Carbon Interaction
Carbon Interaction
Carbon Interaction
a r t i c l e i n f o a b s t r a c t
Article history: In recent years, applications of chopped carbon fibre polymer composites have been rapidly increasing
Received 4 October 2020 and the majority of the components made from these materials are subjected to cyclic loading. It is used
Received in revised form 19 October 2020 for the structural parts of automobiles and aircraft due to their high mechanical properties such as light
Accepted 27 October 2020
weight, high specific tensile strength, high modulus, and high specific stiffness, outstanding wear resis-
Available online xxxx
tance, short moulding times and high recyclability. Among all composites manufacturing methods, injec-
tion moulding processes can properly control the process and ability of different volume fraction by
Keywords:
weight percentage of chopped carbon fibre and nylon 66. It was observed from manufacturing methods
Chopped carbon fibre
Nylon 66
that improved processability, high time efficiency, good compatibility and interface of the composite
Mechanical properties materials.
Tensile strength Strength is calculated by rule of mixture method for chopped carbon fibre reinforced nylon 66 compos-
Flexural strength ites compared to carbon steel. For 30% chopped carbon fibre reinforced nylon 66 composites optimum
Compressive strength tensile and flexural strength are observed. Similarly, for 60% chopped carbon fibre reinforced nylon 66
FESEM composites optimum compression strength are observed. The weight of composites was found to be
5.54 times lighter than carbon steel. Further, FESEM results show that for plain specimens has no surface
damage. During the tensile test, most of the fibres were pulled out and some of them break out due to
fracture. During the flexural test, more severe damage to fragmented carbon fibres, crushed, delaminating
between carbon fibres and matrix was observed. Similarly, during compression test, strong adhesion of
bonding between the chopped carbon fibres and matrix occurs, due to higher compression force, result-
ing in no much damage but only small groves and voids.
Ó 2020 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the International Confer-
ence on Advances in Materials Processing & Manufacturing Applications
https://doi.org/10.1016/j.matpr.2020.10.828
2214-7853/Ó 2020 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the International Conference on Advances in Materials Processing & Manufacturing Applications
Please cite this article as: D.S. Choudhari and V.J. Kakhandki, Comprehensive study and analysis of mechanical properties of chopped carbon fibre rein-
forced nylon 66 composite materials, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.10.828
D.S. Choudhari and V.J. Kakhandki Materials Today: Proceedings xxx (xxxx) xxx
Nomenclature
Table 1
Properties of chopped carbon fibre materials.
Material Tensile strength (MPa) Flexural strength (MPa) Compressive strength (MPa) Density (Kg/m3) Poisson’s ratio
Nylon 66 3500 298 110 1600 0.28
2
D.S. Choudhari and V.J. Kakhandki Materials Today: Proceedings xxx (xxxx) xxx
Table 2
Properties of nylon 66 material.
Material Tensile strength (MPa) Flexural strength (MPa) Compressive strength (MPa) Shear strength (MPa) Density (Kg/m3) Poisson’s ratio
Nylon 66 82 95 66 0.905 1140 0.40
Table 3
Carbon Steel.
Material Tensile strength (MPa) Flexural strength (MPa) Compressive strength (MPa) Density (Kg/m3) Poisson’s ratio
Carbon Steel 1100 138 90 7850 0.30
00, 10, 20, 30% weight of carbon content in nylon 66 and compared Table 4
with carbon steel material. When percentages of carbon content Tensile strength.
increases from 0 to 30, tensile strength increases from 82.00 MPa Materials Tensile strength (MPa)
to 1107.40 MPa, maximum value of tensile strength of composite 00% CF/ PA 82.00
is 0.67% higher than carbon steel. It was observed that at 30% car- 10% CF/ PA 423.80
bon content, tensile strength is equal to carbon steel as shown in 20% CF/ PA 756.60
Table 4. 30% CF/ PA 1107.40
Carbon steel 1100.00
FESEM test was performed with 1000X and 2500X magnifica-
% of difference 0.67
tion at the cross section failure area of tensile test specimens.
The material which was used of chopped carbon fiber (30% by
weight) reinforced nylon 66 (70% by weight) composite material. weight of carbon content in nylon 66 and compared with carbon
This is optimum combinations of carbon fibre and nylon 66 for ten- steel material. When the percentage of carbon content increases
sile strength. If the carbon content increases beyond the 30%, it can from 0 to 30, flexural strength increases from 95.00 MPa to
be attributed to the poor interfacial adhesion between the fibre 155.90 MPa. Maximum value flexural strength of composite is
and matrix. It is also seen that fibres were not coated with the 12.97% more than carbon steel. It was observed that at 30% carbon
polymeric matrix and most of the fibres pulled out. In the tensile content, flexural strength is more than that of carbon steel is
test, the broken fibres and fibre pull-out take place. The fibre shown in Table 5.
Pull-out is as a result of dimensions of fibre which is usually for FESEM test was performed with 1000X and 2500X magnifica-
unidirectional fibres. If these fibres do not break out-side, they can- tion at cross section failure area of flexural test specimen. The
not be pulled out. These fibres cut out take place due to shear or material which was used of chopped carbon fiber (30% by weight)
fracture. The fibre pull-out is an energy absorbing mechanism reinforced nylon 66 (70% by weight) composite material. This is
where exactly broken fibres can be out of the matrix as shown in optimum combinations of carbon fibre and nylon 66 for flexural
Fig. 5. Dark rings occur between matrix and fibres due to most strength. The carbon fibre matrix debonding from matrix is due
probably the local deformation of matrix around the fibres. to matrix material exposed near the fibre surface at the same time
carbon fibres are removed above the matrix materials. Brittle frac-
ture is observed could be due to plastic deformation of the matrix
5.2. Flexural strength after the carbon fibre and matrix debonding. Further more severe
damage to carbon fibres, crushed, fragmented fibres, delaminating
A high flexural strength value indicates specimens are having between carbon fibres and matrix were observed as shown in
more bending resistance and fibre can withstand the maximum Fig. 6.
part of loads. It has been analytically calculated for 0, 10, 20, 30%
Fig. 4. FESEM test of chopped carbon fibre (30%) and Nylon 66 (70%) surfaces: (a) Fig. 5. FESEM of tensile test of chopped carbon fibre (30%) and Nylon 66(70%)
1000X, (b) 2500X. surfaces: (a) 1000X, (b) 2500X.
4
D.S. Choudhari and V.J. Kakhandki Materials Today: Proceedings xxx (xxxx) xxx
Table 5 Table 6
Flexural strength. Compressive strength.
6. Conclusion
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