Concrete Structures For Retaining Aqueous Liquids - Code of Practice
Concrete Structures For Retaining Aqueous Liquids - Code of Practice
Concrete Structures For Retaining Aqueous Liquids - Code of Practice
© BIS 2021
FOREWORD
This Indian Standard (Part 3) (First Revision) was adopted by the Bureau of Indian Standards, after the draft
finalized by the Cement and Concrete Sectional Committee had been approved by the Civil Engineering Division
Council.
The design and construction methods in reinforced concrete and prestressed concrete structures for retaining
aqueous liquids are influenced by the prevailing construction practices, the physical properties of the materials
and the climatic condition. To lay down uniform requirements of structures for the retaining liquids giving due
consideration to the above mentioned factors, this standard has been published in four parts. The other parts in
the series are:
Part 1 General requirements
Part 2 Plain and reinforced concrete
Part 4 Design tables
This standard was first published in 1967. This revision has been brought out with a view to keeping abreast
with the rapid development in the field of construction technology and concrete design and also to bring further
modifications in the light of experience gained while applying the earlier version of this standard. In this revision,
the title of the standard has been modified from ‘Concrete structures for storage of liquids — Code of practice:
Part 3 Prestressed concrete structures’ to ‘Concrete structures for retaining aqueous liquids — Code of practice:
Part 3 Prestressed concrete’ for better representation of the contents of the revised standard.
While the common methods of design and construction have been covered in this standard, for design of structures
of special forms or in unusual circumstances, special literature may be referred to or special systems of design
and construction may be permitted on production of satisfactory evidence regarding their adequacy and safety by
analysis or test or by both.
In this standard it has been assumed that the design of liquid retaining structures, whether of plain, reinforced or
pre-stressed concrete is entrusted to a qualified engineer and that the execution of the work is carried out under the
direction of a qualified and experienced engineer.
The concrete used in liquid retaining structures should have low permeability. This is important not only for its
direct effect on leakage but also because it is one of the main factors influencing durability, resistance to leaching,
chemical attack, erosion, abrasion and frost damage and the protection from corrosion of embedded steel. The
standard, therefore, incorporates provisions in design and construction to take care of this aspect.
The requirements of IS 456 : 2000 ‘Plain and reinforced concrete — Code of practice (fourth revision)’ and
IS 1343 : 2012 ‘Prestressed concrete — Code of practice (second revision)’, in so far as they apply, shall be deemed
to form part of this standard except where otherwise laid down in this standard. For long term performance of
the structure, use of dense, nearly impermeable and durable concrete, adequate concrete cover without macro
defects in cover concrete, proper detailing practices, control of cracking, effective quality assurance measures in
line with IS 456 and good construction practices particularly in relation to construction joints should be ensured.
Designer should take appropriate measures to the need for chemical resistance while dealing with liquids or
sewage/effluents.
Following are the significant modifications incorporated in this revision:
a) Scope and provisions of the standard have been updated to reflect the applicability of the standard to
concrete structures retaining all aqueous liquids.
b) Design recommendations are generally applicable to the retaining of aqueous liquids having temperature
not exceeding 50 °C, and the same has been indicated.
c) A new sub-clause on loads has been added.
d) Limit state method has been introduced and working stress method has been removed.
e) All the design provisions, as per limit state method, have been revised and made comprehensive.
f) Prestressed concrete members retaining liquid shall be designed as either Type 1 or Type 2, based on
tensile stresses permitted.
Indian Standard
CONCRETE STRUCTURES FOR RETAINING
AQUEOUS LIQUIDS — CODE OF PRACTICE
PART 3 PRESTRESSED CONCRETE
( First Revision )
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They should also be designed for upward pressure, if d) When the structure is full (with liquid), there
the tank is subjected to internal pressure or if roof is should be no resultant tension in the concrete
subjected to upward pressure due to sloshing of liquid. in the circumferential direction, after making
allowances for all losses of prestress, and on the
7.2.1 An adequate load condition to ensure safety in assumption that the top and bottom edges of the
case of unequal intensity of loading, which may occur wall are free of all restraint.
during construction and the placing of the earth cover,
e) The bending moment in the vertical direction
should be considered in the design. In roof design,
should be estimated on the basis of a restraint
allowance should be made for the temporary condition
equal to one-half of that provided by a hinged
of some spans loaded and other spans unloaded, even
bottom, if the bottom of the wall is free to slide. In
though in the final state the load may be small and/or
other cases, where sliding at the bottom of the wall
evenly distributed.
is prevented, the moment in the vertical direction
7.2.2 In tanks having fixed or floating covers, the gas should be estimated for the actual restraint at the
pressure developed above liquid surface shall be added bottom of the wall. The tensile stress resulting
to liquid pressure for design of wall. from the vertical moments should not exceed
1.0 MPa in concrete.
7.3 Liquid-tightness f) If the structure is to be emptied and filled at
In case of tanks intended for the retaining treated frequent intervals, or may be left empty for a
water or liquid for domestic purposes, the roof shall be prolonged period, the structure should be designed
made liquid-tight. This may be achieved by designing so that there is no residual tension in the concrete
the roof as liquid retaining member, and by providing at any point when the structure is full or empty.
slopes to ensure adequate drainage. Cylindrical concrete structures which are
7.4 Protection Against Corrosion prestressed circumferentially and reinforced
vertically may be allowed to have tensile stresses
Protective measures shall be taken to prevent the not exceeding 1 MPa. The design for the vertical
underside of the roof from corrosion due to condensation reinforcement shall be as per IS 3370 (Part 2) with
and chlorine attack. It shall also be designed as a liquid limiting crack width of 0.1 mm.
retaining member, particular care being taken that the
g) The average shear stress on the gross cross-section
stipulations regarding minimum cover to reinforcement
of the concrete under serviceability state should
and crack width are complied with.
not exceed one third of the maximum shear stress
8 CYLINDRICAL PRESTRESSED TANKS specified in Table 9 of IS 1343.
8.2 Prestressing wires may be placed outside the walls,
8.1 For cylindrical structures prestressed provided they are protected with pneumatic mortar.
circumferentially and vertically, the following design Prestressing shall be protected by proper coating before
recommendations shall apply: applying pneumatically placed mortar. However, in
a) The jacking force in circumferential tendons industrial areas or near the sea coast, where there is a
shall not exceed 75 percent of the characteristic possibility of inadequate protection against corrosion
strength. by such mortar, the cables should preferably be placed
b) The principal compressive stress in the concrete within the wall and grouted. Non-bonded tendons may
should not exceed 0.3 fck. be used provided that they and their anchorages are
adequately protected against corrosion.
c) The temporary vertical moment induced during
the circumferential prestressing operation in Pneumatically placed mortar should have water
the partially stressed condition should also be cement ratio less than 0.40, low permeability and good
considered. adhesion.
The maximum value of the flexural stress (caused 8.3 Radial tensile stress across the thickness direction
due to moment in vertical direction) may be should be checked to protect prestressed concrete
assumed to be numerically equal to 0.3 times the cylindrical cell from delamination, where outer layer of
circumferential compressive stress, in the absence concrete separates from inner layer, when prestressing
of FEM results. Where the tensile stress would cables are provided inside the thickness. Radial
exceed 1 MPa, either the vertical prestress should reinforcements in the form of links should be provided,
be increased or the circumferential prestress if radial tensile stresses are more than permissible direct
should be built up in stages, with each stage tensile stress of concrete and the following design
involving a progressive application of prestress recommendations shall apply:
from one end of the cylinder.
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a) Radial force per unit length of cable can be direction of the axis of the cylinder (vertical) should
estimated as P/R, where P is average prestress always be investigated.
force without long term loss and R is the radius
of curvature of prestressing cable (from the centre 8.9 Longitudinal prestressing may be replaced with a
of cylinder). This shall be multiplied with clear reinforced concrete section satisfying the requirements
spacing between the cables to get tensile stress. of IS 3370 (Part 2) with limiting crack width of
0.1 mm.
b) This shall be checked for post-tensioned
cylindrical tank during construction stage before
9 DETAILING
grouting and during tank empty condition, when
un-grouted cables are used. This check may not 9.1 Concrete Cover
be required in case of external prestressing cables.
Permissible stress in reinforcing bars should be The minimum cover to prestressing rods, wires or
as per construction load case or service load case, cables, and to sheathings, spacers and reinforcement,
whichever is applicable. if present, shall conform to the requirements given in
IS 1343 and IS 456.
8.4 The base of wall may be designed either fixed with
the floor or as sliding or hinged at the junction with the 9.2 The requirements of untensioned steel shall be
floor. as per IS 1343. For a member not prestressed in a
direction, minimum reinforcement (in the direction
8.5 Prestressing should be provided on the transverse having no prestress) shall conform to the requirement
and longitudinal cross-section so as to contain these given in IS 1343 and IS 3370 (Part 2).
effects within the critical stresses specified.
9.3 Un-bonded cable may be used if they and their
8.6 When the stressing of the prestressing wires is anchorages are adequately protected against corrosion.
proposed to be carried out with wires in position,
anchorages may advantageously be staggered and 9.4 Construction joint shall not be provided along the
placed at suitable points of the cylinder with a view to prestressing wire/strand/tendon/cable/duct or within a
offset the heavy frictional losses. distance of d from it, where d is the diameter of the
prestressing element.
8.7 The worst conditions of stresses resulting from
the pressure of retained liquid, surrounding pressure, 10 WORKMANSHIP, INSPECTION AND
if any, temperature, shrinkage, restraint from roof, etc, TESTING
should be considered.
The requirements specified in IS 3370 (Part 1) and
8.8 Necessity of prestressing the cylinder wall in the IS 1343 shall be complied with.
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ANNEX A
( Foreword )
COMMITTEE COMPOSITION
Cement and Concrete Sectional Committee, CED 02
Organization Representative(s)
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Organization Representative(s)
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Organization Representative(s)
Member Secretaries
Shri S. Arun Kumar
Scientist ‘E’ (Civil Engineering), BIS
and
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Organization Representative(s)
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Organization Representative(s)
Organization Representative(s)
In personal capacity (36, Old Sneh Nagar, Shri L. K. Jain (Convener)
Wardha Road, Nagpur 440015)
Creative Design Consultants & Engineers Pvt Ltd, Shri Aman Deep Garg
Ghaziabad Shri Manik Chatterjee (Alternate)
CSIR‒Central Road Research Institute, New Delhi Director
CSIR‒Structural Engineering Research Centre, Dr B. H. Bharathkumar
Chennai Dr P. Srinivasan (Alternate)
Gammon Engineers & Contractors Pvt Ltd, Shri S. W. Deshpande
Mumbai Shri Mukund C. Butala (Alternate)
Government College of Engineering, Pune Dr Namdeo A. Hedaoo
Hindustan Construction Company Ltd, Mumbai Shri Satish Kumar Sharma
Shri Mukesh Valecha (Alternate)
Indian Concrete Institute, Chennai Representative
Indian Institute of Technology Delhi, New Delhi Dr Dipti Ranjan Sahoo
Dr Shashank Bishnoi (Alternate)
Indian Institute of Technology Roorkee, Roorkee Dr Ashok K. Jain
Military Engineer Services, Engineer-in-Chief’s Shri J. B. Sharma
Branch, Integrated HQ of MoD (Army), Shri Yogesh K. Singhal (Alternate)
New Delhi
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Organization Representative(s)
National Council for Cement and Building Shri V. V. Arora
Materials, Ballabgarh Shri T. V. G. Reddy (Alternate)
Tata Consulting Engineers Limited, Mumbai Shri S. M. Palekar
Shri S. Krishna (Alternate)
In personal capacity (Grace Villa, Kadamankulam Shri Jose Kurian
P.O., Thiruvalla 689 583)
In personal capacity (A2B/37A, Ekta Apartments, Shri Arvind Kumar
Paschim Vihar, New Delhi)
In personal capacity (Flat No. 220, Ankur Dr V. Thiruvengadam
Apartments, Mother Dairy Road, Patparganj,
Delhi)
In personal capacity (K-L/2, Kavi Nagar, Dr A. K. Mittal
Ghaziabad)
In personal capacity (House No. 2103, Sector 7D, Shri Harish Kumar Julka
Faridabad)
In personal capacity (EA-92, Maya Enclave, Hari Shri R. C. Wason
Nagar, New Delhi)
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g) The clause on ‘cylindrical prestressed tanks’ has been modified to include guidance on radial tensile
stress
h) The title of the standard has been modified to address the actual coverage.
In the formulation of this standard, assistance has been derived from the BS 8007 : 1987 Code of practice for
design of concrete structures for retaining aqueous liquids, issued by British Standards Institute (BSI).
The composition of the Committee responsible for the formulation of this standard is given in Annex A.
For the purpose of deciding whether a particular requirement of this standard is complied with the final
value, observed or calculated, expressing the result of a test or analysis shall be rounded off in accordance
with IS 2 :1960 ‘Rules for rounding off numerical values ( revised )’. The number of significant places retained
in the rounded off value should be the same as that of the specified value in this standard.
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BIS is a statutory institution established under the Bureau of Indian Standards Act, 2016 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.
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the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the
standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards: Monthly Additions’.
This Indian Standard has been developed from Doc No.: CED 02 (13640).