Bracket
⑶ Install the Positioner to bracket.
⑷ Change A/M Switch to M(Manual) and turn handle
of air filter regulator to supply air pressure to actuator
for letting the valve stroke come up to 50% position.
⑸ Fix the connector pin to feedback lever and
connector arm.
To be square
Stem Clamp
⑹ Install air piping. (Refer to Item 5.2)
Installation of
Feedback Lever for Front Side
※Model 3800, Model 2800, and other linear motion actuator
Reverse Action(RA)
may be applied the same procedures as mentioned above. Connector Arm
Set Spring
Position of Stroke Adjustment Lever
Feedback Lever
Installation of
Feedback Lever for Back Side
Feedback Lever
Connector Pin
10
Model EA91A&EA90A
4.5 Installation to Rotary Motion Actuator
⑴ Attach the spacer bolt.
Tighten the spacer bolt to crank box. (Screw short side of spacer bolt threaded part.)
⑵ Mount the connecting shaft.
Insert the lock nut, spring washer, and indicator to connecting shaft, and screw the connecting shaft to M8
screw of valve shaft.
⑶ Fix the indicator.
Check that valve action is air failure-open or air-failure close. Then, fix the indicator to appropriate position,
open or close, on indicator scale with lock nut.
※The hole position of set spring must be vertical to connecting shaft.
Set the inserting hole on connecting shaft vertically and the set screw on connecting rod
IMPORTANT horizontally to proper position.
Check the positioner and connecting shaft the connecting pipe and the feedback shaft are
IMPORTANT fixed in alignment, when the bracket is tighten.
Elector-pneumatic
Positioner
Crank Box
Bracket
Shaft
Spacer Bolt
Shaft
Set Screw
(Horizontal) Set Spring
11
Model EA91A&EA90A
4.6 Conformity of Capacity and Characteristics
4.6.1 Selection of Orifice Plate for Actuator Capacity
For the purpose of obtaining stable actuation of positioner with small-capacity actuator to large-capacity
actuator, the Models EA91A and EA90A Electro-pneumatic Positioner are equipped with appropriate orifice
plate in accordance with actuator size.
⑴ The orifice plate has two types in accordance with the actuator size. One standard plate can be
compatible with three kinds of size of actuator.
⑵ When using each size of orifice plate, align V groove position of orifice plate with cut position of gasket.
⑶ When replacing or changing the position of orifice plate, remove pilot cover, and loosen three screws
fixing pilot assembly.
⑷ General classification for usage of orifice plate, see table below.
⑸ To install booster relay for actuator size ∅270 and larger, use V groove 1 of orifice plate No.1.
⑹ Model 3800 actuator ∅280 and larger with rated travel 15, 20, 25mm and spring range
20-100kPaG(0.2-1.0kgf/cm2), use V groove 3 of orifice plate No. 1.
2 V Groove with
Linear ∅200 Black-coating
V V
Groove Groove
2 3
Pilot Cover
Pilot Ass'y
Gasket(B)
Orifice Plate
Pilot Ass'y
Gasket(A)
Manifold
V Grooves
Pilot Cover
Fixing Screw
for Cover
V Grooves
Gasket(B)
Gasket(A) Orifice Plate
12
Model EA91A&EA90A
4.6.2 Selection of Buit-in Cam
⑴ The cam for linear motion has three types. The three types
of cam are described in the table below. Flange Nut
Cam
Characteristics Rotating Angle Action
① Linear 60°
, 90° DA, RA
ER RA
A 7ER
7ED
EDA
Top Top
Bottom
Exhaust Hole
13
Model EA91A&EA90A
4.7 Installation Dimensions
Unit : mm
Actuator A B C D L
Size
N24 290 77 45 185 215
A B D
Unit : mm
Actuator A B C D L
Size
240, 280 241 125 93 193 250
330 241 125 93 205 270
400, 500 241 185 143 223 305
L
650S 241 185 143 296 405
A B D
Unit : mm
Actuator Dimension“A”
Size #2916B
(V) #2992
(−A)
A 195
500H 270 295
14
Model EA91A&EA90A
5 EXTERNAL CONNECTION
5.1 Piping and Wiring Systems
5.1.1 Model EA91A Electro-pneumatic Valve Positioner (Flameproof Explosion-protected Construction)
Supply Pressure
Electro-controller
Non-hazardous
Hazardous Area
Area
Supply Pressure
Control Valve
Electro-controller
Non-hazardous
Hazardous Area
Area
Safety Barrier
15
Model EA91A&EA90A
5.2 Pneumatic Piping
DA(Direct Action) OUT
①Before piping, fully purge the air tube, and
completely remove water, oil, rust, and other
foreign matters. SUP
IMPORTANT
②Always use dry clean air for supply air.
5.2.1 Piping
⑴ The electro-pneumatic valve positioner has two
connectors for supply air (SUP) and output air
(OUT). The Rc1/4 screwed type is used for
connector.
⑵ For supply air (SUP), perform piping from the
air filter regulator.
⑶ For output air (OUT), perform piping to the
actuator. RA(Reverse Action)
OUT
⑷ Use ∅6/4 or ∅8/6 of general type copper tube
(MOTOYAMA adopts PVC coated copper tube as
standard.) SUP
⑸ After completing conduit piping, check for leakage
from piping.
Example of Leading
⑵ The parallel pipe female thread G1/2 (PF1.2) External Conduit Shrouding Screw
female screw is used for conduit connection.
Terminal Box
⑶ Perform wiring in accordance with leading
procedure for external conduit referring to "New
Recommended Practice for Explosion-protected Explosion-protected Nipple
Electrical Installations".
5.3.1.1 Leading Procedure for Flameproof Thread
Compound Charging Box
Connecting Type of Conduit Tube (Flameproof Type
⑴ Perform thread connection securely using steel Sealing Fitting)
16
Model EA91A&EA90A
5.3.1.2 Leading Procedure for Flameproof 5.3.1.3 Connecting Procedure
Packing Type (Optional Specifications) ⑴ Loosen the shrouding screw (M3 Hexagon
For connector of flameproof packing type, use Socket Set Screw), and remove terminal cover.
the following two connectors certified at the ⑵ Connect cable to terminal block.
same time of EA91A and EA91AC. Terminal Screw Size : M4
① KXB-LO-16 (Standard) Standard Wiring (Positioner Wiring)
② KXB-LO-16F Right Terminal (−) (Black Colored Lead Wire)
(Specified, Special Specifications) Left Terminal (+) (Red Colored Lead Wire)
※Impossible to use connector other than two Reverse Positioner (Model EA90A is not applicable)
connectors described above. Right Terminal (Red Colored Lead Wire)
Left Terminal (Black Colored Lead Wire)
KXB-LO-16 KXB-LO-16F
(Standard) (Special Specifications)
Even if connecting reverse positioner, perform
wiring in accordance with the indication of
terminal. (Wiring has been converted and ad-
justed to reverse positioner by MOTOYAMA.)
⑶ After completing connection, screw-in the
shrouding screw to terminal cover, and lock
the shrouding screw.
153.5
135
12.5
Terminal Cover
WARNING
Shrouding Screw
31
Special O Ring
Lock Nut
Connecting Body
minal box, and fix with lock nut. Union Coupling with Set Screw
10 ∅10 ∅9.1∼10
∅20
∅D
11 ∅11 ∅10.1∼11
17
Model EA91A&EA90A
5.3.2 Model EA90A Electro-pneumatic Valve Positioner (Intrinsically Safe Explosion-protected Construction)
CAUTION
The Model EA90A Electro-pneumatic Valve Positioner is designed to ensure intrinsically safe. However,
electric or magnetic energy from other electric apparatuses and wires may cause adverse affections on
the intrinsic safety system. To avoid these affections, perform external wiring in accordance with the
instructions described below. For details, refer to"New Recommended Practice for Explosion-protected
Electrical Installations".
⑴ Identify intrinsically safe circuits and un-instrinsically safe circuits, and separate intrinsically safe
circuits from other electric circuits.
⑵ Take appropriate measures to prevent influences such as electrostatic induction and electromagnetic
induction.
⑶ Minimize inductance and capacitance of the wires as much as possible, and always make them lower
than maximum value if operating condition is specified.
⑷ Protect the wires against external damages.
⑸ Be sure to ground uncharged open metallic parts.
■Wiring Procedure
⑴ Connect wires in accordance with the wiring diagram shown in Item 5.1.2.
⑵ The parallel pipe female thread G1/2 (PF1/2) female screw is used for conduit connection.
⑶ Condition for External Wiring of Intrinsically Safe Circuit :
Set the parameter of intrinsically safe circuit and the parameter of safety barrier so that the conditions
described below are satisfied.
Lw ≦ Lo
Cw ≦ Co
Lw : Inductance of External Wiring of Intrinsically Safe Circuit
Lo : Permissible Inductance of Intrinsically Safe Circuit
Cw : Capacitance of External Wiring of Intrinsically Safe Circuit
Co : Permissible Capacitance of Intrinsically Safe Circuit
Effective internal inductance and effective internal capacitance of EA90A Electro-pneumatic Valve
Positioner are negligibly small.
⑷ Use insulated wires or cables for Intrinsically Safe Explosion-protected Construction. Use metal tubes,
metal conduits, or metal protective tubes as needed to mechanically protect external wiring and prevent
induction.
⑸ Place the Model EA90A Electro-pneumatic Valve Positioner away from other electric apparatus as
far as possible, and separate its wiring from the others.
18
Model EA91A&EA90A
6 CALIBRATION
Each unit of the Positioner is completely
calibrated and inspected before delivery. OUT
However, slight error may occur due to vi-
bration and impact during transportation. SUP
IMPORTANT
Be sure to perform calibration and loop
test of the Positioner before operation.
19
Model EA91A&EA90A
6.2 Adjusting Procedure 6.5 Stroke Adjustment
⑴ Set input signal to 50%. Then, adjust to 50% (Common to Linear Type and
point of specified stroke with zero adjustment Built-in Cam Type)
knob. ⑴ Loosen lock screw fixing stroke adjustment
⑵ Move the input signal between 25% and 75%, knob of the stroke adjustment lever.
and make sure that the stroke is set to 25% ⑵ If making the stroke (angle) wider, adjust
and 75% of specified stroke. If the stroke is by turning screw of stroke adjustment lever
not within tolerance, adjust input signal to clockwise.
specified stroke by repeating stroke adjust- ⑶ If making the stroke (angle) narrower, adjust
ment and zero adjustment while checking plus by turning screw of stroke adjustment lever
or minus of the specified stroke. If specified counterclockwise.
stroke point is obtained with the adjustments, ⑷ Performing these adjustments while watch-
the input signal between 0% and 100% will ing the indication − + on the stroke
approximately adjust reference stroke point. adjustment lever.
⑶ If shut-off power of valve is considered as ⑸ After setting is completed, be sure to tighten
important, check as follows. For DA (Direct the lock screw securely.
Action), make sure that the input signal is
greater than the reference value and the nee-
dle of pressure gauge in OUT side indicates
approx. supply pressure. For RA (Reverse
Lock Screw
Action), make sure that the input signal is
less than the reference value and needle of Cam
pressure gauge in OUT side indicates approx.
zero.
Hexagon Nut
※For cam type, basically perform same proce- with Flange
dures since the specified stroke is the speci-
Stroke
fied angle. However, perform cam position Adjustment Needle
adjustment described in Items 6.1 and 6.4.
20
Model EA91A&EA90A
(4) Lever Type: Actuator Type #3800 (7) Built-in Cam Type: Linear Cam
Zero Zero
Kinds of Spring Adjustment Feedback Spring Kinds of Spring Adjustment Feedback Spring
Identification Color None Blue None Blue Black White Red Yellow Identification Color None Blue None Blue Black White Red Yellow
Note.8 Note.1 Note.1
Standard ● ● ☆ ☆ Standard ● ● ☆
Split Range
Split Range
1/1.5 ● ● 1/1.5 ● ●
Note.2 Note.3 Note.2
1/2 ● ● ☆ ☆ 1/2 ● ● ☆
Note.1 Note.4
1/3 ● ☆ ● ☆ 1/3 ● ●
Note.4
1/4 ● ● ☆ 1/4 ● ●
Identification Color None Blue None Blue Black White Red Yellow Zero
Kinds of Spring Adjustment Feedback Spring
Note.5 Note.8 Note.1
Standard ● ● ☆ ☆ ☆
Identification Color None Blue None Blue Black White Red Yellow
1/1.5 ● ●
Split Range
Note.1 Note.7
1/3 ● ☆ ● ☆
Note.4 1/2 ● ●
1/4 ● ● ☆
1/3 ● ●
Note 1. #3800 N24∼N33S: Stroke 5∼under 15mm
1/4 ● ●
N40: Stroke 15mm
#2800 φ500∼650: Stroke 15mm
Note 2. #3800 N24∼N33S: Stroke 20mm or more
N40: Stroke 38∼under 65mm
Note 3. #3800 N40: Stroke 65mm (9) Built-in Cam Type: Actuator Type #3900
Note 4. #3800 N24∼N33S: Stroke 38mm
Note 5. #2800 φ650: Stroke 105mm or more (Standard Cam for Linear, Special Cam for Eq%)
Note 6. #2800 φ500: Stroke 38mm or more
φ650: Stroke 38∼under 105mm Zero
Kinds of Spring Adjustment Feedback Spring
Note 7. #2800 φ500∼650: Stroke 70mm or more
Note 8. #3800 N40 #2800 φ500∼650: Stroke 65mm Identification Color None Blue None Blue Black White Red Yellow
Standard ● ●
Linear
1/2 ● ●
(6) Lever Type: Actuator Type #3300,
Split Range
Stroke: 12.7mm
Standard ● ●
Zero
Eq%
Identification Color None Blue None Blue Black White Red Yellow
Standard ● ●
Split Range
1/1.5 ● ●
1/2 ● ●
1/3 ● ●
1/4 ● ●
21
Model EA91A&EA90A
(10) Calculating Method for Lever Type Positioner(Example) 6.8 Manual Switching Mechanism
Rated
-A/M Switching (Common to Lin
Stroke
Split Range Required Stroke Calculation
-ear Type and Built-in Cam Type)
15 mm 1/2 30 mm 15 × 2 = 30mm
Before operating manual switching mechanism,
make sure that the filtered regulator is placed at
38 mm 1/2 72 mm 38 × 2 = 72mm the line of supply side of the positioner.(Due to
supply bypass method)
38 mm 1/3 114 mm 38 × 3 = 114mm
※Therefore, when the stroke is greater than 65mm, the ①If not venting through the filtered
feedback spring (or zero adjustment spring) will be regulator, it might apply excessive
special specification. pneumatic pressure to the positioner
※For details except items described above, contact our or the actuator.
sales office or sales agent in your region. ②If not inputting through the filtered
IMPORTANT regulator, it might be in danger that
the air pipe of the positioner is
clogged up with foreign matter.
6.7 Reverse Positioner Adjustment
(Common to Linear Type and Manual Changeover
Built-in Cam Type) Switching Mechanism
SUP
6.7.1 In case of Reverse Positioner Specifications OUT
(Adjusted at Our Factory)
⑴ Connect wiring in accordance with indi-
cations (+) and (−) of terminal. (Reverse
positioner wiring has already been performed
and adjusted at our factory)
⑵ Make sure that action of reverse positioner
is properly performed by increasing/decreasing
the input signal.
⑶ Perform operating adjustment in accor-
dance with the procedures from Items 6.2
to 6.5, and check with loop test.
22
Model EA91A&EA90A
7 MAINTENANCE
CAUTION
Gasket Packing ○ Check for wear and tear, Refer to Item 7.2.2
Pilot
Each Bearing (Linear, Cam Types) ○ Use Plasti-lube #00 when reassembling
※For filtered pressure reducing valve, periodically perform blowing of drain (Guide : approx. 6
months) and cleaning of filter (Guide:approx. 1 year)
【Note】 Plasti-lube : Produced by SULFLO INC
23
Model EA91A&EA90A
7.2 Maintenance Procedure
7.2.1 Restriction and Filter
⑻ Reset the supply air pressure to original
The restriction of air pipe, clogging and dirt pressure. Then, check for leakage from the
of filter in the positioner might cause failure. Clean gasket and the pilot assembly.
the air pipe and the filter periodically. ⑼ Align the opening of the pilot cover with
⑴ Set supply air pressure at zero. original position, and mount the pilot cover.
⑵ Loosen the drain cock of the filtered pressure
reducing valve. Then, drain and purge properly.
⑶ Remove the restriction.
⑷ Clean overall restriction by inserting a ∅0.2
mm wire into hole of restriction. OUT
⑸ Remove the filter of nozzle base. Then, clean
and purge properly. SUP
7.2.2 Pilot
⑴ Follow the procedure described in Item 7.2.1
for operation of supply air pressure and filtered
pressure reducing valve.
⑵ For pilot assembly, loosen three pan head
screws, and remove the pilot from manifold
after removing the pilot cover.
⑶ Disassemble the pilot. Check for wear and
tear in upper and lower diaphragms, and for
presence or absence of damage in supply
air valve and seat of main body.
⑷ At the same time, check for wear and tear in
gasket A and B.
⑸ Clean the parts described above and ove-
rall pilot. After checking each part, be sure to
⑹ Reverse the procedures to reassemble the check by performing the operating test
pilot. At this point, make sure that the orifice IMPORTANT and the loop test.
plate is placed at original position.
⑺ Reverse the procedures to mount the pilot
assembly to manifold when removing the pilot
assembly.
24
Model EA91A&EA90A
8 TROUBLESHOOTING
Following problems and causes are non-conformances expected to encounter in routine operation. Take
following remedy if the non-conformances are encountered.
Troubleshooting Chart
Problem Cause Corrective Action
Turn manual switching mechanism to "M", adjust
Positioner does not supply air pressure, and check whether control
Abnormal control valve valve works normally or not. If abnormality is
work normally present, disassemble control valve.
Abnormal response Incorrect selection of orifice plate, Check in accordance with nameplate
speed, hunting dislocation of assembling position stuck to pilot cover.
Supply air pressure is Supply air does not serve Check supply air filter regulator,
out of the standard normally Check air pipe for leakage.
Valve opening changes Noise influences the signal. Change the signal wiring to the shield one.
Positioner does not work normally
wiggly. Signal itself changes wiggly. Adjust the gain of the Electro-controller.
25
Model EA91A&EA90A
9 REFERENCE INFORMATION
9.1 Predicted Service Life
The predicted service life of each part used in Model EA91A/EA90A Electro-pneumatic Positioner is listed
below. However, since this predicted values will differ depending on the operating temperature, operating
pressure, operating frequency, and operating environment, use this list when performing periodic repair
and periodic maintenance as the reference value.
Therefore, take note that the predicted service life listed below is not assured by MOTOYAMA. The product
will be warranted for one year after delivering this product in principle.
Pilot Valve Aluminum Alloy/Rubber with Cloth 5 Presence Replace packing at replacement.
Nozzle Stainless 5 −
Flapper Stainless 5 −
Pilot Valve
Restriction
Manual Switching Screw
Feedback Spring
Terminal Box
Main Body
Zero
Adjustment Spring Nozzle Flapper
26
Model EA91A&EA90A
9.2. Dimension of Fitting 【Note】
※1. Actuator Type:The bracket for ♯3800, ♯3400, and ♯3300 can be attached to Model
EA91A electro-pneumatic valve positioner and MR2000 pressure reducing valve.
※2. Actuator Type:When attaching the bracket for ♯2800, ♯2600 to MR2000 air filter
regulator, special brackets shown below are required.
⑴ Bracket
140
104
222 232
Use backside of left dwg.
Actuator Type : ♯3800, Size:N24 to N33S Actuator Type : ♯3800, Size:N40 Actuator Type : ♯3800, Size:N40
(W/Side Handle) (W/O Side Handle) (W/Side Handle : Common)
116
210 210 226
Actuator Type : ♯2800, Size :φ240 to 500 Actuator Type : ♯2800, Size :φ650 Actuator Type : ♯3400
(For φ240 to 280, W/Side Handle : Common) (For φ330 to 500, W/Side Handle)
110
Mounting Position
for MR2000
196.5 184
Mounting Position
Actuator Type : ♯3300 Actuator Type : ♯2900, ♯2600, and ♯3900 for MR88
Lifting Range
Actuator Type Actuator Size (mm) L
⑵ Feedback Lever
#2800 ∅240∼∅330
15∼38
#3800 N24∼N33S 187
#2800 ∅400∼∅650
15∼65 247
20
#3800 N40
27
Model EA91A&EA90A
(3)Connector Arm
W
Lifting Range
Actuator Size (mm) L H W
Actuator Type : #3400
W
5∼10 90 80 52
20
∅240∼∅330
∅240∼∅330 15∼38 130 80 52 Actuator Size W
70
∅400∼∅500S 15∼65 183 110 70 ∅200 20
20
114
∅500SH-BL 15∼65 183 110 110
∅500SH-BL 70∼100 293 100 90
L
∅650 15∼65 191 110 130
Actuator Type : #3300
∅650 70∼130 298 100 140
41
W
32
20
N24∼N33S 15∼38 81 90 38
20
N33L∼N40 15∼65 96 90 45
L 50
L
B
(4)Connector Pin (5)Stem Clamp
A
#92
(−A)
、#3488
(∅270) 95 22
#16 85 24
L2
L1 28
(8)Joint
78
28
Bulletin No.MIE-B6104K
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■本取扱説明書の記載内容は、商品の改良等のため予告なく変更することがありますので予めご了承下さい。
■MOTOYAMA is continuously improving and upgrading its product design, specifications and/or dimensions. Information included herein
is subject to change without notice.
■本取扱説明書は正しい情報の提供を目的としたものであり、本製品の市場性または適合性の保証を証明するものではありません。
■This instruction manual is supplied for information purpose only and should not be considered certified marketability and conformability of
this product.
201904 MSP