Soya-Milk-DPR-Word File
Soya-Milk-DPR-Word File
Soya-Milk-DPR-Word File
ETAILED PROJEC
CT REPOR
RT
SOYA MILK UN
NIT
U
UNDER PM
MFME SC
CHEME
W
Website: http://www.nifteem.ac.in
E
Email: pmfm
[email protected]
C
Call: 0130-22281089
PM FME‐ Detailed Project Report of Soya Milk Unit
TABLE OF CONTENTS
2
PM FME‐ Detailed Project Report of Soya Milk Unit
1. PROJECT SUMMARY
1. Name of the proposed project : Soya Milk Unit
2. Nature of proposed project : Proprietorship/Company/Partnership
3. Proposed project capacity : 108000 Ltr/annum(50,55,60,65&70% capacity
utilization in 1st to 5th Year respectively)
3
PM FME‐ Detailed Project Report of Soya Milk Unit
Soya Milk is an inexpensive and remarkably versatile high protein food made from soya beans. It
is a white liquid made from the seed. Unlike most other protein foods, milk is entirely free from
cholesterol and low in fat (specially saturated fats).
The quality of protein is as high as that found in chicken. It is also good for dieters as this
contain low calories. It is an excellent food for babies, children, elderly people, pregnant and
lactating women since it contains vegetable protein which is very nutritious and easy to digest.
Soya milk and its derivatives are the cheapest source of protein, its derivatives tofu (soya paneer)
makes tasty dishes like matar paneer, Palak paneer etc. and snacks like soya burger, patties,
sandwiches, pakoras etc. and also used in desserts.
It’s a good source of potassium and can be fortified with Vitamins A, B-12 and D as well as
Calcium. It contains as much protein as Cow’s Milk, yet is lower in calories than the whole milk
and about equal to the calories in 1 percent or 2 percent milk. It contains very little saturated fats.
4
PM FME‐ Detailed Project Report of Soya Milk Unit
With the increasing health consciousness among the general people, the use of soyabean is
getting acceptance in the form of textured vegetable protein (popularly known as Soya baadi or
Soya nuggets), Soya fortified wheat flour, Soya milk, Tofu and Soya curd etc. Being mainly the
country of vegetarians, India has indeed a very great potential for Soya milk, paneer and curd.
Experts predict that the Soya food industry will grow 20% annually over the next few years.
Raw material that are required for Soya Milk making unit are:
1. Soybean
2. Chemicals, flavors, color and other material etc.
3. Sugar
1 Soybean 35-40/Kg
2 Sugar 30-35/kg
Average raw material cost per 1 Ltr Packet of Soya Milk: Rs. 70-90
5
PM FME‐ Detailed Project Report of Soya Milk Unit
Soya milk is made from whole soya beans or full-fat soya flour. The dry beans are soaked in
water for a minimum of three hours up to overnight depending on the temperature of the water.
The rehydrated beans then undergo wet grinding with enough added water to give the desired
solids content to the final product which has a protein content of 1–4%, depending on the method
of production. The ratio of water to beans on a weight basis is 10:1 for traditional soya milk. The
resulting slurry or purée is brought to a boil in order to improve its taste properties by heat
inactivating soybean trypsin inhibitor, improve its flavor, and to sterilize the product.
Heating at or near the boiling point is continued for a period of time, 15–20 minutes, followed by
the removal of insoluble residues (soya pulp fiber) by filtration.
Processing requires the use of an anti-foaming agent or natural defoamer during the boiling step.
Bringing filtered soya milk to a boil avoids the problem of foaming. It is generally opaque, white
or off-white in color, and approximately the same consistency as cow's milk. Raw soya milk may
be sweetened, flavored, and fortified with micronutrients. Once fully processed, soya milk
products are typically sold in plastic bottles or plastic-coated cartons, such as tetra packs.
6
PM FME‐ Detailed Project Report of Soya Milk Unit
Soyabeans
Washing
Soaking
Grinding
Centrifugal Filtration
Formulation
Sterilization
Cooling
Filling
7
PM FME‐ Detailed Project Report of Soya Milk Unit
1. Production Capacity of Soya Milk is 50 Ltr. per hr. First year, Capacity has been taken @
50%.
3. Raw Material stock is for 7 days and Finished goods Closing Stock has been taken for 7 days.
5. Credit period by the Sundry Creditors has been provided for 7 days.
6. Depreciation and Income tax has been taken as per the Income tax Act, 1961.
7. Interest on working Capital Loan and Term loan has been taken at 11%.
8. Salary and wages rates are taken as per the Current Market Scenario.
10. Increase in sales and raw material costing has been taken @ 5% on a yearly basis.
8
PM FME‐ Detailed Project Report of Soya Milk Unit
Items to be Manufactured
Soya Milk
9
PM FME‐ Detailed Project Report of Soya Milk Unit
COMPUTATION OF SALE
Particulars 1st year 2nd year 3rd year 4th year 5th year
Op Stock - 1,260 1,386 1,512 1,638
4.3. PREMISES/INFRASTRUCTURE
The approximate total area required for complete factory setup is 2000-2500 Sq. ft. for
smooth production including storage area. It is expected that the premises will be on rental.
10
PM FME‐ Detailed Project Report of Soya Milk Unit
11
PM FME‐ Detailed Project Report of Soya Milk Unit
12
PM FME‐ Detailed Project Report of Soya Milk Unit
13
PM FME‐ Detailed Project Report of Soya Milk Unit
Note: Total Machinery cost shall be Rs17.90 lakh including equipment’s but excluding
GST and Transportation Cost.
14
PM FME‐ Detailed Project Report of Soya Milk Unit
COST OF PROJECT
(in Lacs)
PARTICULARS Amount
MEANS OF FINANCE
PARTICULARS AMOUNT
Own Contribution (min 10%) 2.60
Subsidy @35%(Max. Rs 10 Lac) 7.00
Term Loan @ 55% 11.00
Working Capital (Bank Finance) 5.50
Total 26.11
15
PM FME‐ Detailed Project Report of Soya Milk Unit
4.8. TERM LOAN: Term loan of Rs. 11.00 Lakh is required for project cost of
Rs. 26.11 Lakh
16
PM FME‐ Detailed Project Report of Soya Milk Unit
17
PM FME‐ Detailed Project Report of Soya Milk Unit
18
PM FME‐ Detailed Project Report of Soya Milk Unit
0.61
Raw Material
0.98 1.14 1.31 1.49 1.69
Closing Stock 2.43 2.79 3.17 3.58 4.02
19
PM FME‐ Detailed Project Report of Soya Milk Unit
20
PM FME‐ Detailed Project Report of Soya Milk Unit
21
PM FME‐ Detailed Project Report of Soya Milk Unit
4.14. REPAIR & MAINTENANCE: Repair & Maintenance is 3.0% of Gross Sale.
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Capacity Utilisation % 50% 55% 60% 65% 70%
SALES
Gross Sale
Soya Milk 73.84 87.13 99.60 113.52 128.31
22
PM FME‐ Detailed Project Report of Soya Milk Unit
Net Sales & Other Income 73.84 87.13 99.60 113.52 128.31
Less : Op. WIP Goods - 1.45 1.65 1.86 2.09
Add : Cl. WIP Goods 1.45 1.65 1.86 2.09 2.33
23
PM FME‐ Detailed Project Report of Soya Milk Unit
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Liabilities
Capital
opening balance 9.59 10.81 12.35 14.24
Add:- Own Capital 2.60
Add:- Retained Profit 1.49 3.22 5.04 7.40 9.66
Less:- Drawings 1.50 2.00 3.50 5.50 7.00
Subsidy/grant 7.00
Closing Balance 9.59 10.81 12.35 14.24 16.90
Term Loan 9.78 7.33 4.89 2.44 -
Working Capital Limit 5.50 5.50 5.50 5.50 5.50
Sundry Creditors 0.98 1.14 1.31 1.49 1.69
Provisions & Other Liab 0.40 0.50 0.60 0.72 0.86
TOTAL : 26.25 25.28 24.65 24.40 24.95
Assets
Fixed Assets ( Gross) 20.00 20.00 20.00 20.00 20.00
Gross Dep. 2.90 5.37 7.48 9.28 10.82
Net Fixed Assets 17.11 14.63 12.52 10.72 9.18
Current Assets
Sundry Debtors 4.92 5.81 6.64 7.57 8.55
Stock in Hand 2.43 2.79 3.17 3.58 4.02
Cash and Bank 1.79 2.05 2.31 2.53 3.20
TOTAL : 26.25 25.28 24.65 24.40 24.95
24
PM FME‐ Detailed Project Report of Soya Milk Unit
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SOURCES OF FUND
25
PM FME‐ Detailed Project Report of Soya Milk Unit
CALCULATION OF D.S.C.R
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
REPAYMENT
Instalment of Term Loan 1.22 2.44 2.44 2.44 2.44
Interest on Term Loan 1.08 0.95 0.68 0.41 0.15
26