Flexstone Hydraulic Isolation

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Case study

Ultralight FlexSTONE Flexible Cement


Conserves Hydraulic Isolation
Advanced system enhances downhole conditions
in Wintershall Noordzee’s North Sea field

Challenge Well positioning and design


Redevelop reservoir zones that had Wintershall Noordzee BV planned to drill a near-horizontal development sidetrack offshore the
watered out by ensuring optimal Netherlands. The objective was to redevelop a number of variably depleted reservoir zones
hydraulic isolation. that were no longer producing due to water influx. The consideration for positioning, designing
the well, and selecting the target entry point was the optimal penetration of all zones at highest
Solution possible position to reduce the risk of early water breakthrough. Effective hydraulic isolation was
Used an 11.5-lbm/galUS ultralight formu- more critical than ever, considering the planned sequential production from the variably depleted
lation of FlexSTONE* advanced flexible horizontal reservoir zones.
cement in a custom solution that can
withstand changing downhole conditions Advanced, customized cement solution
for the life of the well. Schlumberger cement sheath stress analysis software was used to model the mechanical per-
formance of the set cement under changing well conditions. The software predicted the required
Results set-cement properties. Furthermore, because of the very small margin between drilling fluid and
Minimized losses and achieved zonal slurry densities, equivalent circulating density simulation strongly indicated that lightweight slurry
isolation across the zones of interest. was required to prevent losses. This analysis led to the selection of FlexSTONE advanced flexible
cement technology. The 11.5-lbm/galUS customized cement system designed was the lightest
ever pumped in the North Sea.

FlexSTONE advanced flexible cement technology represents a fundamental change to oil- and
gas-well cementing. This sealant system has mechanical properties that are matched to the
downhole stress environment. By enabling the set cement to conform to the changes that occur
during the drilling, production, and abandonment cycles of the well, the FlexSTONE system can
offer lifelong zonal isolation.

Each FlexSTONE slurry is individually designed for a specific well application. First, the stresses
that the cement sheath will experience over the well’s life are predicted by numerical analy-
sis modeling. Then the system’s mechanical properties are customized using the FlexSTONE
trimodal particle-size distribution technology to accommodate the predicted stresses.

Robust, production-quality zonal isolation


The team used the ultralightweight expandable FlexSTONE flexible cement system, shown to be
robust through a 5,000-psi pressure test and subsequent 1,400-psi in-flow test. Sonic bond logs
have shown that the cement job achieved its primary objectives by minimizing losses and achiev-
ing production-quality zonal isolation across the zones of interest.

Cementing
Case study: Advanced system enhances downhole conditions in Wintershall Noordzee’s North Sea field

Gamma Ray (GR)


0 150
Discrimintated
(GAPI) CCL (CCLD)
3 -1
Transit Time (TT) (V) CBL Amplitude (CBL) Amplitude
400 200 0 100 200 1200
(US) (MV) VDL Variable Density (VDL) (US)

4750

4775

4800

4825

4850

4875

4900

4925

CBL/VDL log showing good cement bond

www.slb.com/cementing

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Other company, product, and service names
are the properties of their respective owners.
Copyright © 2010 Schlumberger. All rights reserved. 10-CE-0068

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