CAS LP-15 - Electric
CAS LP-15 - Electric
CAS LP-15 - Electric
LP 1.6 VERSION
SERVICE MANUAL
CAS CORPORATION
INDEX
1. BLOCK DIAGRAM 3
2. CONNECTION DIAGRAM 4
4. SCALE CALIBRATION 6 ~ 15
5. SCHEMATIC DIAGRAM 16 ~ 23
7. DEVICE DESCRIPTION 30 ~ 45
8. TROUBLE SHOOTING 46
9. SEALING METHOD 47 ~ 48
Data Display
RTC TPH
Flash Driver
Headup Peel GAB
Sesor Sensor Sensor
3.6V
Battery Front/Rear
Regulator KeyBoard
Interface RS232C Display
Connector Driver CPU
CAL
Switch ADC
Load Cell
Module Mode
Switch
Buzzer
Reset
IC
AC 85V ~ 264V
SMPS
220V/3.0A
Title
LP-1(ver 1.6) BLOCK DIAGRAM
Document Number Rev
3 9000-L16-0001 00
Date:
220V/5.0A
AC 85~264V
THERMAL
NOISE FILTER SENSOR HEAD
STEPPING
X3(GAP) MOTOR
X4(HEAD UP)
CN1
X5(PEEL LED)
X6(PEEL OPTO) X8
POWER X9
BOARD
6190-PLP-0114-0 CN24 X1
(6190-PLP-7040-0)
MAIN A/D
BOARD X12 CONVERTER
6100-PLP-0580-C 6120-PS2-0064-0
CN21 INTERFACE
CAL
X7 X11 CONNECTOR
S/W
25PIN
X2 X10
X3 X7 X2
DISPLAY
BOARD
6110-PLP-0235-0
X5 X4 X6 X1
POLE
DISPLAY
CN1 6110-PLP
-0316-0
REAR
MEMBRANE MEMBRANE MODE S/W DISPLAY
KEY, SMALL KEY, LARGE 6153-PLP-0130-0 6110-PLP-0234-0 CN2 CN3 CN4
(6156-PLP-0082-0)
Title
LP-1(ver 1.6) CONNECTION DIAGRAM
Document Number Rev
4 9000-L16-0002 00
Date:
Opening the UNIT
5
LP-1.6 Calibration (in English)
The LP-1.6 has the Calibration mode of work. Calibration mode is not
accessible in normal user’s operation mode. Calibration mode is intended for the
service operations: scale’s test, span calibration and printing quality adjustment.
To enter the Calibration mode please turn the scale’s power OFF then move
the calibration switch to the CAL position then turn ON the scale’s power.
The [CAL] switch is placed on the upper case under the tray. For the
metrology sealing the [CAL] switch is protected by the metal cover. Thus the
sequence to enter the calibration mode is: after the turning scale’s power OFF please
remove the tray then unscrew the bolts on the metal protection cover then remove this
cover. Then move the [CAL] switch to CAL position. Then install the tray. Turn the
scale’s power ON and observe <CAL> caption on the “WEIGHT” display.
The Calibration mode consists of eight functions that are accessed with the
functional keyboard plus Calibration mode has one “hidden” function. To access one
of eight functions, one should press a digit key on functional keyboard where digit
corresponds to the function number. Each function access is possible only from the
root of Calibration mode i.e. when display shows nothing else except <CAL> caption
and when [CAL] switch is in CAL position. To exit functions {1}, {2}, {5}, {6}
please press [C] key. Function {8} exits automatically. Functions {3}, {7} and {9}
exit automatically if calibration finishes successfully. To exit these functions without
calibration please press [C] key.
Function {1}.
Test of calibrated load cell output and fine span calibration.
After entering this function the “WEIGHT” display contains caption <CAL 1>
and “PRICE” display contains digital value of raw calibrated zeroed load cell output
from AD converter and “TOTAL” display contains value of raw calibrated absolute
load cell output from AD converter.
Load cell output test:
1. Please be sure both the scale’s tray and platform don’t contact any foreign
subjects or parts. Be sure the scale is placed according parts (1.7) – (1.9) of User’s
Manual.
2. Keeping the tray empty please check the absolute load cell output value on the
“TOTAL” display. The value should be within /900...9900/ range. The out of this
range value indicates problem with either load cell or ADC board.
3. Keeping the tray empty please check the zeroed load cell output on the “PRICE”
display. The value should be within /-1...1/ range. In case of other value please
press [ZERO] key. As a result a value on the “PRICE” display should become
zero or at least it becomes within /-1...1/ range.
4. After step (3) please put on the tray a weight within full capacity. With increasing
or reducing a weight on the tray within full capacity please check whether a value
on the “PRICE” display changes proportionally to the change of weight. After a
weight change a value on the “PRICE” display should not differ from expected
proportional value by more then 10. Otherwise the problem with either load cell or
ADC board exists.
6
5. Please make the tray empty. To enter other functions please exit function {1} by
pressing [C] key first.
Fine span calibration:
Note: This procedure may usually be performed after calibration in function {3} or in
function {7}.
1. Please be sure both the scale’s tray and platform don’t contact any foreign
subjects or parts. Be sure the scale is placed according parts (1.7) – (1.9) of User’s
Manual.
2. Keeping the tray empty please check the zeroed load cell output on the “PRICE”
display. The value should be within /-1...1/ range. In case of other value please
press [ZERO] key. As a result a value on the “PRICE” display should become
zero or at least it becomes within /-1...1/ range.
3. Please put the standard weight of full capacity on the tray.
4. Please check whether a value on the “PRICE” display is within /29995...30005/
range.
5. If a value on the “PRICE” display differs from the above mentioned range not
significantly then the fine calibration could be performed in order to put a value
on the “PRICE” display as close as possible to 30000. To increase a value, please
press [9] key on functional keyboard or press [ARROW UP] key on alphabetic
keyboard. To decrease a value, please press [7] key on functional keyboard or
press [ARROW DOWN] key on alphabetic keyboard.
6. Please remove a weight from the tray. To verify the fine calibration please repeat
steps (2) through (5). To finish fine calibration and to exit function {1} please
press [C] key.
Function {2}.
Keyboard test.
After entering this function the “WEIGHT” display contains caption <CAL 2>.
Then pressing a key causes a short beep sound and the scan-code of this key (two or
three digits) appears on the “PRICE” display. When a key is depressed the scan-code
of this key stays on the “PRICE” display until some other key is pressed. The
exception is [C] key: the scan-code of this key is on the display only when key is
pressed. Depressing [C] key causes exit from function {2}. The scan-codes of keys
are listed in Table 1 and in Table 2.
7
Table 1.
The scan-codes of alphabetic keyboard:
00 01 02 03 04 05 06 07 56
08 09 10 11 12 13 14 15 57
16 17 18 19 20 21 22 23 58
24 25 26 27 28 29 30 31 59
32 33 34 35 36 37 38 39 60
40 41 42 43 44 45 46 47 61
48 49 50 51 52 53 54 55 62
Table 2.
The scan-codes of functional keyboard:
64 65 80 81 96
66 67 82 83 98
68 69 84 85 100
70 71 86 87 102
Function {3}.
Span calibration with full capacity load.
The load cell output is taken to be linearly proportional to the applied load.
Thus two load points are required for calibration. First point is defined with empty
tray and second one is defined with the tray loaded by the standard weight of full
capacity. The values of load cell output measured in these two points are used for the
span calibration coefficient calculation. This coefficient is recorded into the EEPROM
of scale’s processor. The load cell output value at empty tray condition is also
recorded into the EEPROM. This value is a reference point for the zero range control.
8
After entering this function the “WEIGHT” display contains caption <CAL 3>
and the “PRICE” display contains “invitation” caption <UnLOAd>. If [C] key is
pressed here then the calibration process is aborted and neither old calibration data is
corrupted no new calibration data is recorded. The exit from function happens only.
Calibration sequence:
1. Please be sure the scale’s tray is empty. Please be sure both the scale’s tray and
platform don’t contact any foreign subjects or parts. Be sure the scale is placed
according parts (1.7) – (1.9) of User’s Manual.
2. Output signal value measurement with empty tray. There could be some reasons
to leave unchanged the recorded to EEPROM value of load cell output at empty
tray condition. If so, then this measurement could be skipped by means of
pressing [ZERO] key. Skipping this measurement doesn’t affect correctness of
next calibration. But such situations are exclusive. In normal situation the [PRT]
key should be pressed. After that the “PRICE” display starts show the countdown
9-8-7-6-5-4-3-2-1. If a measurement is successful then an “invitation” <LOAd>
appears there. Otherwise the load cell output signal value is out of /900…9900/
range and long beep sounds. In this case “PRICE” display shows a warning
message for 1 sec., <LLLLLL> if signal value is less then lower limit or
<HHHHHH> if signal value is higher then upper limit. After a warning message
the “PRICE” display contains caption <UnLOAd> inviting to go back to step (1).
If a problem is fixed then please repeat actions since step (1). If not, please press
[C] key to exit from function {3} then go please to function {1} or to function {5}
in order to check the load cell output signal.
3. Output signal value measurement under full capacity load. After successful
completion of step (2) the “PRICE” display contains caption <LOAd> inviting to
put on the tray the standard weight of full capacity. There could be some reasons
to leave unchanged the calibration coefficient recorded to the EEPROM. If so,
then both this measurement and calculation of new span calibration coefficient
could be skipped by means of pressing [ZERO] key. But such situations are
exclusive. In normal situation please put the standard weight of full capacity on
the tray then press the [PRT] key. After that the “PRICE” display starts show the
countdown 9-8-7-6-5-4-3-2-1. If a measurement is successful then together with
the long beep sound the “PRICE” display shows the <End> message then the non-
skipped new calibration data is recorder to the EEPROM then the function {3}
automatically exits. But if the load cell output signal value is out of
/30000...39900/ range then together with long beep sound the “PRICE” display
shows a warning message for 1 sec., <LLLLLL> if signal value is less then lower
limit or <HHHHHH> if signal value is higher then upper limit. After a warning
message the “PRICE” display contains caption <LOAd> inviting to go back to the
beginning of step (3). If a problem is fixed then please repeat actions of step (3). If
not, please press [C] key to exit from function {3} then go please to function {1}
or to function {5} in order to check the load cell output signal.
9
Function {5}.
Test of pure (raw not calibrated) load cell output.
After entering this function the “WEIGHT” display contains caption <CAL 5>
and “PRICE” display contains digital value of pure zeroed load cell output from AD
converter and “TOTAL” display contains value of pure absolute load cell output from
AD converter.
Load cell output test:
1. Please be sure both the scale’s tray and platform don’t contact any foreign
subjects or parts. Be sure the scale is placed according parts (1.7) – (1.9) of User’s
Manual.
2. Keeping the tray empty please check the absolute load cell output value on the
“TOTAL” display. The value should be within /900...9900/ range. The out of this
range value indicates problem with either load cell or ADC board.
3. Keeping the tray empty please check the zeroed load cell output on the “PRICE”
display. The value should be within /-1...1/ range. In case of other value please
press [ZERO] key. As a result a value on the “PRICE” display should become
zero or at least it becomes within /-1...1/ range.
4. After step (3) please put on the tray a weight within full capacity. With increasing
or reducing a weight on the tray within full capacity please check whether a value
on the “PRICE” display changes proportionally to the change of weight. After a
weight change a value on the “PRICE” display should not differ from expected
proportional value by more then 10. Otherwise the problem with either load cell or
ADC board exists.
5. Please put the standard weight of full capacity on the tray.
6. Please check whether a value on the “PRICE” display is within /30000...39900/
range. The out of this range value indicates problem with either load cell or ADC
board.
7. Please make the tray empty. Please press [C] key for exit.
Function {6}.
Printing adjustment.
The density of printing and the printer sensors test and these sensors threshold
calibration can be performed in this function.
After entering this function the “WEIGHT” display contains caption <CAL 6>.
The “PRICE” display here contains an EEPROM stored value of a sensor threshold or
printing density. The “TOTAL” display here contains a name of sensor and its current
output signal value. At moment of function {6} entering the “Peel Off” sensor data
appears on the display. Pressing the [ARROW UP] or [ARROW DOWN] keys on the
alphabetic keyboard one can switch to another sensor data. To exit the function {6},
please press [C] key.
Sensor names are:
- <POFF> - The “Peel Off” sensor – to check whether printed label is removed;
- <HEAD> - The thermal printing head (TPH) temperature sensor;
- <PEnd> - The “Paper End” – the label gap and no paper sensor;
- <HdUP> - the “Head Up” – the sensor of TPH position.
The printer mechanism operation should be adjusted in order to provide a high
quality printing without problems. The printer mechanism operation is controlled
using the data from the printer sensors. The data from sensors help to find events and
conditions in the printer mechanism. The event is found when the sensor’s output
10
signal value crosses the threshold level. The condition is found by compare the
sensor’s output signal value with a reference level. The sensor’s characteristics may
vary from sample to sample as well as label roll paper properties may vary so the
threshold and reference levels are to be adjusted. The sensor’s threshold and reference
levels could be adjusted in function {6}. Please take into consideration the hysteresis
algorithm that is applied in the printer control in order to prevent false or multiple
events. Some event is taken into account if a value of output signal from the sensor is
higher then threshold level by 10 or more high. The opposite event is taken into
account if the sensor output value is lower then threshold level by 10 or more less.
The range of possible sensor output signal values is from 0 through 255.
11
Table 3:
The temperature sensor output value versus the thermal printing head temperature.
t, oC Signal Value t, oC Signal Value
-10 206 +25 128
-5 197 +30 115
0 187 +35 104
+5 175 +40 94
+10 164 +45 83
+15 152 +50 75
+20 140 +55 67
2.3. The printing density reference value adjustment <HEAd>. The printing
density reference value is to be found experimentally. Increasing the reference
value causes increasing the printing density but decreasing the value decreases
the density. The range of reference value is from 0 through 255. Please use the
digit keys to enter three digits. For example if a value to be entered is “5” then
please enter <005>. In case of incorrect value is entered by mistake then simply
enter again. After successful entering of digits please press PRT key. Now one
can switch to another sensor data or exit the function {6}.
2.4. Test and threshold adjustment of the <PEnd> sensor of the label gap and
paper absence. Please turn the release lever to open the printing head. Then
please manually turn the rewind roll in order to feed paper. Please feed the paper
slow and carefully until the label is in the position of the gap sensor. Please
remember or record an output signal value of the “Paper End” sensor at this
position of label. Please continue to feed paper until the gap between two labels
is in the position of the gap sensor. Please move the paper slightly forward and
back in order to find a minimum of the sensor output value at the “TOTAL”
display. Please remember or record an output signal value again. Please move the
paper and the printing head to the original position and then please check the
remembered or recorded output values of sensor and then if necessary please
calculate and enter a new value of the threshold level as it has been described in
part (2.1). After successful entering of new value of threshold please press PRT
key. Now one can switch to another sensor data or exit the function {6}.
2.5. Test and threshold adjustment of the <HdUP> sensor of the thermal
printing head position (Head Up). Please be sure the printing head is on the
paper (in close position). Please remember or record an output signal value of the
“Head Up” sensor at this position of printing head. Please turn the release lever
to open the printing head. Please remember or record an output signal value
again. Please move the printing head to the original position and then please
check the remembered or recorded output values of sensor and then if necessary
please calculate and enter a new value of the threshold level as it has been
described in part (2.1). After successful entering of new value of threshold please
press PRT key. Then one can switch to another sensor data or exit the
function {6}.
3. When the tests of the output signal of the printer sensors are finished and the
adjustments of the levels of thresholds and reference are complete then please exit
the function {6} by pressing the [C] key.
12
Function {7}.
Span calibration with load in % of full capacity.
The load cell output is taken to be linearly proportional to the applied load.
Thus two load points are required for calibration. In this function first point is defined
with empty tray and second one is defined with the tray loaded by the standard weight
that is less then the full capacity. The load weight value is entered from the keyboard
as percent of the full capacity before the calibration. The values of load cell output
measured in these two points are used for the span calibration coefficient calculation.
This coefficient is recorded into the EEPROM of scale’s processor. The load cell
output value at empty tray condition is also recorded into the EEPROM. This value is
a reference point for the zero range control.
After entering this function the “WEIGHT” display contains caption <CAL 7>
and the “PRICE” display contains caption < Per=10>. If [C] key is pressed here then
the calibration process is aborted and neither old calibration data is corrupted no new
calibration data is recorded. The exit from function happens only.
Calibration sequence:
1. Please enter the load weight value from the keyboard as percent of the full
capacity (not less then 10%). The entered value is shown on the “PRICE” display.
For example if a standard weight for load is equal to 20% of the full capacity then
please enter <20> value. The “PRICE” display contains caption <Per=20>. In case
of incorrect value is entered by mistake then simply enter again. After successful
input please press the [PRT] key. After that the “PRICE” display contains
“invitation” caption <UnLOAd>.
2. Please be sure the scale’s tray is empty. Please be sure both the scale’s tray and
platform don’t contact any foreign subjects or parts. Be sure the scale is placed
according parts (1.7) – (1.9) of User’s Manual.
3. This step is an output signal value measurement with empty tray. There could be
some reasons to leave unchanged the recorded to EEPROM value of load cell
output at empty tray condition. If so, then this measurement could be skipped by
means of pressing [ZERO] key. Skipping this measurement doesn’t affect
correctness of next calibration. But such situations are exclusive. In normal
situation the [PRT] key should be pressed. After that the “PRICE” display starts
show the countdown 9-8-7-6-5-4-3-2-1. If a measurement is successful then an
“invitation” <LOAd> appears there. Otherwise the load cell output signal value is
out of /900…9900/ range and long beep sounds. In this case “PRICE” display
shows a warning message for 1 sec., <LLLLLL> if signal value is less then lower
limit or <HHHHHH> if signal value is higher then upper limit. After a warning
message the “PRICE” display contains caption <UnLOAd> inviting to go back to
step (1). If a problem is fixed then please repeat actions since step (1). If not,
please press [C] key to exit from function {7} then go please to function {1} or to
function {5} in order to check the load cell output signal.
4. This step is an output signal value measurement under the load. After successful
completion of step (3) the “PRICE” display contains caption <LOAd> inviting to
put on the tray the standard weight of capacity that has been planned on step (1).
There could be some reasons to leave unchanged the calibration coefficient
recorded to the EEPROM. If so, then both this measurement and calculation of
new span calibration coefficient could be skipped by means of pressing [ZERO]
key. But such situations are exclusive. In normal situation please put the standard
weight of the planned capacity on the tray then press the [PRT] key. After that the
13
“PRICE” display starts show the countdown 9-8-7-6-5-4-3-2-1. The load cell
signal output value is measured under the partial load so the value of full capacity
load is then calculated from the measured one. If a measurement is successful then
together with the long beep sound the “PRICE” display shows the <End> message
then the non-skipped new calibration data is recorder to the EEPROM then the
function {7} automatically exits. But if the calculated load cell output signal value
is out of /30000...39900/ range then together with long beep sound the “PRICE”
display shows a warning message for 1 sec., <LLLLLL> if signal value is less
then lower limit or <HHHHHH> if signal value is higher then upper limit. After a
warning message the “PRICE” display contains caption <LOAd> inviting to go
back to the beginning of step (4). If a problem is fixed then please repeat actions
of step (4). If not, please press [C] key to exit from function {7} then go please to
function {1} or to function {5} in order to check the load cell output signal.
Function {8}.
Display test.
For the display test please press and hold pressed the [8] key on the functional
keyboard. Please check all the display segments and all the indicator lamps are lit.
Please remember the ZERO indicator lamp is lit only at stable condition of scales.
After the [8] key depressing the function {8} exits automatically.
Function {9}.
Calibration correction with gravity constant recording.
Sometimes scales are transported from one geographic area to another. After
such transportation usually the scale’s calibration coefficient is to be corrected. It
happens because of difference of the gravity in different geographic points. The
function {9} gives the ability to make the calibration coefficient correction without
standard weight. So, if the gravity constant g of some certain geographic point has
been recorded into scale’s EEPROM and if the scale has been calibrated with the
standard weight at this certain geographic point then the only thing to correct
calibration at the new geographic point is to record a new gravity constant g value
into the EEPROM. After entering the function {9} the “WEIGHT” display contains
caption <CAL 9> and the “PRICE” display contains previously recorded to the
EEPROM value of g, for example <9.815> for Moscow, Russia. The “TOTAL”
display contains an “invitation” to enter a new value of gravity constant where the
first digit is already entered: <9._>. If [C] key is pressed here then the exit from
function happens only. To correct the calibration please enter three last digits of a new
g value. When all digits of new g value are entered then this value is automatically
recorded to the EEPROM and the calibration coefficient is automatically corrected
and the exit from function {9} happens automatically. At new access to function {9}
the entered value of g appears on the “PRICE” display.
“Hidden” function.
Test of printer mechanism.
In order to test the printer mechanism work it's not required to have the
display and the keyboard and the AD converter connected to the processor board. It
could be useful in the situations when scales are dissembled for repair.
1. Please be sure the display shows nothing else except <CAL> caption and the
[CAL] switch is in CAL position. No any function of Calibration mode should be
14
open. If the display is not connected then please move the [CAL] switch to CAL
position and turn the power ON. The green light emission diode should blink in
the hole under the paper roll.
2. Keeping the power ON please move the [CAL] switch from CAL to normal
position.
3. Please observe the output of two subsequent labels. The second label should be
stopped in the position where the end of label, 2 or 3 mm, remains connected to
the liner paper. If something different happens please check whether the green
diode continues to blink. Please check and adjust the printer sensors in
function {6} if the red diode blinks instead of green. Please check the printing
head position if the red diode blinks together with green.
4. Please remove the label and observe the output of the next label with the printed
chess pattern. This action can be repeated many times.
5. In order to exit from this function please turn the power OFF or please move the
[CAL] switch to CAL position after the label output.
15
5 4 3 2 1
+5V
VDD(40V)
D8
C2 21 1 33
VDD2 O1 K1 K17 31
C11 44 2
16
VDD2 O2 K2 K15 29
D1 1uF 22 3
VSS2 O3 K3 K13 27
1 2 0.1uF 23 4
VCC
C+ V+ VSS2 O4 K4 K12 25
C3 42 5
VSS2 O5 K5 K_B 23
43 6
PA3
PA2
PA1
PA0
PA7
PA6
PA5
PA4
VSS2 O6 K6 DP 21
1uF 3 6 X11 X2 24 7
C- V- C1 GND PGDOWN/RS232C 41
VSS1 O7
8
K7 K6 19
VSS1 O8 K8 K8 17
D 4 MAX232 KEYPAD 26 9 D
C2+ VDD1 O9 K9 K10 15
1
2
3
4
5
6
7
8
9
C4 1uF 39 10
15
14
13
12
11
10
VDD1 O10 K10 13
9
8
7
6
5
4
3
2
1
VDD(40V) 11
O11 K11 K4 11
1uF 5 GND +5V GND 12
1
2
3
4
5
6
7
8
9
C2- O12 K12 K2 9
15
14
13
12
11
10
13
9
8
7
6
5
4
3
2
1
E_TX DC_MOTOR O13 K13 7
102J R4 11 14 25 14
TX T1IN T1OUT E_RX R/L O14 K14 K_E 5
472J R2 12 13 C27 C26 C25 C24 C23 C22 C21 C20 15
GND
RX R1OUT R1IN O15 K15 3
+5V 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 27 16
PC O16 K16 1
O17 17 K17
PA7
PF6
PF4
30 18
PE2
PE3
PA6
PA5
PA4
PA3
PA2
PA1
PA0
PF5
BUZZER
15 SCK SI A O18 K18 X10
O19 19
SCK 31 CLK O20 20 K18 34 34 33 33
GND GND +5V
O21 45 K16 32 32 31 31
GND 35 B O22 46 K14 30 30 29 29
O23 47 K_A 28 28 27 27
102J R1 R26 103J 36 48 26 25
STB O24 TR K_C 26 25
472J R3 49 24 23
O25 DP TR 24 23
+5V 37 50 22 21
PE5 BLK O26 K_A K7 22 21
KEY/DISPLAY
O27 51 K_B K9 20 20 19 19
O28 52 K_C K11 18 18 17 17
-12V C6
R9
O29 53 K_D K5 16 16 15 15
O30 54 K_E K3 14 14 13 13
X12 27pF
102J
55 12 11
21
52
D3 O31 K_F K1 12 11
GND G2 5.5296 D4
AD_MODULE
VCC
VCC
4 XTAL1 PA0 (AD0) O33 K_G 8 7
3 3 AD1 23 XTAL2 PA1 (AD1) 50 2 15 29 NC O34 58 K_F 6 6 5 5
2 2 101J R13
AD2
27pF
PA2 (AD2) 49 3 14 28 NC O35 59 4 4 3 3
1 103J 20 48 4 13 32 60 2 1
1 +5V GND D9 R10 1
RESET PA3 (AD3)
47 5 12
GND 33
NC O36
61
2 1
C C17 PEN PA4 (AD4) NC O37 C
2 2 PA5 (AD5) 46 6 11 34 NC O38 62
VCC 1nF 19 45 7 10 38 63
TOSC1 PA6 (AD6) NC O39
1 4 18 44 8 9 40 64
R7 1 4 GND TOSC2 PA7 (AD7) NC O40
3 C12 C8 62 10 A331G UPD16310 +5V
X7 103J 3 AREF PB0 (SS)
64 AVCC PB1 (SCK) 11 SCK
2 DS1233A 0.1uF 0.1uF 63 12 101J R19
2 CAL AGND PB2 (MOSI) SI
1 13 101J R14
1 PB3 (MISO) SO
61 14 101J R15 U2
28
TPH_THERMAL PF0 (ADC0) PB4 (OC0/PWM0) PB4 D6
CAL 60 15 101J R18
GAB_SENSOR PF1 (ADC1) PB5 (OC1A/PWM1A) AD2 PB0
GND GND GND HEAD_UP 59 16 101J R16 +5V 4 10 5 1
VCC
+5V PF2 (ADC2) PB6 (OC1B/PWM1B) CS NC OUT IN
PEEL_OFF 58 PF3 (ADC3) PB7 (OC2/PWM2) 17 PB7 NC 14 EN 3
X4 57 101J R17 PB1 5 13
PF4 PF4 (ADC4) SCK PB2 SCK NC
3 100 R6 56 35 VD2 RED R20 301J 6 12 4 2
3 PF5 PF5 (ADC5) PC0 (A8) SI PB3 SI NC ADJ GND
2 100 R30 55 36 VD1 GR R21 301J 7 11
2 PF6 PF6 (ADC6) PC1 (A9) SO SO NC C18
R34
R33
R32
GND
PEEL_LED
RTC_SCLK
9
PE6 (INT6) PD1 (INT1)
27 STEP2 9
NC NC
27
GND
RTC_DIO PE7 (INT7) PD2 (INT2) STEP3 NC NC
R31
103J
PD3 (INT3) 28
R11 101J 33 29 AT45DB081B
X6 223J PE2 WR PD4 (IC1) AD1
R12 101J 34 30
1
PE3 RD PD5
2 2 PEEL_OFF PD6 (T1) 31
B B
1 32
1 PD7 (T2) PD7 GND
GND
GND
PEEL_OPTO 43
GND +5V
GND ALE
ATMEGA128 X3
22
53
VPP(TPH24V) R5 221J 4
R29 472J 4
3 3
TPH_26 2
TPH_24 +5V 2
GAB_SENSOR 1 1
TPH_22
TPH_20 GND STEP2 JP1
GAB
C9 C10 C13 C14 C15 VCP(8V) +5V GND
TPH_16 STEP3
TPH_14 TPH_LATCH
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF VPP(TPH24V)
TPH_12 SI D7 ULN2064 POWER
TPH_10 PB4
GND 1 K1 C4 16 VCP(8V) 8 8
TPH_8 2 15 7
TPH_6 472J R28 STEP0 C1 NC1 STEP3 X9 7
3 B1 B4 14 6 6
TPH_4 4 13 1 5
STEP MOTOR
TPH_2 GND1 GND4 1 5
5 12 2 4
GND STEP1 6
GND2 GND3
11 STEP2 3
2
3
4
X8 +5V BATTERY NI-CD 3V B2 B3 3 3
7 C2 NC2 10 4 4 2 2
TPH_26 26 25 8 9 5 1
TPH_24 26 25 103J D5 K2 C3 5 1
24 24 23 23 6 6
TPH_22 22 21 R8 STEP0 1 8
22 21 X1
TPH_20 20 19 C16 0.1uF D2 STEP1 2 7 C5 +
20 19 TPH_THERMAL STEP2
18 18 17 17 1 Vcc2 Vcc1 8 3 6
TPH_16 16 15 2 7 STEP3 4 5 47uF
TPH_14 16 15 SCK X1 SCLK RTC_SCLK
14 13 Q1 3 6
TPH
A
TPH_12 12
14 13
11
PB7
4
X2 I/O
5
RTC_DIO GND A
12 11 GND RST RTC_RST A472J
TPH_10 10 9 R27 32.768KHz GND
TPH_8 10 9
8 8 7 7 472J
DS1302 GND
TPH_6 6 5
TPH_4 6 5
4 4 3 3
TPH_2 2 1 GND GND
2 1
Title
GND LP-1.6 V1.3 MAIN BOARD
D D
TR2
1015 R18
C6 C7
10k
0.1uF 0.1uF R13 IC6C CO3
14
2.2k 4011 10uF
0 8
R19 C11
+
10
0 2.2k 0.22uF 9
R1 4066 R11
13
IC1 IC2 CN1
C4 IC6D
14
7
8
7
1
0.1uF IC3B 4011 C13 +5V
7
W OP-77 LM308 1
8
R5 R7 uPC4082 100k D1 0.1uF Signal in
G 2 - 2 - 12 2
7
B 6 6 1 2 6 IC3A 1N4148 11 3 Signal out
V+
-
8
R9 uPC4082 GND
R 3 +
100k 3 + 6 13 4
C R6 100k R8 -12V C
7 2 4 5
V+
IC4A OUT -
100k 5 CO4
100 10uF
4
1
4
8
7
5 1
V-
C4 1k + OUT IC6B + C14
14
C2 C1 0.1uF 3 4011 0.1uF
V-
0.1uF 0.1uF C15 +
4
100pF R3 IC4B TR1
10
IC4D R16
Network 4066 1015
4
R2 0 IC4C
R12 0
CO1 C8 C9 4066
CO2 4066 9 8
0 1uF 10k
+
4 3 12
R10 100k
10uF C3 0.1uF 0.1uF C12 100
C10 1uF
0.1uF
6
0
11
0.1uF
5
0 R17
0 0 2.2k IC6A
7
TR3 4011
0 1015 R20
2
3
1
0 10k
14
R21
2.2k
B B
A A
Title
LP-1(V1.6) AD BOARD CIRCUIT DIAGRAM
Size Document Number Rev
18 A3 6120 - PS2 - 0064 00
Date: Thursday, August 18, 2005 Sheet 1 of 1
5 4 3 2 1
Y0
5 4 3 2 1
From Main PCB BUZZER DISPLAY D1
FH1
+28V 1
seg_f FH1
2 SEG_f
X7 X1 seg_g 3 SEG_g
15 dig_C1 34 33 dig_C2 seg_e 4
dig_C3 34 33 dig_C4 seg_d SEG_e
14 32 32 31 31 5 SEG_d
13 dig_C5 30 29 dig_C6 6
seg_a 30 29 dig_C7 SEG_com
12 28 28 27 27 7 NC
D 11
10 BZ1
seg_c
seg_tr
26
24
26 25 25
23
seg_b
seg_dp
dig_X0
dig_X1
8
9
DIG_12G D
dig_X6 24 23 dig_X5 dig_X2 DIG_11G
9 22 22 21 21 10 DIG_10G
Y7 dig_X8 dig_X7 dig_X3
DISPLAY
8 BUZZER 20 20 19 19 11 DIG_9G
7 Y6 dig_X10 18 17 dig_X9 dig_X4 12
Y5 dig_X4 18 17 DIG_8G
6 16 16 15 15 13 DIG_7G
5 Y4 BUZZER FH1 dig_X2 14 13 dig_X3 HL
Y3 dig_X0 14 13 dig_X1
4 12 12 11 11
3 Y2 FH2 seg_d 10 9 FL
Y1 seg_g 10 9 seg_e dig_X5
2 8 8 7 7 14 DIG_6G
1 Y0 seg_f 6 5 dig_X6 15
6 5 dig_X7 DIG_5G
4 4 3 3 16 DIG_4G
2 1 dig_X8 17
2 1 dig_X9 DIG_3G
18 DIG_2G
dig_X10 19
seg_tr DIG_1G
BUZZER 20 SEG_tr
FH2 seg_dp 21
seg_c SEG_dp
22 SEG_c
23 SEG_1/2
X2 seg_b 24 SEG_b
dig_C1 34 33 dig_C2 seg_a 25
dig_C3 34 33 dig_C4 SEG_a
32 32 31 31 26 FH2
dig_C5 30 29 dig_C6
seg_a 30 29 dig_C7
28 28 27 27
seg_c 26 25 seg_b
seg_tr 26 25 seg_dp
24 24 23 23
DISPLAY
20 20 19 19
dig_X8 dig_X10 18 17 dig_X9 FL
X5 dig_X4 18 17
C 1 Y7 R9 2.7k FH1 dig_X2
16
14
16 15 15
13 dig_X3 HL D2 C
Y6 dig_X9 dig_X0 14 13 dig_X1
2 12 12 11 11 1 FL1
3 Y5 FH2 seg_d 10 9 FL
Y4 R10 2.7k seg_g 10 9 seg_e
4 8 8 7 7 2 SEG_rtr
5 Y3 dig_X10 seg_f 6 5 seg_f 3
Y2 6 5 seg_g SEG_f
6 4 4 3 3 4 SEG_g1
7 Y1 R11 2.7k 2 1 dig_C7 5
Y0 2 1 DIG_7G
8
9 seg_e 6
seg_d SEG_e
10 7 SEG_d
-12V +5V FH1 FH2 FH FL +28V 11 dig_C6 8
dig_X0 DIG_6G
seg_tr 9
Membrane#2 R8 2.7k SEG_tr
dig_X1 dig_C5 10 DIG_5G
X4 R7 2.7k
1 Y7 dig_X2 dig_C4 11
Y6 DIG_4G
2
3 Y5 R6 2.7k seg_com 12
Y4 dig_X3 seg_dp SEG_com
4 13 SEG_dp
5 Y3 dig_C3 14
Y2 R5 2.7k DIG_3G
6
7 Y1 dig_X4 seg_c 15
Y0 SEG_c
8 16 SEG_1/2
9 R4 2.7k dig_C2 17
dig_X5 DIG_2G
10
8
7
6
5
4
3
2
1
11 HL seg_g 18
R3 2.7k seg_b SEG_g2
12 19
B 13 dig_X6 dig_C1 20
SEG_b
DIG_1G
B
14 seg_a 21
X3 SEG_a
15 R2 2.7k
LP16_Power 16 dig_X7 22 FL2
R1 2.7k VFD7DIGIT
Membrane#1
A A
Title
19 Size
LP-1(1.6) FRONT DISPLAY PCB
Document Number Rev
A3 6100-PLP-0235 00
Date: Thursday, August 18, 2005 Sheet 1 of 1
5 4 3 2 1
20
21
Photo Sensor
SG105LF
4 2 1 G
2 B
3 V
3 1
1 3 1 Y
2 D
3 R
2 4 4
BR
SG23FF
Slide S/W
1
2
3
4
1
5
SW1 SW2 SW3 6
KSA2317 KSA2317 KSA2317
4
22
KEY MATRIX
Y0
Y1
Y2
Y0
Y3
Y1
Y2
Y4
Y3
Y4
Y5
Y5
Y6
Y6
Y7
Y7
X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 X11
23
Title
LP-1(ver 1.6) MAIN PCB DIAGRAM (TOP)
Document Number Rev
9000-L16-0003 00
24
Date:
Title
LP-1(ver 1.6) MAIN PCB DIAGRAM (BOTTOM)
Document Number Rev
9000-L16-0004 00
25
Date:
Title
LP-1(ver 1.6) DISPLAY PCB DIAGRAM (TOP)
Document Number Rev
9000-L16-0005 00
26
Date:
Title
LP-1(ver 1.6) DISPLAY PCB DIAGRAM (BOTTOM)
Document Number Rev
9000-L16-0006 00
27
Date:
Title
SMPS PCB DIAGRAM(1104)
Document Number Rev
28 9000-L16-0009 00
Date:
Title
SMPS PCB DIAGRAM(7040)
Document Number Rev
29 9000-L16-0010 00
Date:
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
LP-1.6 troubleshooting.
Problem Action
(1) The PLU data not saved. Check the power on D6. If power is Ok (+3.6V), replace the
D6. If the power is not good, replace the D10.
(2) The clock not saved after a) Check the D6 according (1).
power OFF. b) Check the Acc. Battery. Charge it or replace.
c) Check the G1 output. If no signal, replace G1. If no
signal after G1 replacement, replace D2.
(3) No RS232 communication. a) Check the Set8, Set9.
b) Check/replace the D1.
(4) The printer motor doesn’t a) Check/replace the D7.
turn. b) Check the motor voltage on SMPS output.
c) Check the motor.
(5) After power ON, no start, Re-program the processor ROM and EEPROM. If no result,
all “8” on the display. replace the processor.
(6) “CAL” on display after a) Check the CAL switch.
power ON. b) Check the processor according (5)
(7) No display indication, but
Check the display voltage circuit in the SMPS.
other functions work.
(8) Display indication is not
stable or not bright, but Same as (7).
other functions work.
46
47
48
49
50
51
Parts list for Pole Type
Assembled parts
52
NO. PARTS CODE PARTS NAME SPECIFICATION Q'TY
in Exploded view
6100PLP0580C PCB-MAIN 6100PLP0580C(LP1,1.6Ver) 1
6200IPU0128A IC(CPU) ATMEGA128-16AI(LP1.6V,LP-Ⅱ) 1
6200IS045810 IC(EP ROM) AT45D081B-RI(3.6V,1.6Ver) 1
6210IS012330 IC(RESET) DS1233AZ-10(SMD)(SOT-223) 1
6220IS033090 IC(REGULATOR) ADP3309ART-3.6, LP-1(Ver 1.6), 1
6224I0062640 IC TD62064BP-1 1
6224IS016310 IC(FIP DRIVER) UPD16310GF-3L9 1
6228IS013020 IC(TIMER) DS1302S(LP-1 1.6Ver) 1
6232I0097150 IC ADM232AAN(197015)(LP-11.6 VER) 1
6260I0000160 IC SOCKET ZF16A 1
6527ID010000 RESISTOR-CHIP 1/10W RR1220P-101D(100Ω) 7
6527ID022000 RESISTOR-CHIP 1/10W RR1220P-221D (220Ω) 3
6527ID300100 RESISTOR-CHIP 1/10W RR1220P-102D(1K) 5
6527ID300470 RESISTOR-CHIP 1/10W RR1220P-472D(4.7㏀) 5
6527ID301000 RESISTOR-CHIP 1/10W RR1220P-103D(10K) 6
6527IJ027000 RESISTOR-CHIP 1/10W 271J (270) 3
6527IJ300270 RESISTOR-CHIP 1/10W 272J (2.7K) 3
6527IJ302200 RESISTOR-CHIP 1/10W 223J (22K) 2
6550M0504720 RESISTOR-NETWORK M5-1-472J 1
6550M0903310 RESISTOR-NETWORK M9-1-331J 1
6704C2500470 CONDENSER-ELECTRIC 47uF/25V 1
6712CHP01020 CONDENSER-CHIP CL21B 102KBNC 8
6712CHP01040 CONDENSER-CHIP CL21F 104KBNC 10
6712CHP01050 CONDENSER-CHIP 105(1uF-0805 TYPE) 4
6712CHP02000 CONDENSER-CHIP CL21C 200JBNC(20PF) 2
6712CHPA1050 CONDENSER-CHIP 105(1uF-1206 TYPE) 1
7010ZK032760 CRYSTAL 32.768KHz 1
7010ZM005520 CRYSTAL 5.52960MHz 1
7232D0003000 LED LAMP CLL30231(BVL-300E5G) 1
7232DG00003A LED LAMP ø3-GREEN 1
7520P0000600 BATTERY-NIMH GP80BVH 3A2H 1
7801CLW00050 CONNECTOR(WAFER) LW0640-05 (LPH01-05) 1
7801CLW00090 CONNECTOR(WAFER) LW0640-09 (LPH01-09) 1
7805CCN67020 CONNECTOR(WAFER) 02-5267 3
7805CCN67030 CONNECTOR(WAFER) 03-5267 1
7805CCN67040 CONNECTOR(WAFER) 04-5267 1
7805CCN67060 CONNECTOR(WAFER) 06-5267 1
7805CCN67080 CONNECTOR(WAFER) 08-5267 1
7805CCN67150 CONNECTOR(WAFER) 15-5267 1
7813C0000260 SOCKET CONNECTOR 5332-26P LP-Ⅱ 1
7813C0000340 SOCKET CONNECTOR 5332-34P 1
7840W0001300 CONNECTOR WIRE DAH-1P*300mm(LP-1) 1
53
NO. PARTS CODE PARTS NAME SPECIFICATION Q'TY
in Exploded view
54
NO. PARTS CODE PARTS NAME SPECIFICATION Q'TY
in Exploded view
3002-21 1030A000073A BAND CLAMP NUT 20.0*10.0*1.2T*M3 2
3002-22 1050A0000010 DISPLAY BAND AL125*189*2*0.5T 1
3002-28 1210A000061D POST PIPE Φ27.2*370*0.8T(ANGEL) 1
1502A0004060 SCREW-MACHINE(PH) M4*6 2
1505MPN03100 SCREW-MACHINE(TH) M3*10-NI 2
1510A0003080 SCREW-TAPPING(PH)-1 M3*8 2
3002-27 2000LPR15330 DISPLAY CASE LP-15R(영공) 1
3002-26 2001A0000420 DISPLAY NUT ø42*35(ABS) 1
3002-31 2001A0000490 BRACKET-DISPLAY 68.5*86(LP-15R) 1
3002-29 2631A0000010 CUSHION-VFD 30*20*2T 7
6110PLP03110 PCB-DISPLAY 6110-PLP-0311-0(LP-R) 1
7202D00052B0 VFD(FIP) F-52B(7DIGIT) 6
7803CLA00080 CONNECTOR(WAFER) LA0640-08 (LPHA01-08) 1
7803CLA00100 CONNECTOR(WAFER) LA0640-10 (LPHA01-10) 1
7803CLA00120 CONNECTOR(WAFER) LA0640-12 (LPHA01-12) 1
7830W0030920 HARNESS WIRE 30P*920mm(AP) 1
55
NO. PARTS CODE PARTS NAME SPECIFICATION Q'TY
in Exploded view
1502MPN04080 SCREW-MACHINE(PH) M4*8-NI 14
1504MSU04120 SCREW-MACHINE(WTH) M4*12-SUS 2
1561MSU05000 E-RING ø5*ø11*0.6-SUS 5
3004-15 1580A000001B BEARING MR106ZZS 2
3004-6 1580A000003B BEARING MF126ZZ 1
3004-7 1590A0000100 PRESSURE COIL SPRING ø1.6*ø13.5*35(LP1) 1
3004-59 1590A0000120 TORSION SPRING ø0.8*ø19.6*47.6(LP) 1
3004-24 2000A0000690 GUIDE PAPER 63.5*31(LP-15) 1
3004-25 2000A000070B ROLL PAPER FEED ø35*67(LP-15) 1
3004-6 2001A0000140 REWIND PAPER ø50*ø20*70.5 1
3004-44 2010A0000010 SENSOR CAP 7.9*4.3*12(LP) 2
3004-9 2012A0000020 TEFLON WASHER ø14.5*ø6.1*0.5T 2
2620A0000010 SILICONE WASHER ø6.3*ø14*2T(LP-15) 1
3004-17 2620A0000131 SHAFT SILICON RUBBER ø12.5*70*107.4(KE765-U) 1
3004-14 2634A0000010 TIMING BELT 67MXL4.8 1
3004-16 2634A0000050 ROUND BELT ø3*53.7(URETHANE)(LP) 0.2
3004-29 6400TPH3106C TPH CAS-5608L2-C(LP-1) 1
3004-12 6450TMT0300A STEPPING MOTOR 4S56R-050N51S (LP-1) 1
7642S0000600 METAL CLAMP 6N 1
7760GND00780 EARTH TERMINAL GP140078 2
7830W0015500 HARNESS WIRE 15P*500(LP-Ⅰ) 1
7832W0034480 D-SUB CONNECTOR WIRE D25P*9P*480mm(1.6Ver TCP/IP) 1
7840W0010500 CONNECTOR WIRE (2P+5P)*5P*500(LP) 1
7840W0016120 CONNECTOR WIRE 8P*8P*120(LP-15) 1
7840W0016500 CONNECTOR WIRE 8P*8P*500(LP-15) 1
7850W0052170 FLAT CABLE CONNECTOR 26P*26P*170 1
7850W0068450 FLAT CABLE CONNECTOR 34P*450mm(LP-15) 2
7860GND01510 EARTH TERMINAL ASS'Y 150mm(UL,CE,CSA)(YELLOW/GREEN) 2
7870W0000700 LEAD WIRE 0.18*20C*110M/M(BLACK)(MW) 1
56
Parts list for Bench Type
Assembled parts
NO. PARTS CODE PARTS NAME SPECIFICATION Q'TY
1 310LP1EANPUN0101 ANALOG PCB ASS'Y LP-15(1.6V) 1
2 310LP1ECAPUN0101 CAL PCB ASS'Y LP-15(1.6V) 1
3 310LP1EFDPUN0101 FRONT DISPLAY PCB ASS'Y LP-15(1.6V) 1
4 310LP1EMAPUN0101 MAIN PCB ASS'Y LP-15(1.6V) 1
5 310LP1EMSPUN0101 MODE S/W PCB ASS'Y LP-15(1.6V) 1
6 310LP1ERDPUN0101 REAR DISPLAY PCB ASS'Y LP-15(1.6V) 1
7 310LP1ESEPUN0101 SENSOR PCB ASS'Y LP-15(1.6V) 1
8 310LP1MBODUN0101 BODY ASS'Y LP-15(1.6V) 1
9 310LP1MCTBUN0101 C/T BOX ASS'Y LP-15(1.6V) 1
10 310LP1MFRCUN0101 FRONT COVER ASS'Y LP-15(1.6V) 1
57
NO. PARTS CODE PARTS NAME SPECIFICATION Q'TY
11 7813C0000340 SOCKET CONNECTOR 5332-34P 2
58
NO. PARTS CODE PARTS NAME SPECIFICATION Q'TY
9 2003A0000020 SENSOR PLATE PVC22*10*1T(LP-공용) 2
10 6154PLP01700 PCB-SENSOR 6154-PLP-0170-0 1
59
NO. PARTS CODE PARTS NAME SPECIFICATION Q'TY
60
NO. PARTS CODE PARTS NAME SPECIFICATION Q'TY
33 2000A0000690 GUIDE PAPER 63.5*31(LP-15) 1
34 2000A000070B ROLL PAPER FEED ø35*67(LP-15) 1
35 2001A0000140 REWIND PAPER ø50*ø20*70.5 1
36 2010A0000010 SENSOR CAP 7.9*4.3*12(LP) 2
37 2012A0000020 TEFLON WASHER ø14.5*ø6.1*0.5T 2
38 2620A0000010 SILICONE WASHER ø6.3*ø14*2T(LP-15) 2
39 2620A0000131 SHAFT SILICON RUBBER ø12.5*70*107.4(KE765-U) 1
40 2634A0000010 TIMING BELT 67MXL4.8 1
61