MSC SCC Presntation

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Introduction: Relevant literature sources

International standards by ASTM, EN, JSCE & journals of ACI, Rilem,


Springer link & Elsevier etc

Internationally recognized literature of various organizations like:


• EFNARC The European Federation of Specialists in Construction
Chemicals and Concrete Systems
• BIBM The European Precast Concrete Organization.
• ERMCO The European Ready-mix Concrete Organization.
SCC-Definitions:

“ Highly flowable, non-segregating concrete that can spread in to place, fill


the formwork, and encapsulate the reinforcement with out any mechanical
consolidation” (ACI International Committee 237, Self-Consolidating
Concrete, July 2003)

“Concrete that can flow around reinforcement and consolidate within


formwork under its own weight without additional effort, while retaining its
homogeneity” ( ASTM Sub-Committee C 09-47, Self-Consolidating
Concrete, December 2003)
What is different?

“A concrete can only be classified as SCC if the requirements for all


three characteristics are fulfilled in fresh state”

1. Flow-ability
2. Passing ability through the reinforcement &
3. Stability (No bleeding or segregation)

i-e SCC is highly fluid but consistent like honey


What is different?
FLUIDITY AND CONSISTANCY
• Fluidity through admixtures, not water content (using HRWR like Glinium)
• Consistency from mortar viscosity (using VMA, Poly-carboxelate Ether like
Viscocrete)
Yield stress :
Force required to start
concrete to flow

Plastic Viscosity:
Concrete resistance
to flow under external
force

Rheology of several types of concrete (Johns Newman 03)


Rheology of Concrete
Mechanism of Action (CEs)
Mechanism of Action (CEs)
VEA/ VMA are derivatives of :
VMA mechanism of action
VMA mechanism of action
Mix design guideline in general
Significance: scc

All workmanship issues involve human errors!


SCC either eliminates or reduces most of them
Significance of SCC

Limited
aggregate
Low water- content Use of super-
powder ratio plasticizer

Self
Compactability
Significance: Economic
Cost performance comparison: (Higashi-Oozu
Viaduct, Pre-cast factory, Japan)
Ingredient Conventional SCC
concrete
Material 100 104.1
Labor 100 67.2
Total 100 92.5
(Ouchi.et.al, 2003)
• Labor saving , just one operator can handle a big project saving up to 40% of
work time (BASF chemicals, Boulevard tower Dubai 09)

For us, material cost seems high, but introduction of SCC would appear a
wise decision (Okumura et.al 03)
Significance

Risks accompanying compaction are reduced like:


Excessive vibration (bleeding or segregation) or
Insufficient vibration (entrapped air, honey-combing).

So, bond and hence durability of the structure is improved.

Better Bond :
Improves the Load bearing capacity of the structure & Reduces
the development length required for steel and hence saving a lot in
big project.
Chemical Admixtures (ASTM-C494)
Generations / Families of Admixtures:
1) Sulfonated malamine-formaldehyd
2) Sulfonated nephthalene formaldehyde
3) Polyether-polycarboxylates , more effective than others two

3rd generation admixtures are used for SCC production

a) Viscosity Modifying Admixtures (VMA) are:


Rheomac, by BASF construction chemicals
V-MAR , by Grace Construction & Viscocrete by Sika chemicals
b) High Range Water Reducers (HRWR) are:
Reobuild and Glenium by BASF construction chemicals
ADVA-Flow310 by Grace construction
Practical Application of SCC
Akashi-Kaikyo Bridge, Kobe Japan is the first large scale
construction using SCC.
Akashi-Kaikyo bridge: longest suspension bridge in the world (1991 m long
suspension)

SCC
770,000 m3 SCC

SCC
Practical Application of SCC
A slab of Commercial centre, Ferrara, Italy (no labor, self-compaction)
Practical Application of SCC
(Robert Moses Dam, New York Power Authority)
Practical Application
(Cinque TerreVancouver, Canada)
of SCC
• 5 story luxury residential project
• The labor to place and finish each was reduced over 90% from 35-
man-hours to 3-man-hours.
Practical Application of SCC
Chinatown Millennium Gate
(Traditional Chinese gate to welcome visitors)
Practical Application of SCC
Pre cast Elements
Practical Application of SCC
Practical Application of SCC:
(Smooth surface finish)
Key characteristics –SCC in fresh state

SCC Property Test Methods Applicable


Standard

Flow Ability Slump Flow and T-500 ASTM C-1611

Blocking-Ring ASTM C-1621


L-Box EN-12350-10
Passing Ability
V-Funnel EN-12350-9
Static Stability Column Segregation ASTM C-1610

(ACI-Committee 237,2007)
Fresh SCC-Tests

Slump Flow test &


T500 measurement arrangement

(ASTM C1611/C1611-05
& EN-12350-2)
Fresh SCC-Tests

Blocking Ring/ J-Ring test

(ASTM C I621/C1621M-06)
Acceptance Criteria (EFNARC-05)
Fresh SCC-Tests (Stability/segregation resistance test)

PVC pipe sections,8


inches in dia and
6.5inches in height
each with seals and
clamps

Column Segregation test

(ASTM C-1610/ 1610M-06a)


Acceptance Criteria
Visual Stability Index (VSI)
Fresh SCC-Tests

L-Box test Arrangement V-Funnel Test Arrangement


(EN-12350-10) (EN-12350-10)
Thanks

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