常 州 市 金 三 士 机 电 有 限 公 司

Changzhou Jinsanshi Mechatronics Co., Ltd

常州市金三士机电有限公司
Changzhou Jinsanshi Mechtronics Co., Ltd

HSS758 V2.0
High Voltage Digital Hybrid Stepper Servo Driver

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 常 州 市 金 三 士 机 电 有 限 公 司
Changzhou Jinsanshi Mechatronics Co., Ltd

Contents
1. Brief Introduction.................................................................................1
1.1 Overview........................................................................................................... 1
1.2 Features............................................................................................................. 1
1.3 Applications.......................................................................................................1

2. Technical Index..................................................................................... 2
2.1 Electrical Index..................................................................................................2
2.2 Enviroment Index.............................................................................................. 2
2.3 Mechanical Specifications.................................................................................2

3. Ports Interface.......................................................................................3
3.1 Power Interface Ports........................................................................................ 3
3.2 Control Signal Interface Ports(44 Pins DB)...................................................... 3
3.2.1 Signal Output Interface Ports(Pend&ALM).............................................3
3.2.2 Signal Input Interface Ports(PUL, DIR, ENA).........................................4
3.3 Encoder Signal Input Interface Ports(15 Pins DB)........................................... 5
3.4 RS232 Communication Interface Ports CN4.................................................... 5

4. Wiring.................................................................................................... 6
4.1 Typical Wiring Diagram.................................................................................... 6

5. Parameters.............................................................................................6
5.1 Parameter Configure..........................................................................................6
5.2 Parameter Description....................................................................................... 7

6. Alarm Funtion.......................................................................................9
6.1 Alarm Configure................................................................................................9
6.2 Processing Method to Alarms............................................................................9

7. Display and Panel...............................................................................10

7.1 Main Menu Display.........................................................................................10
7.2 Sub Menu Display........................................................................................... 11
7.2.1 Monitor Mode.........................................................................................11
7.2.2 Parameter Setting....................................................................................11
7.2.3 Parameter Management..........................................................................12
7.2.4 JOG Mode.............................................................................................. 13
 常 州 市 金 三 士 机 电 有 限 公 司
Changzhou Jinsanshi Mechatronics Co., Ltd

1. Brief Introduction

1.1 Overview
The HSS758 is a hybrid high power stepper servo driver. It fits the 86(NEMA 34)
two-phase stepper motor. Compared to the traditional open-loop stepper driver, this
stepper servo driver can completely avoid the stepper motor lost step problem, the
high speed torque decrease is extremely lower than the open-loop stepper driver,
greatly enhance the performance and torque of high speed motor. The driver current
can be automatic controlled based on the load, it effectively restrain the temperature
rise of the motor, extend the motor working life. Build-in position and alarm signal
output are convenient for host computer to monitor and control the motor running
state. The function of over position error alarm ensure the equipment working safely.
It is the ideal replacement and upgrade of traditional open loop driver, and it is also
with part functions of AC servo system, price is only half of the AC system.

1.2 Features
★ 32-bit DSP and vector closed-loop control technology
★ Without losing step, high accuracy in position
★ Improve the motor output torque and working speed
★ Variable current control technology, restrain motor temperature rise
★ Adapt to variety of mechanical load conditions(including low-rigidity pulleys), no
need to adjust the gain parameter
★ Smooth and reliable moving, low vibration, great improvement in accelerate and
decelerate
★ The ability of zero speed static without vibration
★ Adapt to 2-phase 86(NEMA34) hybrid servo motor
★ Maximum step-pulse frequency 200KHZ
★ Micro step 400-65535 pulse/rev
★ Voltage range AC50V~80V
★ Over current, over voltage and over position protection
★ Six digital tube display, easy to set parameters and monitor the motor running
state

1.3 Applications
It is suitable for the automation equipment and instrumentation which require
large torque, such as: engraving machine, sewing machine, wire-stripping machine,
marking machine, cutting machine, laser photo composing machine, plotting
instrument, numerical control machine tool, automatic assembly equipment and so on.
It is with good performance in the equipment with little noise and high speed.

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Changzhou Jinsanshi Mechatronics Co., Ltd

2. Technical Index

2.1 Electrical Index

Input Voltage AC50V~80V （Typically use 75VAC）
Current output Peak 8.0A(current variable based on load)
Logic Current Input 7~20mA
Frequency 0~200KHz
Suitable motor 2-phase NEMA34 hybird servo motor
Encoder Resolution 1000
Insulation Resistance >=500MΩ

2.2 Environment Index

Cooling Method Natural cooling or forced air cooling
Working Environment Avoid dust, oil fog and corrosive gasses
Working Temperature 0~50℃
Humidity 40~90%RH
Vibration 5.9m/s2Max
Storage Environment -20℃~65℃
Weight Approximate 1200g

2.3 Mechanical Specification

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Changzhou Jinsanshi Mechatronics Co., Ltd

3．Ports Interface

3.1 Power Interface Ports

Port Symbol Definition Remark
1 AC Motor power input port Typically use 75VAC
2 AC
3 A+ Motor wiring(Motor wires Red
4 A- can not be wrong connected) Green
5 B+ Yellow
6 B- Blue

3.2 Control Signal Interface Ports(44 Pins DB)

Port Symbol Definition Remark
3 PUL+ Pulse Signal Input +
4 PUL- Pulse Signal Input -
5 DIR+ Direction Signal Input +
6 DIR- Direction Signal Input -
7 ALM+ Alarm Signal Output +
8 ALM- Alarm Signal Output -
9 PEND+ Position Signal Output +
10 PEND- Position Signal Output -
11 ENA+ Enable Signal Input +

12 ENA- Enable Signal Input -

23 OA+ Encoder A Output Encoder A,B,Z Signal
24 OA- differential drive(26LS31)
25 OB+ Encoder B Output output, non-isolated output. If
26 OB- the motor only with A,B two
channel encoder, then ignore Z
27 OZ+ Encoder Z Output
channel.
28 OZ-
29 CZ Encoder Z open collector
output
30 GND Ground

3.2.1 Signal Output Interface Ports(Pend&ALM)

Pend and ALM signal output circuit use Darlington optocoupler, it can be
connected with the relay or optocoupler. Note the following points:
★ Use a power supply to provide the power to the reply or optocoupler, the driver

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Changzhou Jinsanshi Mechatronics Co., Ltd
will be burned if the power supply is misconnected.
★ Power supply Maximum 25VDC, Maximum current 50mA.
★ If using inductive load such as a relay, a diode must be parallel with the inductive
load, and if the polarity of the diode is reversed, the driver will be damaged.
★ When turned on, there is about 1V or so pressure drop, it can not meet TTL low
level requirements, so it can not be connected with TTL current.

3.2.2 Signal Input Interface Ports(PUL, DIR, ENA)

★ Connections to Differential Signal

★ Connections to Common Anode

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Changzhou Jinsanshi Mechatronics Co., Ltd
★ Connections to Common Cathode

5V signal input. If 12V signal input, additional 1KΩ resistor need to be

connected. If 24V signal input, Additional 2KΩ resistor need to be connected.

3.3 Encoder Signal Input Interface Ports(15 Pins DB)

Port Symbol Definition Remark
1 EA+ Encoder A+ Input If the motor only with A,B two
11 EA- Encoder A- Input channel encoder, then ignore Z
channel.
2 EB+ Encoder B+ Input
12 EB- Encoder B- Input
7 EZ+ Encoder Z+ Input
8 EZ- Encoder Z- Input
13 VCC +5V
3 GND Ground

3.4 RS232 Communication Interface Ports CN4

Port Symbol Definition
1 NC Not Connected
2 +5V For External HISU
3 TxD RS232 Transmission Port
4 GND Ground
5 RxD RS232 Receiving Port
6 NC Not Connected

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Changzhou Jinsanshi Mechatronics Co., Ltd

4. Wiring

4.1 Typical Wring Diagram

5. Parameters
5.1 Parameter Configure
Code Definition Range Default Value Remark
PA0 Power On Display 0~7 0
PA1 Control Mode Selection 0~1 1 0-Open loop,
1=Closed loop
PA2 Current Loop Kp 0~65535 1000 Prohibited to Modify
PA3 Current Loop Ki 0~65535 200 Prohibited to Modify
PA4 Position Loop Kp 0~1000 300
PA5 Speed Loop Kp 0~1000 400
PA6 Speed Loop Ki 0~300 80
PA7 Micro Steps Setting 200~65535 4000
PA8 Encoder Resolution 200~20000 4000 1000 lines (4 times)
PA9 Position Error Limit 40~65535 1000
PA10 Holding Current Percentage 0~80 45 Unit: 100MA
PA11 Closed Loop Current 1~80 80 Unit: 100MA
Percentage
PA12 Motor Type Selection No need to select
PA13 Filtering Time 0~600 60 Unit: 50μs

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Changzhou Jinsanshi Mechatronics Co., Ltd
PA14 Enable Level 0/1 1
PA15 Alarm Level 0/1 0
PA16 Pulse Mode Selection 0/1 0 0-PUL/DIR
1-CW/CCW
PA17 Pulse Edge 0/1 0
PA18 Motor Rotation Direction 0/1 0
PA19 JOG Speed 1~600 120 Unit: rpm
PA20 PEND Mode Section 0/1 0
PA21 PEND Level 0/1 0
PA22 Acceleration 1~2000 200 Unit: r/s^2
PA23 deceleration 1~2000 200 Unit: r/s^2

5.2 Parameter Description

Code Definition Description Range
PA0 Power On Display When the driver is powered on, the 0~7
display shows:
★ 0：Position tracking error
★ 1：Motor speed
★ 2：Given speed
★ 3：Feedback Pulse
★ 4：Given Pulse
★ 5：Given Current
★ 6：Error code
★ 7：Busbar voltage
PA1 Control Mode Selection ★ 0: Open loop Mode: Receiving the 0~1
signals only from the signal input
ports, the motor is open loop
controlled by the driver. Motor current
is depending on the holding
current(PA10)
★ 1: Closed loop mode: Receiving
the Signals both from the signal input
ports and the encoder, the motor
position is closed loop controlled by
the driver. Motor current is automatic
changed based on the load

PA2 Current Loop Kp Prohibited to Modify

PA3 Current Loop Ki Prohibited to Modify
PA4 Position Loop Kp ★ The higher value setting, the higher 0~1000
gain and the greater stiffness, and the
smaller position lag under the same
frequency command pulse condition.
But too large value, may cause

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Changzhou Jinsanshi Mechatronics Co., Ltd
oscillation unstable system. The value
setting depends on the load.
PA5 Speed Loop Kp 0-1000
PA6 Speed Loop Ki 0-300
PA7 Micro Steps Setting 200-65535
PA8 Encoder Resolution ★ encoder line is 1000 lines, the PA8 200-20000
default value is 4 times of the encoder
lines
PA9 Position Error Limit ★ At closed loop and JOG mode, if 40~65535
the position error exceed the setting
value, the driver will go into position
error alarm.
PA10 Holding Current ★ Holding current=setting 0~80
value*100MA
PA11 Closed Loop Current ★ Closed loop current=setting 1~80
value*100MA
PA12 Motor Type Selection No need to
select
PA13 Filtering Time Filtering Time=setting value*50μs 0-600
PA14 Enable Level ★ 0：When ENA input optocoupler 0~1
transistor is OFF (cut off), motor is
enable; When ENA input optocoupler
transistor is ON (conductive), motor is
free.
★1：When ENA input optocoupler
transistor is ON (conductive), motor is
enable; When ENA input optocoupler
transistor OFF (cut off), motor is free.
PA15 Alarm Level ★ 0：When alarm，output optocoupler 0~1
transistor is ON (conductive); When
normal working, output optocoupler
transistor is OFF (cut off)
★ 1：When alarm，output optocoupler
transistor is OFF (cut off); When
normal working, output optocoupler
transistor is ON (conductive)
PA16 Pulse Mode Selection ★ 0：PUL/DIR mode 0~1
★ 1：CCW/CW mode
PA17 Pulse Edge ★ 0：Normal 0~1
★ 1：Input command pulse reverse
polarity
PA18 Motor Rotation Direction ★ 0：motor clockwise rotation 0~1
★ 1：Anticlockwise rotation
PA19 JOG Speed 1~600

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Changzhou Jinsanshi Mechatronics Co., Ltd
PA20 PEND Mode Section ★ 0：PEND as position output signal. 0~1
★ 1：PNED as brake output signal.
PA21 PEND Level ★ 0：When positioning or braking 0~1
OK, output optocoupler transistor is
ON (conductive); otherwise output
optocoupler transistor is OFF (cut off)
★ 1：When positioning or braking
OK，output optocoupler transistor is
OFF (cut off); otherwise output
optocoupler transistor is ON
(conductive)
PA22 Acceleration Unit: r/s^2 1-2000
PA23 Deceleration Unit: r/s^2 1-2000

6. Alarm Function

6.1 Alarm Configure

ALM Code Alarm Definition Description
-- Working OK
1 Over current Motor current is too high
2 Over voltage Main circuit power voltage is too high
3 Position deviation error The position deviation exceeds the set value.
4 EEPROM fault EEPROM fault

6.2 Processing Method to Alarms

ALM Code Alarm Definition Reason Processing method
1 Over current Driver A+,A- or B+,B- short Check the wiring.
circuit.
Grounding problem Check ground.
Motor insulation is damaged Change a new
motor.
Driver is damaged Change a new
driver.
2 Over Voltage When the power is turned on, Check the input
the voltage is too high or too power.
low.
The braking resistor wiring is Rewiring.
sudden disconnected when
the motor is running.
The braking resistor or Change a new
braking transistor is driver.
damaged.

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Changzhou Jinsanshi Mechatronics Co., Ltd
3 Position deviation error When control power is turned Change a new
on, circuit board is damaged. driver.
If motor A+,A-,B+,B- wrong Rewiring.
wring or encoder wrong
wring, the motor will be
reverse running or not
working,
Encoder is damaged Change a new
driver.
The position deviation value Increase the
range is too small. position deviation
value range.
Position loop Kp is too low. Increase the
position loop Kp
value.
Insufficient torque. Reduce the load or
change a higher
torque motor.
Command pulse frequency is Reduce the
too high. frequency.
4 EEPROM fault Chip or Circuit board is Change a new
damaged. driver.
There is interference in the Restore the default
process of reading and parameters.
writing EEPROM.

7. Display and Panel

The panel is composed by 6 LED digital tube displays and 4 buttons
including ←、↑、↓、ENT.
‘←’: Exit or Cancel
‘↑’: Increase or Next
‘↓’: Decrease or Previous
‘ENT’: Enter or Confirm

7.1 Main Menu Display

The operation mode is selected from the main menu. There are 4 operation mode:
monitor mode, parameter setting, parameter management and JOG mode. Press the
button ↑ and ↓ to change the mode, press the button ENT to enter the sub menu, press
button ← to back to the main menu.

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Changzhou Jinsanshi Mechatronics Co., Ltd

7.2 Sub Menu Display

7.2.1 Monitor Mode

Choose ‘dP-’ from the main menu, press button ENT to the monitor mode.
There are 8 display status, press button ↑ and ↓ to choose the status, press button ENT
to show the exact value.

7.2.2 Parameter Setting

Choose ‘PA-’ from the main menu, press button ENT to the parameter setting
mode. There are 23 parameter codes from PA01 to PA23, press button ↑ and ↓ to
choose the parameter code, press button ENT to show the parameter value. Press

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Changzhou Jinsanshi Mechatronics Co., Ltd
button ↑ and ↓ can modify the values. and press button ↑ and ↓ to increase or decrease
the shining digit. Press button ENT can confirm the modification. If you do not satisfy
the modified value, do not press button ENT instead to press button ← to back to the
original value.

7.2.3 Parameter Management

Parameter management mainly process the operation between parameter configure
and EEPROM. Choose ‘EE-’ from the main menu, press button ENT to the parameter
management mode. There are 3 modes: EE-Set, EE-rd and EE-dEF.
EE-Set: ‘parameter write into’, means write the parameters into EEPROM area. If
users only modify the parameters, but do not write into the EEPROM area, the
modified parameter will not be stored, it will restore the original value when power on
next time. But if the parameter write into the EEPRPOM area, it will be the modified
value when power on next time.
EE-rd: ‘parameter read’, means read the parameter in EEPROM area to RAM area.
This process will be executed once on power. At the beginning, the parameter value of
the RAM space is the same as in the EEPROM area. But when user changes the
parameters, it will change the RAM space parameter values. if the user is not satisfied
with the modified values or the parameter values is disturbed, the parameter read
operation can read the parameter in EEPROM area again in to RAM space.
EE-dEF: ‘factory reset’, means restoring the default value to RAM space, and
meanwhile write into EEPROM area. The operation can be used when the users
disturb the parameters and can not work properly.
Take EE-Set as an example: Choose the mode EE-Set, press the button ENT and
hold 3 seconds, the display show ‘Start’, that means the parameters are writing into
the EEPROM, after 1-2 seconds, if EE-Set operation is successful, the display will
show ‘Done’, if the operation is failed, the display will show ‘Error’. Press button ←
can be back to the main menu.

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7.2.4 JOG Mode

JOG mode: set PA1=2, let the control mode to be JOG mode. Set the JOG speed by PA19,
and setting JOG speed acceleration and deceleration by PA22 and PA23. Choose the JOG
mode at the main menu. Press button ↑and hold, the motor will run at the JOG speed, Release
button ↑, the motor will stop and hold on 0 speed. Press button ↓ and hold on, motor
will run in reverse. Release button ↓ , the motor will stop and hold on 0 speed.

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