ET1015 ET1024 Notes1 AY2425S2 v1
ET1015 ET1024 Notes1 AY2425S2 v1
ET1015 ET1024 Notes1 AY2425S2 v1
ET1015/ET1024
INTRODUCTION TO ENGINEERING & DESIGN
Name:
Admin No:
Class:
5. Ensure all connections are connected properly and correctly before switching on the
power source.
7. Observe and follow all the safety instructions, rules, and regulations of the
lab/workshop.
8. Do not use the soldering iron with damaged or worn-out power cord.
• Turn on ventilating fans while performing soldering to extract the poisonous fume.
• Never touch the soldering iron that is turned on.
• Always wash your hands with soap and water after handling solder as the lead is
poisonous and bad for health.
• Do your soldering on a heat-resistant mat.
• Never leave your soldering iron on and unattended.
• Rest your hot soldering iron in the soldering stand.
• Switch off the soldering iron when not in use.
• Switch off the soldering iron 15 minutes before the end of the lesson (before tidy-up
the work bench)
• Make sure that your soldering iron is properly earthed.
9. The leads/wires should face downwards when trimming and this is to prevent the
leads/wires fly off and cut the eyes or body parts.
10. Report all near accidents or incidents to the Laboratory In-charge.
_________________________________________________________________________
Inside the appliance
Illustrate with diagrams to explain, as clearly as you can, the functions of the different parts of
the appliance and how these essential parts work together to achieve the intended purpose. You
may wish to pay attention to the following points as well:
• Where the power cord enters the appliance, where do the different cables (Live, Neutral
& Earth) terminate? How are they terminated?
• If there is an Earth wire, where is it attached to? To a plastic part or a metal part?
• Once a device is identified, can you tell what function it plays in the appliance?
Q. Illustrate what happens if the Live wire and Earth wire connections are swapped.
Q. Explain, with illustrations, why the fuse and switch must be on Live wire.
Q Is it true that the thickness of the insulation of a wire or cable a reliable indication of its
capacity or voltage rating? Why?
Q. Fuses and circuit breakers are electrical overload protection devices used to protect the
equipment from short circuit or severe overload resulting from a failed component or
improper use. Illustrate with diagrams to explain why circuit breaker does the same job
as the fuse but works in a different way.
This project can produce 4 different tones and display symbol depends on the input signals. The
inputs do not come from physical keys but from light dependent resistance circuit. This explains
the name “keyless”.
(Activity Book)
Documenting and reflecting your learning journey
R
1
R
4
R R
2 3 R
5 R
6
Determine the values of R1, R2, R3, R4, R5 and R6 using colour code.
Calculate the theoretical values of the total resistance across AB.
Always do a visual inspection to check for any mistakes in your connections and
soldering problems.
Learn to use DMM to check for any open or short circuit connections.
Did you get a reading across AB that is close to what you expected in step 2?
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Refer to the PowerPoint slides for detailed working principle of the circuit diagram. Discuss with
your partner the working principles of the Display Board, please ASK if you are still not sure.
Description Qty/set
ULN2003A 1
LED – 7-segment Common Anode 1
5-way connector 2
Components
Resistor 330 Ω 0.25W 7
for Display
IDC wire connector system (header & socket) 2.5 mm 10 way 2
Board
IC socket – 16 pins 1
Strip board (Width ~24 holes; Length ~ 28 holes) 1
Single – core jumper wire 1
List of components
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Before you proceed with the fabrication of the Display Board on the stripboard, plan the layout
of the jumper wires, components, etc on the ‘strip-board layout planning sheet’. Remember to get
your lecturer-in charge to check before you proceed.
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Do a visual inspection and check for any mistakes in your connection on the strip board or
look up for any soldering problems.
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7 –Segment Board
Self-Directed Learning Guide
To be successful in self-directed learning, one must be able to engage in self-reflection and self-evaluation
of his/her learning goals and progress in a unit of study. To support your learning progress in IED, we have
created a list of learning milestones so that you are able to monitor and evaluate your own learning. If you
can’t achieve the learning milestones in your first attempt, don’t get discouraged! List down the learning
challenges in your BCA form! Discuss with your team member and lecturer and see what learning
resources/strategies you need to overcome your learning challenges.
Name
Admin No
Learning goals: Learn the skills on how to make circuit on a stripboard.
Completion Date:
While doing my layout planning, I am able to
☐ plan the position of the components so that it uses the connections already on the stripboard as much as
possible. (i.e. fewer connecting wires)
label the numbering of the ICs, Vcc and Ground, …etc clearly on the planning sheet.
For electrical safety & Housekeeping, I am able to
⃢ setup the soldering working area in a safe manner.
⃢ ensure electrical safety practices and perform basic tool and equipment housekeeping (e.g. turn off the
power when not using, wires do not fly all over while stripping) at all times.
While fabricating the stripboard, I am able to
⃢ use RED wire for Vcc.
⃢ use BlACK wire for Ground.
⃢ use coloured wires to represent logic lines.
⃢ use proper wire length and layout my wiring in a neat manner.
⃢ apply solder such that the soldered joints looks smooth, shiny and cling to the metals for proper
connections.
Before I test the board,
⃢ I have visually inspected the board to check if there are any soldering problems.
I am able to use the digital multimeter to carry out the test procedures to check if
⃢ Vcc and Ground are not shorted.
⃢ all the tracks between the pins of an IC are not shorted after breaking them.
⃢ The logic inputs are not shorted (unless they are meant to)
⃢ The lCs are properly wired to Vcc and Ground.
While testing of the board, I am able to
⃢ test the board and show the working piece to my lecturer.
While troubleshooting the board
⃢ I can explain how the circuit works (revisit the lecture slides on how the circuit works).
⃢ I can identify the problem encountered. e.g. LED segment b is not working as intended.
⃢ I can use the digital multimeter to identify and trace where the problem lies.
⃢ I have done all the necessary checking and testing before I seek assistance from my lecturer.
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Design process
You are required to design a digital logic circuit as shown in Figure 1 that will detect the two
inputs (A and B) and produce an appropriate display on the 7-segment LEDs. [A logic ‘1’ is
required to light each led (a to g) in the 7-segment led display.]. For example, when BA = 00,
the 7-segment LED displays an “E”. Discuss with your team mates why you think an “E” was
chosen and what it could represent?
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ii. Evaluate the circuit implementation using basic gates (i.e. AND, OR and NOT) against
using only one type of gate. State what is your choice and why.
iii. Derive all the Boolean equations for LED segments a to g and draw the circuit
implementation using only NAND gates.
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Description Qty/set
4-way connector 2
Components IDC wire connector system (header & socket) 2.5 mm 10 way 2
& cable IC socket – _14_pins 1
for your Strip board (Width ~24 holes; Length ~ 28 holes) 1
Logic Board Single – core jumper wire (3 colours) 3
DIY Molex cable 1
DIY ribbon cable 1
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Version: ____________
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Version: ____________
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Always do a visual inspection to check for any mistakes in your connections and
soldering problems.
Learn to use DMM to check for any open or short circuit connections.
Did you get the same reading to what you expected in step 2?
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Logic Board
Self-Directed Learning Guide
To be successful in self-directed learning, one must be able to engage in self-reflection and self-
evaluation of his/her learning goals and progress in a unit of study. To support your learning
progress in IED, we have created a list of learning milestones so that you are able to monitor and
evaluate your own learning. If you can’t achieve the learning milestones in your first attempt, don’t
get discouraged! List down the learning challenges in your BCA form! Discuss with your team
member and lecturer and see what learning resources/strategies you need to overcome your
learning challenges.
Group member Name Admission No
1
2
3
Learning goal(s): Learn to create schematic diagram and how to make prototyping using Stripboard.
Completion Date:
Logic Design
⃢ Decide on how the display shown on the 7-segment display and derive the truth table.
⃢ Able to derive all the Boolean equations for all the LED segments (from a to g).
⃢ Draw the circuit implementation using only NAND gates
⃢ Simulate the circuit using NI MultiSim to verify if your logic is correct. Show to your
Lecturer.
Lecturer’s signature :___________________
While doing my layout planning, I am able to
⃢ plan the positioning of the components so that it uses the connections already on the
stripboard as much as possible.
⃢ label the numbering of the ICs, Vcc and Ground, …etc clearly on the planning sheet.
For electrical safety & housekeeping, I am able to
⃢ setup the soldering working area in a safe manner.
⃢ ensure electrical safety practices and perform housekeeping at all times.
While fabricating my board, I am able to
⃢ use RED wire for Vcc.
⃢ use BlACK wire for Ground.
⃢ use coloured wires to represent logic.
⃢ use proper wire length and layout wiring in a neat manner.
⃢ apply solder such that the soldered joints looks smooth, shiny and cling to the metals for
proper connections.
Making of the Molex cable/ribbon cable, I am able to
⃢ use the tools correctly to make the Molex cable/ribbon cable.
⃢ know how to test continuity before using it.
Before I test my board
⃢ I have visually inspected the board to check if there are any soldering problems.
I am able to use the digital multimeter to carry the test procedures to check if
⃢ Vcc and Ground are not shorted.
⃢ The tracks between the pins of an IC are not shorted after breaking them
⃢ The logic inputs are not shorted (unless they are meant to)
⃢ The lCs are properly wired to Vcc and Ground.
While testing of the board, I am able to
⃢ test the board and show the working piece to your lecturer.
While troubleshooting the board
⃢ I am able to explain how the circuit works.
⃢ I am able to identify the problem encountered. e.g. LED segment b is not working as intended.
⃢ I have done all the necessary checking and testing before I seek assistance from my lecturer.
⃢ I am able to use the digital multimeter to identify and trace where the problem lies.
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Discuss with your team members on the working principles of the above circuit.
___________________________________________________________________________
___________________________________________________________________________
Measure the resistances of the LDR when it is covered by your finger and when it is not covered
respectively.
What happens at Vout when light is shone at the LDR and when light shining at the LDR is
obstructed?
___________________________________________________________________________
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The outputs at Vout1 and Vout2 are each connected to an NOT gate. What is the function of the
variable resistors VR1 and VR2? What is the voltage level which is considered a LOW input by
the NOT gate? You need to adjust the VR to satisfy the requirement for a LOW input.
___________________________________________________________________________
___________________________________________________________________________
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Bit a Bit b A B C D
0 0
0 1
1 0
1 1
Assemble and solder all the components (as shown in Figures 4) onto the given printed circuit
board.
Analyse and test the output signals at A, B, C and D when the light shining on the LDR is
interrupted. (You may wish to simulate the circuit using Multisim)
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When the circuit is connected as shown in Figure 5, it triggers itself and free runs as a
multivibrator. The external capacitor C charges through R1 and R2, and discharges through R2
only. Thus, the duty cycle is set by the ratio of these two resistors. In the astable mode of
operation, C charges and discharges between 1/3 Vcc and 2/3 Vcc. As in the triggered mode, the
charge and discharge times and therefore frequency are independent of the supply voltage.
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___________________________________________________________________________
___________________________________________________________________________
The main component of this circuit is the 555 timer IC, configured as an astable multivibrator. A
555 configured as such outputs an oscillating signal with a frequency determined by the values
of R1, R2, and the capacitor connected between pin 1 and pin 2.
Every time one of the switches is pressed, a capacitor of a certain value is connected to the 555,
causing it to deliver a signal of corresponding frequency at pin 3. If a speaker (with amplifier)
is connected at pin 3, by choosing the capacitor values well, tones produced may mimic those
of an organ. The number of 'keys' in electronic organ may be increased by adding more switches
and capacitors.
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The easiest way to understand transistors is to think of them as switches. Transistor is a current-
controlled device. As the current flows through the base of the transistor, it works like a close
switch. You can switch a big current (between the collector and emitter) with a much smaller
current (in the base). Let’s look at a circuit diagram below.
When there is no current in base of the transistor, the transistor is in cut-off state. Hence, the
transistor acts as an open switch and there is no current flowing in the circuit.
When the current flows in the base of the transistor, the transistor is in saturation state. Hence,
the transistor acts as a close switch and there is current flowing in the circuit.
The mechanical switches (S1, S2, S3 and S4) in Figure 6 are replaced by BJTs as shown in
Figure 7. Any current on the base sufficient to drive the transistor to saturation will turn on the
transistor.
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One useful feature of the D-type Flip-Flop (IC 74LS74) is that it can be wired into a square
wave generator by configuring the IC as a Toggle FF. The inverted output terminal 𝐐 is
connected directly back to the Data input terminal D giving the device “feedback” as shown
below.
It can be seen from the waveforms above, that on the rising edge of the clock pulse, D is copied
to Q. Since 𝐐 is connected to D, the data is inverted on each rising edge. The output of this
circuit is high for 50% of the time and low for 50% of the time. The output duty cycle is therefore
always 50% irrespective of the input waveform duty cycle. The flip-flop toggles the output at
every rising edge of the clock input.
Sketch the output waveforms VQ for two different clock inputs VCLK.
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Assemble and solder the component (as shown in Figures 8) onto the given printed circuit board.
Analyse and verify the output signal at pin 5 is at 50% duty cycle when the light shining on the
LDR is interrupted.
Bill of Materials
Timer – LM555 U3 1
Resistors – 100kΩ R3 1
R4, R5, R6,
Resistors – 10kΩ 5
R7, R8
Components for Q1, Q2, Q3,
NPN Transistors – 2N3904 4
Tone Generator Q4
High Conductance Fast Diode – D1, D2, D3,
4
1N4148 D4
Ct1, Ct2, Ct3,
Capacitors – 27nF, 10nF, 4.7nF, 3.3nF 4
Ct4
Capacitor – 100nF C3 1
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Header, 2-Pin J1 1
Polarized Capacitor (Radial) – 10uF C1 1
Capacitor – 100nF C7 1
Components for
Input Power Capacitor – 100nF C2 1
SPDT Switch SW 1
1A General Purpose Rectifier –
D7 1
1N4001
Resistor - 100Ω R9 1
High Conductance Fast Diode –
D5, D6 2
1N4148
NPN Transistor – 2N3904 Q5 1
Components for
Power Amplifier PNP Transistor – 2N3906 Q6 1
Polarized Capacitor (Radial) – 470uF C5 1
Polarized Capacitor (Radial) – 47uF C4 1
Header, 2-Pin J3 1
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10uF
10K
10K
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General
1. What did you do well during this project?
2. What are the three most important things you learned during this project?
3. What is something you accomplished during this project that you are proud of?
4. If you could change one thing that happened during this project, what would it be?
5. What were the skills that you learnt during this module which you managed to apply to
this project?
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