P102482-TRE-051-2R1-Electrical Calculations
P102482-TRE-051-2R1-Electrical Calculations
P102482-TRE-051-2R1-Electrical Calculations
Electrical Calculations
Francisco J. September
Written 20th ,2024
Sánchez
Nerea Castro
Authorize September
Armando Bilbao 20th ,2024
d
RECORD OF CHANGES
Reason/Initiation
Version Date
Documents/Remarks
th
March 20 ,
1R0 2023 First issue for client review
December 22nd,
1R1 2023 Intermediate submittal Stage 3
September
Final Construction Contract Documents
2R1 20th ,2024
Final Review
TABLE OF C O N T E N T S
1 INTRODUCTION 5
1.1 Scope of this document 5
1.2 Document outline 6
1.3 Abbreviations and acronyms 6
2 APPLICABLE & REFERENCE DOCUMENTATION 8
3 REGULATION CODES, STANDARDS AND GUIDELINES 9
4 METHODOLOGY AND UNITS 10
4.1 Units 10
4.2 Language 10
4.3 Calculation tools 10
4.4 Calculation methodology 11
5 SITE CONDITIONS 12
5.1 Geographic location 12
5.2 Soil characteristics 12
5.3 Environmental conditions 12
6 ELECTRICAL SYSTEM 14
6.1 General Considerations, Assumptions, and Calculations 14
6.2 Medium Voltage - Load Flow 14
Normal operation load flow 17
Load flow in contingency (faulted branch without DRUPS – worst case scenario) 21
6.3 Medium Voltage – Short Circuit Analysis 26
Three-phase short circuits 27
One-phase to ground short circuits 30
6.4 Medium Voltage – Cable Sizing 34
Ampacity and short circuit withstand 34
Duct occupancy 39
Transformer sizing 39
Switchgear sizing 39
6.5 Medium Voltage – Protection coordination 40
Coordination Criteria 40
Protection Setting Summary 41
Coordination Curves 43
6.6 Medium Voltage – Inrush Current of MV/LV Trnsformers 48
6.7 Low Voltage- Power Budget and Loads 50
6.8 Low Voltage - Cable Sizing 53
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1 INTRODUCTION
1.1 SCOPE OF THIS DOCUMENT
This report aims to summarize the relevant calculations performed for the design
of the Electrical systems, to provide additional information to the description of
those systems included within the document P102482-TRE-050 (Electrical Report).
Figure 1-1 Buildings in the scope of this document (SSB, WE and Workshop not included)
In the case of any contradiction between documents that are part of this
Project, the order of priority will be as follows:
- Layout (plan) drawings
- Schematic diagram drawings
- Technical specifications
- Report (descriptive)
- Report (calculation)
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3 R E G U L AT I O N C O D E S, S TA N D A R D S
AND GUIDELINES
Refer to document P102482-TRE-050 (Electrical Report) for the compilation of all
the applicable and reference standards.
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4.1 UNITS
Calculation and values will be provided in the most common units used in Chile for
every discipline to be used in the documents of this Project.
Imperial Units
Unit Used unit Conversion Unit
factor
Time H – Min - s
Length m 3.28 ft
Area m2 10.76 ft2
Volume m3 35.32 ft3
L 0.26 Gal
Density kg/m3 0.062 lb/ft3
Electrical active kW
power kVAr
Electrical reactive kVA
power kWh
Electrical apparent V
power kV
Energy A
Voltage (LV) W W.inch
Voltage (MV) W.m 39.37
Current Lux
Resistance/ Hz
Impedance rpm lb
Resistivity kg 2.21 lb/ft2 (PSI)
Illuminance Bar 14.50 inH2O
Frequency Pa 0.00401 inH2O/ft
Rotative speed wcmm/m 0.012 inH2O/ft
Mass Pa/m 0.00122 Gal/h
Pressure (fluid) L/h 0.26 ft3/h
Pressure (air) m3/h 35.31 ft/s
Drop of pressure m/s 3.28
(fluid) K / ºC
Drop of pressure
(air)
Flow (fluid)
Flow (air)
Speed (fluid, air)
Temperature
Table 1 Units and conversion
4.2 LANGUAGE
Due to the international character of the project, the official language for all
documents will be American English.
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Caneco BIM
Caneco BIM, implant and BT are a family of software that has many benefits for
their implementation in Revit, and LV grid model’s analysis through the supplier’s
database added natively in the software; this allows the interchange of electrical
information between the Caneco family and digital models from Revit having
always an updated version and the ability to view the changes on the Revit model
and their impacts.
Objectives of its implementation:
o Coordinate the electrical and the architectural designs.
o Define and calculate the LV grid and their components, having only one
supplier products for protection devices, avoiding future problems due to
incompatibility of protection equipment.
o Define more accurately the length of the LV cables.
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Apart from this, depending on the specialty some spare components, redundancy
(N+1), or spare space will be considered.
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5 SITE CONDITIONS
5.1 GEOGRAPHIC LOCATION
GMT will be located at Las Campanas Observatory (LCO) in the southern region of
the Atacama Desert in Chile. The coordinates for the GMT site on Las Campanas
Peak are shown in Table below. The latitude/longitude is for the site chosen on the
levelled mountain top. LCO is located approximately 160 km north of La Serena,
Chile.
UTM coordinates 6785453 N, 336216 E, Zone
19
Latitude S 29° 02’ 55.26”
Longitude W 70° 40’ 56.00”
Elevation (Before 2525 meters
Flattening)
Elevation (After 2514 meters
Flattening)
Table 2 Geographic location
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Apart from that, some requirements appear in REQ 2 that defined Observatory
operating conditions during nighttime that should be taken into account for the
design:
Regular Operating Conditions (REQ-L4-ENC-61615): These conditions will be
applied in the case that any system shall operate during the observing time.
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6 ELECTRICAL SYSTEM
6.1 GENERAL CONSIDERATIONS, ASSUMPTIONS, AND
CALCULATIONS
This document is focused on the electrical calculations at the MV side of the
Electrical System, LV calculations will be reported at the next delivery stage.
The following calculations have been made considering the information available
given the current Delivery Stage progress of 90%. Where information is
unavailable, typical data (like the X/R ratio in transformers, for example) for this
type of project and equipment rating has been considered. Despite this, the main
MV equipment and cables should not be considerably modified at further stages.
Parameters for electrical equipment and cables have been taken from catalogues
and datasheets provided by renowned manufacturers.
Power flow and short circuit currents calculations have been made with the
software ETAP 22.5. These two studies are the input for the different equipment
sizing, presented in consecutive sections ahead.
The design of the Electric System of the project is mainly based on the Chilean
electrical code, international standards recommended by it, and the best practices
that can be implemented for a project of these size and special characteristics as
stipulated in the Basis of Design.
Considerations
It is assumed that the SSB building is connected to the system and is in
normal operation at full load (1000 kVA according to GMTO estimations).
DRUPS has been set up to maintain a 100% of their rated voltage in their
busbars.
The equivalent system network (from the 23 kV OHL service line) has been
modelled with the short circuit levels obtained from “Elequipos” (April 27 th,
2023) at the connection point at the switchgear SS1-SWG-0001. Elequipos is
the company in charge of the HV/MV substation expansion and the 23 kV
overhead line that feeds the site.
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The following factors from IEC60439 have been applied to the total power of the
project to obtain the total power required.
Demand Factor
Load Type
[ku]
Lighting 0.75
HVAC 0.85
Cooling 1.00
Control 1.00
Mechanism 1*
Special 0.30
Permanent 1.00
Table 8 Applied factors to obtain overall system load
(*) Given the load sizes, mechanisms have been considered in operating cases
rather than a simultaneity factor. Applying the factors (power factor and demand
factor) to total power of the project, the total power required is obtained in kVA as
follows:
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The load flow has been made for the MV Electrical System, according to the single
line diagram (Doc. ID: IDO-GMT-5-0-01-00-00-200, sheet 1), which, is shown in the
following two images:
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Figure 6-3 Summit main MV/LV single-line diagram (MV ring and distribution substations)
The power flow analysis has been divided into three scenarios. The first scenario
considers the maximum demand (Night Slewing of Table 9) with the MV network
operation at normal conditions. The second scenario also considers the maximum
demand, but in this case, one branch of the MV ring is isolated (considering it
faulted). Each scenario considers a voltage drop of 3% on the 23kV bus from the
service line, and from that, the 5000 kVA transformers are modeled with -5% no
load tap changer. The last scenario consists of a ring section faulted without
operating DRUPS.
The 3% voltage drop at the 23 kV switchgear has been defined as the limit voltage
drop for the service line given the voltage drop values at the 4.16 kV distribution
system from several scenarios. Hence, the design of the 23 kV OHL must consider
the necessary equipment to allow a voltage drop no more than 3%.
The worst case for voltage regulation consists in a fault at the beginning of one of
the circuits that feed de MV ring without DRUPS. In this case, it is considered a
fault in the branch between switchgear SS1-SWG-0003 and SUB-SWG-0001, then al
the electrical loads at the Summit
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1.1.1
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MV Ring – SUB
MV Ring – Enclosure
MV Ring – SSB
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As can be seen, there are no problems with voltage regulations with the projected
MV cable configurations. The lowest voltage in MV switchgear is 99.1% and
corresponds to the voltage at SSB-SWG-0001/0002. This value is acceptable
considering a maximum voltage drop of 5% according to Chilean regulations.
Figure 6-11 One line diagram showing the contingency for the load flow study
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MV Ring – SUB
MV Ring – Enclosure
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MV Ring – SSB
For the contingency analysis, the worst voltage drop is given at the SUB-SWG-
0001, with 96.04 % of the nominal voltage. This value is acceptable, considering a
maximum acceptable voltage drop of 5% according to Chilean regulations. It is
important to highlight that this simulation has been carried out considering a
voltage of 97% at the SS1 23 kV switchgear. It means that if the overhead
conductors are not enough, Elequipos should consider the installation of a voltage
regulator or capacitor bank to keep the voltage at the SS1-SWG-0001 switchgear
over 97%.
It is important to mention that the load budget is still open to modifications, so for
more details please refer to P102482-TRE-050 (Electrical Report). A new Power
Demand Budget is under study.
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Calculations have been made for 3P short circuit and 1P-G Short Circuit (2P-G has
been calculated also to determine the maximum current for the grounding grid, but
those results are not shown here for convenience).
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Figure 6-18 Short circuits results – SS1 1/3 – Three Phase Short Circuits
Figure 6-19 Short circuits results – SS1 1/3 – Three Phase Short Circuits
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Figure 6-20 Short circuits results – SS1 3/3 – Three Phase Short Circuits
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MV Ring – SUB
Figure 6-21 Short circuits results – SUB – Three Phase Short Circuits
MR Ring – Enclosure
Figure 6-22 Short circuits results – ENC – Three Phase Short Circuits
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MV Ring – SSB
Figure 6-23 Short circuits results – SSB – Three Phase Short Circuits
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Figure 6-24 Short circuits results – SS1 1/3 – One Phase to Ground Short Circuits
Figure 6-25 Short circuits results – SS1 2/3 – One Phase to Ground Short Circuits
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Figure 6-26 Short circuits results – SS1 3/3 – One Phase to Ground Short Circuits
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MV Ring – SUB
Figure 6-27 Short circuits results – SUB – One Phase to Ground Short Circuits
MV Ring – Enclosure
Figure 6-28 Short circuits results – ENC – One Phase to Ground Short Circuits
MV Ring – SSB
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Figure 6-29 Short circuits results – SSB – One Phase to Ground Short Circuits
According to the results, the maximum 3P short circuit current at the MV System
(4.16 kV) is 8.34 kA downstream to the DRUPS, at the busbar SS1-SWG-0005. This
is due to the input of the DRUPS to the short circuit level. The DRUPS does not
apport a significant amount of short circuit current upstream due to the choke
(inductance) connected in series with the synchronous machines.
In the case of 1P-G, the maximum short circuit current in the medium voltage
system (4.16 kV) is given at the same busbar SS1-SWG-0005, connected directly
downstream the DRUPS, with a value of 8.56 kA.
The maximum voltage raisings in not faulting phases, for the case of 1P-G faults, is
produced in the SSB-SWG-0001/0002 switchgears for the MV (4.16 kV) system,
with a value of 131.1 %, and in the SS1-SWG-0001 for the MV (23 kV) system, with
a value of 159.6%.
At low voltage level, the maximum short circuit current is produced at the SUB for
the 1P-G case, with a value of 41.6 kA, which is basically for the large capacity of
the MV/LV Transformers. These transformers have been specified with a z=8%
(greater than the z=6% specified for the other transformers) with the intention of
not increasing even more the fault currents in the primary LV boards.
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The following correction factors have been applied to the Ampacity Table B2:
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Finally, after applying the correction factors, Table B2 of ampacity (flat touching)
gets as follows:
Now, it is possible to check the ampacity compliance by comparing the table above
with the current for every cable (as resulted in the power flow analysis):
Ampacit
Voltag Canalizati Continge Ampacit
Config. From To y
e on ncy [A] y Check
[A]
23 kV 1x95 mm² OHL pole N°89 SS1-SWG-0001 Duct bank - - -
23 kV 1x95 mm² SS1-SWG-0001 SS1-TRA-0001 CTR 224 135 OK
23 kV 1x95 mm² SS1-SWG-0001 SS1-TRA-0002 CTR 224 135 OK
23 kV 1x50 mm² SS1-SWG-0001 SS2 Substation Duct bank - - -
2x400
4.16 kV SS1-TRA-0001 SS1-SWG-0002 CTR 935 707 OK
mm²
2x400
4.16 kV SS1-TRA-0002 SS1-SWG-0002 CTR 935 707 OK
mm²
2x400
4.16 kV SS1-SWG-0002 SS1-SWG-0003 In air 1523 707 OK
mm²
2x400
4.16 kV SS1-SWG-0002 SS1-SWG-0004 CTR 935 709 OK
mm²
1x185
4.16 kV SS1-SWG-0004 DRUPS 01-04 Duct bank 320 146 OK
mm²
1x185
4.16 kV DRUPS 01-04 SS1-SWG-0005 Duct bank 320 172 OK
mm²
2x400
4.16 kV SS1-SWG-0005 SS1-SWG-0003 CTR 935 707 OK
mm²
3x120
4.16 kV SS1-SWG-0003 SUB-SWG-0001 Duct bank 765 703 OK
mm²
3x120
4.16 kV SS1-SWG-0003 SUB-SWG-0002 Duct bank 765 703 OK
mm²
1x300
4.16 kV SUB-SWG-0001 SUB-TRA-0001 In air 672 153 OK
mm²
1x300
4.16 kV SUB-SWG-0002 SUB-TRA-0002 In air 672 153 OK
mm²
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Ampacit
Voltag Canalizati Continge Ampacit
Config. From To y
e on ncy [A] y Check
[A]
2x300 LENC-SWG-
4.16 kV SUB-SWG-0001 In air 1345 550 OK
mm² 0001
2x300 LENC-SWG-
4.16 kV SUB-SWG-0002 In air 1345 550 OK
mm² 0002
1x300 LENC-TRA-
4.16 kV LENC-SWG-0001 In air 672 101 OK
mm² 0001
1x300 LENC-TRA-
4.16 kV LENC-SWG-0002 In air 672 101 OK
mm² 0002
2x300 LENC-SWG-
4.16 kV LENC-SWG-0001 In air 1345 451 OK
mm² 0003
2x300 LENC-SWG-
4.16 kV LENC-SWG-0002 In air 1345 451 OK
mm² 0004
1x300 LENC-TRA-
4.16 kV LENC-SWG-0003 In air 672 71 OK
mm² 0003
1x300 LENC-TRA-
4.16 kV LENC-SWG-0004 In air 672 71 OK
mm² 0004
2x300
4.16 kV LENC-SWG-0003 SSB-SWG-0001 Duct bank 835 382 OK
mm²
2x300
4.16 kV LENC-SWG-0004 SSB-SWG-0002 Duct bank 835 382 OK
mm²
1x300
4.16 kV SSB-SWG-0001 SSB-TRA-0001 In air 672 30 OK
mm²
1x300
4.16 kV SSB-SWG-0002 SSB-TRA-0002 In air 672 30 OK
mm²
2x300
4.16 kV SSB-SWG-0001 SSB-SWG-0002 In air 1345 352 OK
mm²
Table 6-13 Updated copper conductor ampacity
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From the table above (Table 43A of IEC 60364-4-43) it is obtaining the k factor for
copper cable, XLPE insulation and an initial and final temperature of 90°C and 250
°C respectively. In this case, the k factor is:
k =143
The following formula is used to calculate the minimal section (equation 3 of IEC
60364-4-43):
Using this equation the worst case for short circuit in a MV cable (8.60 kA from
section 6.3.2), the minimum acceptable section of the conductor is:
2
Smin =42, 52 mm
Considering that all MV cables have a section larger than the Smin, all MV cables
will withstand their short circuit value that lasts for a maximum time of 0.5 s.
Further details regarding the detailed calculation of the screen sizing that will be
carried out at the next document revision.
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Duct occupancy
To corroborate the duct occupancy, specifically that of the existing and projected
duct banks, the following table of the Chilean code is used to obtain the top
percentage of duct occupancy given the numbers of conductors inside them:
Number of 3 or
1 2
conductors more
Percentage
50% 33% 33%
occupied
Figure 6-37 Duct occupancy limit values from local regulations
The cable dimensions have been obtained from renowned suppliers’ data sheets as
reference.
Transformer sizing
The Power Transformer has been sized using the power budget shown in section
6.1.1. The main criteria is to comply with the N-1 contingency in all the facilities
and main substation (SS1).
Switchgear sizing
MV Switchgears has been sized by the busbar ampacity and short circuit ratings
calculated in Sections 6.2 and 6.3. For more details about the switchgear sizing,
refer to drawings IDO-GMT-5-5-01-00-00-200 (SS1), IDO-GMT-5-2-01-00-00-200
(SUB), and IDO-GMT-5-1-01-00-00-200 (ENC).
Regarding the protection coordination, it will be developed for the next document
revision given the pending detailed information from Elequipos.
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carried out considering the design criteria presented in the next section, and it will
be assumed that the resulting setting for the 23 kV incoming relay at the SS1
Substation is appropriately coordinated with the 23 kV relay at Pajonales
Substation. These two relays are likely to be coordinated due to the long distance
of the 23 kV line. Nevertheless, the coordination must be checked (for faults and
overloads) when the Pajonales relay setting is available.
The protection setting of the DRUPS system is not known because they have not
been purchased yet. The present report will consider a time gap between
protections upstream and downstream of the DRUPS so that the provider can
coordinate their protections with the GMT system with no problem. A setting from
the switchgears SS1-SWG-0004 and SS1-SWG-0005 is proposed to get a realistic
time gap, but the final setting is in the provider’s charge.
The LV Protecti’n Breakers and their setting are known because they are also on
the scope of this report. The LV protection breakers and their setting have been
obtained as an output result of the Caneco Software. The MV protection relays will
be set to coordinate with these LV Breakers. Still, in some cases, the LV breaker
settings are changed concerning the Caneco proposal to comply with the design
criteria for the MV protection system described in the next section. When this
happens, it is mentioned explicitly.
Loads and short circuit values used for the coordination are the same as presented
in this report in the Power Flow and Short Circuit chapters.
Considering there needs to be more information (external and vendor information,
which depends on the provider to be selected) to get a final coordination study, the
setting presented in this report must be revised once all the information is
available (before fiscally setting the relays).
Coordination Criteria
For time-dependent overcurrent protections (51 and 51N functions), the setting
shall be done using the curves defined in the standard IEC 60255.
Secondary side protection of transformers is regulated for the maximum
transformer capacity with a 5% overload margin.
The long-term primary side current of a transformer shall be less than 125%.
Damage curves of transformers and cables are taken from ETAP libraries (typical
values).
The primary side overcurrent, differential protection of transformers, and low
voltage protections are set so that the inrush current of transformers is not seen as
a fault. The inrush current and its duration are taken from the transformer’s library
of ETAP software (the inrush current is shown in the coordination curves for every
case).
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The time interval between an MV relay and the MV relay upstream will preferably
be 0.2 [s]. When not possible, it will not be less than 0.1 [s]. The previous criteria
could not be fulfilled when coordination is not essential, such as the coordination of
the primary and secondary side breakers of transformers (in this case, tripping the
primary or secondary side circuit breaker first does not affect the load to be de-
energized).
For time-dependent overcurrent protections (51 and 51N functions), the setting
shall be done using the curves defined in the standard IEC 60255.
Parameter Value/Description
Pickup 0.75
Delay 6 sec.
Curve Type Definite Time
Parameter Value/Description
Pickup 1.15
Delay 3 sec.
Curve Type Definite Time
Parameter Value/Description
Fail Mode Breaker Status
Delay 6 sec.
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Where:
· Id: Differential Current.
· Ib: Bias Current.
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Coordination Curves
The protection curves and setting are shown in the following figures:
SUFigure 639 SUB Protection Coordination – SUB-SWG-001
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Coordination Curves for SS1 site, and Curves for 50N and 51N are pending.
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The current in the primary side at the moment of connection (1 [s] after starting
the simulation) is ecau in the following figure:
The voltage at SS1 main substation (Switchgear SS1-SWG-001, 4.16 kV) is shown
in the following figure:
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In conclusion, the voltage drops to 73% in the SUB busbar, and to 90% in the SS1
busbar. In any case, the Low Voltage protection will trip. In the SUB because the
voltage below 75% is far for lasting more than 6 seconds, and for the SS1, ecause
the voltage does not go below 75%.
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0003/4
TOTAL 8,564.1 7,589.1 9,410.2 SS1-TRA-
0001/2
Table 6-14 Electrical Loads for Facilites and Transformers Total Power
The powers considered in this budget are all the loads that are on the telescope
operating with demand 1 and simultaneously. In normal operation, the previous
condition is not met due to the interoperability of the mechanisms and the standard
demand factors for common services.
These considerations can be observed in greater detail in P102482-TRE-050
(Electrical Report) in section 5.3.2.
The following factors from IEC60439 have been applied to the total power of the
project to obtain the total power required.
Demand Factor
Load Type
[ku]
Lighting 0.75
HVAC 0.85
Cooling 1.00
Control 1.00
Mechanism 0.30
Special 0.30
Permanent 1.00
Table 6-15 Applied factors to obtain overall system load
Applying the factors to total power of the project, the total power required is
obtained as follows:
Building/ Night Night Day Transformer
Area Slewing Tracking Maintenanc
[kVA] [kVA] e [kVA]
Upper 1,594.0 619.1 310.0 LENC-TRA-
Enclosure 0003/4
Lower 729.6 722.1 1,387.4 LENC-TRA-
Enclosure 0001/2
Pier 13.5 13.5 102.6 LENC-TRA-
0001/2
Mount 922.9 922.9 738.3 LENC-TRA-
0001/2
ENCLOSUR 3,232.2 2,253.3 2,527.0 -
E
SUB 1,994.8 1,994.8 2,245.9 SUB-TRA-
0001/2
SSB 414.1 414.1 414.1 SSB-TRA-
0001/2
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The values in table 6-10 show the total powers in the conditions of highest demand
for the three scenarios considered.
At the distribution level, the same previous factors presented in Table 6-15 are
considered for all final loads except for emergency or backup systems that will be
considered with demand factors of 0 or 0.1 as appropriate.
The breakdown and details of this data can be seen in Appendix 7: PowerBudget.
Below, the power values of each electrical panel are presented with their
respective corrections applying the demand factors.
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For more detailed short circuit analysis on each of the circuits refer to CANECO
Appendix 1 to CANECO
Appendix 6.
Protection Sizing
The analysis for the sizing of the main switchboard protections is presented below:
General SUB Board:
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For more detailed short circuit analysis on each of the circuits refer to CANECO
Appendix 1 to CANECO
Appendix 6.
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In Appendices 1 to 6 there are the results of the simulations for the curves of all
the protections of the LV system.
Switchboards Size
The boards are calculated using Schneider's EcoStructure Rapsody software from
which reference measurements are obtained to determine the size of the boards.
In the preliminary analysis of the size of the switchboards, the following criteria
are considered:
1. The type of installation of the switchboards, Wall Mounted or Floor Mounted.
2. The number of protections and bar sets present in the switchboards.
3. Maximum number of protections per set of bars, 20 protections.
For boards of sizes smaller than 1000mm in height, they will be considered wall
mounted, while for boards larger than that, they will be considered mounted to the
floor with anchoring in the lower area to earthenware or concrete depending on
the material of the room.
The size and type of mounting of the individual frames in detail is defined in the
SCHEDULE document and appendix 8.
UPS
The sizing of the UPS used in the system is based on the load budget, where a 30
min autonomy time is considered, for more details refer to document P102482-TRE-
050 (Electrical Report) - UPS and CBS point.
For the calculation of the pipelines, the following criteria were taken into
consideration:
- The occupation of cables in cable trays does not exceed 40%
- The two levels of cables per tray must not be exceeded.
Both criteria are part of the Chilean regulations "RIC N04 Conductors and
pipelines"
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29 mm∗72
Minimum With of Cable tray= =1044 mm
2
To optimize the installation of cables and future maintenance, two parallel trays
600mm wide are decided.
Figure 6-61 Parallel conductor trays with maximum 29mm cables on two levels
Taking into consideration the criterion of 40% occupancy, the area occupied by the
cables is calculated and compared with the total area of the tray.
Area of Cable∗Conductor number
Occupation=
AreaCable Tray
2
π∗Diameter
∗36
4
Occupation= =0.396
600∗100
The following image shows the two cable trays that rise from the electrical room of
the Lower Enclosure towards the pantograph boards, corresponding to the
previous calculations.
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The other main cable trays were calculated following the previous logic, having
values between 500x100mm to 600x100mm.
This being a 300x100mm tray. With these cable diameters you have an occupation
section of
( ) ( )
2 2 2
π∗18 π∗20 π∗23 2
Total area=5∗ + +10∗ =6997.9 mm
4 4 4
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6997.9
Occupation= =0.233
300 x 100
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With the estimated layout for a maximum of two levels, the total occupancy of both
trays is calculated.
2
π∗Diameter
∗8
4
OccupationComputer Room = =0.264
200∗100
2
π∗Diameter
∗4
4
Occupation¿ Room= =0.102
100∗100
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The section of the g.s.c necessary to comply with the 33% occupancy is calculated.
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√ 5∗d cable2
0.33
=d duct
√ 5∗102
0.33
=38 , 92 mm
6.11 LIGHTING
Please, refer to the document P102482-TRE-053 (Lighting Calculations) for the
calculations regarding this system.
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Diesel storage
Assumptions
After the revision of the requirement REQ-L5-SIT-65066 by GMTO, and according
to what it states now, The DRUPS Fuel Storage Tanks shall provide a minimum of
48 hours of continuous operation autonomy at 70% of their capacity with the
DRUPS loaded at 2 MW. This will allow 48 hours for refilling the tanks in case
there is a problem with the commercial power and the roads are closed because of
weather conditions when working at the estimated observatory average power
which, according to the OAD, is 2 MW.
However, another extra consideration must be taken into account in the previous
requirement revision. The DRUPS Fuel Storage Tanks layout shall allow for future
expansion of the total fuel capacity to 168 hours of continuous operation at 70% of
their capacity with the DRUPS loaded at 2 MW. This is thought to permit the
installation of new tanks in case that the Observatory operating conditions changes
so that additional autonomy is needed in case of a loss of commercial power.
Calculations design criteria
Key assumptions for the design and calculation of this installation come from the
Client’s requirements, listed in different project documents.
Basic, design-specific Excel sheets are used to justify the sizing of storage tanks.
The DRUPS system will be composed of 4 units in an N+1 configuration, where
each unit is considered to have a nominal power of 1.5 MVA, thus having an
available emergency power supply of 4.5 MVA.
Taking into account the diesel storage requirements described in the
“Assumptions” section, a pre-calculation has been made considering the
consumption rate of some different manufacturers equipment and:
- For the first phase, in which the system should be able to have a minimum
autonomy of 48 hours with 70% storage available and with the DRUPS at
2MW load, about 33.5 cubic meters of diesel would be required.
- For the future expansion phase, in which the system must be able to have an
autonomy of 168 hours with 70% of available storage and with the DRUPS at
2MW of load, about 131.5 cubic meters of diesel would be necessary.
With all this, and taking into account the fact that each DRUPS will have his own
daily tank of 1,000 L capacity, two 30 cubic meter tanks are planned to cover the
initial requirement of 48 hours of autonomy, providing redundancy in the event
that maintenance or emptying operations are performed on one of them, and two
additional 40 cubic meter tanks are planned to extend the autonomy to a total of
168 hours in case of expansion
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Calculations
The following calculations justify the chosen solution considering the DRUPs daily
consumption and then validating with vendor’s tank standardized dimensions.
CALCULATION Comments
Future DRUP POWER 1,600.00 kVA
expansion 1,280.00 kW Rated power
DRUPS 3 (3+1)
TOTAL POWER 4,800.00 kVA
3,840.00 kW Rated power
POWER TO CONSIDER 2,000.00 kW 52.08%
HOURS 168
REQUIRED LITRES 168 h 96,075.00 litres
DRUP DAILY LITRES 1,000.00 litres
TOTAL DAILY LITRES 4,000.00 litres
LITRES IN OUTSIDE TANK 92,075.00 litres
CAPACITY RATIO 70%
DIESEL TANK CAPACITY 168 h 131,535.71 litres
Network Viscosity din (cP) Kinematic viscosity (m2/s) Reynolds Relative roughness (mm) f Colebrook Length (m) Equivalent length (m) Pressure loss (mH2O/m) Pressure loss (mH2O) Height (mH2O) Element loss (mH2O) Total loss (mH2O)
Impulsion 3.36 4.00E-06 6323.19 0.005 0.03544 40 44 0.1245 5.4771 3.0 1.0954 9.57
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7 C A L C U L AT I O N A P P E N D I C E S
Next pages include all the relevant calculations carried out to size the electrical
equipment and components.
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