7022SA

User's Guide Of
Digital Two-Phase Stepper Driver

Jiangsu Novotech Electronic Technology Co.Ltd

Web:http://en.jstuoge.com
 7022SA user manual

1. Product Overview

2. Application environment and installation

2.1 application environment requirements

2.2 installation dimension of driver

3. Driver port and wiring

3.1 port function description

3.2 power input

3.3 motor wiring

3.4 control signal wiring

3.4.1 pul and dir ports: used for connection of pulse command

3.4.2 ENA port: used to enable or disable

3.4.3 input IO signal: IN1, IN2

3.4.4 output IO signal: ALM, RDY

3.4.5 example of pulse enable signal connection

4. Dial code and operation parameter setting

4.1 current setting

4.2 pulse setting per revolution

4.3 filter selection

4.4 bandwidth selection

5. LED indication of driver working state

6. Common problems and solution

8. Warranty terms
 1. Product Overview

Thank you for choosing the digital stepper driver of Novotech s series.

S series stepper driver, based on our 32-bit DSP

processing chip platform, adopts internal PID
current control algorithm design, has excellent
performance.The built-in micro-subdivision
technology makes the S series stepping driver
have the characteristics of low noise, low
vibration, low heating and high speed and high
torque output, which can be well adapted to most
applications of stepping motor.

7022SA driver has built-in pulse command S-type acceleration and deceleration function and limit
frequency optional function, which is set by dial code.In addition, the operation subdivision and current
can be selected by dial switch, with 16 kinds of subdivision and 16 kinds of current selection; the driver
integrates over-voltage, under voltage and over-current protection, and its input and output control
signals are all photoelectric isolation.

Power supply 110 - 230 VAC

Output current Max 7A (average)
Current control PID current control algorithm
Subdivision
Dial switch setting, 16 options
settings
Speed range Choose suitable stepper motor, up to 3000rpm
Resonance Automatic calculation of resonance points to suppress intermediate
suppression frequency vibration
Parameter Driver initialization automatically detects motor parameters and
adaptation optimizes control performance
Support direction & pulse, CW / CCW double pulse, a / b
Pulse mode
quadrature pulse input
Pulse filtering 2MHz digital signal filter
After the motor stops running, the current will be halved
Idle current
automatically

We hope that our excellent performance products can help you successfully complete the motion control
project.
Please read this technical manual before using this product.
2.Application environment and installation

2.1Application environment requirements

model 7022SA
Installation
Avoid dust, oil and corrosive environment
environment
Vibration 0.5G（4.9m/s2） Max
Operating temperature
0 ℃ ~ 45 ℃ / below 90% RH (no condensation)
/ humidity
Storage and
transportation -10 ℃ ~ 70 ℃
temperature
Cooling mode Natural cooling / away from heat source
Waterproof grade IP54

2.2Driver mounting dimensions

2.3 driver installation requirements

The drive adopts a vertical or horizontal standing mode, with the front facing forward and the top facing
up to facilitate heat dissipation.
During assembly, pay attention to avoid the drilling chips and other foreign matters falling into the
driver.
Please fix it with M3 screw.
When there is vibration source near the installation (such as drilling machine, etc.), please use vibration
absorber or add anti vibration rubber gasket.
When multiple drivers are installed in the control cabinet, please pay attention to the placement position
and reserve enough space to obtain sufficient heat dissipation; if necessary, the cooling fan can be
configured to ensure good heat dissipation conditions in the control cabinet.

3.Driver port and wiring

3.1Port function description

function grade definition remarks

AC AC power input
Power input
AC AC power input AC 110 ~ 230V
terminal
PE grounding
A+ Connect both ends of A
Motor line A- phase winding of motor
terminal B+ Connect both ends of B
B- phase winding of motor
1 PUL+
Pulse input interface
Pulse 2 PUL-
connection 3 DIR+ Level 3.3 ~ 24 V
Direction input interface
4 DIR- compatible
7 ENA+
Enable wiring Enable control interface
8 ENA-
5 IN1+
General input 1
6 IN1- Level 3.3 ~ 24 V
Input signal
13 IN2+ compatible
General input 2
14 IN2-
9 ALM+
Alarm output
10 ALM- 24 V, less than 40
output signal
11 RDY+ mA
Ready to output
12 RDY-
15 NC Empty feet, no definition

3.2Power input

The working power supply of the driver is AC power supply, and the input voltage range is between
110V and 230V.Please make sure that the local grid voltage does not exceed the maximum voltage of the
driver.
If the input power supply is single-phase AC power supply.Please install EMI device in front of
driver to filter electromagnetic interference of power grid.
3.3 Motor wiring

7022SA driver can drive two-phase hybrid stepper motor with 130 frame.
Common two-phase stepping motor has 4-wire and 8-wire outlet mode.
4 wires Motor :There is only one way of wiring.
8 wires motor:There are two connection modes: series connection and parallel connection
In series connection, the inductance of winding increases and the current of driver is set to about 0.7
times of that before series connection, which is suitable for low speed applications;
In parallel connection, the inductance of winding is reduced, and the current of driver is set to about 1.4
times of that before parallel connection, which is suitable for high-speed applications.

3.4 Control signal wiring

3.4.1 PUL,DIR port: used for the connection of pulse command

The standard S series driver signal interface is in pulse form, 7022sa can receive three kinds of pulse
command signals.
The upper controller can be PLC, MCU, control card, controller and other pulse signal generator.
The acceptable pulse level of 7022SA driver is 3.3V ~ 24V (without series resistance)

Pulse & direction (pul + DIR)

Double pulse (CW + CCW)

Quadrature pulse (A / B
quadrature pulse)

3.4.2 ENA Port: used to enable or disable

By default, when the optocoupler is off, the driver outputs current to the motor; when the internal
optocoupler is on, the driver will cut off the current of each phase of the motor to make the motor in free
state, and the step pulse will not be responded.
When the motor is in error state, it can be automatically disconnected.The level of ENA signal can
be set to the opposite.
 3.4.3 Input IO signal: IN1, IN2

IN1 and IN2 are input signals with optocoupler isolation, which can receive differential or single
ended switch input.This signal is the input logic input pin of the driver to increase the trigger condition of
the driver movement.Please contact our engineer for specific use.

3.4.4 Output IO signal: ALM, RDY

ALM and RDY are the logic output pins of the driver, which are defined as ALM alarm output and
RDY ready signal output by default.The alarm state and ready state of the driver can be output to the
external host computer system.The output signal can also be defined as other logic output. Please contact
the our engineer for specific use.

3.4.5 Example of pulse enable signal connection

Common anode
Controller Driver

Common cathode
Controller Driver

Difference
 Controller Driver

4. Dial code and operation parameter setting

5. Current setting Pulse setting

Filter bandwidth

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW0

4.1Current setting

Step/circle SW1 SW2 SW3 SW4 remarks

0.7A On On On On
1.1A Off On On On
1.6A On Off On On
2.0A Off Off On On
2.4A On On Off On
2.8A Off On Off On
3.2A On Off Off On
3.6A Off Off Off On Other current
values can be
4.0A On On On Off
customized
4.5A Off On On Off
5.0A On Off On Off
5.4A Off Off On Off
5.8A On On Off Off
6.2A Off On Off Off
6.6A On Off Off Off
7.0A Off Off Off Off

The dial codes SW1, SW2, SW3 and SW4 are used to set the current value output by the driver to the
motor
Generally, the current is set to be no more than the rated current of the motor (effective value). If your
system has high requirements on heating, you can reduce the current appropriately to reduce the heating
of the motor.
4.2Pulse per revolution setting
Steps per
SW5 SW6 SW7 SW8 remarks
revolution
400 On On On On
500 Off On On On
600 On Off On On
800 Off Off On On
1000 On On Off On
1200 Off On Off On
2000 On Off Off On
Other details
3000 Off Off Off On
4000 On On On Off can be
5000 Off On On Off customized
6000 On Off On Off
10000 Off Off On Off
12000 On On Off Off
20000 Off On Off Off
30000 On Off Off Off
60000 Off Off Off Off

Dial code SW5, SW6, SW7, SW8 are used to set the number of pulses per revolution of the motor
Motor speed = command pulse frequency ÷ pulse per revolution
Motor stroke = number of command pulses ÷ pulses per revolution

4.3 Filter selection

Dial SW9 is used to select the pulse smoothing filtering function of the driver.
Off indicates that the driver does not apply the internal S-type pulse smoothing function when receiving
external instructions; ON indicates that the internal S-type pulse smoothing function is added when the
driver receives external instructions.

4.4 Bandwidth selection

Dial SW0 is used to select the input pulse frequency range of the driver.
Off indicates that the maximum frequency of external pulse received by the driver is 200kHz; on
indicates that the maximum frequency of external pulse received by the driver is 1MHz.

5.LED indication of driver working status

LED status Driver status
The green light is Driver not enabled
always on
The green light is The driver is working
flashing properly
1 green, 1 red Driver over current
Driver input power over
1 green, 2 red
voltage
Driver internal voltage
1 green, 3 red error
Lack of phase or haven’t
7 red connect motor
6.Common problems and solution
phenomenon Possible situation Solutions
Check the power supply circuit and if power supply
The power light off
working normally
The motor locks the
The pulse signal is weak and the signal current
shaft but does not
The motor increases to 7-16mA
rotate
stop working The speed is too low Select the right subdivision
Driver protected Power on again
Enable signal problem Pull the enable signal high or not connect
Command pulse error Check whether the upper computer has pulse output
The motor rotate in Change the motor wiring sequence or adjust the
the opposite direction command direction
Motor There is an open
rotation circuit in the motor Check the wiring connection
error line
The motor has only
Pulse mode error or DIR port damaged
one direction
Wrong connection of
Check wiring
motor
The alarm The voltage is too
Check the power supply
indicator is on high or too low
Motor or driver
Replace the motor or driver
damaged
Eliminate interference,make sure grounding
Signal disturbed
reliably
Check the upper computer command to ensure the
Command input error
Position or correct output
speed error Pulse per revolution
Check the status of dial switch and connect it
setting error
Check whether the command speed is too large and
Motor lost step
the motor selection is small
Short circuit between Check the polarity of the power supply or external
The driver terminals short circuit
terminal is The internal resistance
Check whether excessive soldering tin is added to
burnt out between terminals is
the wire to form a tin mass
too large
Acceleration and
Reduce the command acceleration or increase the
deceleration time is
filter parameters of the driver
too short
Motor torque too
Select high torque motor
Motor stalling small
Check the weight and quality of the load and adjust
The load is too heavy
the mechanical structure
Check the dial code and increase the output current
The current is too low
of the driver
7.Warranty terms

Except situation from warranty

■ Improper wiring, such as power supply polarity reversal, plug or unplug the motor leads when power
on.
■ Exceeding electrical and environmental requirements
■ Change the internal device without authorization.
■ Poor cooling environment
7.3 Maintenance process
Need to repair the product, follow the procedure below:
(1) Contact our customer service to get the repair permission.
(2) Attached the written description of the failure of the driver or pictures and your connection dtail with
the problem products.

Contact person:sherry

Mail:[email protected]

Skype:Chen.sherry123

Phone:+8618861832091(whatsapp,wechat)