RVP Duo 11atex
RVP Duo 11atex
RVP Duo 11atex
DUO 11 ATEX
Rotary vane pump
Dear Customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new rotary vane pump is designed
to support you by its performance, its perfect operation and without interfering your individual
application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a
comprehensive and complete range of top-quality products and first-class service. With this
expertise, we have acquired a multitude of skills contributing to an efficient and secure
implementation of our product.
Knowing that our product must not interfere with your actual work, we are convinced that our
product offers you the solution that supports you in the effective and trouble-free execution of
your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
2/58
Table of contents
Table of contents
1 About this manual 7
1.1 Validity 7
1.1.1 Applicable documents 7
1.1.2 Variants 7
1.2 Target group 7
1.3 Conventions 7
1.3.1 Instructions in the text 7
1.3.2 Pictographs 8
1.3.3 Stickers on the product 8
1.3.4 Abbreviations 9
2 Safety 10
2.1 General safety information 10
2.2 Safety instructions 10
2.3 Safety precautions 15
2.4 ATEX classification and safety measures 15
2.4.1 Labeling of the vacuum pump 15
2.4.2 Potential hazards 16
2.4.3 Safety measures 17
2.5 Product usage limits 18
2.6 Proper use 18
2.7 Foreseeable improper use 19
2.8 Personnel qualification 19
2.8.1 Ensuring personnel qualification 19
2.8.2 Personnel qualification for maintenance and repair 20
2.8.3 Advanced training with Pfeiffer Vacuum 20
3 Product description 21
3.1 Function 21
3.2 Operating principle 22
3.3 Scope of delivery 22
3.4 Identifying the product 22
5 Installation 25
5.1 Installing the vacuum pump 25
5.2 Connecting the vacuum side 25
5.3 Connecting the exhaust side 26
5.4 Grounding the vacuum pump 27
5.5 Establishing mains connection 28
5.5.1 Choosing the cable bushing 29
5.5.2 Connect three phase motor with 6-pin terminal board 29
5.5.3 Selecting on-site fuse protection 30
5.5.4 Connecting the PTC thermistor tripping unit 30
5.5.5 Checking the direction of rotation 31
5.6 Filling the operating fluid 31
6 Operation 33
6.1 Putting the vacuum pump into operation 33
6.2 Switching on the vacuum pump 33
6.3 Operating the vacuum pump with inert gas 34
6.4 Refilling operating fluid 36
6.5 Switching off the vacuum pump 36
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Table of contents
7 Maintenance 38
7.1 Maintenance instructions 38
7.2 Checklist for inspection and maintenance 39
7.3 Changing the operating fluid 40
7.3.1 Determine degree of aging of P3 operating fluid 41
7.3.2 Draining the operating fluid 41
7.3.3 Rinsing and cleaning the rotary vane vacuum pump 42
7.4 Cleaning the inert gas valve 44
8 Decommissioning 45
8.1 Decommissioning the vacuum pump for longer periods 45
8.2 Recommissioning 45
10 Malfunctions 47
12 Spare parts 51
12.1 Maintenance kit 1 – maintenance level 1 51
12.2 Maintenance kit 2 – maintenance level 2, cleaning and dismantling 52
12.3 Overhaul kit – Maintenance level 3 52
12.4 Coupling set for versions with magnetic coupling 52
12.5 Set of vanes 52
13 Accessories 53
13.1 Accessory information 53
13.2 Ordering accessories 53
Declaration of conformity 57
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List of tables
List of tables
Tbl. 1: Stickers on the product 8
Tbl. 2: Abbreviations used in this document 9
Tbl. 3: ATEX designations 16
Tbl. 4: Potential hazards 17
Tbl. 5: Measures and safety equipment 17
Tbl. 6: Permissible ambient and operating conditions 18
Tbl. 7: Current values for fuse layout 30
Tbl. 8: Maintenance intervals 40
Tbl. 9: Troubleshooting for rotary vane pumps 48
Tbl. 10: Spare parts pack Duo 11 ATEX 51
Tbl. 11: Content of maintenance kit 1 51
Tbl. 12: Ordering accessories 53
Tbl. 13: Consumables 53
Tbl. 14: Conversion table: Pressure units 54
Tbl. 15: Conversion table: Units for gas throughput 54
Tbl. 16: Materials that make contact with the process media 54
Tbl. 17: Technical data Duo 11 ATEX 55
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List of figures
List of figures
Fig. 1: Position of the labels on the product 9
Fig. 2: Design, construction 21
Fig. 3: Rotary vane vacuum pump functional principle 22
Fig. 4: Lifting and transporting the vacuum pump 24
Fig. 5: Minimum distances 25
Fig. 6: Vacuum connection with flange connection 26
Fig. 7: Exhaust connection with flange connection 27
Fig. 8: Connecting the grounding cable 28
Fig. 9: Delta connection for low voltage 29
Fig. 10: Star circuit for high voltage 29
Fig. 11: Connection example with PTC thermistor tripping unit 31
Fig. 12: Filling the operating fluid 32
Fig. 13: Gas ballast valve with inert gas connection 35
Fig. 14: Filling the operating fluid 36
Fig. 15: Draining the operating fluid 42
Fig. 16: Removing/fitting the cap 43
Fig. 17: Valve with inert gas connection 44
Fig. 18: Content of maintenance kit 1 – maintenance level 1 51
Fig. 19: Dimension diagram Duo 11 ATEX 56
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About this manual
1.1 Validity
This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-
scribe the functions of the named product and provide the most important information for the safe use of
the device. The description is written in accordance with the valid directives. The information in this op-
erating instructions refers to the product's current development status. The document shall remain valid
provided that the customer does not make any changes to the product.
Designation Number
Declaration of conformity A component of these instructions
Operating instructions for the motor Refer to motor terminal box
Declaration of Conformity for the motor Motor supplier
Accessories operating instructions Refer to Accessories
1.1.2 Variants
1.3 Conventions
1.3.1 Instructions in the text
Usage instructions in the document follow a general structure that is complete in itself. The required ac-
tion is indicated by an individual step or multi-part action steps.
Individual action step
A horizontal, solid triangle indicates the only step in an action.
► This is an individual action step.
Sequence of multi-part action steps
The numerical list indicates an action with multiple necessary steps.
1. Step 1
2. Step 2
3. ...
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About this manual
1.3.2 Pictographs
Pictographs used in the document indicate useful information.
Note
Tip
Rating plate
VACUUM
D-35641 Asslar
The rating plate of the rotary vane pump is located on the front right-
Mod. DUO 11 ATEX
P/N PK D59 905 C hand side next to the sight glass.
S/N 23679713
Oil P3 0.5 l
S(N2) max. 10.5 m3/h
Motor rating plate (not shown)
n max. 3600 1/min
Mass 15.3 kg The motor rating plate is located on the respective motor.
II 3/3G Ex h IIC T4 Gc X
+12 °C ≤ Ta ≤ +40 °C
8/58
About this manual
1 2 3 4 5
7 6
1 Rating plate of the rotary vane vacuum pump 5 Motor rating plate
2 Attention! Check the direction of rotation of the rotary vane pump 6 Arrow indicating direction
before filling with operating fluid of rotation
3 Fill rotary vane pump with operating fluid before commissioning 7 Closure seal
4 Hot surface warning sign
1.3.4 Abbreviations
Abbreviation Explanation
BA Operating instructions
DN Nominal diameter (from the French: diamètre nominal)
ISO International Organization for Standardization
abs. Absolute
DIN German Institute for Standardization (Deutsches Institut für Normung)
IN Rated (nominal) current
Imax Maximum current
FKM Fluoropolymer rubber
M version Version with magnetic coupling
PTC Temperature-dependent resistor (Positive Temperature Coefficient)
PE Earthed conductor (protective earth)
OME Oil mist filter (Oil Mist Eliminator)
ODK Oil return flow line (Oil Drain Kit)
WAF width across flats
MM Maintenance manual
Tbl. 2: Abbreviations used in this document
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Safety
2 Safety
2.1 General safety information
The following 4 risk levels and 1 information level are taken into account in this document.
DANGER
Immediately pending danger
Indicates an immediately pending danger that will result in death or serious injury if not observed.
► Instructions to avoid the danger situation
WARNING
Potential pending danger
Indicates a pending danger that could result in death or serious injury if not observed.
► Instructions to avoid the danger situation
CAUTION
Potential pending danger
Indicates a pending danger that could result in minor injuries if not observed.
► Instructions to avoid the danger situation
NOTICE
Danger of damage to property
Is used to highlight actions that are not associated with personal injury.
► Instructions to avoid damage to property
Notes, tips or examples indicate important information about the product or about this docu-
ment.
DANGER
Risk of explosion from electrostatic charging during transport
There is a risk of fatalities when transporting packaging material (foil) and plastic containers in poten-
tially explosive areas. Ignition can cause very serious injuries, and even fatalities.
► Only unpack the vacuum pump outside of potentially explosive areas.
DANGER
Risk of explosion when carrying out installation and maintenance work in potentially explo-
sive areas
There is a risk of explosion if unsuitable tools are used in potentially explosive areas. Ignition can
cause very serious injuries.
► Transport, installation and maintenance work may not be performed in potentially explosive at-
mospheres.
► Always shut down the vacuum pump before commencing any work.
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Safety
WARNING
Risk of serious injury from swinging, toppling or falling objects
During transport, there is a risk of crushing and impact on swinging, toppling or falling objects. There
is a risk of injuries to limbs, up to and including bone fractures and head injuries.
► Secure the danger zone if necessary.
► Pay attention to the center of gravity of the load during transport.
► Ensure even movements and moderate speeds.
► Observe safe handling of the transport devices.
► Avoid sloping attachment aids.
► Never stack products.
► Wear protective equipment, e.g. safety shoes.
DANGER
Danger to life from electric shock
Touching exposed and voltage-bearing elements generates an electric shock. Incorrect connection of
the mains supply leads to the risk of live housing parts that can be touched. There is a risk to life.
► Before the installation, check that the connection leads are voltage-free.
► Make sure that electrical installations are only carried out by qualified electricians.
► Provide adequate grounding for the device.
► After connection work, carry out an earthed conductor check.
WARNING
Risk of fatalities due to escaping process media
The manufacturer has no influence on the media being supplied with the vacuum pump. Process me-
dia are often toxic, combustible, potentially explosive and/or reactive in other ways. There is a risk of
serious or even fatal injuries if these media are permitted to leak into the atmosphere.
► Refer to the corresponding local guidelines. This information can be obtained from the Depart-
ment of Health and Safety at Work of the user.
► Prevent zone entrainment.
► Connect the pump outlet to the suction system for hazardous media on the system.
► Perform regular inspections to ensure that there are no leaks at the connection between vacuum
pump and suction pipes.
WARNING
Risk of explosion at increased winding temperature in potentially explosive atmospheres
If the winding temperature of the motor is not monitored, the motor winding could potentially become
a source of ignition. There is a risk of explosion, and consequently the risk of sustaining serious inju-
ries.
► Always establish the connections directed into the motor terminal boxes with a corresponding
PTC thermistor tripping unit of an intrinsically safe electric circuit, suitable for the potentially ex-
plosive area.
– Otherwise, the tripping unit must be installed outside of the potentially explosive area.
CAUTION
Danger of injury from bursting as a result of high pressure in the exhaust line
Faulty or inadequate exhaust pipes lead to dangerous situations, e.g. increased exhaust pressure.
There is a danger of bursting. Injuries caused by flying fragments, the escaping of high pressure, and
damage to the unit cannot be excluded.
► Route the exhaust line without shut-off units.
► Observe the permissible pressures and pressure differentials for the product.
► Check the function of the exhaust line on a regular basis.
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Safety
CAUTION
Risk of injury from entrapment of body parts
During installation and maintenance, the motor may start up uncontrolled. There is a risk of minor in-
jury to fingers and hands (e.g. hematoma), from direct contact with the vacuum flange.
► Maintain sufficient distance to the vacuum flange during all work.
► Safely connect the motor to the mains during installation.
► Safely disconnect the motor from the mains prior to maintenance.
► Secure the motor against re-start.
CAUTION
Property damage from intake of solid particles
During commissioning, there is a risk of damage to the suction chamber from dirt from the system or
the pipes.
► Always use the cone sieve included in delivery in the intake flange.
► Ensure that the cone sieve is also installed at all times during installation.
WARNING
Risk of explosion in the medium to be pumped as a result of increased pressure
With installation on the exhaust side, there is a risk of the exhaust pressure of the vacuum pump ex-
ceeding the atmospheric conditions. The ignition temperature of the medium to be pumped is lowered
in the suction chamber.
If the ignition temperature of the medium to be pumped falls below a temperature of +135 °C, there is
a risk of explosion, and consequently serious injury.
► Ensure that the ignition temperatures of the medium to be pumped is maintained above a tem-
perature of +135 °C at 2000 hPa abs.
WARNING
Danger of poisoning due to toxic process media escaping from the exhaust pipe
During operation with no exhaust line, the vacuum pump allows exhaust gases and vapors to escape
freely into the air. There is a risk of injury and fatality due to poisoning in processes with toxic process
media.
► Observe the pertinent regulations for handling toxic process media.
► Safely purge toxic process media via an exhaust line.
► Use appropriate filter equipment to separate toxic process media.
WARNING
Risk of injury from reactive, potentially explosive or otherwise hazardous gas/air mixtures
Uncontrolled gas inlet of air or gases containing oxygen may lead to the formation of potentially ex-
plosive gas/air mixtures in the vacuum system. Ignition can cause very serious injuries.
► Use inert gases only for the supply of ballast gas in order to prevent the formation of a potentially
explosive atmosphere.
► Ensure a closed inert gas system in order to avoid zone entrainment as a result of process gas
entering into the inert gas line.
WARNING
Risk of injury from reactive, potentially explosive or otherwise hazardous gas/air mixtures
Uncontrolled exchange of gases when opening the housing could potentially generate a potentially
explosive mixture of gas and air in the vacuum system or even outside of the vacuum pump. Ignition
can cause very serious injuries.
► Respect segregation of the zones when filling the operating fluid.
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Safety
WARNING
Danger of injury from impermissibly high inert gas pressure
Increased inert gas pressure compromises the operational reliability due to increasing power con-
sumption of the vacuum pump and potentially causes the temperature class threshold to be exceed-
ed. There is a danger of bursting if there is a potentially explosive atmosphere. This leads to injuries
caused by flying fragments, the escaping of high pressure, and damage to the unit.
► Observe the maximum permissible inert gas pressure of 1200 hPa (absolute).
► Dose the inert gas quantity with the dosing screw on the gas ballast valve or on site.
CAUTION
Risk of injury from entrapment of body parts
During installation and maintenance, the motor may start up uncontrolled. There is a risk of minor in-
jury to fingers and hands (e.g. hematoma), from direct contact with the vacuum flange.
► Maintain sufficient distance to the vacuum flange during all work.
► Safely connect the motor to the mains during installation.
► Safely disconnect the motor from the mains prior to maintenance.
► Secure the motor against re-start.
CAUTION
Danger of injury from bursting as a result of high pressure in the exhaust line
Faulty or inadequate exhaust pipes lead to dangerous situations, e.g. increased exhaust pressure.
There is a danger of bursting. Injuries caused by flying fragments, the escaping of high pressure, and
damage to the unit cannot be excluded.
► Route the exhaust line without shut-off units.
► Observe the permissible pressures and pressure differentials for the product.
► Check the function of the exhaust line on a regular basis.
CAUTION
Danger of burns on hot surfaces
Depending on the operating and ambient conditions, the surface temperature of the vacuum pump
can increase to above 70 °C.
► Provide suitable touch protection.
DANGER
Risk of explosion when carrying out installation and maintenance work in potentially explo-
sive areas
There is a risk of explosion if unsuitable tools are used in potentially explosive areas. Ignition can
cause very serious injuries.
► Transport, installation and maintenance work may not be performed in potentially explosive at-
mospheres.
► Always shut down the vacuum pump before commencing any work.
DANGER
Risk of explosion from electrostatic charging during transport
There is a risk of fatalities when transporting packaging material (foil) and plastic containers in poten-
tially explosive areas. Ignition can cause very serious injuries, and even fatalities.
► Only unpack the vacuum pump outside of potentially explosive areas.
13/58
Safety
WARNING
Health hazard through poisoning from toxic contaminated components or devices
Toxic process media result in contamination of devices or parts of them. During maintenance work,
there is a risk to health from contact with these poisonous substances. Illegal disposal of toxic sub-
stances causes environmental damage.
► Take suitable safety precautions and prevent health hazards or environmental pollution by toxic
process media.
► Decontaminate affected parts before carrying out maintenance work.
► Wear protective equipment.
WARNING
Danger of injury from strong magnetic field
There is a risk of injury for people with pacemakers and medical implants.
► Make sure that such individuals do not enter the sphere of influence (≤ 2 m) of the magnetic field.
► Identify rooms in which magnetic couplings are openly accessible with the symbol: "No access
for people with pacemakers".
► Always keep disassembled couplings away from computers, data carriers, and other electronic
components.
WARNING
Health hazard and risk of environmental damage from toxic contaminated operating fluid
Toxic process media can cause operating fluid contamination. When changing the operating fluid,
there is a health hazard due to contact with poisonous substances. Illegal disposal of toxic substan-
ces causes environmental damage.
► Wear suitable personal protective equipment when handling these media.
► Dispose of the operating fluid according to locally applicable regulations.
CAUTION
Risk of injury from entrapment of body parts
During installation and maintenance, the motor may start up uncontrolled. There is a risk of minor in-
jury to fingers and hands (e.g. hematoma), from direct contact with the vacuum flange.
► Maintain sufficient distance to the vacuum flange during all work.
► Safely connect the motor to the mains during installation.
► Safely disconnect the motor from the mains prior to maintenance.
► Secure the motor against re-start.
CAUTION
Scalding from hot operating fluid
Danger of burns when draining operating fluid if it comes into contact with the skin.
► Wear protective equipment.
► Use a suitable collection vessel.
CAUTION
Danger of burns on hot surfaces
In the event of a fault, the surface temperature of the vacuum pump can increase to above 105 °C.
► Allow the vacuum pump to cool down before carrying out any work.
► Wear personal protective equipment if necessary.
14/58
Safety
Classifica- Description
tion
Device Devices which can be used for applications in potentially explosive atmospheres are
group divided into two groups:
Device group I: Devices for mines susceptible to firedamp (will not be discussed in
any more detail here)
Device group II: Devices for all other potentially explosive areas with the exception of
underground operations in mines and their surface installations which are susceptible
to hazardous firedamp and / or combustible dust.
Device cate- Device group II is divided into three categories which vary in their respective degree
gory of safety.
Devices of Device category 1 are designed to guarantee an extremely high degree
of safety. They must guarantee the necessary degree of safety even if malfunctions
occur only rarely on the device.
Devices of Device category 2 are designed to guarantee a high degree of safety.
They must guarantee the necessary degree of safety even with regular occurrences
of malfunctions or fault conditions which are generally to be expected.
Devices of Device category 3 are designed to guarantee a normal degree of safety.
They guarantee the necessary degree of safety for normal operation.
15/58
Safety
Classifica- Description
tion
Combustible G: Gases or vapors
materials D: Dust (will not be discussed in any more detail here)
Note: The device may only be used in atmospheres susceptible to explosion
due to gases or vapors. Operation in dust-charged, potentially explosive atmos-
pheres is not permitted.
Type of pro- Identification code “Ex h” designated in the standard DIN EN ISO 80079-36 for non-
tection electrical equipment. A protection type established for electrical equipment is not
used.
Explosion Gases and vapors are divided into three Explosion groups based on their particular
groups ignition capability (IIA, IIB and IIC). The ignition power in this regard decreases from
Explosion group IIA to IIC. (The higher Explosion group, e.g. IIC incorporates the re-
spectively lower IIB and IIA).
Temperature Classification of equipment depending on their maximum surface temperature, in ac-
class cordance with assignment as follows:
Temperature class --> Maximum surface temperature/gas temperature:
● T1 --> +450 °C
● T2 --> +300 °C
● T3 --> +200 °C
● T4 --> +135 °C
● T5 --> +100 °C
● T6 --> +85 °C
The temperature class and the actual maximum surface temperature of the equip-
ment includes a safety margin to the minimum ignition temperature of the potentially
explosive atmospheres as stipulated in DIN EN ISO 80079-36.
EPL accord- Equipment protection level
ing to EPL Ga: Equipment with “extremely high” protection level for use in potentially explo-
EN 60079 sive gas atmospheres in which no risk of ignition exists during normal operation, with
foreseeable or infrequent faults/malfunctions.
EPL Gb: Equipment with “high” protection level for use in potentially explosive gas at-
mospheres in which no risk of ignition exists during normal operation, with foreseea-
ble faults/malfunctions.
EPL Gc: Equipment with “extended” protection level for use in potentially explosive
gas atmospheres in which no risk of ignition exists during normal operation.
X Special operating conditions must be observed! Special conditions and notes in the
operating instructions apply.
Ta Permissible ambient temperature for operation of the vacuum pump prescribed on the
rating plate.
Tbl. 3: ATEX designations
16/58
Safety
17/58
Safety
WARNING
Risk of explosion in the medium to be pumped as a result of increased pressure
With installation on the exhaust side, there is a risk of the exhaust pressure of the vacuum pump ex-
ceeding the atmospheric conditions. The ignition temperature of the medium to be pumped is lowered
in the suction chamber.
If the ignition temperature of the medium to be pumped falls below a temperature of +135 °C, there is
a risk of explosion, and consequently serious injury.
► Ensure that the ignition temperatures of the medium to be pumped is maintained above a tem-
perature of +135 °C at 2000 hPa abs.
18/58
Safety
19/58
Safety
Trained individuals
Only adequately trained individuals may carry out all works in other transport, storage, operation and
disposal fields. Such training must ensure that individuals are capable of carrying out the required activi-
ties and work steps safely and properly.
20/58
Product description
3 Product description
3.1 Function
DuoLine rotary vane vacuum pumps are two-stage, oil-sealed rotary positive displacement pumps for
use in coarse and medium vacuum. The vacuum pumps are equipped with a safety valve that vacuum
seals the vacuum chamber and simultaneously vents the vacuum pump when the pump is at a stand-
still. The rotary vane vacuum pump is available in the standard version with a conventional seal, or as
an M version with non-contact and wear-proof drive with magnetic coupling. The pump housing is her-
metically sealed.
The rotary vane pump Duo 11 ATEX is a vacuum pump designed for special applications in low and
medium vacuum, observing the application limits. A magnetic coupling allows contactless and wear-free
operation of the drive, thus ensuring a hermetically sealed and fully enclosed pump housing. An eccen-
trically mounted rotor in the pump system divides the suction chamber into multiple compartments with
2 radially sliding vanes. The volume of each chamber changes periodically as the rotor rotates. This
provides suction of the gas at the vacuum flange, whereby the gas is then compressed in the suction
chamber via rotation of the rotor and discharged at the exhaust. The gaps between rotor, stator and
vanes are oil-tight to ensure that the pressures are sufficiently reduced to the correct requirements. As
well as providing a sealing function, the operating fluid also serves to dissipate the heat generated by
compression, lubricate the bearing, and discharge impurities from the pumping system. The rotary vane
vacuum pump is fitted with a vacuum safety valve which completely seals the vacuum chambers upon
shutdown of the vacuum pump, while at the same time venting the pump.
12 13 14 1 2 3 4 5 6
11 10 9 8 7
Fig. 2: Design, construction
21/58
Product description
6 2
5
4
1 Housing 4 Vane
2 Vacuum flange (inlet) 5 Suction chamber
3 Rotor 6 Exhaust (outlet)
The rotary vane pump is an oil-sealed rotary displacement pump. The pumping system is made up of
the housing, the eccentrically mounted rotor, and the centrifugally- and spring-loaded radially sliding
vanes, which divide the suction chamber into multiple chambers. The volume of each chamber changes
periodically as the rotor rotates. This provides suction of the gas at the vacuum flange, which thereby
continues to be compressed in the suction chamber via rotation of the rotor until the exhaust valve
opens and the gas is discharged against atmospheric pressure.
22/58
Transportation and Storage
DANGER
Risk of explosion when carrying out installation and maintenance work in potentially explo-
sive areas
There is a risk of explosion if unsuitable tools are used in potentially explosive areas. Ignition can
cause very serious injuries.
► Transport, installation and maintenance work may not be performed in potentially explosive at-
mospheres.
► Always shut down the vacuum pump before commencing any work.
WARNING
Risk of serious injury from swinging, toppling or falling objects
During transport, there is a risk of crushing and impact on swinging, toppling or falling objects. There
is a risk of injuries to limbs, up to and including bone fractures and head injuries.
► Secure the danger zone if necessary.
► Pay attention to the center of gravity of the load during transport.
► Ensure even movements and moderate speeds.
► Observe safe handling of the transport devices.
► Avoid sloping attachment aids.
► Never stack products.
► Wear protective equipment, e.g. safety shoes.
23/58
Transportation and Storage
1 2
Procedure
1. Fill the vacuum pump with operating fluid up to the upper edge of the sight glass.
2. Close both connection flanges and all openings on the vacuum pump.
3. Make sure that the gas ballast valve is closed.
4. Store the vacuum pump only in dry, dust-free rooms, within the specified ambient conditions.
5. In rooms with humid or aggressive atmospheres: Hermetically seal the vacuum pump together
with a drying agent in a plastic bag.
6. Change the operating fluid if the storage period is longer than 2 years.
24/58
Installation
5 Installation
DANGER
Risk of explosion when carrying out installation and maintenance work in potentially explo-
sive areas
There is a risk of explosion if unsuitable tools are used in potentially explosive areas. Ignition can
cause very serious injuries.
► Transport, installation and maintenance work may not be performed in potentially explosive at-
mospheres.
► Always shut down the vacuum pump before commencing any work.
> 40 mm
25/58
Installation
1 2 3 4
CAUTION
Danger of injury from bursting as a result of high pressure in the exhaust line
Faulty or inadequate exhaust pipes lead to dangerous situations, e.g. increased exhaust pressure.
There is a danger of bursting. Injuries caused by flying fragments, the escaping of high pressure, and
damage to the unit cannot be excluded.
► Route the exhaust line without shut-off units.
► Observe the permissible pressures and pressure differentials for the product.
► Check the function of the exhaust line on a regular basis.
26/58
Installation
NOTICE
Malfunction and damage to the vacuum pump from inadmissible exhaust line installation
Negative pressure in the exhaust line causes malfunctions and damage to the vacuum pump. Nega-
tive pressure is permitted only in rotary vane vacuum pumps with magnetic coupling.
► When dissipating gases, make sure that the exhaust pressure is at least 250 hPa higher than the
intake pressure.
1 2
5
Condensate separator
Pfeiffer Vacuum recommends installing a condensate separator, with condensate drain at
the lowest point of the exhaust line.
27/58
Installation
Procedure
1. Connect the ground terminal to the base plate of the vacuum pump with the local equipotential
bonding of the potentially explosive area.
2. Route the connection in accordance with locally applicable provisions.
3. In addition to the ground terminal of the vacuum pump, establish a further connection on the mo-
tor housing.
– Refer to the operating instructions of the motor in this regard.
DANGER
Danger to life from electric shock
Touching exposed and voltage-bearing elements generates an electric shock. Incorrect connection of
the mains supply leads to the risk of live housing parts that can be touched. There is a risk to life.
► Before the installation, check that the connection leads are voltage-free.
► Make sure that electrical installations are only carried out by qualified electricians.
► Provide adequate grounding for the device.
► After connection work, carry out an earthed conductor check.
CAUTION
Risk of injury from entrapment of body parts
During installation and maintenance, the motor may start up uncontrolled. There is a risk of minor in-
jury to fingers and hands (e.g. hematoma), from direct contact with the vacuum flange.
► Maintain sufficient distance to the vacuum flange during all work.
► Safely connect the motor to the mains during installation.
► Safely disconnect the motor from the mains prior to maintenance.
► Secure the motor against re-start.
28/58
Installation
NOTICE
Risk of damage from excess voltage
Incorrect or excessive mains voltage will destroy the motor.
► Always observe the motor rating plate specifications.
► Route the mains connection in accordance with locally applicable provisions.
► Always provide a suitable mains fuse to protect the motor and supply cable in the event of a fault.
– Pfeiffer Vacuum recommends the circuit breaker type "K" with slow tripping characteristic.
The cable bushings are chosen in accordance with current EU Directive 2014/34/EU
● Select the power supply cable according to the respective application.
● The cable bushings must be suitable for the power supply cable being used.
Procedure
1. Observe the max. permissible tightening torque for the cable gland on the terminal box.
2. Refer to the operating instructions of the respective motor.
NOTICE
Property damage from high starting torque
The specific load behavior of the vacuum pump requires direct on-line starting at full motor power.
Engine damage occurs if a different starting circuit is used.
► Always start the motor directly.
► Never use a star-delta start-up circuit.
Ports U1 – L2, V1 – L1 and W1 – L3 rotate the motor shaft clockwise when looking at the motor fan.
L2
W2 U1
W2 U2 V2
W1 U2
U1 V1 W1
V2 V1
L3 L1 L2 L1 L3
The 3 phases are connected in series, and their connection points connected to the mains. The voltage
per phase is equal to the mains voltage, while the mains current is √3 times the phase current. The del-
ta connection is marked with the ∆ symbol. The voltage between the incoming mains supply lines is
called mains voltage. The mains current is the current flowing in the incoming supply lines.
L2
U1
U2 W2 U2 V2
W2
W1 V2
U1 V1 W1
V1
L3 L1 L2 L1 L3
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Installation
The ends of the 3 phases are connected in the star point. The terminal voltage is √3 times the phase
voltage, the mains current is equal to the phase current. The star circuit is marked with the Y symbol.
Procedure
1. For the protection of the motor in case of malfunction, always provide fuse protection according to
the regulations applicable for the region.
2. Select a fuse with delayed action characteristic in accordance with the following table.
Motor voltage [V] Frequency [Hz] Motor rating [kW] IN [A] Imax [A]
230 50 0.25 1.28 4.3
400 50 0.25 0.74 2.5
265 60 0.30 1.28 4.3
460 60 0.30 0.74 2.5
Tbl. 7: Current values for fuse layout
WARNING
Risk of explosion at increased winding temperature in potentially explosive atmospheres
If the winding temperature of the motor is not monitored, the motor winding could potentially become
a source of ignition. There is a risk of explosion, and consequently the risk of sustaining serious inju-
ries.
► Always establish the connections directed into the motor terminal boxes with a corresponding
PTC thermistor tripping unit of an intrinsically safe electric circuit, suitable for the potentially ex-
plosive area.
– Otherwise, the tripping unit must be installed outside of the potentially explosive area.
30/58
Installation
L1
L2
L3
F1 - F3
K1
2) 2) 1) 1) 1)
A1 A2 T1 T2 Y1 Y2 24 21 22 14 11 12
2)
3) Us S3
AC 220 ... 240 V F4 H1
U V W
M
10 3 11 S1
T1...T3
k1 S2
K1
N
Fig. 11: Connection example with PTC thermistor tripping unit
Procedure
► For motors equipped with PTC in the stator winding, connect a thermistor tripping unit as protec-
tion against overload.
► Observe the supplied operating instructions for the motor with regard to the construction guide-
lines.
► After shut-down, switch the tripping unit back on manually via the installed RESET button or via
the external RESET S3.
– Switching on mains detected as automatic RESET.
Procedure
1. Switch on the rotary vane pump briefly (2 to 3 seconds.)
– The motor and motor fan must rotate clockwise (see the arrow on the fan cover).
2. If the direction of rotation is incorrect, exchange the 2 phases on the connection cable.
3. Refill the operating fluid.
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Installation
NOTICE
Risk of damage due to the use of non-approved operating fluid
Product-specific performance data are not achieved. All liability and warranty claims against Pfeiffer
Vacuum are also excluded.
► Only use approved operating fluids.
► Only use other application-specific operating fluids after consultation with Pfeiffer Vacuum.
1 2
max.
min.
Consumable
● Operating fluid of the vacuum pump
Required tools
● Allen key, WAF 6 mm
● Torque wrench
Filling the operating fluid
1. Unscrew the operating fluid filler screw.
2. Refill the operating fluid:
– Initial filling with cold vacuum pump: A maximum of 3/4 of the min./max. range.
3. Screw the operating fluid filler screw back in; take care of the O-ring in the process.
– Tightening torque: max. 3.0 Nm
– The operating fluid screw is a constituent part of the leak-tested pump housing.
32/58
Operation
6 Operation
6.1 Putting the vacuum pump into operation
WARNING
Risk of explosion in the medium to be pumped as a result of increased pressure
With installation on the exhaust side, there is a risk of the exhaust pressure of the vacuum pump ex-
ceeding the atmospheric conditions. The ignition temperature of the medium to be pumped is lowered
in the suction chamber.
If the ignition temperature of the medium to be pumped falls below a temperature of +135 °C, there is
a risk of explosion, and consequently serious injury.
► Ensure that the ignition temperatures of the medium to be pumped is maintained above a tem-
perature of +135 °C at 2000 hPa abs.
WARNING
Danger of poisoning due to toxic process media escaping from the exhaust pipe
During operation with no exhaust line, the vacuum pump allows exhaust gases and vapors to escape
freely into the air. There is a risk of injury and fatality due to poisoning in processes with toxic process
media.
► Observe the pertinent regulations for handling toxic process media.
► Safely purge toxic process media via an exhaust line.
► Use appropriate filter equipment to separate toxic process media.
CAUTION
Danger of injury from bursting as a result of high pressure in the exhaust line
Faulty or inadequate exhaust pipes lead to dangerous situations, e.g. increased exhaust pressure.
There is a danger of bursting. Injuries caused by flying fragments, the escaping of high pressure, and
damage to the unit cannot be excluded.
► Route the exhaust line without shut-off units.
► Observe the permissible pressures and pressure differentials for the product.
► Check the function of the exhaust line on a regular basis.
Before switching on
1. Check the operating fluid in the sight glass.
2. Compare the voltage and frequency specifications on the motor rating plate with the available
mains voltage and frequency.
3. Protect the vacuum pump from sucking in contamination using suitable measures.
4. Check the operating fluid at regular intervals.
5. Check the exhaust connection for free passage (max. permissible pressure: 1500 hPa absolute).
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Operation
CAUTION
Danger of burns on hot surfaces
Depending on the operating and ambient conditions, the surface temperature of the vacuum pump
can increase to above 70 °C.
► Provide suitable touch protection.
Operating Conditions
● The optimal operating condition of the vacuum pump is continuous operation.
● Observe the application limits prescribed by (see chapter “Product usage limits”, page 18).
● The lowest possible ultimate pressures can be achieved with the gas ballast valve closed.
Procedure
You can switch on the vacuum pump in every pressure range, between atmospheric pressure and ulti-
mate pressure.
1. Switch the vacuum pump on at the mains switch, or, in the case of three phase motors, on site via
a protective circuit.
2. Allow the vacuum pump to warm up prior to process start, with the vacuum flange closed, for ap-
proximately 30 minutes.
3. Open the gas ballast valve if condensible vapors are present.
4. Check the operating fluid level with the vacuum pump running and at operating temperature.
– The fill level must move within the marks on the sight glass edge during operation.
– Check the operating fluid fill level daily during continuous operation or after every time the
vacuum pump is switched on.
WARNING
Risk of injury from reactive, potentially explosive or otherwise hazardous gas/air mixtures
Uncontrolled gas inlet of air or gases containing oxygen may lead to the formation of potentially ex-
plosive gas/air mixtures in the vacuum system. Ignition can cause very serious injuries.
► Use inert gases only for the supply of ballast gas in order to prevent the formation of a potentially
explosive atmosphere.
► Ensure a closed inert gas system in order to avoid zone entrainment as a result of process gas
entering into the inert gas line.
WARNING
Danger of injury from impermissibly high inert gas pressure
Increased inert gas pressure compromises the operational reliability due to increasing power con-
sumption of the vacuum pump and potentially causes the temperature class threshold to be exceed-
ed. There is a danger of bursting if there is a potentially explosive atmosphere. This leads to injuries
caused by flying fragments, the escaping of high pressure, and damage to the unit.
► Observe the maximum permissible inert gas pressure of 1200 hPa (absolute).
► Dose the inert gas quantity with the dosing screw on the gas ballast valve or on site.
NOTICE
Risk of damage from condensation in vacuum pump
During operation without gas ballast, condensation may form as a result of the vapor compatibility of
the vacuum pump being exceeded.
► Pump condensable vapors only when the vacuum pump is warm and the gas ballast valve open.
► Allow the vacuum pump to run on after process end for another 30 minutes with the gas ballast
valve open.
– This cleans the operating fluid and protects the vacuum pump against corrosion.
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Operation
1 2 3 4 5 6 7
Required tools
● Allen key, WAF 2.5
● Open-end wrench, 14 mm WAF
● Calibrated torque wrench (tightening factor ≤ 2.5)
Behavior of process gases with condensable vapors
► Connect a supply line at the gas ballast valve.
– Connecting elements are included in the separate package
► Supply the vacuum pump with inert gas during operation via the gas ballast valve.
Fitting the hose connection
1. Disconnect the gas ballast valve from the rotary vane pump.
2. Unscrew the locking screw on the gas ballast valve.
3. Screw in the hose connection on the gas ballast valve while at the same time ensuring correct
fitting of the O-ring.
– Tightening torque: 3 Nm
4. Fit the gas ballast valve again.
– Tightening torque: 1 Nm
5. At the same time, ensure correct fitting of the O-ring.
6. Connect the hose (DN 5 mm).
7. Fit the hose clamp.
8. Select the type and quantity of the inert gas used according to the process.
9. Consult Pfeiffer Vacuum if necessary.
Adjusting inert gas flow
The gas ballast quantity is regulated with the valve spindle.
1. Set the inert gas pressure to max. 1200 hPa (absolute).
2. Make sure that the inert gas pressure is greater than the respective intake pressure.
3. Set the desired gas quantity using the valve spindle.
– Clockwise rotation to the stop: Valve closed.
– Counter-clockwise rotation to the stop: Valve open.
35/58
Operation
Refill with operating fluid before the minimum fill level is reached.
1 2
max.
min.
Consumable
● Operating fluid
Required tools
● Allen key, WAF 6 mm
● Calibrated torque wrench (tightening factor ≤ 2.5)
Filling the operating fluid
1. Switch off the vacuum pump.
2. Unscrew the operating fluid filler screw.
3. Refill with operating fluid up to the “max.” mark before the minimum fill level is reached.
4. Screw the operating fluid filler screw back in, taking care of the O-ring.
– Tightening torque: 3.0 Nm
36/58
Operation
NOTICE
Contamination of the vacuum chamber from operating fluid backflow
After the vacuum pump is switched off, there is a risk that the connected vacuum system can become
contaminated by backflow.
► Vent the vacuum chamber, regardless of its size, within 30 seconds.
► Shut off the intake line with an additional shut-off valve, after the vacuum pump is switched off
during longer venting operations.
Pfeiffer Vacuum rotary vane pumps have an integral vacuum safety valve on the intake side. The vac-
uum safety valve automatically closes from a differential pressure of ≥250 hPa between the exhaust
and intake sides, when the vacuum pump is switched off, and vents the vacuum pump.
Procedure
1. If required, switch the vacuum pump off in each pressure range.
2. Switch the mains switch off or securely disconnect the drive motor from the mains.
3. Install an additional shut-off valve in the intake line to ensure that the vacuum is maintained in the
vacuum chamber.
37/58
Maintenance
7 Maintenance
7.1 Maintenance instructions
DANGER
Risk of explosion when carrying out installation and maintenance work in potentially explo-
sive areas
There is a risk of explosion if unsuitable tools are used in potentially explosive areas. Ignition can
cause very serious injuries.
► Transport, installation and maintenance work may not be performed in potentially explosive at-
mospheres.
► Always shut down the vacuum pump before commencing any work.
WARNING
Health hazard through poisoning from toxic contaminated components or devices
Toxic process media result in contamination of devices or parts of them. During maintenance work,
there is a risk to health from contact with these poisonous substances. Illegal disposal of toxic sub-
stances causes environmental damage.
► Take suitable safety precautions and prevent health hazards or environmental pollution by toxic
process media.
► Decontaminate affected parts before carrying out maintenance work.
► Wear protective equipment.
CAUTION
Risk of injury from entrapment of body parts
During installation and maintenance, the motor may start up uncontrolled. There is a risk of minor in-
jury to fingers and hands (e.g. hematoma), from direct contact with the vacuum flange.
► Maintain sufficient distance to the vacuum flange during all work.
► Safely connect the motor to the mains during installation.
► Safely disconnect the motor from the mains prior to maintenance.
► Secure the motor against re-start.
NOTICE
Damage from incorrect maintenance work
Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no
liability.
► Ensure that only the following categories of persons are authorized to perform servicing tasks:
– Pfeiffer Vacuum employees with corresponding qualifications.
– Persons who have undergone training from Pfeiffer Vacuum and have subsequently taken
part in refresher courses at intervals of no more than every two years.
– Persons who have been awarded official certification in accordance with Article 14 (6) Betr-
SichV (Ordinance on Industrial Safety and Health).
► We recommend taking advantage of our service training offering.
WARNING
Danger of injury from strong magnetic field
There is a risk of injury for people with pacemakers and medical implants.
► Make sure that such individuals do not enter the sphere of influence (≤ 2 m) of the magnetic field.
► Identify rooms in which magnetic couplings are openly accessible with the symbol: "No access
for people with pacemakers".
► Always keep disassembled couplings away from computers, data carriers, and other electronic
components.
38/58
Maintenance
The following section describes the tasks for cleaning and maintaining the vacuum pump. More ad-
vanced works are described in the service instructions.
Prerequisites
● Vacuum pump is switched off.
● Vacuum pump is vented to atmospheric pressure on the suction side.
● Vacuum pump is cool.
Preparing maintenance
1. Safely disconnect the drive motor from the mains.
2. Secure the motor against switching back on.
3. For maintenance work, only dismantle the vacuum pump to the extend needed.
4. Dispose of used operating fluid according to applicable regulations in each case.
5. When using synthetic operating fluid, please observe the associated application instructions.
6. Only use alcohol or similar media to clean the pump parts.
7. Always perform a leak test after carrying out maintenance and inspection work.
1) Operating fluid is required for all maintenance activities, and must be ordered separately in each case.
39/58
Maintenance
The usable life of operating fluid is dependent on the area of application of the rotary vane vacuum
pumps.
Instructions for when operating fluid should be changed
● The vacuum pump does not reach the specified ultimate pressure.
● Operating fluid is perceptibly polluted, milky, or cloudy when viewed through the sight glass.
● It is possible to detect thermal aging of the operating fluid from its color identification number (ap-
plies to mineral oils only).
40/58
Maintenance
WARNING
Health hazard and risk of environmental damage from toxic contaminated operating fluid
Toxic process media can cause operating fluid contamination. When changing the operating fluid,
there is a health hazard due to contact with poisonous substances. Illegal disposal of toxic substan-
ces causes environmental damage.
► Wear suitable personal protective equipment when handling these media.
► Dispose of the operating fluid according to locally applicable regulations.
You can determine the degree of aging of P3 operating fluid in clean processes using the color chart (in
accordance with DIN 51578). The supplementary sheet with the document number PK0219 can be ob-
tained from the Pfeiffer Vacuum Download Center.
Prerequisites
● Vacuum pump switched off
● Vacuum pump is vented to atmospheric pressure on the suction side
● Vacuum pump cooled
Required aids
● Test tube
● Pipette with flexible hose
● Allen key, WAF 8
● Calibrated torque wrench (tightening factor ≤ 2.5)
Determine degree of aging of P3 operating fluid
1. Unscrew the filler screw.
– Be careful with the O-ring.
2. Use the pipette to extract a sample of the operating fluid from the filling port.
3. Pour the sample into a test tube.
4. Check the sample in bright light.
5. If it is a reddish-brown color at the latest (corresponding with color identification number 5),
change the operating fluid.
6. Screw in the filler screw.
– Be careful with the O-ring.
– Tightening torque: 3 Nm
WARNING
Health hazard and risk of environmental damage from toxic contaminated operating fluid
Toxic process media can cause operating fluid contamination. When changing the operating fluid,
there is a health hazard due to contact with poisonous substances. Illegal disposal of toxic substan-
ces causes environmental damage.
► Wear suitable personal protective equipment when handling these media.
► Dispose of the operating fluid according to locally applicable regulations.
CAUTION
Scalding from hot operating fluid
Danger of burns when draining operating fluid if it comes into contact with the skin.
► Wear protective equipment.
► Use a suitable collection vessel.
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Maintenance
1 2 3 4
Consumable
● Operating fluid
Required tools
● Allen key, 5 mm
● Allen key, 6 mm
● Calibrated torque wrench (tightening factor ≤ 2.5)
Draining the operating fluid
1. Shut down the vacuum pump and allow it to cool if necessary.
2. Vent the vacuum pump to atmospheric pressure via the intake side.
3. Unscrew in the operating fluid filler screw, watching out for the O-ring at the same time.
4. Place a collection receptacle below the drain hole.
5. Unscrew in the operating fluid drain screw.
6. Drain the operating fluid in a warm state, if possible.
7. Screw the filler and drain screws back in.
8. Switch on the vacuum pump with the vacuum flange open for max. 5 seconds.
9. Tilt the vacuum pump slightly to completely empty it and drain the remaining operating fluid.
10. In the event of heavy contamination, change the operating fluid several times (flushing).
11. Screw in the drain screw, watching out for the O-ring in the process.
– Drain screw tightening torque: 3.0 Nm
12. Fill with new operating fluid and check the fill level.
13. Screw in the filler screw while at the same time ensuring correct fitting of the O-ring.
– Filler screw tightening torque: 3.0 Nm
42/58
Maintenance
Required tools
● Allen key, 5 mm
● Allen key, 6 mm
● Calibrated torque wrench (tightening factor ≤ 2.5)
Change operating fluid for cleaning
1. Operate the vacuum pump with the gas ballast open, until it is warm.
2. Perform an operating fluid change.
3. Check the pollution level and repeat the changing of the operating fluid if necessary.
4. Replace the corresponding filter elements wherever the accessory is installed.
1 2 3 4
43/58
Maintenance
1
2
convex
ballig/
3
4
10 5
6
11 10 7
8
9
Required tools
● Allen key, WAF 2.5 mm, WAF 5 mm
● Open-end wrench, 14 mm WAF
● Circlip pliers J1
● Calibrated torque wrench (tightening factor ≤ 2.5)
Dismantling the valve
1. Dismantle the hose from the inert gas supply line.
2. Disconnect the valve housing from the vacuum pump.
– Be careful with the O-ring.
3. Unscrew the hose connection the from valve housing.
4. Unscrew the screw cap from the valve housing.
5. Remove the valve flap.
6. Dismantle the circlip using the circlip pliers.
7. Screw the spindle out of the valve housing.
– Be careful with the O-rings.
8. Clean the parts - especially the bores in the valve housing.
9. Replace the parts according to the spare parts pack.
Assembling the valve
1. Determine the curve of the valve flap and place the valve flap in the screw cap with the curved
side facing downwards.
2. Screw the screw cap and the valve housing hand tight.
3. Observe the assembly sequence.
4. First fit the G 1/8" hose connection on the valve housing.
– Tightening torque: 3.0 Nm.
5. Slide the O-ring over the screw cap up to the stop.
6. This must be performed before screwing the valve housing onto the vacuum pump in order to
avoid shearing the Allen head screws.
7. Tighten the screws.
– Tightening torque: 1.0 Nm.
8. Fit the spindle in the valve housing.
9. Insert the circlip.
44/58
Decommissioning
8 Decommissioning
8.1 Decommissioning the vacuum pump for longer periods
Before shutting down the vacuum pump, observe the following instructions to adequately protect the in-
terior of the vacuum pump (pumping system) against corrosion:
Prerequisites
● Vacuum pump is switched off.
● Vacuum pump is vented to atmospheric pressure on the suction side.
● Vacuum pump is cool.
Procedure
1. Remove the vacuum pump from the vacuum system if necessary.
2. Change the operating fluid.
3. Start the vacuum pump and take it up to operating temperature in order to wet the inside of the
pumping system with fresh operating fluid.
4. Switch off the vacuum pump.
5. Fill the vacuum pump to above the “max.” mark with operating fluid, up to the upper edge of the
sight glass.
6. Seal the vacuum and exhaust flanges with blank flanges and circlips.
7. Seal additional openings of the vacuum pump as required.
8. Close the gas ballast valve.
9. Store the vacuum pump in a dry, dust-free room outside of the potentially explosive area observ-
ing the ambient conditions stipulated.
10. In rooms with humid or aggressive atmospheres: Hermetically seal the vacuum pump together
with a drying agent in a plastic bag.
11. Please note, the vacuum pump may not be stored in the vicinity of machines, traffic routes, etc.,
as strong vibrations may damage the bearing.
12. For longer storage periods (> 2 years), Pfeiffer Vacuum recommends changing the operating fluid
again prior to recommissioning.
8.2 Recommissioning
DANGER
Risk of explosion from electrostatic charging during transport
There is a risk of fatalities when transporting packaging material (foil) and plastic containers in poten-
tially explosive areas. Ignition can cause very serious injuries, and even fatalities.
► Only unpack the vacuum pump outside of potentially explosive areas.
NOTICE
Risk of damage to vacuum pump as a result of operating fluid aging
The operating fluid usability is limited (max. 2 years). Prior to recommissioning, following a shutdown
of 2 years or more, carry out the following work.
► Change the operating fluid.
► Replace all elastomer parts.
► Observe the maintenance instructions – consult Pfeiffer Vacuum if necessary.
45/58
Recycling and disposal
Environmental protection
You must dispose of the product and its components in accordance with all applicable reg-
ulations for protecting people, the environment and nature.
● Help to reduce the wastage of natural resources.
● Prevent contamination.
Environmental protection
The product and its components must be disposed of in accordance with the applica-
ble regulations relating to environmental protection and human health, with a view to
reducing natural resource wastage and preventing pollution.
46/58
Malfunctions
10 Malfunctions
CAUTION
Danger of burns on hot surfaces
In the event of a fault, the surface temperature of the vacuum pump can increase to above 105 °C.
► Allow the vacuum pump to cool down before carrying out any work.
► Wear personal protective equipment if necessary.
NOTICE
Damage from incorrect maintenance work
Unprofessional work on the vacuum pump will lead to damage for which Pfeiffer Vacuum accepts no
liability.
► Ensure that only the following categories of persons are authorized to perform servicing tasks:
– Pfeiffer Vacuum employees with corresponding qualifications.
– Persons who have undergone training from Pfeiffer Vacuum and have subsequently taken
part in refresher courses at intervals of no more than every two years.
– Persons who have been awarded official certification in accordance with Article 14 (6) Betr-
SichV (Ordinance on Industrial Safety and Health).
► We recommend taking advantage of our service training offering.
Should malfunctions occur, you can find information about potential causes and how to fix them here:
47/58
Malfunctions
48/58
Service solutions by Pfeiffer Vacuum
You can obtain advice on the optimal solution for you, from your Pfeiffer Vacuum representa-
tive.
For fast and smooth service process handling, we recommend the following:
1. Download the up-to-date form templates.
─ Explanations of service requests
─ Service requests
─ Contamination declaration
a) Remove and store all accessories (all external parts, such as valves, pro-
tective screens, etc.).
b) If necessary, drain operating fluid/lubricant.
c) If necessary, drain coolant.
ANFORDERUNG SERVICE
2. Complete the service request and contamination declaration.
ERKLÄRUNG KONTAMINIERUNG
3. Send the forms by email, fax, or post to your local Service Center.
49/58
Service solutions by Pfeiffer Vacuum
Our sales and delivery conditions and repair and maintenance conditions for vacuum devices and com-
ponents apply to all service orders.
50/58
Spare parts
12 Spare parts
Observe the following instructions when ordering spare parts:
Procedure
► Where possible, have the vacuum pump part number to hand, along with other details from the
rating plate if necessary.
► Install original spare parts only.
6
5
3 4
7 7
51/58
Spare parts
52/58
Accessories
13 Accessories
View the range of accessories for rotary vane pumps on our website.
Operation monitoring
The operation monitoring monitors the oil pressure and emits a signal in the event of a drop in pressure
or if the rotary vane pump shuts down.
53/58
Technical data and dimensions
54/58
Technical data and dimensions
14.4 Dimensions
Dimensions in [mm]
55/58
Technical data and dimensions
438+2
(33.5) 61 50.5
221±1 DN 16 ISO-KF
185±1
(7.2)
216.5+2
172.5±1
3
33.5 88
±1
148 70 95
190 145±1
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Declaration of conformity
Declaration for product(s) of the type:
We hereby declare that the listed product satisfies all relevant provisions of the following
European Directives.
● Machinery 2006/42/EC (Annex II, no. 1 A)
● Electromagnetic compatibility 2014/30/EU
● Explosion protection 2014/34/EU according to article 13 (1) c)
● Restriction of the use of certain hazardous substances 2011/65/EU
● Restriction of the use of certain hazardous substances, delegated directive
2015/863/EU
The authorized representative for the compilation of technical documents is Mr. Wolf-
gang Bremer, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany.
Signature:
Pfeiffer Vacuum GmbH
Berliner Straße 43
35614 Asslar
Germany
(Daniel Sälzer) Aßlar, 2020-03-25
Managing Director
Notizen / Notes:
E - Date 2006 - P/N:PD0079BEN
*PD0079*