Iron Carbon Phase Diagram
Iron Carbon Phase Diagram
Iron Carbon Phase Diagram
Carbon being a very small element gets into austenite / ferrite to form a
solid solution. Ferrous metals are broadly classified into three main
categories
Iron (C content 0.008%wt)
Steel (Fe-C alloy 0.008% to 2.11% C)
Cast iron (Fe-C alloy 2.11% to 6.7% C)
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PURE IRON
Cooling curve for pure iron
Body-Centered Cubic (BCC)
Face-Centered Cubic (FCC)
Hexagonal Close-Packed (HCP)
L: liquid
γ: Austenite
α:Ferrite
δ: Delta
CM: Cementite
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Cooling curve for pure iron
α – Ferrite (BCC)
Max solubility of carbon is 0.022wt%
γ – Austenite (FCC)
Max solubility of C is 2.14wt%
δ – Ferrite (BCC)
Stable only at high temperature
Max solubility of C is 0.10wt%
Cementite (Iron – Carbide or Fe3C)
Orthorhombic structure
Intermetallic
Brittle
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Iron-Carbon Phase Diagram
The iron-carbon phase diagram is widely used to understand the different
phases of steel and cast iron. Both steel and cast iron are a mix of iron and
carbon. Also, both alloys contain a small number of trace elements.
The graph is quite complex but since we are limiting our exploration to
Fe3C, we will only be focusing up to 6.67 weight percent of carbon.
Structures In Fe-C-Diagram
The main microscopic constituents of iron and steel are as follows:
Austenite
Ferrite
Cementite Fe3C
Pearlite
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Iron-carbon Phase Diagram
The important boundaries (the lines) separating phases have some universally used
abbreviations:
A1: The upper limit of the ferrite / cementite phase field (horizontal line going
through the eutectoid point).
A2: The temperature where iron looses its magnetism (so-
called Curie temperature). Note that for pure iron this is still in the -phase.
A3: The boundary between the austenite and the austenite/ ferrite field.
A4: The point in this case where changes to at high temperatures.
ACM: The boundary between the austenite and the austenite / cementite field.
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1. Austenite
Austenite is a solid solution of free carbon (ferrite) and iron in gamma iron.
On heating the steel, after upper critical temperature, the formation of
structure completes into austenite which is hard, ductile, and non-magnetic.
2. Ferrite
Ferrite contains very little or no carbon in iron. It is the name given to pure
iron crystals which are soft and ductile. The slow cooling of low carbon
steel below the critical temperature produces a ferrite structure. Ferrite
does not harden when cooled rapidly. It is very soft and highly magnetic.
3. Cementite
Cementite is a chemical compound of carbon with iron and is known as iron
carbide (Fe3C). Cast iron having 6.67% carbon is possessing the complete
structure of cementite. Free cementite is found in all steel containing more
than 0.83% carbon. It increases with an increase in carbon % as reflected
in the Fe-C Equilibrium diagram. It is extremely hard.
The hardness and brittleness of cast iron are believed to be due to the
presence of cementite. It decreases tensile strength. This is formed when
the carbon forms definite combinations with iron in form of iron carbides
which are extremely hard in nature. The brittleness and hardness of cast
iron are mainly controlled by the presence of cementite in it. It is magnetic
below 200°C.
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4. Pearlite
Pearlite is a eutectoid alloy of ferrite and cementite. It occurs particularly in
medium and low carbon steels in the form of a mechanical mixture of ferrite
and cementite in the ratio of 87:13. Its hardness increases with the
proportion of pearlite in ferrous material.
Pearlite is relatively strong, hard, and ductile, whilst ferrite is weak, soft,
and ductile. It is built up of alternate light and dark plates.
These layers are alternately ferrite and cementite. When seen with the help
of a microscope, the surface has an appearance like a pearl, hence it is
called pearlite. Hard steels are mixtures of pearlite and cementite while soft
steels are mixtures of ferrite and pearlite.
As iron having various % of carbon (up to 6%) is heated and cooled, the
following phases representing the lines will tell about the structure of
iron, how it charges.
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Why Iron Carbon Diagram Is Called
Equilibrium Diagram?
The iron carbide is called the metastable phase. Therefore, the iron-iron
carbide diagram even though technically represents metastable conditions,
can be considered as representing equilibrium changes, under conditions
of relatively slow heating and cooling.
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applications. Low carbon mild steel has good magnetic properties due to its
high iron content; it is therefore defined as being „ferromagnetic‟.
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approximately 0.8wt% C, 723°C. The phase just above the eutectoid
temperature for plain carbon steels is known as austenite or gamma.
Is Carbon A FCC?
Carbon is more soluble in the FCC phase, which occupies area “γ” on the
phase diagram, than it is in the BCC phase. The percent carbon
determines the type of iron alloy that is formed upon cooling from the FCC
phase, or from liquid iron: alpha iron, carbon steel (pearlite), or cast iron.
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What Is The Iron Carbon Equilibrium?
Under equilibrium conditions, pro-eutectoid ferrite will form in iron-carbon
alloys containing up to 0.8 % carbon. The reaction occurs at 910°C in pure
iron, but takes place between 910°C and 723°C in iron-carbon alloys.
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Austenite Transformation TTT Diagrams
T-T-T diagram is also called isothermal transformation diagram
[Temperature-Time –Transformation]. It is a plot of temperature versus the
logarithm of time for a steel alloy of definite composition. It is used to
determine when transformations begin and end for an isothermal [constant
thermal] heat treatment of a previously austenitized alloy.
For each steel composition, different IT diagram is obtained. Fig shows the TTT
diagram of eutectoid steel (i.e. steel containing 0.8% C).
Austenite is stable above eutectoid temperature 727 °C. When steel is cooled to a
temperature below this eutectoid temperature, austenite is transformed into its
transformation product. TTT diagram relates the transformation of austenite to time
and temperature conditions. Thus, the TTT diagram indicates transformation
products according to temperature and also the time required for complete
transformation.
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TTT Diagram for Eutectoid Steel :
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14 Diagram
Iron-carbon Phase
Fe-C-Diagram