C.V.5 Generator - DENYO DCA
C.V.5 Generator - DENYO DCA
C.V.5 Generator - DENYO DCA
As the power source in the areawhere electricity is As the power source in the construction site. As the Emergency power source in the hospital.
unavaiable.
GENERAL CONSTRUCTION
The DCA Series generators are complete, stand alone generating
sets. All models consist of a Denyo alternator which is directly
coupled to a diesel engine. The alternator and engine are set on a
common skid base. Special vibration isolators are used to
minimise vibrations during operation.
The generator and electrical
components are fully enclosed
in a solid-steel,weatherproof
bonnet.
Noise suppression is achieved
using highly effective sound
insulating materials.
1
PERFORMANCE
FEATURES
HIGH-PERFORMANCE
The Denyo generating system Will safely power the most sensitive PARALLEL OPERATION FEATURE
loads, such as thyristors, invertors and ( except for DCA-100 below )
guarantees the following levels From time to time, at a construction site,
of performance: computer systems, without the risk of
mine site or in other situations, a large
damage to these loads, thanks to the high
TEMPERATURE RISE : 100 tempera- temporary power supply is required for a
level electrical characteristics of the
ture rise at 40 ambient JEC2130 . particular job. To meet this requirement
generator's output.
INSULATION : ClassFJEC2130 . Denyo's DCA Series generators incorpo-
rate a built-in parallel operation drive
VOLTAGE REGULATION :
ECONOMICAL system, allowing you to create a large-
2
DENYO GENERATORS:
DESIGNED TO BE
TOTALLY
USER-FRIENDLY
MAINTENANCE MADE SIMPLER
A ll da ily m a inte na nc e re quire me nts c a n b e
performed from one side of the machine. The large
doors gives you full acces to the engine.
FULLY APPOINTED CONTROL PANELS
External drain plugs for oil, fuel and water are fitted FOR EASE OF USE AND MONITORING GENERATOR PERFORMANCE.
for convenience in performing routine maintenance. Tachometer Voltage Regulator
AC Ammeter Fre- quency Meter
Large fuel gauge is fitted for simple viewing. AC Volt me- ter Throttle Handle
Pilot Lamp Preheat Lamp
Voltmeter Change-Over Switch Battery Switch
Panel Light Emergency Stop Button
Synchroniziang Lamp Starter Switcr
Single Parallel Change-Over Switch Warning Lamp Unit
Cir- cuit Breaker Charging Ammeter
Panel Light Switch Oil Pressure Gauge
Ammeter Change-Over Switch Water temperature Gauge
TRANSPORTABILITY
The new designs of the DCA Series range have
achieved significant size and weight reductions over
previously producted models, through improve-
ments in coupling techniques and alternator design.
Provision of Various Protective Devices and
T he s tu rd y we athe r p ro of s te e l on a Warning Lamps
heavy-duty steel skid base allows easy handling by a ●A circuit breaker is provided to protect the generator from
forklift. shorting of the load circuit or an overload.
The balance point lifting hook (lug) fitted on the ● An emergency stop device is provided to automatically
roof of each machine facilitates easy transportation detect an engine malfunction and shut down the unit, as well
using a crane. as a warning lamp.
Operation
Display Engine Stop Load Interrupt Malfunction Display
Item
Low oil pressure ○ — ○
High water temperature ○ — ○
Over-current — ○ —
Electric leakage — ○ ○
Insufficient charging ○ — ○ *1
Low fuel level — — ○
Plugging of air cleaner — — ○ *2
Rise in fuel filter level — — ○ *3
Over-speed ○ — —(○*5) *4
O: Operates –:Does not operate
*1 Only for 13 to 35.(Engine stopped/malfunction display not provided
for 25ESI,45 – 150ESH, US series.)
*2 Excluding 13 – 20LS,25ESK.
*3 Only for 25ESI,45ESI,25USI2,45USI2.
*4 Only for 60ESI2,600SPK,800SPK,800SPM,1100SPM,1100SPC.
*5 Only for 60ESI2
3
SPECIFICATION TABLE13kVA 45kVA CLASS SOUNDPROOF TYPE
DCA-13LSK DCA-13LSY DCA-15LSK DCA-20LSK DCA-25ESK DCA-25ESI DCA-35SPK DCA-45ESI DCA-45ESH
50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60
10.5 13 10.5 13 12.5 15 17 20 20 25 20 25 30 35 37 45 37 45
11 13.7 11.5 14 13.8 16.5 18.7 22 22 27.5 22 27.5 31.5 36.75 38.9 47.3 38.9 47.3
3-Phase,4-Wire
or Single Voltage
or Single Voltage Dual Voltage Single Voltage Dual VoltageDual Voltage is an option
0.8L agging
Within ±0.5
Brushless,Rotating Exciter
With A.V.R.
Class F Class H Class F
58 61 61 62 60 63 61 64 62 64 60 64 60 63 60 62 59 61
2 Fuel consumption is based on operation at 75% load.
3 Sound level reflects high-speed no-load operation and is calculated by averaging the measurements at four points, each 7 meters from the source.
4 Depending on location and area,output voltage may differ from values listed in catalog.
( )indicates options.
DCA-13LSK DCA-15LSK
4
SPECIFICATION TABLE 60kVA 150kVA CLASS SOUNDPROOF TYPE
DCA-60ESH DCA-60ESI2 DCA-75SPI DCA-100ESI DCA-125ESM DCA-125SPK3 DCA-150ESH DCA-150ESK DCA-150ESM
50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60
50 60 50 60 65 75 80 100 100 125 100 125 125 150 125 150 125 150
55 66 55 66 68.3 78.8 88 110 110 138 110 138 138 165 138 165 138 165
3-Phase,4-Wire
Single Voltage
Dual Voltage is an option Dual Voltage
0.8L agging
Within ±0.5
Brushless,Rotating Exciter
With A.V.R.
Class F Class H Class F
61 64 61 64 61 63 59 61 61 66 63 66 61 64 62 65 62 67
2 Fuel consumption is based on operation at 75% load.
3 Sound level reflects high-speed no-load operation and is calculated by averaging the measurements at four points, each 7 meters from the source.
4 Depending on location and area,output voltage may differ from values listed in catalog.
( )indicates options.
DCA-60ESI2 DCA-100ESI
DCA-125SPK3 DCA-150ESK
5
SPECIFICATION TABLE 60kVA 150kVA CLASS SOUNDPROOF TYPE SPECIFICATION TABLE 200kVA 500kVA CLASS SOUNDPROOF TYPE
DCA-60ESH DCA-60ESI2 DCA-75SPI DCA-100ESI DCA-125ESM DCA-125SPK3 DCA-150ESH DCA-150ESK DCA-150ESM DCA-220ESM DCA-220SPK3 DCA-300SPK3 DCA-400ESM DCA-400SPK II DCA-500SPK DCA-500ESM
50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60
50 60 50 60 65 75 80 100 100 125 100 125 125 150 125 150 125 150 200 220 200 220 270 300 350 400 350 400 450 500 450 500
55 66 55 66 68.3 78.8 88 110 110 138 110 138 138 165 138 165 138 165 220 242 220 242 297 330 385 440 385 440 495 550 495 550
3-Phase,4-Wire 3-Phase,4-Wire
Single Voltage Dual Voltage
Dual Voltage is an option Dual Voltage
0.8L agging
0.8L agging
Within ±0.5 Within ±1.0 Within ±0.5
Within ±0.5
Brushless,Rotating Exciter
With A.V.R.
Brushless,Rotating Exciter
With A.V.R.
Class F
Class F Class H Class F
2050 2200 2630 2750 3280 3000 3200 3250 3350 3700 3650 3750 4500 4200 5480
5000 3 5280
4800 3
880 880 1000 1050 1080 1080 1180 1080 1080 1300 1300 1400 1400 1400 1650 1650
1250 1250 1300 1350 1500 1500 1500 1500 1500 1750 1750 1800 2100 2100 2400 2400
1240 1120 1590 1730 2290 2120 2360 2390 2450 3630 3670 4160 5610 5420 8540 7920
61 64 61 64 61 63 59 61 61 66 63 66 61 64 62 65 62 67 61 63 63 65 68 71 65 69 67 68 68 71 65 69
2 Fuel consumption is based on operation at 75% load. 2 Fuel consumption is based on operation at 75% load.
3 Sound level reflects high-speed no-load operation and is calculated by averaging the measurements at four points, each 7 meters from the source. 3 Shown unit lengths are with visor.(without visor)
4 Depending on location and area,output voltage may differ from values listed in catalog. 4 Sound level reflects high-speed no-load operation and is calculated by averaging the measurements at four points, each 7 meters from the source.
5 Depending on location and area,output voltage may differ from values listed in catalog.
( )indicates options.
( )indicates options.
DCA-220ESM DCA-400ESM
DCA-60ESI2 DCA-100ESI
DCA-125SPK3 DCA-150ESK
DCA-400SPK II DCA-500SPK
5 6
SPECIFICATION TABLE 600kVA 1100kVA CLASS SOUNDPROOF TYPE
DCA-600SPV DCA-600SPK DCA-610SPM DCA-800SPK DCA-800SPM DCA-1100SPM DCA-1100SPC
50 60 50 60 50 60 50 60 50 60 50 60 50 60
550 600 550 600 554 610 700 800 700 800 1000 1100 1000 1100
605 660 605 660 554 610 770 880 770 880 1100 1210 1100 1210
3-Phase,4-Wire
Dual Voltage Single Voltage
0.8L agging
Within ±0.5
Brushless,Rotating Exciter
With A.V.R.
Class F Class H
3 3 3 3 3 3 3
5180 4700 5580
5100 5280
4800 6110
5500 6210
5600 6610
6000 6610
6000
1650 1650 1650 1950 1950 2350 2200
2400 2400 2400 2500 2500 2950 2790
7535 8860 8700 11200 11350 14500 12700
72 75 67 71 69 72 70 72 67 69 72 74 71 75
2 Fuel consumption is based on operation at 75% load.
3 Shown unit lengths are with visor.(without visor)
4 Sound level reflects high-speed no-load operation and is calculated by averaging the measurements at four points, each 7 meters from the source.
5 Depending on location and area,output voltage may differ from values listed in catalog.
( )indicates options.
1[PS]=735.5[w]
=735.5[kw]
DCA-800SPM
DCA-600SPV DCA-1100SPC
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SPECIFICATION TABLE 25kVA 150kV CLASS SUPER SOUNDPROOF TYPE
DCA-25USI2 DCA-45USI2 DCA-60USH2 DCA-100USI DCA-125USH DCA-150USK
50 60 50 60 50 60 50 60 50 60 50 60
20 25 37 45 50 60 80 100 100 125 125 150
22 27.5 38.9 47.3 55 66 88 110 110 138 138 165
3-Phase,4-Wire
Single VoltageDual Voltage is an option. Dual Voltage
0.8L agging
Within ±0.5
Brushless,Rotating Exciter
With A.V.R.
Class F
52 52 51 53 52 55 55 57 53 56 55 58
2 Fuel consumption is based on operation at 75% load.
3 Sound level reflects high-speed no-load operation and is calculated by averaging the measurements at four points, each 7 meters from the source.
4 Depending on location and area,output voltage may differ from values listed in catalog.
( )indicates options.
DCA-45USI2
DCA-60USH2
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Options
Remote Control Devices Three-Phase/Single-Phase Output
The engine generator can be remotely changed from low speed to
high speed operation, started and stopped, and otherwise
Changeover Device
(For DCA-13LSK,13LSY,25ESK,25ESI,45ESH,45USI2,60ESH,60USH2)
controlled. The ability to perform these procedures automatically This device facilitates easy changeover between the three-phase
or manually at the location where work is being performed when and single-phase output modes with the three-phase/single-
the engine generator is separated by a considerable distance phase changeover switch in the control panel. The control panel
p r ov i d e s h i g h f u e l a n d o i l s av i n g s , ex te n d s e n g i n e l i f e has an output mode confirmation window and indicator lamp so
substantially, and leads to a surprising level of reduction in that the output mode can be confirmed at any time.
manpower and energy requirements. In addition, this also (DCA-45USI2 and 60USH2 only provided with indicator lamp.)
minimizes noise and exhaust gas discharge levels, and in turn
helps improve the worksite environment. Parallel Operation Device
A variety of optional devices are available to change from manual
Automatic Idling Device or Slowdown Device parallel operation to the desired type of automatic operation.
Automatic Idling Device
(For DCA-45 to 150, provided as standard feature for DCA-220 and above)
Select the desired option from the table below according to the
(Cannot be used with 45ESI, 45USI2) power supply application, site conditions and other factors.
This device automates warm-up operation when the engine is Operation
started. The addition of a remote-control box allows remote
changeover between low-speed and high-speed operation. Method
(Please note that the engine cannot be started and stopped with
the remote-control box.)
Slowdown Device
(For DCA-45 to 150)
(Cannot be used with 45ESI,45USI2,60ESI2 )
In addition to a slowdown function that automatically
changes to high-speed operation when a load is applied,
and to low-speed operation when there is no load, this
device has an automatic idling function that performs
warm-up operation when the engine is started(between 5
and 180 seconds depending upon the room temperature (1)Manual Parallel Operation Device: Parallel operation system with unique
where the unit is located). Furthermore, the addition of a Denyo AVR equipped with a cross-current compensation circuit(CCR system).
This is the most inexpensive system, where no addition equipment is required for
remote-control box allows the engine starting/stopping and
the DCA-125 and above.
automatic idling function as well as the slowdown function (2)Automatic Load Sharing Device: This device operates a governor motor to
to be operated from a remote location. share the load uniformly among the respective generators when parallel
■Remote Controller(For DCA-220 to 1100) operation is being performed. It facilitates stable parallel operation, and
This device allows the engine starting/stopping dramatically reduces the workload of monitoring during parallel operation.
and automatic idling function(idling when (3)Automatic Parallel Operation Device: The troublesome synchronization
verification and synchronization activation process can be automatically
engine is started)to be operated from a remote
performed by simply pressing a pushbutton. After synchronization is activated,
location. In addition to a switch for changeover the Automatic Load Sharing Device is capable of performing stable parallel
between high-speed and low-speed operation, operation.
the remote-control box has a high-speed/low-speed operation (4)Fully Automatic Parallel Operation Device: High-speed digital control enables
indicator lamp, a star tup warming lamp ( comes on when all operations from starting and stopping to synchronization verification,
synchronization activation and load sharing to be performed at the touch of one
generator set is not started up using normal remote controller button. This device has multiple functions that enable parallel operation of
operation ) , and a malfunction indicator lamp(illuminated when generators with differing capacities, the number of units being operated to be
controlled and other operations.
the emergency stop device is triggered).
Applicable models : DCA-220ESM, 400ESM, 500ESM, 610SPM, 800SPK,
Note: The remote-control box for the DCA-800SPM differs from the picture.
provided as standard feature for DCA-800SPM.
Automatic Oil Lubrication Device (5)The generator may be classified as a normal use generator according to the
Electricity Enterprises Law depending upon the installation and operation
(For DCA-25 to 800, provided as standard feature for DCA-500ESM, 610SPM,
procedure. Consult with a sales person for details.
800SPM and 1100SPM,1100SPC) (Cannot be used with 25USI2,25ESK)
This system automatically maintains engine oil Trailer
at the proper level, making it possible to reduce Trailers can be fitted to generators to facilitate on-site movement.
costs for oil-related maintenance, and elimi- ( trail-ers for DCA- 60 and below are two-wheel ;those for
nates the need to check the engine oil level. DCA-75SP through 400 are four-wheel)
Automatic Fuel Replenishment Device Bolt connectors make mounting and dismounting simple.
(For DCA-25ESI, 45 to 60)
When the level in the unit tank drops after an extended period of
operation, a level sensor detects this and an electric pump is
operated to automatically replenish fuel in the unit tank from a
separate tank. (Cannot be used with three-way valve.)
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Other Options ● Lubricant temperature gauge
(Provided as standard feature for DCA-220 and above)
The following options are also available:
● Overspeed protection device
● Reverse power relay
(For DCA-125 and above.Provided as standard feature for DCA-800SPK, (Provided as standard feature for DCA-800SPK, 800SPM, 1100SPM,1100SPC)
800SPM,DCA-1100SPM,1100SPC) ● Keyed fuel tank cap
● AC power meter (For DCA-13 to 1100)
(For DCA-125 and above.Provided as standard feature for DCA-800SPK, ● Mounting of muffler flange
800SPM,DCA-1100SPM,1100SPC) Other options for different ranges and operating capabilities are available. Please feel
● Dual-voltage specifications free to consult with Denyo.
(For DCA-25USI2,45ESH,45USI2,60ESH,60USH2.Provided as standard feature * Some options may not be available depending upon the model. Confirm the details
for DCA-25ESK,25ESI,45ESI,60ESI2,75SPI,DCA-100 to 800.Not available for with a Denyo sales person.
DCA-13LSK,13LSY,15LSK,20LSK,35SPK,DCA-1100SPM,1100SPC)
HOW TO SELECT
A GENERATOR
Range of motor capacities that can be used with Denyo generators.
Choosing generator output according to motors and other loads is made simple by
referring to the motor capacity range and generator output in this table.
Model DCA-13 DCA-15 DCA-20 DCA-25 DCA-35 DCA-45 DCA-60
Item
Frequency(Hz) 50 60 50 60 50 60 50 60 50 60 50 60 50 60
EG capacity(kVA) 10.5 13 12.5 15 17 20 20 25 30 35 37 45 50 60
Direct startup 3.4 4.1 4 5 5.4 6.3 6.3 7.6 9.4 11.6 12.3 14.9 16 20.5
Motor capacity(kW) Y-△ startup(1) 5.2 6.4 6 7.5 8.2 9.5 9.5 11.4 14.3 17.5 18.5 22.4 24 30.8
Y-△ startup(2) 8.3 10.2 9.6 11.9 13.1 15.7 15.7 19.5 23.1 27.7 28.2 34.3 38.4 46
Model Motor usage examples in the above table are benchmark values :
DCA-500 DCA-600/610 DCA-800 generator capacity will differ according to the required momentary
Item
Frequency(Hz) 50
voltage drop, motor load factor, and size of startup capacity, as
50 60 60 50 60
well as motor age and efficiency.
EG capacity(kVA) 450 500 550/554 600/610 700 800
Direct startup 155 175 185 205 210 243
Motor capacity(kW) Y-△ startup(1) 233 263 278 308 315 365
Y-△ startup(2) 351 390 432 460 508 575
Notes
● Momentary voltage drop when a motor starts up is assumed to be within 30% of no- load voltage.
● Motor startup kVA is assumed to be 7kVA per 1kW.
● Motor efficiency is assumed to be 85%, and load factor about 90%.
● Values shown for Y-△ startup(1)and Y-△ startup(2)are open and closed, respectively; needed generator capacity differs depending on startup state.
● Not appropriate for determining the capacity of emergency generating equipment(especially disaster-prevention generating equipment).
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SOUNDPROOF DIESEL GENERATING SETS
MGMT. SYS.
RvA C 086
No.0263-ISO 9001
The Denyo trademark is widely recognized as a brand , and is a registered trademark in 90 countries
aroud the world.
Direct inquiries to the nearest Denyo distributor or to Denyo co.,Ltd.
Head office:2-8-5,Nihonbashi-horidomecho,Chuo-ku,Tokyo
103-8566,Japan
Tel:+81-3-6861-1111 Fax:+81-3-6861-1181
http://www.denyo.co.jp
CAT.No.FG04-14-20110704-05 Printed in japan (T)