Ib 0600411 Engc
Ib 0600411 Engc
Ib 0600411 Engc
FR-F700P
INSTRUCTION MANUAL (BASIC)
FR-F700P
FR-F720P-0.75K to 110K
FR-F740P-0.75K to 560K
Thank you for choosing this Mitsubishi Inverter.
This Instruction Manual (Basic) is intended for users who "just want to run the inverter".
1 OUTLINE ........................................................................................................1
1
INVERTER
2 INSTALLATION AND WIRING ......................................................................3
6 TROUBLESHOOTING ...............................................................................115
3
700P
7 PRECAUTIONS FOR MAINTENANCE AND INSPECTION......................140
8 SPECIFICATIONS......................................................................................149
5
For the customers intending to use IPM motors ......... 40
This inverter is set for a general-purpose motor in the initial settings.
For use with an IPM motor, refer to page 40.
6
INSTRUCTION MANUAL (BASIC)
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN To obtain the Instruction Manual (Applied)
If you are going to utilize functions and performance, refer to the Instruction
Manual (Applied) [IB-0600412ENG].
The Instruction Manual (Applied) is separately available from where you
7
FR-F700P
MODEL
INSTRUCTION MANUAL (BASIC)
purchased the inverter or your Mitsubishi sales representative.
MODEL The PDF version of this manual is also available for download at "Mitsubishi
1A2-P39 Electric FA site," the Mitsubishi Electric FA network service on the world wide
CODE
dangerous to replace the cooling fan while power is ON. Ambient humidity 90% RH or less (non-condensing)
Do not touch the printed circuit board or handle the cables with Storage temperature -20°C to +65°C *1
Indoors (free from corrosive gas, flammable
wet hands. Otherwise you may get an electric shock. Atmosphere gas, oil mist, dust and dirt)
When measuring the main circuit capacitor capacity (Pr. 259 Main Maximum 1000m above sea level for
circuit capacitor life measuring = "1"), the DC voltage is applied to Altitude, vibration standard operation. 5.9m/s2 *2 or less at 10
the motor for 1s at powering OFF. Never touch the motor terminal, to 55Hz (directions of X, Y, Z axes)
etc. right after powering OFF to prevent an electric shock. *1 Temperature applicable for a short time, e.g. in transit.
IPM motor is a synchronous motor with high-performance *2 2.9m/s2 or less for the 185K or higher.
magnets embedded in the rotor. Motor terminals hold high- If halogen-based materials (fluorine, chlorine, bromine, iodine,
voltage while the motor is running even after the inverter power etc.) infiltrate into a Mitsubishi product, the product will be
is turned OFF. Before wiring or inspection, the motor must be damaged. Halogen-based materials are often included in
confirmed to be stopped. When the motor is driven by the load in fumigant, which is used to sterilize or disinfest wooden packages.
applications such as fan and blower, a low-voltage manual When packaging, prevent residual fumigant components from
contactor must be connected at the inverter's output side, and
being infiltrated into Mitsubishi products, or use an alternative
wiring and inspection must be performed while the contactor is
sterilization or disinfection method (heat disinfection, etc.) for
open. Otherwise you may get an electric shock.
packaging. Sterilization of disinfection of wooden package should
also be performed before packaging the product.
A-1
(2) Wiring CAUTION CAUTION
Do not install a power factor correction capacitor, surge The electronic thermal relay function does not guarantee
suppressor or capacitor type filter on the inverter output side. protection of the motor from overheating. It is recommended to
These devices on the inverter output side may be overheated or install both an external thermal and PTC thermistor for overheat
burn out. protection.
The connection orientation of the output cables U, V, W to the Do not use a magnetic contactor on the inverter input for
motor affects the rotation direction of the motor. frequent starting/stopping of the inverter. Otherwise the life of
IPM motor terminals (U, V, W) hold high-voltage while the IPM the inverter decreases.
motor is running even after the power is turned OFF. Before The effect of electromagnetic interference must be reduced by
using a noise filter or by other means. Otherwise nearby
wiring, the IPM motor must be confirmed to be stopped.
electronic equipment may be affected.
Otherwise you may get an electric shock.
Appropriate measures must be taken to suppress harmonics.
Never connect an IPM motor to the commercial power supply.
Otherwise power supply harmonics from the inverter may heat/
Applying the commercial power supply to input terminals (U,V,
damage the power factor correction capacitor and generator.
W) of an IPM motor will burn the IPM motor. The IPM motor must When driving a 400V class motor by the inverter, the motor must
be connected with the output terminals (U, V, W) of the inverter. be an insulation-enhanced motor or measures must be taken to
suppress surge voltage. Surge voltage attributable to the wiring
(3) Test operation and adjustment constants may occur at the motor terminals, deteriorating the
insulation of the motor.
CAUTION When parameter clear or all parameter clear is performed, the
Before starting operation, each parameter must be confirmed
required parameters must be set again before starting
and adjusted. A failure to do so may cause some machines to
operations because all parameters return to the initial value.
make unexpected motions. The inverter can be easily set for high-speed operation. Before
changing its setting, the performances of the motor and machine
must be fully examined.
(4) Operation WARNING Stop status cannot be hold by the inverter's brake function. In
The IPM motor capacity must be same with the inverter capacity. addition to the inverter's brake function, a holding device must
(The 0.75K inverter can be used with a one-rank lower MM-EF be installed to ensure safety.
motor.) Before running an inverter which had been stored for a long
Do not use multiple IPM motors with one inverter. period, inspection and test operation must be performed.
Any person must stay away from the equipment when the retry Static electricity in your body must be discharged before you
function is set as it will restart suddenly after trip. touch the product. Otherwise the product may be damaged.
Do not connect an IPM motor under the general-purpose motor
Since pressing key may not stop output depending on the control settings (initial settings). Do not use a general-purpose
motor under the IPM motor control settings. Doing so will cause
function setting status, separate circuit and switch that make an a failure.
emergency stop (power OFF, mechanical brake operation for In the system with an IPM motor, the inverter power must be
emergency stop, etc.) must be provided. turned ON before closing the contacts of the contactor at the
OFF status of the start signal must be confirmed before resetting output side.
the inverter fault. Resetting inverter alarm with the start signal
ON restarts the motor suddenly.
Do not use an IPM motor in an application where a motor is (5) Emergency stop CAUTION
driven by its load and runs at a speed higher than the maximum A safety backup such as an emergency brake must be provided
motor speed. to prevent hazardous condition to the machine and equipment in
A dedicated IPM motor must be used under IPM motor control. case of inverter failure.
Do not use a synchronous motor, induction motor, or When the breaker on the inverter input side trips, the wiring must
synchronous induction motor under IPM motor control. be checked for fault (short circuit), and internal parts of the
The inverter must be used for three-phase induction motors or inverter for a damage, etc. The cause of the trip must be
the dedicated IPM motor. identified and removed before turning ON the power of the
Connection of any other electrical equipment to the inverter breaker.
output may damage the equipment. When any protective function is activated, appropriate corrective
Do not modify the equipment. action must be taken, and the inverter must be reset before
Do not perform parts removal which is not instructed in this resuming operation.
manual. Doing so may lead to fault or damage of the inverter.
(6) Maintenance, inspection and parts replacement
CAUTION
Do not carry out a megger (insulation resistance) test on the
control circuit of the inverter. It will cause a failure.
General instructions
Many of the diagrams and drawings in this Instruction Manual
(Basic) show the inverter without a cover or partially open for
explanation. Never operate the inverter in this manner. The cover
must be always reinstalled and the instruction in this Instruction
Manual (Basic) must be followed when operating the inverter.
For more details on a dedicated IPM motor, refer to the Instruction
Manual of the dedicated IPM motor.
A-2
— CONTENTS —
1 OUTLINE 1
CONTENTS
1.1 Product checking and parts identification .................................................................. 1
1.2 Step of operation ........................................................................................................ 2
I
4.1.3 Easy operation mode setting (easy setting mode)................................................................... 47
4.1.4 Operation lock (Press [MODE] for an extended time (2s)) ...................................................... 48
4.1.5 Monitoring of output current and output voltage ...................................................................... 49
4.1.6 First priority monitor ................................................................................................................. 49
4.1.7 Displaying the set frequency.................................................................................................... 49
4.1.8 Changing the parameter setting value..................................................................................... 50
4.2 Overheat protection of the motor by the inverter (Pr. 9)...........................................51
4.3 When the rated motor frequency is 50Hz (Pr. 3)<V/F><S MFVC>..........................52
4.4 Start/stop from the operation panel (PU operation mode) .......................................53
4.4.1 Setting the set frequency to operate (example: performing operation at 30Hz) ...................... 53
4.4.2 Using the setting dial like a potentiometer at the operation ..................................................... 55
4.4.3 Setting the frequency by switches (multi-speed setting for 3 speeds)..................................... 56
4.4.4 Setting the frequency by analog input (voltage input).............................................................. 58
4.4.5 Setting the frequency by analog input (current input) .............................................................. 59
4.5 Start/stop using terminals (External operation) ........................................................60
4.5.1 Setting the frequency by the operation panel (Pr. 79 = 3) ....................................................... 60
4.5.2 Switching between the automatic operation and the manual operation
(operation by the multi-speed setting and the operation panel) (Pr.79=3) .............................. 62
4.5.3 Setting the frequency by switches (multi-speed setting for 3 speeds) (Pr.4 to Pr.6) ............... 64
4.5.4 Setting the frequency by analog input (voltage input).............................................................. 66
4.5.5 Changing the output frequency (60Hz, initial value) at the maximum voltage
input (5V, initial value) ............................................................................................................ 67
4.5.6 Setting the frequency by analog input (current input) .............................................................. 68
4.5.7 Changing the output frequency (60Hz, initial value) at the maximum current input
(at 20mA, initial value) ............................................................................................................. 69
5 ADJUSTMENT 70
II
6 TROUBLESHOOTING 115
CONTENTS
6.1 Reset method of protective function....................................................................... 115
6.2 List of fault or alarm display.................................................................................... 116
6.3 Causes and corrective actions ............................................................................... 117
6.4 Correspondences between digital and actual characters...................................... 130
6.5 Check and clear of the faults history .................................................................. 131
6.6 Check first when you have a trouble...................................................................... 133
6.6.1 Motor does not start............................................................................................................... 133
6.6.2 Motor or machine is making abnormal acoustic noise........................................................... 135
6.6.3 Inverter generates abnormal noise........................................................................................ 135
6.6.4 Motor generates heat abnormally .......................................................................................... 135
6.6.5 Motor rotates in the opposite direction .................................................................................. 136
6.6.6 Speed greatly differs from the setting .................................................................................... 136
6.6.7 Acceleration/deceleration is not smooth ................................................................................ 136
6.6.8 Speed varies during operation............................................................................................... 137
6.6.9 Operation mode is not changed properly .............................................................................. 137
6.6.10 Operation panel (FR-DU07) display is not operating............................................................. 138
6.6.11 Motor current is too large....................................................................................................... 138
6.6.12 Speed does not accelerate .................................................................................................... 139
6.6.13 Unable to write parameter setting.......................................................................................... 139
6.6.14 Power lamp is not lit .............................................................................................................. 139
8 SPECIFICATIONS 149
III
8.7 Heatsink protrusion attachment procedure ............................................................165
8.7.1 When using a heatsink protrusion attachment (FR-A7CN).................................................... 165
8.7.2 Protrusion of heatsink of the FR-F740P-185K or higher........................................................ 165
APPENDICES 167
<Trademarks>
LONWORKS® is registered trademarks of Echelon Corporation in the U.S.A. and other countries.
Company and product names herein are the trademarks and registered trademarks of their respective owners.
IV
Product checking and parts identification
1 OUTLINE
1.1 Product checking and parts identification
Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to
ensure that the product agrees with your order and the inverter is intact.
• Inverter Model
FR - F720P - 5.5 K
Symbol Voltage Class Represents inverter
F720P Three-phase 200V class capacity (kW)
Cooling fan
F740P Three-phase 400V class (Refer to page 145)
OUTLINE
Power lamp
Lit when the control circuit
(R1/L11, S1/L21) is supplied
with power.
Alarm lamp
Lit when the inverter is
in the alarm status
Control circuit
(fault).
terminal block
(Refer to page 11)
Main circuit terminal block Charge lamp
Front cover (Refer to page 19) Lit when power is
(Refer to page 6) supplied to the main
Rating plate circuit (Refer to page 11)
Production year and month
Capacity plate Rating plate
Combed shaped Inverter model
DATE:XXXX-XX
1
Step of operation
Step
Step of
off operation
op
operation
: Initial setting
Installation/mounting {Refer to page 8}
Frequency
How to How to
give a frequency give a frequency
command? command?
CAUTION
Check the following points before powering ON the inverter.
· Check that the inverter is installed correctly in a correct place. (Refer to page 8)
· Check that wiring is correct. (Refer to page 9)
· Check that no load is connected to the motor.
·When protecting the motor from overheat by the inverter, set Pr.9 Electronic thermal O/L relay (Refer to
page 51)
·To drive a general-purpose motor with the rated motor frequency of 50Hz, set Pr.3 Base frequency
(Refer to page 52)
2
2 INSTALLATION AND WIRING
Three-phase AC power supply
Programmable Human machine interface
Use within the permissible power supply
specifications of the inverter. controller
Inverter (FR-F700P)
(Refer to page 149) The life of the inverter is influenced by surrounding
air temperature. The surrounding air temperature
should be as low as possible within the permissible
Moulded case circuit
RS-485 terminal block range. Especially when mounting the inverter
breaker (MCCB) inside an enclosure, take cautions of the
or earth leakage circuit The inverter can be connected with a
computer such as a programmable surrounding air temperature. (Refer to page 8)
breaker (ELB), fuse controller and with GOT (human Wrong wiring might lead to damage of the inverter.
The breaker must be selected carefully since The control signal lines must be kept fully away
machine interface).
an inrush current flows in the inverter at
They support Mitsubishi inverter from the main circuit to protect them from noise.
power on.
protocol and Modbus-RTU (binary) (Refer to page 9)
(Refer to page 4) protocol. Refer to page 10 for the built-in EMC filter.
Magnetic contactor(MC)
Install the magnetic contactor to ensure safety.
Do not use this MC to frequently start and stop the
inverter.
Doing so will cause the inverter life to be shortened.
(Refer to page 4)
EMC filter
2
(ferrite core)
AC reactor (FR-BSF01, FR-BLF)
(FR-HAL) Install an EMC filter (ferrite
core) to reduce the
DC reactor IM connection IPM connection electromagnetic noise
(FR-HEL) P/+ P1 R/L1 S/L2 T/L3 P/+ N/- generated from the inverter.
Contactor
Example) No-fuse
switch (DSN type)
Brake unit Install a contactor in an
(FR-BU2) application where the IPM
motor is driven by the load
even at power-OFF of the
inverter. Do not open or
close the contactor while
General- the inverter is running
P/+ PR purpose Earth (outputting).
P/+ motor (Ground)
PR Dedicated IPM motor
Power regeneration (MM-EFS, MM-THE4,
Devices connected
common converter MM-EF)
High power factor Resistor unit to the output
(FR-CV*1) Do not install a power Earth Use the specified motor.
converter Power regeneration (FR-BR*1, MT-BR5*2) IPM motors cannot be driven
factor correction capacitor, (Ground)
(FR-HC2) converter (MT-RC*2) The regeneration braking surge suppressor or EMC filter (capacitor) on the by the commercial power
Power supply harmonics Greater braking capability capability of the inverter can be output side of the inverter. supply.
can be greatly suppressed. is obtained. exhibited fully. When installing a moulded case circuit breaker on (Refer to page 162 and 164)
Install this as required. Install this as required. Install this as required. the output side of the inverter, contact each
(Refer to page 32) (Refer to page 33 and 34) (Refer to page 27) manufacturer for selection of the moulded case
*1 Compatible with the 55K or lower. circuit breaker.
*2 Compatible with the 75K or higher.
Earth (Ground)
To prevent an electric shock, always earth
: Install these options as required. (ground) the motor and inverter.
CAUTION
· Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter output side. This will
cause the inverter to trip or the capacitor, and surge suppressor to be damaged. If any of the above devices are connected,
immediately remove them.
· Electromagnetic wave interference
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication
devices (such as AM radios) used near the inverter. In this case, set the EMC filter valid to minimize interference.
(Refer to Chapter 2 of the Instruction Manual (Applied).)
· Refer to the instruction manual of each option and peripheral devices for details of peripheral devices.
· An IPM motor cannot be driven by the commercial power supply.
· An IPM motor is a motor with permanent magnets embedded inside. High-voltage is generated at the motor terminals while the
motor is running even after the inverter power is turned OFF. Before closing the contactor at the output side, make sure that the
inverter power is ON and the motor is stopped.
3
Peripheral devices
CAUTION
When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the
inverter model, and select cable and reactor according to the motor output.
When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the
inverter, etc. Identify the cause of the trip, then remove the cause and power ON the breaker.
4
Peripheral devices
400V class
Moulded Case Circuit Breaker (MCCB) *2
Motor or Earth Leakage Circuit Breaker (ELB) Input Side Magnetic Contactor*3
Output Applicable Inverter (NF or NV type)
(kW) Model
Power factor improving (AC or DC) reactor
*1
Without With Without With
0.75 FR-F740P-0.75K 5A 5A S-N10 S-N10
1.5 FR-F740P-1.5K 10A 10A S-N10 S-N10
2.2 FR-F740P-2.2K 10A 10A S-N10 S-N10
3.7 FR-F740P-3.7K 20A 15A S-N10 S-N10
5.5 FR-F740P-5.5K 30A 20A S-N20, S-N21 S-N11, S-N12
7.5 FR-F740P-7.5K 30A 30A S-N20, S-N21 S-N20, S-N21
11 FR-F740P-11K 50A 40A S-N20, S-N21 S-N20, S-N21
15 FR-F740P-15K 60A 50A S-N25 S-N20, S-N21
18.5 FR-F740P-18.5K 75A 60A S-N25 S-N25
22 FR-F740P-22K 100A 75A S-N35 S-N25
30 FR-F740P-30K 125A 100A S-N50 S-N50
37 FR-F740P-37K 150A 125A S-N65 S-N50
45 FR-F740P-45K 175A 150A S-N80 S-N65
55 FR-F740P-55K 200A 175A S-N80 S-N80
75 FR-F740P-75K 225A S-N95
90 FR-F740P-90K 225A S-N150
110 FR-F740P-110K 225A S-N180
132 FR-F740P-132K 400A S-N220
150 FR-F740P-160K 400A S-N300
160 FR-F740P-160K 400A S-N300
185 FR-F740P-185K 400A S-N300 2
220 FR-F740P-220K 500A S-N400
250 FR-F740P-250K 600A S-N600
CAUTION
When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the
inverter model, and select cable and reactor according to the motor output.
When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the
inverter, etc. Identify the cause of the trip, then remove the cause and power ON the breaker.
5
Method of removal and reinstallation of the
front cover
When reinstalling the operation panel, insert it straight to reinstall securely and tighten the fixed screws of the
operation panel. (Tightening torque: 0.40N·m to 0.45N·m)
30K or lower
Removal
1) Loosen the installation screws of the 2) Pull the front cover toward you to remove by pushing an
front cover. installation hook using left fixed hooks as supports.
Installation hook
Reinstallation
1) Insert the two fixed hooks on the left side of 2) Using the fixed hooks as supports, 3) Tighten the installation
the front cover into the sockets of the securely press the front cover screws and fix the front
inverter. against the inverter. cover.
(Although installation can be done
with the operation panel mounted,
make sure that a connector is
securely fixed.)
6
Method of removal and reinstallation of the
front cover
37K or higher
Removal
1) Remove installation screws on 2) Loosen the installation 3) Pull the front cover 2 toward you to
the front cover 1 to remove the screws of the front cover 2. remove by pushing an installation
front cover 1. hook on the right side using left
fixed hooks as supports.
Installation hook
Front cover 1
Front cover 2
Reinstallation
1) Insert the two fixed hooks on the left side of the 2) Using the fixed hooks as supports, securely
front cover 2 into the sockets of the inverter. press the front cover 2 against the inverter.
(Although installation can be done with the
operation panel mounted, make sure that a
connector is securely fixed.)
3) Fix the front cover 2 with the 4) Fix the front cover 1 with the
installation screws. installation screws.
Front cover 1
Front cover 2
REMARKS
For the FR-F740P-185K or higher, the front cover 1 is separated into two parts.
CAUTION
Fully make sure that the front cover has been reinstalled securely. Always tighten the installation screws of the front cover.
The same serial number is printed on the capacity plate of the front cover and the rating plate of the inverter. Before reinstalling the
front cover, check the serial numbers to ensure that the cover removed is reinstalled to the inverter from where it was removed.
7
Installation of the inverter and instructions
Vertical
REMARKS
For replacing the cooling fan of the FR-F740P-185K or higher, 30cm of space is necessary in front of the inverter.
Refer to page 145 for fan replacement.
The inverter consists of precision mechanical and electronic parts. Never install or handle it in any of the following
conditions as doing so could cause an operation fault or failure.
8
Wiring
2.4 Wiring
2.4.1 Terminal connection diagram
*1. DC reactor (FR-HEL) *1 Resistor unit
Sink logic *6. A CN8 (for MT-BU5)
Be sure to connect the DC reactor (Option)
supplied with the 75K or higher. connector is provided
Main circuit terminal Brake unit
When a DC reactor is connected with the 75K or higher.
to the 55K or lower, remove the (Option)
Control circuit terminal Earth
jumper across P1 and P/+. Jumper Jumper
(ground) *7. Do not use PR and PX terminals.
Please do not remove the jumper
connected to terminal PR and PX.
MCCB MC P1 P/+ PR*7 PX*7 N/- CN8*6
U Motor
R/L1 Inrush current
Three-phase AC S/L2 limit circuit V
power supply M
T/L3 W
ONEMC filter Earth
R1/L11 ON/OFF (ground)
Jumper
*2 S1/L21 OFF connector *8 cable
*2. To supply power to the *8. The 200V class 0.75K and 1.5K
control circuit separately, Earth Main circuit are not provided with the ON/OFF
remove the jumper across (Ground) connector EMC filter.
R1/L11 and S1/L21. Control circuit
Control input signals (No voltage input allowed) C1 Relay output
Terminal functions vary Forward STF
with the input terminal rotation Terminal functions
assignment start B1 vary with the output
Reverse STR Relay output 1 terminal assignment
(Pr. 178 to Pr. 189)
(Refer to Chapter 4 of the rotation A1 (Fault output) (Pr. 195, Pr. 196)
Instruction Manual (Applied))
start STOP (Refer to Chapter 4 of
the Instruction Manual
Start self-holding selection C2 (Applied))
RH
High speed
B2
Multi-speed RM Relay output 2
Middle speed
selection A2
RL
Low speed
JOG RUN Open collector output
2
Jog operation Running
Terminal functions
RT SU vary with the output
Second function selection Up to frequency terminal assignment
MRS IPF (Pr. 190 to Pr. 194)
Instantaneous (Refer to Chapter 4 of
Output stop
after instantaneous
power failure Sink/source common
SD
Contact input common 24V
*9. It is not necessary
24VDC power supply PC PU when calibrating the
(Common for external power supply transistor) *4 Voltage/current connector
indicator from the
operation panel.
input switch
4 2 + Indicator
- (Frequency
Frequency setting signal (Analog) 10E(+10V) meter, etc.)
ON FM
10(+5V) OFF Calibration
Frequency setting 3 Moving-coil type
2 0 to 5VDC Initial value SD resistor *9 1mA full-scale
potentiometer 2 0 to 10VDC
1/2W1k selectable *4
0 to 20mADC
*5 1 5
(Analog common) AM (+)
Analog signal output
*4. Terminal input specifications
can be changed by analog Initial 5 (0 to 10VDC)
0 to ±10VDC value (-)
input specifications switchover Auxiliary (+) 1
(Pr. 73, Pr. 267). Set the input (-) 0 to ±5VDC selectable *4
voltage/current input switch in Initial TXD+ RS-485 terminals
the OFF position to select Terminal 4 to 20mADC value
voltage input (0 to 5V/0 to 4 input (+) 4 0 to 5VDC
selectable *4
TXD- Data transmission
10V) and ON to select current (-) 0 to 10VDC
(Current
input (0 to 20mA). RXD+
(Refer to Chapter 4 of the input) Connector
Instruction Manual RXD- Data reception
for plug-in option
(Applied))
connection SG
GND
*5. It is recommended to use
2W1k when the Option connector 1 Terminating
frequency setting signal is resistor VCC 5V (Permissible load
changed frequently.
current 100mA)
CAUTION
· To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables. Also separate the
main circuit wire of the input side and the output side.
· After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean.
When drilling mounting holes in an enclosure etc. take care not to allow chips and other foreign matter to enter the inverter.
· Set the voltage/current input switch correctly. Operation with a wrong setting may cause a fault, failure or malfunction.
9
Wiring
EMC filter OFF EMC filter ON EMC filter OFF EMC filter ON EMC filter OFF EMC filter ON
(initial setting) (initial setting) (initial setting)
EMC filter
ON/OFF
connector
U V W
The FR-F720P-0.75K and 1.5K are not provided with the EMC filter ON/OFF connector. (Always ON)
<How to disconnect the connector>
(1) Before removing a front cover, check to make sure that the indication of the inverter operation panel is OFF, wait
for at least 10 minutes after the power supply has been switched OFF, and check that there are no residual voltage
using a tester or the like. (For the front cover removal method, refer to page 6.)
(2) When disconnecting the connector, push the fixing tab and pull the connector straight without pulling the cable or
forcibly pulling the connector with the tab fixed. When installing the connector, also engage the fixing tab securely.
If it is difficult to disconnect the connector, use a pair of long-nose pliers, etc.
WARNING
While power is ON or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock.
10
Wiring
2.4.4 Terminal arrangement of the main circuit terminal, power supply and the motor
wiring
M
Power supply Motor Charge lamp Charge lamp
M
Power Motor
supply
11
Wiring
R1/L11 S1/L21
Charge lamp
Jumper
Charge lamp
Jumper
N/- P/+ PR Jumper P/+
Jumper R1/L11 S1/L21
PX
R/L1 S/L2 T/L3 N/- PR
R/L1 S/L2 T/L3
M M
Power supply Motor Power supply Motor
R1/L11 S1/L21
R1/L11 S1/L21
Charge lamp
Charge lamp
Jumper
Jumper PR
Jumper
M
Power supply Motor
M
Power supply Motor
Charge lamp
R1/L11 S1/L21
Jumper
Charge lamp
Jumper
P/+
P/+ P/+
M M
Power Power supply Motor
Motor
supply For option DC reactor
DC reactor
12
Wiring
FR-F740P-250K to 560K
R1/L11 S1/L21
Charge lamp
Jumper
P/+
M
Power supply Motor
DC reactor
CAUTION
· The power supply cables must be connected to R/L1, S/L2, T/L3. (Phase sequence needs not to be matched.) Never connect
the power cable to the U, V, W of the inverter. Doing so will damage the inverter.
· Connect the motor to U, V, W. At this time, turning ON the forward rotation switch (signal) rotates the motor in the 2
counterclockwise direction when viewed from the motor shaft.
· When wiring the inverter main circuit conductor of the 250K or higher, tighten a nut from the right side of the conductor. When
wiring two wires, place wires on both sides of the conductor. (Refer to the drawing below.) For wiring, use bolts (nuts) provided
13
Wiring
(1) Cable size and other specifications of the main circuit terminals and the earthing terminal
Select the recommended cable size to ensure that a voltage drop will be 2% or less.
If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor
torque to decrease especially at the output of a low frequency.
The following table indicates a selection example for the wiring length of 20m.
200V class (when input power supply is 220V)
14
Wiring
15
Wiring
To be compliant with the EU Directive (Low Voltage Directive), earth (ground) the inverter according to
the instructions on page 169.
300m
REMARKS
When driving a 400V class motor by the inverter, surge voltages attributable to the wiring constants may occur at the
motor terminals, deteriorating the insulation of the motor. Take the following measures 1) or 2) in this case.
Under general-purpose motor control
1) Use a "400V class inverter-driven insulation-enhanced motor" and set frequency in Pr. 72 PWM frequency
selection according to wiring length.
Wiring Length
50m or less 50m to 100m exceeding 100m
Pr. 72 PWM frequency selection 15 (14.5kHz) or lower 9 (9kHz) or lower 4 (4kHz) or lower
2) Connect the surge voltage suppression filter (FR-ASF-H/FR-BMF-H) to the 55K or lower and the sine wave filter
(MT-BSL/BSC) to the 75K or higher on the inverter output side.
Refer to Chapter 3 of the Instruction Manual (Applied) for the detail.
16
Wiring
CAUTION
· Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray capacitances of the
wiring, leading to a malfunction of the overcurrent protective function or fast response current limit function or a malfunction or fault
of the equipment connected on the inverter output side. If fast-response current limit function malfunctions, disable this function.
(For Pr.156 Stall prevention operation selection, refer to Chapter 4 of the Instruction Manual (Applied).)
· For details of Pr. 72 PWM frequency selection , refer to Chapter 4 of the Instruction Manual (Applied). (When using an optional
sine wave filter (MT-BSL/BSC) for the 75K or higher, set "25" in Pr.72 (2.5kHz). (Sine wave filter can be only used with a general-
purpose motor.)
· The surge voltage suppression filter (FR-ASF-H/FR-BMF-H) option and sine wave filter (MT-BSL/BSC) cannot be used under
IPM motor control, so do not connect them.
· For explanation of surge voltage suppression filter (FR-ASF-H/FR-BMF-H) and sine wave filter (MT-BSL/BSC), refer to the
manual of each option.
(4) Cable size of the control circuit power supply (terminal R1/L11, S1/L21)
· Terminal screw size: M4
· Cable size: 0.75mm2 to 2mm2
· Tightening torque: 1.5N·m
(5) When connecting the control circuit and the main circuit separately to the power supply
<Connection diagram> When fault occurs, opening of the electromagnetic contactor (MC) on the
MC inverter power supply side results in power loss in the control circuit,
R/L1 Inverter disabling the fault output signal retention. Terminals R1/L11 and S1/L21 are
S/L2 provided for when retention of a fault signal is required. In this case, connect
the power supply terminals R1/L11 and S1/L21 of the control circuit to the
T/L3
primary side of the MC.
R1/L11
Do not connect the power cable to incorrect terminals. Doing so may 2
S1/L21 damage the inverter.
Remove the jumper
R1/L11
4) S1/L21
R1/L11
S1/L21
17
Wiring
4)
R/
L1 S/
L2 T/
L3
Main circuit
terminal block
MC
Power supply
terminal block for
the control circuit
U V W
CAUTION
· Be sure to use the inverter with the jumpers across terminals R/L1 and R1/L11, and S/L2 and S1/L21 removed when supplying
power from other sources. The inverter may be damaged if you do not remove the jumper.
· The voltage should be the same as that of the main control circuit when the control circuit power is supplied from other than the
primary side of the MC.
· The power capacity necessary when separate power is supplied from R1/L11 and S1/L21 differs according to the inverter
capacity.
15K or lower 18.5K 22K or higher
200V class 60VA 80VA 80VA
400V class 60VA 60VA 80VA
· If the main circuit power is switched OFF (for 0.1s or more) then ON again, the inverter resets and a fault output will not be held.
18
Wiring
indicates that terminal functions can be selected using Pr. 178 to Pr. 196 (I/O terminal function selection) (Refer to Chapter 4 of
the Instruction Manual (Applied).)
Description
Symbol Name Specifications Page
Forward Turn ON the STF signal to start forward When the STF and
STF
rotation start rotation and turn it OFF to stop. STR signals are turned
60
Reverse Turn ON the STR signal to start reverse ON simultaneously, the
STR stop command is given.
rotation start rotation and turn it OFF to stop.
Start self-
STOP holding Turn ON the STOP signal to self-hold the start signal. *2
selection
RH, Multi-speed Multi-speed can be selected according to the combination of RH,
64
RM, RL selection RM and RL signals.
Jog mode Turn ON the JOG signal to select Jog operation (initial setting)
JOG *2
selection and turn ON the start signal (STF or STR) to start Jog operation.
Turn ON the RT signal to select second function.
Second
When the second function such as "second torque boost" and
RT function *2
"second V/F (base frequency)" are set, turning ON the RT signal
selection
selects these functions. Input resistance
Turn ON the MRS signal (20ms or more) to stop the inverter 4.7k
output. Voltage at
MRS Output stop *2
Use to shut off the inverter output when stopping the motor by opening 21 to
electromagnetic brake. 27VDC
Use to reset fault output provided when fault occurs. Current at short-
Turn ON the RES signal for more than 0.1s, then turn it OFF. circuited 4 to 2
RES Reset In the initial status, reset is set always-enabled. By setting Pr.75, 6mADC 115
reset can be set enabled only at fault occurrence. Inverter
recovers about 1s after the reset is released.
19
Wiring
Description
Symbol Name Specifications Page
10VDC
When connecting the frequency setting potentiometer at an initial
10E Permissible load *2
Frequency status, connect it to terminal 10.
Change the input specifications of terminal 2 when connecting it current 10mA
setting power
supply to terminal 10E. (Refer to Pr. 73 Analog input selection in Chapter 4 5VDC
10 of the Instruction Manual (Applied).) Permissible load 58, 66
current 10mA
Voltage input:
Input resistance
Inputting 0 to 5VDC (or 0 to 10V, 0 to 20mA) provides the 10k± 1k
maximum output frequency at 5V (10V, 20mA) and makes input Maximum
Frequency permissible
and output proportional. Use Pr. 73 to switch from among input 0
2 setting voltage 20VDC 58, 66
to 5VDC (initial setting), 0 to 10VDC, and 0 to 20mA.
(voltage) Set the voltage/current input switch in the ON position to select Current input:
current input (0 to 20mA).*1 Input resistance
245± 5
Frequency setting
Maximum
permissible
current 30mA
Inputting 4 to 20mADC (or 0 to 5V, 0 to 10V) provides the Voltage/current
maximum output frequency at 20mA (5V, 10V) makes input and input switch
output proportional. This input signal is valid only when the AU 4 2
Frequency signal is ON (terminal 2 input is invalid). Use Pr. 267 to switch
4 setting from among input 4 to 20mA (initial setting), 0 to 5VDC, and 0 to 59, 68
(current) 10VDC. Set the voltage/current input switch in the OFF position
to select voltage input (0 to 5V/0 to 10V).*1
(Refer to Chapter 4 of the Instruction Manual (Applied).) Switch 1
Switch 2
Input resistance
Frequency Inputting 0 to ±5 VDC or 0 to ±10VDC adds this signal to terminal 10k± 1k
1 setting 2 or 4 frequency setting signal. Use Pr.73 to switch between the Maximum *2
auxiliary input 0 to ±5VDC and 0 to ±10VDC (initial setting). permissible voltage
± 20VDC
Frequency
Common terminal for frequency setting signal (terminal 2, 1 or 4)
5 setting -------------------- ------
and analog output terminal AM. Do not earth (ground).
common
*1 Set Pr. 73, Pr. 267, and a voltage/current input switch correctly, then input an analog signal in accordance with the setting.
Applying a voltage signal with voltage/current input switch ON (current input is selected) or a current signal with switch OFF (voltage input is
selected) could cause component damage of the inverter or analog circuit of signal output devices.
*2 Refer to Chapter 4 of the Instruction Manual (Applied).
20
Wiring
ON.)
Switched low when stall prevention is
Overload activated by the stall prevention
OL Low is when the open collector *
warning function. Switched high when stall Alarm code
prevention is cancelled. (4 bits) output output transistor is ON
Switched low when an instantaneous (conducts).
Instantaneous High is when the transistor is
IPF power failure and under voltage *
power failure protections are activated. OFF (does not conduct).
Switched low when the inverter
output frequency is equal to or higher 2
Frequency
FU than the preset detected frequency *
detection and high when less than the preset
detected frequency.
from monitor items. (Not output Output Permissible load current 2mA
FM For meter *
during inverter reset.) frequency 1440 pulses/s at full scale
The output signal is proportional to (initial setting)
the magnitude of the corresponding
monitoring item. Output item: Output signal 0 to 10VDC
Analog
Analog signal To set a full-scale value for Output Permissible load current 1mA
AM *
output monitoring the output frequency and frequency (load impedance 10k or
the output current, set Pr.55 and (initial setting) more) Resolution 8 bits
Pr.56. *
(3) Communication
Terminal Terminal Refer to
Type
Description
Symbol Name Page
With the PU connector, communication can be established through RS-485.
(for connection on a 1:1 basis only)
PU Conforming standard : EIA-485 (RS-485)
— Transmission format : Multidrop link
25
connector
Communication speed : 4800 to 38400bps
Overall length : 500m
RS-485
TXD+ Inverter
RS-485 terminals
transmission
TXD- With the RS-485 terminals, communication can be established through RS-485.
terminal Conforming standard : EIA-485 (RS-485)
RXD+ Inverter Transmission format : Multidrop link 26
reception Communication speed : 300 to 38400bps
RXD- terminal Overall length : 500m
SG Earth (Ground)
21
Wiring
The input signals are set to sink logic (SINK) when shipped from the factory.
To change the control logic, the jumper connector on the back of the control circuit terminal block must be moved to the
other position.
(The output signals may be used in either the sink or source logic independently of the jumper connector position.)
1) Loosen the two installation screws in both ends of the control circuit terminal block. (These screws cannot be
removed.)
Pull down the terminal block from behind the control circuit terminals.
2) Change the jumper connector set to the sink logic (SINK) on the rear panel of the control circuit terminal block to
source logic (SOURCE).
Jumper connector
3) Using care not to bend the pins of the inverter's control circuit connector, reinstall the control circuit terminal block
and fix it with the mounting screws.
CAUTION
Make sure that the control circuit connector is fitted correctly.
While power is on, never disconnect the control circuit terminal block.
22
Wiring
Current Sink
STF Current
connector
R STF
R Source
connector
STR
R STR
R
SD
SE - + TB17 SE + - TB18
24VDC 24VDC 2
Current flow Current flow
circuit voltage
Fuse TB17
TB18 circuit
TB18 SD
24VDC SD
23
Wiring
STF, etc
Inverter
SD
To suppress EMI, use shielded or twisted cables for the control circuit terminals and run them away from the main
and power circuits (including the 200V relay sequence circuit). For the cables connected to the control circuit
terminals, connect their shields to the common terminal of the connected control circuit terminal. When connecting
external power supply to the terminal PC, however, connect the shield of the power supply cable to the negative side
of the external power supply. Do not directly earth (ground) the shield to the enclosure, etc.
Always apply a voltage to the fault output terminals (A, B, C) via a relay coil, lamp, etc.
24
Wiring
<Wiring>
Rubber bush
(view from the inside)
2.4.8 Mounting the operation panel (FR-DU07) or the parameter unit (FR-PU07)
on the enclosure surface
STF FWD PU
CAUTION
Do not connect the cable to a LAN port of a personal computer, to a fax modem socket, or to a telephone connector. Doing so may
damage the inverter and the connected device due to the differences in the electric specifications.
REMARKS
Refer to page 6 for the removal of the operation panel.
Overall wiring length when the operation panel is connected: 20m
Parameter unit connection cables can be also fabricated with the communication connectors and communication cables listed in
Chapter 4 of the Instruction Manual (Applied).
25
Wiring
P5S SG P5S SG
(VCC) (GND) (VCC) (GND) VCC
26
Connection of stand-alone option units
T *2
MC
GRZG type
MC OCR discharging resistor *5
MCCB MC R R
Motor External thermal
R/L1 U relay *4
Three-phase AC
power supply S/L2 V M
T/L3 W
Inverter *3 FR-BU2
PR A
P/+ P/+ B
*1
N/- N/- C
BUE
SD
*3
10m or less
*1 Connect the inverter terminals (P/+, N/-) and brake unit (FR-BU2) terminals so that their terminal names match with each other. 2
(Incorrect connection will damage the inverter and brake unit.)
*2 When the power supply is 400V class, install a stepdown transformer.
*3 Keep a wiring distance of within 5m between the inverter, brake unit (FR-BU2) and discharging resistor. Even when the wiring
CAUTION
Set "1" in Pr. 0 Brake mode selection of the FR-BU2 to use GRZG type discharging resistor.
Do not remove the jumper across terminal P/+ and P1 except when connecting a DC reactor (FR-HEL).
27
Connection of stand-alone option units
ON OFF
T *2
MC
MC FR-BR
MCCB MC
R/L1 U Motor P TH1 *4
Three phase AC
power supply S/L2 V M PR
T/L3 W TH2
*3
Inverter FR-BU2
PR A
P/+ P/+ B
*1
N/- N/- C
BUE
*3
SD
10m or less
*1 Connect the inverter terminals (P/+, N/-) and brake unit (FR-BU2) terminals so that their terminal names match with each other.
(Incorrect connection will damage the inverter and brake unit.)
*2 When the power supply is 400V class, install a stepdown transformer.
*3 The wiring distance between the inverter, brake unit (FR-BU) and resistor unit (FR-BR) should be within 5m. Even when the
wiring is twisted, the cable length must not exceed 10m.
*4 The contact between TH1 and TH2 is closed in the normal status and is open at a fault.
CAUTION
Do not remove the jumper across terminal P/+ and P1 except when connecting a DC reactor (FR-HEL).
T *2
CAUTION
The stall prevention (overvoltage), oL, does not occur while Pr. 30 Regenerative function selection = "1" and Pr. 70 Special
regenerative brake duty = "0% (initial setting)."
Parameters referred to
Pr.30 Regenerative function selection Refer to Chapter 4 of the Instruction Manual (Applied)
Pr.70 Special regenerative brake duty Refer to Chapter 4 of the Instruction Manual (Applied)
28
Connection of stand-alone option units
ON OFF
T *2
MC
MC FR-BR
MCCB MC
R/L1 U Motor
P TH1
Three-phase AC
power supply S/L2 V M PR
T/L3 W TH2
Inverter FR-BU
PR
HA
P/+ P/+ HB
*1
N/− N/− HC
*3
10m or less
*1 Connect the inverter terminals (P/+, N/-) and brake unit (FR-BU (H)) terminals so that their terminal signals match
with each other. (Incorrect connection will damage the inverter.)
*2 When the power supply is 400V class, install a stepdown transformer.
*3 The wiring distance between the inverter, brake unit (FR-BU) and resistor unit (FR-BR) should be within 5m. If
twisted wires are used, the distance should be within 10m. 2
CAUTION
If the transistors in the brake unit should become faulty, the resistor can be unusually hot, causing a fire. Therefore, install a
29
Connection of stand-alone option units
T *1
Rubber bushes
Make cuts in
rubber bush
2) Insert a connector on the MT-BU5 side through a rubber bush to connect to a connector on the inverter side.
CN8 connector Insert the connector until
Wire clamp
you hear a click sound.
CAUTION
Clamp the CN8 connector cable on the inverter side with a wire clamp securely.
Parameters referred to
Pr.30 Regenerative function selection Refer to Chapter 4 of the Instruction Manual (Applied)
Pr.70 Special regenerative brake duty Refer to Chapter 4 of the Instruction Manual (Applied)
30
Connection of stand-alone option units
Inverter MC
MCCB MC Motor
U
R/L1 V M
Three-phase Brake unit
AC power S/L2 W (BU type) Remove the
supply jumper
T/L3
TB
N/-
N OCR HC
P/+
HB
Discharging HA
resistor OCR
PC
PR Fit a jumper
P
CAUTION
The wiring distance between the inverter, brake unit and discharging resistor should be within 2m. If twisted wires are used, the
distance should be within 5m.
If the transistors in the brake unit should become faulty, the resistor can be unusually hot, causing a fire. Therefore, install a
magnetic contactor on the inverter's power supply side to shut off a current in case of fault.
Do not remove the jumper across terminal P/+ and P1 except when connecting a DC reactor (FR-HEL).
2
31
Connection of stand-alone option units
*1 Remove the jumpers between terminals R/L1 and R1/L11 as well as between S/L2 and S1/L21, and connect the power supply for the control
circuit to across terminals R1/L11 and S1/L21. Do not connect anything to power input terminals (R/L1, S/L2, T/L3). Incorrect connection will
damage the inverter. (E.OPT (option fault) will occur. (Refer to page 126.))
*2 Do not install an MCCB for the terminals P/+ and N/- (between terminals P and P/+ or between N and N/-). Connecting the opposite polarity of
terminals N/- and P/+ will damage the inverter.
*3 Assign the X10 (X11) signal to a terminal using any of the Pr. 178 to Pr. 189 (input terminal function selection). (Refer to page 103)
For RS-485 or any other communication where the start command is only transmitted once, use the X11 signal to save the operation mode at the
time of an instantaneous power failure.
*4 Assign the IPF signal to an FR-HC2 terminal. (Refer to the Instruction Manual of FR-HC2.)
*5 Be sure to connect terminal RDY of the FR-HC2 to the X10 signal or MRS signal assigned terminal of the inverter, and connect terminal SE of the
FR-HC2 to terminal SD of the inverter. Without proper connecting, FR-HC2 will be damaged.
*6 Always connect terminals R/L1, S/L2, and T/L3 of the FR-HC2 to the power supply. Operating the inverter without connecting them will damage
the FR-HC2.
*7 Do not install an MCCB or MC between the reactor 1 terminals (R/L1, S/L2, T/L3) and the FR-HC2 terminals (R4/L14, S4/L24, T4/L34). It will not
operate properly.
*8 Securely perform grounding (earthing) by using the grounding (earthing) terminal.
*9 Installation of a fuse is recommended. (Refer to the Instruction Manual of FR-HC2.)
*10 Outside box is not available for 280K or higher. Connect filter capacitors, inrush current limit resistors, and magnetic contactors.
(Refer to the Instruction Manual of FR-HC2.)
CAUTION
The voltage phases of terminals R/L1, S/L2, and T/L3 and the voltage phases of terminals R4/L14, S4/L24, and T4/L34 must
be matched.
Match the control logic (sink logic / source logic) of the high power factor converter and the inverter. (Refer to 2.4.6 Changing the
control logic)
Do not connect a DC reactor (FR-HEL) to the inverter when FR-HC2 is connected.
Parameters referred to
Pr.30 Regenerative function selection Refer to Chapter 4 of the Instruction Manual (Applied)
32
Connection of stand-alone option units
R/L1 U Motor
S/L2 *1
T/L3 V M
R1/L11 W
S1/L21
Dedicated stand-alone FR-CV type
reactor (FR-CVL) *5 Power regeneration Inverter
common converter
MCCB MC1
R/L11 R2/L12
Three-phase R2/L1
AC power S/L21 S2/L22
S2/L2 P/L+ P/+
supply T/L31 T2/L32 *2
T2/L3 N/L− N/−
P24 PC
R/L11
SD SD
S/L21 *4
RDYA
T/MC1 *6
RDYB X10 *3
RSO RES
SE
*1 Remove the jumpers across terminals R/L1 and R1/L11 and terminals S/L2 and S1/L21 of the inverter,
and connect the control circuit power supply across terminals R1/L11 and S1/L21. Do not connect
anything to the power input terminals R/L1, S/L2, T/L3. Incorrect connection will damage the inverter.
(E.OPT (option fault) will occur. (Refer to page 126.))
*2 Do not insert the MCCB between the terminals P/+ andN/- (between P/L+ andP/+, between N/L- andN/-
). Opposite polarity of terminals N/-, P/+ will damage the inverter. 2
*3 Assign the terminal for X10 signal using any of Pr. 178 to Pr. 189 (input terminal function selection).
(Refer to page 103.)
*4 Be sure to connect the power supply and terminals R/L11, S/L21, T/MC1.
Parameters referred to
Pr.30 Regenerative function selection Refer to Chapter 4 of the Instruction Manual (Applied)
33
Connection of stand-alone option units
Inverter
MCCB MC1 MC2
R/L1 U Motor
Three-phase
AC power S/L2 V M
supply T/L3 W
R1/L11
S1/L21
DCL
P1
P1
P/+ N/
P
MT-RCL
P N
R R2 Reset signal
R2 RES
S S2 STF
S2 SD
T T2 C
T2
B
A Alarm signal
R
S
RDY
T
Ready signal
R1
SE
S1
MT-RC
CAUTION
When using the FR-F700P series together with the MT- ON
Inverter power supply (MC2)
RC, install a magnetic contactor (MC) at the input side of
the inverter so that power is supplied to the inverter after
1s or more has elapsed after powering ON the MT-RC.
When power is supplied to the inverter prior to the MT- MT-RC power supply (MC1) ON
RC, the inverter and the MT-RC may be damaged or the 1s or more
MCCB may trip or be damaged.
Refer to the MT-RC manual for precautions for
connecting the power coordination reactor and others.
Parameters referred to
Pr.30 Regenerative function selection Refer to Chapter 4 of the Instruction Manual (Applied)
Pr.70 Special regenerative brake duty Refer to Chapter 4 of the Instruction Manual (Applied)
34
Connection of stand-alone option units
10cm or more
(2) When using the DC reactor (FR-HEL), connect it between terminals P1 and P/+.
For the 55K or lower, the jumper connected across terminals P1 and P/+ must be removed. Otherwise, the reactor
will not exhibit its performance.
For the 75K or higher, a DC reactor is supplied. Always install the reactor.
P1 P/+
FR-HEL
(3) The DC reactor (FR-HEL) is electrically connected to the enclosure through mounting screws when the DC reactor
is securely mounted to the enclosure. If the DC reactor is not earthed (grounded) securely enough, an earthing
(grounding) cable may be used. 2
When you are using an earthing (grounding) cable with a 55K or lower capacity inverter, wire the cable to the
installation hole where varnish is removed. (Refer to the Instruction Manual of FR-HEL.)
35
Power-OFF and magnetic contactor
(MC)
Stop RA
36
Precautions for use of the inverter
(1) Use crimping terminals with insulation sleeve to wire the power supply and motor.
(2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform
such wiring.
(3) After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in
an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.
(4) Use cables of the appropriate size to make a voltage drop of 2% or less.
If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque
to decrease especially at the output of a low frequency.
Refer to page 14 for the recommended cable sizes.
(5) The total wiring length should be within the prescribed length.
Especially for long distance wiring, the fast-response current limit function may decrease, or the equipment connected to
the output side may malfunction. This is caused by a charging current due to the stray capacity of the wiring. Therefore,
note the overall wiring length. (Refer to page 16)
(7) Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter 2
output side.
This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are
installed, immediately remove it.
(9) A short circuit or earth (ground) fault on the inverter output side may damage the inverter modules.
· Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by
peripheral circuit inadequacy or an earth (ground) fault caused by wiring inadequacy or reduced motor insulation
resistance may damage the inverter modules.
· Fully check the to-earth (ground) insulation and phase to phase insulation of the inverter output side before power-ON.
Especially for an old motor or use in a hostile atmosphere, securely check the motor insulation resistance etc.
(10) Do not use the inverter input side magnetic contactor to start/stop the inverter.
Since repeated inrush currents at power ON will shorten the life of the converter circuit (switching life is about 1,000,000
times (For the 200V class 37K or higher, switching life is about 500,000)), frequent starts and stops of the MC must be
avoided.
Always use the start signal (ON/OFF of STF and STR signals) to start/stop the inverter. (Refer to page 9)
(11) Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits.
Application of a voltage higher than the permissible voltage to the inverter I/O signal circuits or opposite polarity may
damage the I/O devices. Especially check the wiring to prevent the speed setting potentiometer from being connected
incorrectly to short terminals 10E and 5.
37
Precautions for use of the inverter
(13) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor
in the inverter's input side and also make up a sequence which will not switch on the start signal.
If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the
power is restored.
(18) Make sure that the specifications and rating match the system requirements.
38
Failsafe of the system which uses
the inverter
(1) Interlock method which uses the inverter status output signals
By combining the inverter status output signals to provide an interlock as shown below, an inverter alarm can be
detected.
Controller
System failure
Inverter Sensor
(speed, temperature,
air volume, etc.)
39
Setting procedure of IPM motor control
<IPM>
Highly efficient motor control and highly accurate motor speed control can be performed by using the inverter with an IPM motor.
The motor speed is detected by the output voltage and current of the inverter. It does not require a speed detector such as an
encoder. The inverter drives the IPM motor with the least required current when a load is applied in order to achieve the
highest motor efficiency.
POINT
The following conditions must be met to perform IPM motor control.
· For the motor model, a dedicated IPM motor (MM-EFS model, MM-THE4 model, or MM-EF model) must be used.
· The motor capacity must be equivalent to the inverter capacity. (The 0.75K inverter can be used with the 0.4kW MM-EF.)
· Single-motor operation (one motor run by one inverter) must be performed.
· The overall wiring length with the motor must be within the specified value. (Refer to page 16)
· This inverter is set for a general-purpose motor in the initial setting. Follow the following procedure to change the setting for the
IPM motor control.
Perform IPM parameter initialization by selecting the parameter setting mode (IPM) on the operation panel.* (Refer to page 41)
Test run
* IPM parameter initialization is performed by setting Pr. 998 IPM parameter initialization or by selecting (IPM parameter initialization) on the
operation panel. To change to the IPM motor control, perform IPM parameter initialization at first. If parameter initialization is performed after setting
other parameters, some of those parameters will be initialized too. (Refer to page 42 for the parameters that are initialized.)
REMARKS
· "Er1" appears if IPM parameter initialization is performed while Pr.72 = "25."
· To use a 0.4kW MM-EF, set Pr.80 Motor capacity = "0.4" before setting IPM parameter initialization.
· IPM motor control can also be selected with Pr. 80 Motor capacity and Pr. 998 IPM parameter initialization. (Refer to page 42)
CAUTION
· For the setting range of a speed command under dedicated IPM motor (MM-EFS/MM-THE4 1500r/min specification, MM-EF 1800r/min
specification) controls, refer to the output frequency range in Chapter 8.2 Common specifications (Refer to page 151).
· The selectable carrier frequencies under IPM motor control are 2k, 6k, 10k, and 14kHz. (Only 2k and 6kHz are selectable for 75K or higher.)
· Constant-speed operation cannot be performed in the low-speed range lower than 150r/min (MM-EFS, MM-THE4 1500r/min specification)
or 180r/min (MM-EF 1800r/min specification). Generally, speed control can be performed in the range that satisfies the ratio, 1:10.
· During IPM motor control, the RUN signal is output about 100ms after turning ON the start command (STF, STR). The delay is due to the
magnetic pole detection.
· The following operations and controls are disabled during IPM motor control: adjustable 5 points V/F, bypass sequence, energy saving
operation, Optimum excitation control, and speed smoothing.
· The option surge voltage suppression filter (FR-ASF-H/FR-BMF-H) and sine wave filter (MT-BSL/BSC) cannot be used under IPM motor
control, so do not connect them.
· When parameter copy is performed from an FR-F700P series inverter, which is set to use MM-EFS or MM-THE4 under IPM motor control,
check that IPM motor control is selected on the operation panel (P.RUN is lit) after the copy. When parameters are copied to an FR-F700P
series inverter, which is not compatible with MM-EFS or MM-THE4, Simple magnetic flux vector control is selected instead of IPM motor
control.
40
Setting procedure of IPM motor control
<IPM>
(1) IPM motor control setting by selecting the parameter setting mode on the operation panel ( )
POINT
· The parameters required to drive an IPM motor are automatically changed as a batch. (Refer to page 42.)
Initialize the parameter setting for a premium high-efficiency IPM motor (MM-EFS, MM-THE4) by selecting the
Operation example
parameter setting mode on the operation panel.
Operation Display
1. Screen at power-ON
The monitor display appears.
The parameter
2. Parameter setting mode number read
Press to choose the parameter setting previously appears.
mode.
3. Selecting the parameter
Turn until (IPM parameter
initialization) appears.
6. Parameter setting
Press to set.
Flicker ... Parameter setting complete!!
P.RUN indicator is lit.
Turn to read another parameter.
3
Press to show the setting again.
REMARKS
· Performing IPM parameter initialization by selecting the parameter setting mode on the operation panel automatically changes
the Pr. 998 IPM parameter initialization setting.
· The parameter initialization sets the same capacity as the inverter capacity to Pr. 80 Motor capacity. To use a 0.4kW MM-EF, set Pr. 80
Motor capacity = "0.4" before performing IPM parameter initialization by selecting the parameter setting mode on the operation panel.
· The IPM parameter setting is displayed as "1, 12" in the parameter setting mode even if Pr.998 IPM parameter initialization = "101, 112."
(2) IPM motor control display and IPM motor control signal
P.RUN on the operation panel (FR-DU07) is lit and the IPM motor control signal (IPM) is output during IPM motor control.
For the terminal to output the IPM motor control signal, assign the function by setting "57 (positive logic)" or "157
(negative logic)" to any of Pr.190 to Pr.196 (Output terminal function selection).
41
Initializing the parameters required to drive
an IPM motor (Pr.998) <IPM>
· By performing IPM parameter initialization, IPM motor control is selected and the parameters, which are
required to drive an IPM motor, are changed. Initial settings and setting ranges of the parameters are adjusted
automatically to drive an IPM motor.
· Initialization is performed by setting Pr.998 IPM parameter initialization or by choosing the mode on the operation
panel.
REMARKS
· Make sure to set Pr. 998 before setting other parameters. If the Pr. 998 setting is changed after setting other parameters, some
of those parameters will be initialized too. (Refer to "(2) IPM parameter initialization list" for the parameters that are initialized.)
· To change back to the parameter settings required to drive a general-purpose motor, perform parameter clear or all parameter
clear.
· If the setting of Pr. 998 IPM parameter initialization is changed from "1, 12 (rotations per minute)" to "101, 112 (frequency)," or
from "101, 112" to "1, 12," all the target parameters are initialized.
The purpose of Pr. 998 is not to change the display units. Use Pr. 144 Speed setting switchover to change the display units between
rotations per minute and frequency. Pr. 144 enables switching of display units between rotations per minute and frequency
without initializing the parameter settings.
Example) Changing the Pr. 144 setting between "6" and "106" switches the display units between frequency and rotations per
minute.
42
Initializing the parameters required to drive
an IPM motor (Pr.998) <IPM>
REMARKS
If IPM parameter initialization is performed in rotations per minute (Pr.998 = "1" or "12"), the frequency-related parameters not
listed in the table and the monitored items are also set and displayed in rotations per minute.
43
Initializing the parameters required to drive
an IPM motor (Pr.998) <IPM>
44
Operation panel (FR-DU07)
(d) PU/EXT key (Press simultaneously (0.5s), or change the Pr.79 setting to change to the combined
operation mode. )
PU: PU operation mode
EXT: External operation mode
Used to cancel the PU stop also.
Used to switch among different setting modes. 4
(e) MODE key Pressing simultaneously changes the operation mode.
Holding this key for 2 seconds locks the operation. The key lock is invalid when Pr.161 = "0
DRIVING THE MOTOR
45
Operation panel (FR-DU07)
(Example)
Monitor/frequency setting
(Example)
46
Operation panel (FR-DU07)
Setting of Pr. 79 Operation mode selection according to combination of the start command and speed command can be
easily made.
Operation example Start command by the external signal (STF/STR), frequency command by .
Operation Display
1. Screen at power-ON
The monitor display appears.
Operation Method
Operation Panel Indication
Start command Frequency command
, *
Flickering
External Analog
(STF, STR) voltage input
Flickering
External
(STF, STR) *
Flickering
Analog
, voltage input
Flickering
4. Press to set. 4
REMARKS
is displayed ... Why?
Pr. 79 is not registered in user group with "1" in Pr. 160 User group read selection.
is displayed ... Why?
Setting cannot be changed during operation. Turn the start command ( or , STF or STR) OFF.
If is pressed before pressing , the easy setting mode is terminated and the display goes back to the monitor display. If the
easy setting mode is terminated while Pr.79 = "0 (initial setting)," the operation mode switches between the PU operation mode and the
External operation mode. Check the operation mode.
Reset can be made with .
The priorities of the frequency commands when Pr. 79 = "3" are "Multi-speed operation (RL/RM/RH/REX) > PID control (X14) > terminal
4 analog input (AU) > digital input from the operation panel".
47
Operation panel (FR-DU07)
· Set "10 or 11" in Pr. 161, then press for 2s to make the setting dial and key operation invalid.
· When the setting dial and key operation are invalid, appears on the operation panel.
If dial and key operation is attempted while dial and key operation are invalid, appears. (When dial or key
is not touched for 2s, the monitor display appears.)
· To make the setting dial and key operation valid again, press for 2s.
POINT
Set "10 or 11" (key lock valid) in Pr.161 Frequency setting/key lock operation selection.
Operation Display
1.Screen at power-ON
The monitor display appears.
The parameter
3.Press to choose the parameter
number read
setting mode. previously
appears.
6.Turn to change
it to the setting value of " ".
7.Press to set.
CAUTION
Release the operation lock to release the PU stop by key operation.
48
Operation panel (FR-DU07)
POINT
Monitor display of output frequency, output current and output voltage can be changed by pushing during
monitoring mode.
Operation Display
1.Press during operation to choose the output
frequency monitor
REMARKS
Monitored item can be changed from output voltage to other items such as output power and set frequency by setting Pr.52.
Refer to Chapter 4 of the Instruction Manual (Applied).
Hold down for 1s to set monitor description to be appeared first in the monitor mode.
(To return to the output frequency monitor, hold down for 1s after displaying the output frequency monitor.)
Press the setting dial ( ) in the PU operation mode or in the External/PU combined operation mode 1 (Pr. 79 = 4
"3") to show the set frequency.
DRIVING THE MOTOR
49
Operation panel (FR-DU07)
Operation Display
1.Screen at power-ON
The monitor display appears.
The parameter
3.Press to choose the parameter number read
setting mode. previously appears.
4. Pr. 1) appears.
7.Press to set.
REMARKS
The number of digits displayed on the operation panel (FR-DU07) is four. Only the upper four digits of values can be displayed
and set. If the values to be displayed have five digits or more including decimal places, the fifth or later numerals cannot be
displayed nor set.
POINT
When Pr.77 Parameter write selection = "0 (initial setting)," the parameter setting change is only available while the
inverter is stopped under the PU operation mode.
To enable the parameter setting change while the inverter is running or under the operation mode other than PU
operation mode, change the Pr.77 setting.
50
Overheat protection of the motor by the inverter (Pr. 9)
Set the rated motor current in Pr. 9 Electronic thermal O/L relay to protect the motor from overheat.
Parameter
Name Initial Value Setting Range *2 Description
Number
Rated inverter 55K or lower 0 to 500A
9 Electronic thermal O/L relay Set the rated motor current.
current *1 *3 75K or higher 0 to 3600A
*1 Refer to page 149 for the rated inverter current value.
*2 The minimum setting increments are 0.01A for the 55K or lower and 0.1A for the 75K or higher.
*3 Performing IPM parameter initialization changes the settings. (Refer to page 42)
Changing example Change the Pr. 9 Electronic thermal O/L relay setting to 2.0A according to the rated motor current.
(FR-F740P-0.75K)
Operation Display
1.Screen at power-ON
The monitor display appears.
6.Turn to change
the set value to " ". (2.0A)
7.Press to set.
CAUTION
· Internal accumulated heat value of the electronic thermal relay function is reset by inverter power reset and reset signal input.
Avoid unnecessary reset and power-OFF.
· When using multiple motors with one inverter, or using a multi-pole motor or a specialized motor, provide an external thermal
relay (OCR) between the inverter and motor. And for the setting of the thermal relay, add the line-to line leakage current (refer
to Chapter 3 of the Instruction Manual (Applied)) to the current value on the motor rating plate. For low-speed operation
where the cooling capability of the motor reduces, it is recommended to use a thermal protector or thermistor-incorporated
motor.
· When the difference between the inverter and motor capacities is large and the setting is small, the protective characteristics of
the electronic thermal relay function will be deteriorated. In this case, use an external thermal relay.
· PTC thermistor output built-in the motor can be input to the PTC signal (AU terminal). For details, refer to Chapter 4 of the
Instruction Manual (Applied).
51
When the rated motor frequency is 50Hz
(Pr. 3)<V/F><S MFVC>
4.3 When the rated motor frequency is 50Hz (Pr. 3) V/F S MFVC <V/F><S MFVC>
First, check the motor rating plate. If a frequency given on the rating plate is "50Hz" only, always set Pr. 3 Base frequency
to "50Hz". If it remains at "60Hz", the voltage may become too low and torque shortage occurs, resulting in an overload
trip. It may result in an inverter trip (E.OC) due to overload.
Parameter
Name Initial Value Setting Range Description
Number
Set the frequency when the rated
3 Base frequency 60Hz 0 to 400Hz
motor torque is generated.
Changing example Change Pr. 3 Base frequency to 50Hz according to the rated motor frequency.
Operation Display
1.Screen at power-ON
The monitor display appears.
The parameter
3.Press to choose the parameter number
setting mode. read previously
appears.
4.Turn until Pr. 3 Base frequency
appears.
7.Press to set.
52
Start/stop from the operation panel (PU
operation mode)
4.4.1 Setting the set frequency to operate (example: performing operation at 30Hz)
POINT
Use the operation panel (FR-DU07) to give both of frequency and start commands in PU operation.
Operation panel
(FR-DU07)
PU EXT NET
Press to choose the PU operation mode.
(If you do not press , the value flickers for about 5s and the
Flicker ··· Frequency setting complete!! 4
display then returns to " " (0.00Hz). At this time, return to After 3s, the monitor display appears.
"Step 3" and set the frequency again. After the value flickered for
DRIVING THE MOTOR
5. Deceleration Stop
Press to stop. Stop
The frequency on the display decreases in the Pr. 8 Deceleration
time, and the motor stops rotating with " " (0.00Hz)
displayed.
53
Start/stop from the operation panel (PU
operation mode)
· can also be used like a potentiometer to perform operation. (Refer to page 55)
54
Start/stop from the operation panel (PU
operation mode)
POINT
Set "0" (extended mode parameter valid) in Pr. 160 User group read selection.
Set "1" (setting dial potentiometer mode) in Pr. 161 Frequency setting/key lock operation selection.
Operation example Change the frequency from 0Hz to 60Hz during operation
Operation Display
1. Screen at power-ON
The monitor display appears.
PU indicator is lit.
2. Operation mode setting
Press to choose the PU operation
mode.
3. Press to choose the parameter setting The parameter number
mode. read previously appears.
6. Turn to change it to
the setting value of " ".
7. Press to set.
REMARKS
· If flickering "60.00" turns to "0.0", the Pr. 161 Frequency setting/key lock operation selection setting may not be "1".
· Independently of whether the inverter is running or at a stop, the frequency can be set by simply turning .
CAUTION
· When using the setting dial, the frequency goes up to the set value of Pr. 1 Maximum frequency (In the initial setting, it is 120Hz
(55K or lower) or 60Hz (75K or higher) under general-purpose motor control, and it is the maximum motor speed (frequency)
under IPM motor control.)
Adjust Pr. 1 Maximum frequency setting according to the application.
55
Start/stop from the operation panel (PU
operation mode)
RH ON
RM ON
RL ON
Operation Display
1. Screen at power-ON.
The monitor display appears.
56
Start/stop from the operation panel (PU
operation mode)
60Hz for the RH, 30Hz for the RM and 10Hz for the RL are not output when they are turned ON ... Why?
Check for the setting of Pr. 4, Pr. 5, and Pr. 6 once again.
Check for the setting of Pr. 1 Maximum frequency and Pr. 2 Minimum frequency once again.
(Refer to page 73.)
Check that Pr. 180 RL terminal function selection = "0", Pr. 181 RM terminal function selection = "1", Pr.
182 RH terminal function selection = "2", and Pr. 59 Remote function selection = "0". (all are initial values)
[FWD (or REV)] lamp is not lit ... Why?
Check that wiring is correct. Check the wiring once again.
Check for the Pr. 79 setting once again. (Pr. 79 must be set to "4".)
(Refer to page 77.)
Change the frequency of the terminal RL, RM, and RH. ... How?
Refer to page 64 to change the running frequency at each terminal in Pr. 4 Multi-speed setting (high
speed), Pr. 5 Multi-speed setting (middle speed), and Pr. 6 Multi-speed setting (low speed).
REMARKS
· Initial value of terminal RH, RM, and RL are 60Hz, 30Hz, and 10Hz. (To change, set Pr. 4, Pr. 5, and Pr. 6.)
· In the initial setting, when two or more of multi-speed settings are simultaneously selected, priority is given to the set frequency
of the lower signal. For example, when RH and RM signals turn ON, RM signal (Pr. 5) has a higher priority.
· Maximum of 15-speed operation can be performed. (Refer to Chapter 4 of the Instruction Manual (Applied).)
4
DRIVING THE MOTOR
57
Start/stop from the operation panel (PU
operation mode)
3. Start
Press or . /
[FWD] or [REV] is flickering as no frequency Flickering
command is given.
5. Deceleration Stop
Turn the potentiometer (frequency setting potentiometer) counter-
clockwise slowly to full. The frequency on the display decreases
Flickering
in the Pr. 8 Deceleration time, and the motor stops rotating with
" " (0.00Hz) displayed.
[FWD] indicator or [REV] indicator flickers.
6. Stop
Press
Change the frequency (60Hz) of the maximum value of potentiometer (at 5V)
Adjust the frequency in Pr. 125 Terminal 2 frequency setting gain frequency. (Refer to page 67.)
Change the frequency (0Hz) of the minimum value of potentiometer (at 0V)
Adjust the frequency in calibration parameter C2 Terminal 2 frequency setting bias frequency. (Refer to
Chapter 4 of the Instruction Manual (Applied).)
58
Start/stop from the operation panel (PU
operation mode)
SD
Current signal 4 (+)
source
(4 to 20mADC) 5 (-)
3. Start
Check that the terminal 4 input selection signal (AU) is ON.
/
Press or
Flickering
[FWD] or [REV] is flickering as no frequency command is given.
Flickering
time, and the motor stops rotating with " " (0.00Hz)
displayed. [FWD] indicator or [EXT] indicator flickers.
6. Stop
Press
REMARKS
Pr. 184 AU terminal function selection must be set to "4" (AU signal) (initial value). (Refer to Chapter 4 of the Instruction
Manual (Applied).)
Change the frequency (60Hz) at the maximum current input (at 20mA, initial value)
Adjust the frequency in Pr. 126 Terminal 4 frequency setting gain frequency. (Refer to page 69.)
Change the frequency (0Hz) at the minimum current input (at 4mA, initial value)
Adjust the frequency in calibration parameter C5 Terminal 4 frequency setting bias frequency. (Refer to
Chapter 4 of the Instruction Manual (Applied).)
59
Start/stop using terminals (External
operation)
POINT
· Switch ON the STF (STR) signal to give a start command.
· Use ( ) on the operation panel (FR-DU07) to give a frequency command.
· Set "3" (External/PU combination operation mode 1) in Pr. 79 Operation mode selection.
[Connection diagram]
Inverter
Operation panel
(FR-DU07)
60
Start/stop using terminals (External
operation)
Operation Display
5. Start acceleration constant speed
Turn ON the start switch (STF or STR).
The frequency on the display increases in the Pr.7
Acceleration time setting, and " " (30.00Hz) appears.
Forward
[FWD] indicator is lit during forward rotation, and [REV] rotation Reverse
rotation
indicator is lit during reverse rotation. ON
CAUTION
When both of STF and STR signals are turned ON, the
motor cannot start. If both are turned ON while the motor
is running, the motor decelerates to a stop.
6. To change the set frequency, perform the operation in above steps 3 and 4.
(Starting from the previously set frequency.)
REMARKS
· Pr. 178 STF terminal function selection must be set to "60" (or Pr. 179 STR terminal function selection must be set to "61").
(All are initial values)
· When Pr. 79 Operation mode selection is set to "3", multi-speed operation (refer to page 64) is also valid.
When the inverter is stopped by of the operation panel (FR-DU07), and are
Flickering
displayed alternately.
1. Turn the start switch (STF or STR) OFF.
2. The display can be reset by .
When the setting dial is used as a potentiometer.
1. Set Pr.160 User group read selection = "0"(Extended mode parameters valid).
2. Set Pr.161 Frequency setting/key lock operation selection = "1" (setting dial potentiometer). (Refer to
page 55.)
4
DRIVING THE MOTOR
61
Start/stop using terminals (External
operation)
4.5.2 Switching between the automatic operation and the manual operation
(operation by the multi-speed setting and the operation panel) (Pr.79=3)
POINT
· Use terminal STF (STR) to give a start command.
· Use terminal RH, RM, and RL to set a frequency (automatic operation) in the normal operation.
· Use the operation panel (FR-DU07) ( ) to set a frequency manually (manual operation) during maintenance,
etc.
· Set "3" (External/PU combined operation mode 1) in Pr.79.
· The priority for the frequency setting is "multi-speed setting > operation panel."
[Connection diagram]
Inverter Speed 1
Middle speed RM
Low speed RL Time
RH ON OFF
Automatic operation SD ON OFF
RM
RL ON OFF
Manual operation
Operate at the high-speed (60Hz) (automatic operation) in the normal operation. Operate at 30Hz (manual
Operation example
operation) using the operation panel for an adjustment.
Operation Display
1. Screen at power-ON
The monitor display appears.
CAUTION
When both of STF and STR signals are turned ON, the motor
cannot start.
If both are turned ON while the motor is running, the motor
decelerates to a stop.
62
Start/stop using terminals (External
operation)
Operation Display
6. Cancelling the automatic operation High speed
Turn OFF the high-speed switch (RH). Middle speed
Low speed
OFF
frequency.
(If you do not press , the value flickers for about 5s Flicker···Frequency setting complete!!
and the display then returns to " " (0.00Hz in the After 3s, the monitor display
monitor display). In that case, turn again and set the appears.
frequency.)
The value flickers for about 3s and the display then returns
to " " (monitor display).
REMARKS 4
· Pr. 178 STF terminal function selection must be set to "60" (or Pr. 179 STR terminal function selection must be set to "61"). (All are
initial values.)
DRIVING THE MOTOR
· External analog current input (4 to 20mA) can be used to set a frequency instead of the three-speed setting. Turn ON the
terminal 4 input selection signal (AU) to use the analog current input.
63
Start/stop using terminals (External
operation)
4.5.3 Setting the frequency by switches (multi-speed setting for 3 speeds) (Pr.4 to Pr.6)
POINT
· Switch ON the STF (STR) signal to give a start command.
· Switch ON the RH, RM, or RL signal to give a frequency command.
· [EXT] must be lit. (When [PU] is lit, switch it to [EXT] with .)
· The initial values of the terminals RH, RM, and RL are 60Hz, 30Hz, and 10Hz. (Use Pr. 4, Pr. 5 and Pr. 6 to
change.)
· Operation at 7-speed can be performed by turning two (or three) terminals simultaneously. (Refer to Chapter 4 of
the Instruction Manual (Applied).)
[Connection diagram]
Speed 1
RM ON
RL ON
Operation Display
1. Screen at power-ON ON
The monitor display appears.
CAUTION
When both of STF and STR signals are turned ON, the
motor cannot start.
If both are turned ON while the motor is running, the motor
decelerates to a stop.
4. Deceleration Forward
Turn OFF the start switch (STF or STR). rotation Reverse
rotation
The frequency on the display decreases in the Pr. 8 Deceleration
time, and the motor stops rotating with " " (0.00Hz) Stop
displayed. OFF
[FWD] indicator or [REV] indicator turns OFF.
64
Start/stop using terminals (External
operation)
Switchover of the operation mode with is valid when Pr. 79 = "0" (initial value).
60Hz, 30Hz and 10Hz are not output from RH, RM and RL respectively when they are turned ON. ... Why?
Check for the setting of Pr. 4, Pr. 5, and Pr. 6 once again.
Check for the setting of Pr. 1 Maximum frequency and Pr. 2 Minimum frequency once again. (Refer to
page 73)
Check for the Pr. 79 setting once again. (Pr. 79 must be set to "0" or "2".) (Refer to page 77)
Check that Pr. 180 RL terminal function selection = "0", Pr. 181 RM terminal function selection = "1",
Pr. 182 RH terminal function selection = "2" and Pr. 59 Remote function selection = "0". (all are initial
values)
[FWD (or REV)] is not lit. ... Why?
Check that wiring is correct. Check it again.
Check that "60" is set in Pr. 178 STF terminal function selection (or "61" is set in Pr. 179 STR terminal
function selection)?
(all are initial values)
How is the frequency setting from 4 to 7 speed ?
In the initial setting, when two or more of multi-speed settings are simultaneously selected, priority is
given to the set frequency of the lower signal. For example, when RH and RM signals turn ON, the
RM signal (Pr. 5) has a higher priority. By setting Pr. 24 to Pr. 27 (multi-speed setting), up to 7- speed
can be set by combinations of RH, RM, and RL signals. Refer to Chapter 4 of the Instruction
Manual (Applied).
Perform multi-speed operation more than 8 speed. ... How?
Use the REX signal to perform the operation. Maximum of 15-speed operation can be performed.
Refer to Chapter 4 of the Instruction Manual (Applied).
REMARKS
· External operation is fixed by setting "2" (External operation mode) in Pr. 79 Operation mode selection when you do not want to take
time pressing or when you want to use the current start command and frequency command. (Refer to page 77)
4
DRIVING THE MOTOR
65
Start/stop using terminals (External
operation)
Inverter
Frequency setting 10
2
potentiometer
5
Operation Display
1. Screen at power-ON ON
The monitor display appears.
2. Start
Turn the start switch (STF or STR) ON.
[FWD] or [REV] is flickering as no frequency command is given. Forward
rotation Reverse
CAUTION rotation
ON
When both of STF and STR signals are turned ON, the
Flickering
motor cannot start.
If both are turned ON while the motor is running, the motor
decelerates to a stop.
time, and the motor stops rotating with " " (0.00Hz) Stop
displayed. [FWD] indicator or [EXT] indicator flickers.
5. Stop Forward
Turn the start switch (STF or STR) OFF. rotation Reverse
rotation
[FWD] indicator or [REV] indicator turns OFF.
OFF
REMARKS
Pr. 178 STF terminal function selection must be set to "60" (or Pr. 179 STR terminal function selection must be set to "61").
(All are initial values.)
66
Start/stop using terminals (External
operation)
Operation Display
1.Turn until (Pr. 125) appears.
4.Press to set.
Flicker ··· 50Hz output at 5V input complete!!
5.Mode/monitor check
Press twice to choose the monitor/frequency monitor.
6.To check the setting, turn the start switch (STF or STR) ON
and input 5V (turn the potentiometer clockwise slowly to full.)
(Refer to 4.5.4 steps 2 to 5)
The monitor on the operation panel or the frequency meter (indicator) connected across terminals FM and SD does
not indicate exactly 50Hz.... Why?
The indicated value can be adjusted by the calibration parameter C4 Terminal 2 frequency setting gain 4
(Refer to Chapter 4 of the Instruction Manual (Applied).)
The frequency meter (indicator) connected across terminals FM and SD can be adjusted by the
calibration parameter C0 FM terminal calibration.
DRIVING THE MOTOR
60Hz
(Refer to Chapter 4 of the Instruction
(Hz)
Manual (Applied).)
How can I operate at a frequency higher than
120Hz.
Gain Pr.125
Additionally set Pr.18 High speed maximum Bias
frequency. C2
(Refer to Chapter 4 of the Instruction (Pr. 902) 0 100%
Manual (Applied).) 0 Frequency setting signal 5V
0 10V
0 20mA
C3 (Pr. 902) C4 (Pr. 903)
REMARKS
As other adjustment methods of frequency setting voltage gain, there are methods to adjust with a voltage applied across
terminals 2 or 5 and adjust at any point without a voltage applied.
(Refer to Chapter 4 of the Instruction Manual (Applied) .)
67
Start/stop using terminals (External
operation)
POINT
· Switch ON the STF (STR) signal to give a start command.
· Switch ON the AU signal.
· Set "2" (External operation mode) in Pr. 79 Operation mode selection.
[Connection diagram]
Inverter
2. Start
Check that the terminal 4 input selection signal (AU) is ON.
Turn the start switch (STF or STR) ON.
[FWD] or [REV] is flickering as no frequency Forward
rotation Reverse
rotation
CAUTION ON
When both of STF and STR signals are turned ON, the motor Flickering
cannot start.
If both are turned ON while the motor is running, the motor
decelerates to a stop.
5. Stop Forward
Turn the start switch (STF or STR) OFF. rotation Reverse
rotation
[FWD] indicator or [REV] indicator turns OFF.
OFF
REMARKS
Pr. 184 AU terminal function selection must be set to "4" (AU signal) (initial value). (Refer to Chapter 4 of the Instruction Manual
(Applied).)
68
Start/stop using terminals (External
operation)
4.5.7 Changing the output frequency (60Hz, initial value) at the maximum current input
(at 20mA, initial value)
<How to change the maximum frequency>
Changing example When you use the 4 to 20mA input and want to change the frequency at 20mA from 60Hz (initial
value) to 50Hz, set "50Hz" in Pr. 126.
Operation Display
1.Turn until (Pr. 126) appears.
6.To check the setting, turn the start switch (STF or STR)
on and input 20mA. (Refer to 4.5.6 steps 2 to 5)
The frequency meter (indicator) connected across terminals FM and SD does not indicate exactly 50Hz ... Why?
The indicated value can be adjusted by the calibration parameter C7 Terminal 4 frequency setting gain
4
(Refer to Chapter 4 of the Instruction Manual (Applied).)
The frequency meter (indicator) connected across terminals FM and SD can be adjusted by the
DRIVING THE MOTOR
60Hz
(Refer to Chapter 4 of the Instruction
(Hz)
Manual (Applied).)
How can I operate at a frequency higher than
120Hz. Gain Pr. 126
Additionally set Pr.18 High speed maximum Bias
frequency. C5
(Refer to Chapter 4 of the Instruction (Pr. 904)
0 20 100%
Manual (Applied).) 0 4 Frequency setting signal 20mA
0 1 5V
0 2 10V
C6 (Pr. 904) C7 (Pr. 905)
REMARKS
As other adjustment methods of frequency setting voltage gain, there are methods to adjust with a voltage applied across
terminals 4 and 5 or adjust at any point without a voltage applied.
(Refer to Chapter 4 of the Instruction Manual (Applied) for the setting method of calibration parameter C7.)
69
Simple mode parameter list
5 ADJUSTMENT
70
Simple mode parameter list
*1 Initial values differ according to the inverter capacity. (0.75K/1.5K to 3.7K/5.5K, 7.5K/11K to 37K/45K, 55K/75K or higher)
*2 Initial values differ according to the inverter capacity. (55K or lower/75K or higher)
*3 Performing IPM parameter initialization changes the settings. (Refer to page 42)
*4 Initial values differ according to the inverter capacity. (7.5K or lower/11K or higher)
*5 Setting increments and setting range differ according to the inverter capacity. (55K or lower/75K or higher)
5
ADJUSTMENT
71
Increasing the starting torque (Pr. 0)
<V/F>
Set this parameter when "the motor with a load will not rotate", "an alarm [OL] is output, resulting in an inverter
trip due to [OC1], etc.
Parameter Setting
Name Initial Value Description
Number Range
0.75K 6%
1.5K to 3.7K 4% Motor torque in the low-
5.5K, 7.5K 3% frequency range can be
0 Torque boost 0 to 30%
11K to 37K 2% adjusted to the load to increase
45K, 55K 1.5% the starting motor torque.
75K or higher 1%
Changing example When the motor with a load will not rotate,
100%
increase the Pr. 0 value 1% by 1% unit by
looking at the motor movement. (The guideline
is for about 10% change at the greatest.) Output
voltage
Pr.0 Setting
Pr.46
range
0 Output Base
frequency frequency
(Hz)
Operation Display
1.Screen at power-ON
The monitor display appears.
The parameter
3.Press to choose the parameter number read
setting mode. previously appears.
4. Pr. 0) appears.
7.Press to set.
REMARKS
· Setting Pr.0 too high may cause the motor to overheat, resulting in an overcurrent trip (OL (overcurrent alarm) then E.OC1
(Overcurrent trip during acceleration)), thermal trip (E.THM (Motor overload trip), and E.THT (Inverter overload trip)).
When a fault (E.OC1) occurs, release the start command, and decrease the Pr. 0 value 1% by 1% to reset. (Refer to page 121.)
POINT
If the inverter still does not operate properly after taking the above measures, set Pr. 80 Motor capacity and select the
Simple magnetic flux vector control [extended mode]. (Refer to Chapter 4 of the Instruction Manual (Applied).)
72
Limiting the maximum and minimum
output frequency (Pr. 1, Pr. 2)
5.3 Limiting the maximum and minimum output frequency (Pr. 1, Pr. 2)
Parameter Setting
Name Initial Value Description
Number Range
55K or lower 120Hz* Set the upper limit of the output
1 Maximum frequency 0 to 120Hz
75K or higher 60Hz* frequency.
2 Minimum frequency 0Hz 0 to 120Hz Set the lower limit of the output frequency.
* Performing IPM parameter initialization changes the settings. (Refer to page 42)
Clamped at the
Pr.1 maximum frequency
Pr.18
Operation Display
1.Screen at power-ON
The monitor display appears.
4. Pr. 1) appears.
7.Press to set.
· The output frequency is clamped by the Pr. 2 setting even if the set frequency is lower than the Pr. 2 setting (The frequency will
not decrease to the Pr. 2 setting.)
Note that Pr. 15 Jog frequency has higher priority than the minimum frequency.
· When the Pr. 1 setting is changed, frequency higher than the Pr. 1 setting cannot be set by .
· When performing a high speed operation at 120Hz or more, setting of Pr. 18 High speed maximum frequency is necessary. Even if
a value higher than the maximum frequency (refer to page 44) is set in Pr.18 under IPM motor control, the high speed maximum
frequency is limited to the maximum motor frequency. (Refer to Chapter 4 of the Instruction Manual (Applied).)
CAUTION
If the Pr. 2 setting is higher than the Pr. 13 Starting frequency value, note that the motor will run at the set frequency
according to the acceleration time setting by merely switching the start signal ON, without entry of the command
frequency.
73
Changing acceleration and deceleration time
(Pr. 7, Pr. 8)
Parameter Setting
Name Initial Value Description
Number Range
7.5K or lower 5s 0 to 3600/
7 Acceleration time Set the motor acceleration time.
11K or higher 15s 360s *
7.5K or lower 10s 0 to 3600/
8 Deceleration time Set the motor deceleration time.
11K or higher 30s 360s *
* Depends on the Pr. 21 Acceleration/deceleration time increments setting. The initial value for the setting range is "0 to 3600s" and setting increments is
"0.1s".
Changing example Change the Pr. 7 Acceleration time setting from "5s"
Pr.20
to "10s". (60Hz) Running
frequency
frequency (Hz)
Output
Time
Operation Display
1.Screen at power-ON
The monitor display appears.
4. Pr. 7) appears.
7.Press to set.
POINT
If torque is required in the low-speed range (less than 10% of the rated motor frequency (on page 43)) under IPM
motor control, set the Pr.791 Acceleration time in low-speed range and Pr.792 Deceleration time in low-speed range
settings higher than the Pr.7 and Pr.8 settings so that the mild acceleration/deceleration is performed only in the low-
speed range. (Refer to the Instruction Manual (Applied) for Pr.791 and Pr.792)
74
Energy saving operation for fans and
pumps (Pr.14, Pr.60) <V/F>
5.5 Energy saving operation for fans and pumps (Pr.14, Pr.60)
V/F <V/F>
Set the following functions to perform energy saving operation for fans and pumps.
5.5.1 Load pattern selection (Pr. 14) V/F
Select the optimum output characteristic (V/F characteristic) that is suitable for the application and load
characteristics.
Parameter Setting
Name Initial Value Description
Number Range
0 For constant torque load
14 Load pattern selection 1
1 For variable-torque load
The above parameters can be set when Pr.160 User group read selection = "0." (Refer to page 70)
Pr.14 = 1
Set Pr.14 Load pattern selection = "1 (for variable-torque load) (initial value)."
When the output frequency is equal to or less than the base frequency, the output
100%
voltage changes by its square in proportion to the output frequency.
Output voltage
Use this setting to drive a load whose load torque changes in proportion to the square
of the speed, such as a fan and a pump.
CAUTION
Load pattern selection is available only under V/F control. Load pattern selection is not available under Simple magnetic flux vector
control and IPM motor control.
Without a detailed parameter setting, the inverter can automatically perform energy saving operation.
This operation is appropriate for fan and pump applications.
Use Optimum excitation control when connecting one motor to one inverter. Use Energy saving operation when
connecting several motors to one inverter.
· For applications where a large load torque is applied to or machines repeat frequent acceleration/deceleration, an energy saving
effect is not expected.
75
Energy saving operation for fans and
pumps (Pr.14, Pr.60) <V/F>
CAUTION
· When the energy saving operation and Optimum excitation control are selected, deceleration time may be longer than the
setting value. Since overvoltage alarm tends to occur as compared to the constant-torque load characteristics, set a longer
deceleration time.
· The energy saving operation and Optimum excitation control are available only under V/F control.
Energy saving operation and Optimum excitation control are not available under Simple magnetic flux vector control and IPM
motor control. (For Simple magnetic flux vector control, refer to Chapter 4 of the Instruction Manual (Applied).)
POINT
To check the energy saving effect, refer to Chapter 4 of the Instruction Manual (Applied) and check the energy
saving effect monitor.
Changing example Set "9" (Optimum excitation control) in Pr. 60 Energy saving control selection.
Operation Display
1.Screen at power-ON
The monitor display appears.
7.Press to set.
76
Selection of the start command and
frequency command sources (Pr. 79)
POINT
Setting value "1" to "4" can be changed in the easy setting mode. (Refer to page 47)
LED Indication
Pr.79
Description : OFF Refer to
Setting
: ON
PU operation mode
Chapter 4 of
External/PU switchover mode (press to switch between the PU and External operation mode the Instruction
0
External operation mode.) Manual
At power ON, the inverter is in the External operation mode. NET operation mode
(Applied)
REMARKS
If switching of the operation mode is invalid even though Pr.79 is set, refer to page 137.
77
Parameter clear, all parameter clear
POINT
· Set "1" in Pr. CL parameter clear, ALLC All parameter clear to initialize parameters. (Parameters are not cleared
when "1" is set in Pr. 77 Parameter write selection.)
· Refer to the parameter list on page 86 for the parameters to be cleared with this operation.
Operation Display
1.Screen at power-ON
The monitor display appears.
6.Turn to change it to
the setting value " ". Parameter clear All parameter clear
7.Press to set.
1. Press .
is lit and the monitor (4-digit LED) displays "0" (Pr. 79 = "0" (initial value)).
2. Carry out operation from step 6 again.
REMARKS
· Stop the inverter first. Writing error occurs if parameter clear is attempted while the inverter is running.
78
Parameter copy and parameter verification
Operation Display
1.Connect the operation panel to the
copy source inverter.
The parameter
2.Press to choose the parameter
number read
setting mode. previously appears.
3.Turn until (parameter copy)
appears.
5.Turn to change it to
the setting value " ".
79
Parameter copy and parameter verification
Whether same parameter values are set in other inverters or not can be checked.
Operation Display
1.Move the operation panel to the
inverter to be verified.
2.Screen at power-ON
The monitor display appears.
80
Initial value change list
Operation Display
1. Screen at power-ON
The monitor display appears.
mode.
(The parameter number read previously appears.)
changed.
setting.
(Refer to step 6 and 7 on page 50.)
Flicker ··· Frequency setting complete!!
81
Parameter list
Acceleration/deceleration time/pattern adjustment — Acceleration/deceleration patterns and backlash measures (Pr.29, Pr.140 to
Pr.143) 90
Acceleration/deceleration time/pattern adjustment — Acceleration/deceleration time setting (Pr.7, Pr.8, Pr.20, Pr.21, Pr.44, Pr.45,
Pr.147, Pr.791, Pr.792) 87
Acceleration/deceleration time/pattern adjustment — Regenerative avoidance operation (Pr.665, Pr.882 to Pr.886) 111
Adjusting the output torque (current) of the motor — Manual torque boost (Pr.0, Pr.46) 86
Adjusting the output torque (current) of the motor — Simple magnetic flux vector control (Pr.90) 97
Adjusting the output torque (current) of the motor — Simple magnetic flux vector control and IPM motor control (Pr.80) 97
Adjusting the output torque (current) of the motor — Slip compensation (Pr.245 to Pr.247) 105
Adjusting the output torque (current) of the motor — Stall prevention (Pr.22, Pr.23, Pr.48, Pr.49, Pr.66, Pr.148, Pr.149, Pr.154,
Pr.156, Pr.157) 89
Communication operation and command source — Selection of the NET operation mode command source (Pr.550) 107
Communication operation and command source — Selection of the PU operation mode command source (Pr.551) 107
Communication operation and setting — Control of parameter write by communication (Pr.342) 107
Communication operation and setting — Initial setting of RS-485 communication (Pr.331 to Pr.339, Pr.341 to Pr.343,
Pr.502, Pr.539, Pr.549 to Pr.551, Pr.779) 107
Detection of output frequency and current — Detection of output current (Y12 signal) and zero current (Y13 signal) (Pr.150
to Pr.153, Pr.166, Pr.167) 102
Detection of output frequency and current — Detection of output frequency (SU, FU, and FU2 signals) (Pr.41 to Pr.43,
Pr.50, Pr.870) 91
Frequency setting by analog input — Analog input selection, override function, analog input compensation (Pr.73,
Pr.242, Pr.243, Pr.252, Pr.253, Pr.267) 95
Frequency setting by analog input — Bias and gain for the frequency setting voltage (current) (Pr.125, Pr.126,
Pr.241, C2(Pr.902) to C7(Pr.905)) 99
Frequency setting by analog input — Noise elimination at the analog input (Pr.74) 96
Frequency setting with terminals (contact input) — Compensation of multi speed and remote setting inputs (Pr.28) 89
Frequency setting with terminals (contact input) — Jog operation (Pr.15, Pr.16) 88
82
Parameter list
Frequency setting with terminals (contact input) — Remote setting function (Pr.59) 94
Function assignment of external terminal and control — Condition selection for the
second functions activation (RT signal) (Pr.155) 102
Function assignment of external terminal and control — Function assignment of input terminals (Pr.178 to Pr.189) 103
Function assignment of external terminal and control — Function assignment of output terminals (Pr.190 to Pr.196) 104
Function assignment of external terminal and control — Logic selection of the output stop signal (MRS) (Pr.17) 88
Function assignment of external terminal and control — Pulse train output of output power (Y79 signal) (Pr.799) 110
Function assignment of external terminal and control — Remote output function (REM signal) (Pr.495 to Pr.497) 109
Function assignment of external terminal and control — Start signal selection (Pr.250) 105
IPM motor control — Proportional gain setting for speed loops (Pr.820, Pr.821) 110
Misoperation prevention and parameter setting restriction — Password function (Pr.296, Pr.297) 107
Misoperation prevention and parameter setting restriction — Prevention of parameter rewrite (Pr.77) 96
Misoperation prevention and parameter setting restriction — Reset selection and disconnected PU detection (Pr.75) 96
Misoperation prevention and parameter setting restriction — Reverse motor rotation prevention (Pr.78) 96
Monitor display and monitor output signal — Changing DU/PU monitored items and clearing cumulative monitors (Pr.52,
Pr.170, Pr.171, Pr.268, Pr.563, Pr.564, Pr.891) 92
Monitor display and monitor output signal — Changing the monitored item to be output from terminal FM/AM (Pr.54 to
Pr.56, Pr.158, Pr.867) 92
Monitor display and monitor output signal — Speed display and speed setting (Pr.37, Pr.144, Pr.505) 91
5
Motor brake and stop operation — Coast to stop at the specified frequency or lower (Pr.522) 109
ADJUSTMENT
Motor brake and stop operation — Decelerate the motor to a stop at instantaneous
power failure (Pr.261 to Pr.266) 106
Motor brake and stop operation — Motor stop method and start signal selection (Pr.250) 105
Motor brake and stop operation — Regeneration unit selection (Pr.30, Pr.70) 90
Motor noise suppression and measures against EMC and leakage current — Carrier frequency and Soft-PWM selection (Pr.72, Pr.240, Pr.260) 95
Motor noise suppression and measures against EMC and leakage current — Reducing mechanic resonance (speed smoothing control) (Pr.653, Pr.654)
110
Operation selection at power failure and instantaneous power failure — Automatic restart after instantaneous power failure/flying start (Pr.57, Pr.58,
Pr.162 to Pr.165, Pr.299, Pr.611) 93
83
Parameter list
Operation selection at power failure and instantaneous power failure — Decelerate the motor to a stop at instantaneous power failure (Pr.261 to
Pr.266) 106
Operation setting at fault occurrence — Input phase failure protection selection (Pr.251, Pr.872) 105
Operation setting at fault occurrence — Regenerative avoidance operation (Pr.665, Pr.882 to Pr.886) 111
Operation setting at fault occurrence — Retry at fault occurrence (Pr.65, Pr.67 to Pr.69) 94
Selection and protection of a motor — Motor protection from overheat (electronic thermal relay function) (Pr.9,
Pr.51) 87
Selection and protection of a motor — Motor selection (general-purpose motor, IPM motor) (Pr.71) 94
Selection of operation mode and command source — Operation command source and speed command source during communi-
cation operation (Pr.338, Pr.339) 107
Selection of operation mode and command source — Operation mode at power-ON (Pr.79, Pr.340) 96
Selection of operation mode and command source — Operation mode selection (Pr.79) 96
Setting of the parameter unit and operation panel — Buzzer control of the operation panel (Pr.990) 113
Setting of the parameter unit and operation panel — Operation selection of the operation panel (Pr.161) 103
Setting of the parameter unit and operation panel — Parameter unit language switchover (Pr.145) 101
Setting of the parameter unit and operation panel — PU contrast adjustment (Pr.991) 113
Special operation and frequency control — PID control (Pr.127 to Pr.134, Pr.553, Pr.554, Pr.575 to Pr.577, C42(Pr.934)
to C45(Pr.935)) 99
Special operation and frequency control — Switching between the inverter and the bypass operation (Pr.135 to Pr.139,
Pr.159) 101
Useful function (energy saving operation) — Energy saving monitor (Pr.891 to Pr.899) 112
Useful functions — Current average value monitor signal (Pr.555 to Pr.557) 109
Useful functions — Parameter clear, parameter copy, initial value change list, and automatic pa-
rameter setting (Pr.CL, ALLC, Er.CL, PCPY, Pr.CH, IPM, AUTO) 114
V/F pattern setting — Base frequency and voltage (Pr.3, Pr.19, Pr.47) 86
V/F pattern setting — V/F pattern suitable for the application (Pr.14) 88
84
Parameter list
Operation Display
1. Screen at power-ON
The monitor display appears.
7. Press to set.
After parameter setting is completed, press once to show the fault history and
press twice to return to the monitor display. To change settings of other parameters,
perform the operation in above steps 3 to 7.
REMARKS
If the setting has not been changed, the value does not flicker and the next parameter number appears.
85
Parameter list
All parameter
Parameter
Parameter
clear
clear
copy
Incre- Initial
parameters
ments Value
: enabled
: disabled
Adjusting the output torque (current) of the motor — Manual torque boost (Pr.0, Pr.46) V/F
6/4/3/2/
0 Torque boost 0.1%
1.5/1% *
0 to 30% Set the output voltage at 0Hz as %.
2 Minimum frequency 0.01Hz 0Hz 0 to 120Hz Set the lower limit of the output frequency.
V/F
V/F pattern setting — Base frequency and voltage (Pr.3, Pr.19, Pr.47)
S MFVC
86
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Parameter list
Incre- Initial
parameters
ments Value
: enabled
: disabled
Acceleration/deceleration time/pattern adjustment — Acceleration/deceleration time setting
(Pr.7, Pr.8, Pr.20, Pr.21, Pr.44, Pr.45, Pr.147, Pr.791, Pr.792)
0.1/ 0 to 3600/
7 Acceleration time
0.01s
5s/15s *1
360s
Set the motor acceleration time.
Selection and protection of a motor — Motor protection from overheat (electronic thermal 5
relay function) (Pr.9, Pr.51)
Rated
Electronic thermal O/
ADJUSTMENT
0.01/ 0 to 500/
9 inverter Set the rated motor current.
L relay 0.1A *1
current *2
0 to 3600A *1
87
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Incre- Initial
parameters
ments Value
: enabled
: disabled
Motor brake and stop operation — DC injection brake (Pr.10 to Pr.12)
Set the operation frequency of the DC injection
0 to 120Hz *1
DC injection brake brake.
10 0.01Hz 3Hz
operation frequency Operate when the output frequency becomes
9999
less than or equal to Pr.13 Starting frequency.
0 DC injection brake disabled
DC injection brake
11 0.1s 0.5s Set the operation time of the DC injection
operation time 0.1 to 10s
brake.
12 0 DC injection brake disabled
DC injection brake
V/F 0.1% 4/2/1% *2
operation voltage 0.1 to 30% Set the DC injection brake voltage (torque).
S MFVC
*1 Under IPM motor control, the frequency is fixed at 0Hz even if Pr.11"0."
*2 Initial values differ according to the inverter capacity. (7.5K or lower/11K to 55K/75K or higher)
Acceleration/deceleration time/pattern adjustment — Starting frequency (Pr.13, Pr.571)
Starting frequency can be set.
If the set frequency is set higher than the start
13 Starting frequency 0.01Hz 0.5Hz * 0 to 60Hz
frequency under IPM motor control, the output
starts at 0.01Hz.
571 0.0 to 10.0s Set the holding time of Pr.13 Starting frequency.
V/F Holding time at a start 0.1s 9999
S MFVC 9999 Holding function at a start is invalid
V/F pattern setting — V/F pattern suitable for the application (Pr.14) V/F
88
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Parameter list
Incre- Initial
parameters
ments Value
: enabled
: disabled
Adjusting the output torque (current) of the motor — Stall prevention (Pr.22, Pr.23, Pr.48,
Pr.49, Pr.66, Pr.148, Pr.149, Pr.154, Pr.156, Pr.157)
Stall prevention operation selection becomes
0
invalid.
Stall prevention
22 0.1% 120% * Set the current value at which stall prevention
operation level 0.1 to 150%
operation is started.
9999 Analog variable
Stall prevention The stall operation level can be reduced when
23 0 to 200% operating at a high speed above the rated
operation level
V/F 0.1% 9999 frequency.
compensation factor
S MFVC
at double speed 9999 Constant according to Pr. 22
Second stall 0 Second stall prevention operation invalid
48 prevention operation 0.1% 120%
current 0.1 to 150% The stall prevention operation level can be set.
66 Stall prevention
Set the frequency at which the stall operation
V/F operation reduction 0.01Hz 60Hz 0 to 400Hz
level starts being reduced.
S MFVC starting frequency
Stall prevention level
148 0.1% 120% 0 to 150% Stall prevention operation level can be
at 0V input
changed by the analog signal input to terminal
Stall prevention level 1.
149 0.1% 150% 0 to 150%
at 10V input
With output voltage You can select
0
reduction whether to use output
voltage reduction
Without output voltage during stall prevention
1
reduction operation or not.
154 Voltage reduction
Use these settings
V/F selection during stall 1 1 With output voltage
10 when the overvoltage
S MFVC prevention operation reduction protective function
(E.OV) activates
during stall prevention
Without output voltage operation in an
11
reduction application with large
load inertia.
Pr. 156 allows you to select whether to use stall 5
Stall prevention 0 to 31,
156 1 0 prevention or not according to the acceleration/
operation selection 100, 101
deceleration status.
ADJUSTMENT
89
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Incre- Initial
parameters
ments Value
: enabled
: disabled
Acceleration/deceleration time/pattern adjustment — Acceleration/deceleration patterns
and backlash measures (Pr.29, Pr.140 to Pr.143)
0 Linear acceleration/ deceleration
1 S-pattern acceleration/deceleration A
Acceleration/ 2 S-pattern acceleration/deceleration B
29 deceleration pattern 1 0 3 Backlash measures
selection 6
V/F Variable-torque acceleration/deceleration
S MFVC
Backlash acceleration
140 0.01Hz 1Hz 0 to 400Hz
stopping frequency
Backlash acceleration
141 0.1s 0.5s 0 to 360s Set the stopping frequency and time for
stopping time
backlash measures.
Backlash deceleration Valid when Pr.29 = "3"
142 0.01Hz 1Hz 0 to 400Hz
stopping frequency
Backlash deceleration
143 0.1s 0.5s 0 to 360s
stopping time
Motor brake and stop operation — Regeneration unit selection (Pr.30, Pr.70)
Inverter without regenerative function, brake
0
unit (FR-BU2 *2, FR-BU, BU)
Brake unit (FR-BU2 *3, MT-BU5),
1 *1
power regeneration converter (MT-RC)
High power factor converter (FR-HC2),
2 power regeneration common converter
(FR-CV)
Inverter without
regenerative function,
10
brake unit (FR-BU2 *2,
FR-BU, BU) DC feeding mode 1
Regenerative function (operated by DC
30 1 0 Brake unit (FR-BU2 *3, feeding only)
selection
MT-BU5),
11 *1
power regeneration
converter (MT-RC)
Inverter without
regenerative function,
20
brake unit (FR-BU2 *2,
FR-BU, BU) DC feeding mode 2
(operated by switching
Brake unit (FR-BU2 *3, between AC and DC)
MT-BU5),
21 *1
power regeneration
converter (MT-RC)
Set this parameter when a brake unit or
Special regenerative
70 0.1% 0% 0 to 10% power regeneration converter is used.
brake duty
(Setting can be made for the 75K or higher.)
*1 Pr.30 can be set to "1, 11, or 21" for 75K or higher.
*2 Used in combination with GZG, GRZG, or FR-BR.
*3 Used in combination with MT-BR5.
90
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Parameter list
Incre- Initial
parameters
ments Value
: enabled
: disabled
Limiting the output frequency — Avoiding the mechanic resonance points
(frequency jump) (Pr.31 to Pr.36, Pr.552)
0 to 400Hz,
31 Frequency jump 1A 0.01Hz 9999
9999
0 to 400Hz,
32 Frequency jump 1B 0.01Hz 9999
9999
0 to 400Hz,
33 Frequency jump 2A 0.01Hz 9999
9999 1A to 1B, 2A to 2B, 3A to 3B is frequency
jumps (3-point jump)
0 to 400Hz, 9999: Function invalid
34 Frequency jump 2B 0.01Hz 9999
9999
0 to 400Hz,
35 Frequency jump 3A 0.01Hz 9999
9999
0 to 400Hz,
36 Frequency jump 3B 0.01Hz 9999
9999
Detection of output frequency and current — Detection of output frequency (SU, FU, and
FU2 signals) (Pr.41 to Pr.43, Pr.50, Pr.870)
Up-to-frequency
41 0.1% 10% 0 to 100% Set the level where the SU signal turns ON.
sensitivity
Output frequency Set the frequency where the FU signal turns
42 0.01Hz 6Hz 0 to 400Hz
ON.
detection
Output frequency Set the frequency where the FU signal turns
43 detection for reverse 0.01Hz 9999
0 to 400Hz ON in reverse rotation.
5
rotation 9999 Same as Pr.42 setting
Second output Set the frequency where the FU2 signal turns
ADJUSTMENT
91
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Incre- Initial
parameters
ments Value
: enabled
: disabled
Monitor display and monitor output signal — Changing DU/PU monitored items and
clearing cumulative monitors (Pr.52, Pr.170, Pr.171, Pr.268, Pr.563, Pr.564, Pr.891)
0, 5, 6, 8 to 14, Select the monitor to be displayed on the
DU/PU main display 17, 20, 23 to operation panel and parameter unit.
52 1 0
The setting value of "9" is available only for the
data selection 25, 50 to 57,
100* 75K or higher.
0 Set "0" to clear the watt-hour meter monitor.
Set the maximum value when monitoring from
10
170 Watt-hour meter clear 1 9999 communication to 0 to 9999kWh.
Set the maximum value when monitoring from
9999
communication to 0 to 65535kWh.
Operation hour meter Set "0" to clear the operation time monitor.
171 1 9999 0, 9999
Setting "9999" has no effect.
clear
0 Displays the monitor as integral value.
Monitor decimal digits
268 1 9999 1 Displays the monitor in increments of 0.1.
selection
9999 No fixed decimal position
- Display example -
RM RH AU STOP RES STF JOG CS
Input Terminals When signals STF,
RL RT MRS STR RH and RUN are ON
Hz MON P.RUN
A
PU EXT NET
V
REV FWD
Center line is always ON
RUN OL
ABC1 SU FU Output terminal
ABC2 IPF
Monitor display and monitor output signal — Changing the monitored item to be output
from terminal FM/AM (Pr.54 to Pr.56, Pr.158, Pr.867)
FM terminal function 1 to 3, 5, 6, Select the monitor output to terminal FM.
54 1 1 8 to 14, 17, 21, The setting value of "9" is available only for the
selection 24, 50, 52, 53 75K or higher.
92
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ments Value
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: disabled
Operation selection at power failure and instantaneous power failure — Automatic restart
after instantaneous power failure/flying start (Pr.57, Pr.58, Pr.162 to Pr.165, Pr.299, Pr.611)
V/F control,
Simple magnetic IPM motor control
flux vector control
The coasting time is
0 as follows:
1.5K or lower.....0.5s,
57 Restart coasting time 0.1s 9999
2.2K to 7.5K ......1.0s,
No coasting time
11K to 55K ........3.0s,
75K or higher ....5.0s
0.1 to 5s/ Set the waiting time for inverter-triggered restart
0.1 to 30s * after an instantaneous power failure.
9999 No restart
58
V/F Restart cushion time 0.1s 1s 0 to 60s Set a voltage starting time at restart.
S MFVC
V/F control,
Simple magnetic IPM motor control
flux vector control
Frequency search only
0 performed at the first
start Frequency search
Automatic restart after Reduced voltage start only performed at the
162 instantaneous power 1 0 only performed at the first start
1
failure selection first start (no frequency
search)
Frequency search at
10
every start
Frequency search at
Reduced voltage at every start
11 every start (no
frequency search)
163 First cushion time for
V/F 0.1s 0s 0 to 20s
S MFVC
restart Set a voltage starting time at restart.
Consider according to the magnitude of load
164 First cushion voltage (moment of inertia/torque).
V/F 0.1% 0% 0 to 100%
S MFVC
for restart
93
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Incre- Initial
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ments Value
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: disabled
Frequency setting with terminals (contact input) — Remote setting function (Pr.59)
RH, RM, RL signal Frequency setting
function storage function
0 Multi-speed setting
1 Used
2 Not used
Remote setting No (Turning STF/STR
Remote function 3 OFF clears remotely-
59 1 0
selection set frequency.)
11 Remote setting Used
12 (These setting values Not used
enable deceleration to Not used (Turning
the frequency lower STF/STR OFF clears
13 than the set remotely-set
frequency.) frequency.)
Energy saving operation — Energy saving control selection (Pr.60) V/F
94
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ments Value
: enabled
: disabled
Motor noise suppression and measures against EMC and leakage current — Carrier frequency
and Soft-PWM selection (Pr.72, Pr.240, Pr.260)
V/F control, Simple magnetic flux vector control
PWM carrier frequency can be changed.
The setting is displayed in [kHz].
Note that 0 indicates 0.7kHz, 15 indicates
14.5kHz and 25 indicates 2.5kHz.
PWM frequency 0 to 15/
72
selection
1 2
0 to 6, 25 *1 IPM motor control
0 to 5 : 2kHz
6 to 9 : 6kHz
10 to 13 : 10kHz
14, 15 : 14kHz
Pr.72 cannot be set to "25" under IPM motor
control.
0 Soft-PWM invalid
Soft-PWM operation
240 1 1 *2 When Pr. 72 = "0 to 5" ("0 to 4" for the 75K or
selection 1
higher), Soft-PWM is valid.
PWM carrier frequency is constant
independently of load.
Under the following controls, perform
continuous operation at less than 85% of the
rated inverter current.
0 V/F control, Simple magnetic flux vector control
PWM frequency When the carrier frequency setting is 3kHz or
260 1 1 *3
automatic switchover higher (Pr.72 3)
IPM motor control
When the carrier frequency setting is 6kHz or
higher (Pr.72 6)
Decreases PWM carrier frequency
1
automatically when load increases.
*1 The setting depends on the inverter capacity (55K or lower/75k or higher)
*2 Performing IPM parameter initialization changes the settings. (Refer to page 42)
*3 Performing IPM parameter initialization sets back the settings to the initial settings. (Refer to page 42)
Frequency setting by analog input — Analog input selection, override function, analog
input compensation (Pr.73, Pr.242, Pr.243, Pr.252, Pr.253, Pr.267)
You can select the input specifications of terminal
2 (0 to 5V, 0 to 10V, 0 to 20mA) and input
specifications of terminal 1 (0 to 5V, 0 to 10V).
Override and reversible operation can be
0 to 7,
73 Analog input selection 1 1
10 to 17
selected. To change the terminal 2 to the voltage
input specification (0 to 5V/ 0 to 10V), turn
OFF(initial status) the voltage/current input
switch. To change it to the current input(0 to
20mA), turn ON the voltage/current input switch.
5
Terminal 1 added
Set the ratio of added compensation amount
242 compensation 0.1% 100% 0 to 100%
ADJUSTMENT
95
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ments Value
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Frequency setting by analog input — Noise elimination at the analog input (Pr.74)
The primary delay filter time constant for the
Input filter time
74 1 1 0 to 8 analog input can be set.
constant A larger setting results in slower response.
Misoperation prevention and parameter setting restriction — Reset selection and discon-
nected PU detection (Pr.75)
You can select the reset input acceptance,
Reset selection/ disconnected PU (FR-DU07/FR-PU04/FR-
PU07) connector detection function and PU
disconnected PU 0 to 3,
75 1 14 stop function.
detection/PU stop 14 to 17
For the initial value, reset always enabled,
selection without disconnected PU detection, and with
PU stop function are set.
Operation setting at fault occurrence — Output function of fault code (Pr.76)
0 Without fault code output
Fault code output
76 1 0 1 With fault code output
selection
2 Fault code output at fault occurrence only
Misoperation prevention and parameter setting restriction — Prevention of parameter
rewrite (Pr.77)
0 Write is enabled only during a stop
Parameter write
77 1 0 1 Parameter write is disabled.
selection
Parameter write is enabled in any operation
2
mode regardless of operating status.
Misoperation prevention and parameter setting restriction — Reverse motor rotation pre-
vention (Pr.78)
0 Both forward and reverse rotations allowed
Reverse rotation
78 1 0 1 Reverse rotation disallowed
prevention selection
2 Forward rotation disallowed
Selection of operation mode and command source — Operation mode selection (Pr.79)
Selection of operation mode and command source — Operation mode at power-ON (Pr.79,
Pr.340)
0 External/PU switchover mode
1 Fixed to PU operation mode
2 Fixed to External operation mode
Operation mode 3 External/PU combined operation mode 1
79 1 0
selection 4 External/PU combined operation mode 2
6 Switchover mode
External operation mode (PU operation
7
interlock)
0 As set in Pr.79.
Started in the Network operation mode.
When the setting is "2", it will resume the pre-
1, 2
instantaneous power failure operation mode after an
instantaneous power failure occurs.
Communication
340 startup mode 1 0 Started in the Network operation mode.
selection Operation mode can be changed between the
PU operation mode and Network operation
10, 12 mode from the operation panel.
When the setting is "12", it will resume the pre-
instantaneous power failure operation mode after an
instantaneous power failure occurs.
96
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ments Value
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: disabled
Adjusting the output torque (current) of the motor — Simple magnetic flux vector control S MFVC
and IPM motor control (Pr.80) IPM
Adjusting the output torque (current) of the motor — Simple magnetic flux vector control
S MFVC
(Pr.90)
0 to 50 Used to set the motor primary resistance value.
0.001/ 0 to 400m* (Normally setting is not necessary.)
90 Motor constant (R1)
0.01m *
9999
Use the Mitsubishi motor (SF-JR, SF-HRCA)
9999
constants
* The setting depends on the inverter capacity (55K or lower/75k or higher)
V/F pattern setting — Adjustable 5 points V/F (Pr.71, Pr.100 to Pr.109) V/F
0 to 400Hz,
100 V/F1(first frequency) 0.01Hz 9999
9999
V/F1(first frequency
101 voltage)
0.1V 0V 0 to 1000V
V/F2(second 0 to 400Hz,
102 frequency)
0.01Hz 9999
9999
V/F2(second
103 frequency voltage)
0.1V 0V 0 to 1000V
0 to 400Hz,
104 V/F3(third frequency) 0.01Hz 9999
9999 Set each points (frequency, voltage) of
V/F pattern.
V/F3(third frequency 9999: No V/F setting
105 voltage)
0.1V 0V 0 to 1000V
V/F4(fourth 0 to 400Hz,
106 frequency)
0.01Hz 9999
9999
V/F4(fourth frequency
107 voltage)
0.1V 0V 0 to 1000V
0 to 400Hz,
108 V/F5(fifth frequency) 0.01Hz 9999
9999
V/F5(fifth frequency
109 voltage)
0.1V 0V 0 to 1000V
97
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Incre- Initial
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ments Value
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: disabled
Communication operation and setting — Initial setting of RS-485 communication
(Pr.117 to Pr.124, Pr.551)
Communication operation and setting — Control of parameter write by communication
(Pr.342)
Specify the inverter station number.
PU communication Set the inverter station numbers when two or
117 1 0 0 to 31 more inverters are connected to one personal
station number
computer.
Set the communication speed.
PU communication 48, 96, 192, The setting value 100 equals the
118 1 192 communication speed.
speed 384 For example, the communication speed is
19200bps when the setting value is "192".
Stop bit length data length
0 1 bit 8 bits
PU communication
119 1 1 1 2 bits 8 bits
stop bit length
10 1 bit 7 bits
11 2 bits 7 bits
0 Without parity check
PU communication
120 1 2 1 With odd parity check
parity check
2 With even parity check
Set the permissible number of retries at
0 to 10 occurrence of a data receive error.
Number of PU If the number of consecutive errors exceeds
121 1 1 the permissible value, the inverter trips.
communication retries
If a communication error occurs, the inverter
9999
will not come to trip.
0 No PU connector communication
98
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: disabled
Frequency setting by analog input — Bias and gain for the frequency setting voltage
(current) (Pr.125, Pr.126, Pr.241, C2(Pr.902) to C7(Pr.905))
Terminal 2 frequency Set the frequency of terminal 2 input gain
125 0.01Hz 60Hz* 0 to 400Hz
setting gain frequency (maximum).
Terminal 4 frequency Set the frequency of terminal 4 input gain
126 0.01Hz 60Hz* 0 to 400Hz
setting gain frequency (maximum).
Analog input display 0 Displayed in % Select the unit for
241 1 0
unit switchover 1 Displayed in V/mA analog input display.
communication)
If the proportional band is narrow (parameter
setting is small), the manipulated variable
varies greatly with a slight change of the
measured value. Hence, as the proportional
0.1 to 1000%
129 PID proportional band 0.1% 100% band narrows, the response sensitivity (gain)
improves but the stability deteriorates, e.g.
hunting occurs.
Gain K = 1/proportional band
9999 No proportional control
99
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When deviation step is input, time (Ti) is the time
required for integral (I) action to provide the same
0.1 to 3600s manipulated variable as the proportional (P) action.
130 PID integral time 0.1s 1s As the integral time decreases, the set point is
reached earlier but hunting occurs more easily.
9999 No integral control.
Set the upper limit value.
If the feedback value exceeds the setting, the FUP
0 to 100% signal is output. The maximum input (20mA/5V/
131 PID upper limit 0.1% 9999 10V) of the measured value (terminal 4) is
equivalent to 100%.
9999 No function
Set the lower limit value.
If the measured value falls below the setting range,
0 to 100% the FDN signal is output.
132 PID lower limit 0.1% 9999 The maximum input (20mA/5V/10V) of the
measured value (terminal 4) is equivalent to 100%.
9999 No function
0 to 100% Used to set the set point for PID control.
133 PID action set point 0.01% 9999
9999 Terminal 2 input voltage is the set point.
For deviation lamp input, time (Td) required for
providing only the manipulated variable for the
0.01 to
proportional (P) action. As the differential time
134 PID differential time 0.01s 9999 10.00s
increases, greater response is made to a deviation
change.
9999 No differential control.
Y48 signal is output when the absolute value of
0 to 100.0%
553 PID deviation limit 0.1% 9999 deviation amount exceeds the deviation limit value.
9999 No function
Select the operation to be performed at the
PID signal operation 0 to 3, detection of upper, lower, and deviation limit for
554 1 0
selection 10 to 13 the measured value input. The operation for PID
output suspension function can be selected.
If the output frequency after PID operation remains
Output interruption 0 to 3600s lower than the Pr. 576 setting for longer than the time
575 0.1s 1s set in Pr. 575, the inverter stops operation.
detection time
9999 Without output interruption function
Output interruption Set the frequency at which the output interruption
576 0.01Hz 0Hz 0 to 400Hz
detection level processing is performed.
Output interruption Set the level (Pr.577 - 1000%) to release the PID
577 0.1% 1000% 900 to 1100%
cancel level output interruption function.
Set the coefficient on bias side (minimum) of
C42 PID display bias 0 to 500.00
0.01 9999 terminal 4 input.
(934) coefficient
9999 Displayed in %.
C43 PID display bias Set the converted % on bias side (minimum)
0.1% 20% 0 to 300.0%
(934) analog value current /voltage of terminal 4 input.
C45 PID display gain Set the converted % on gain side (maximum) of
0.1% 100% 0 to 300.0%
(935) analog value current/voltage of terminal 4 input.
The parameter number in parentheses is the one for use with the parameter unit (FR-PU04/FR-PU07).
100
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ments Value
: enabled
: disabled
Special operation and frequency control — Switching between the inverter and the bypass V/F
1 English
2 Germany
PU display language 3 French
145 1 0
selection 4 Spanish
5 Italian
6 Swedish
7 Finnish
147 Refer to Pr.7 and Pr.8.
148,149 Refer to Pr.22 and Pr.23.
101
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ments Value
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: disabled
Detection of output frequency and current — Detection of output current (Y12 signal) and zero
current (Y13 signal) (Pr.150 to Pr.153, Pr.166, Pr.167)
Output current Set the output current detection level.
150 0.1% 120% 0 to 150%
detection level 100% is the rated inverter current.
Set the output current detection period.
Output current
Set the time from when the output current has
151 detection signal delay 0.1s 0s 0 to 10s
risen above the setting until the output current
time detection signal (Y12) is output.
Set the zero current detection level.
Zero current detection
152 0.1% 5% 0 to 150% Suppose that the rated inverter current is
level 100%.
Set this parameter to define the period from
Zero current detection when the output current drops below the Pr.152
153 0.01s 0.5s 0 to 10s
time value until the zero current detection signal
(Y13) is output.
Set the retention time when the Y12 signal is
Output current 0 to 10s
ON.
166 detection signal 0.1s 0.1s
The Y12 signal ON status is retained.
retention time 9999
The signal is turned OFF at the next start.
Y12 Signal - ON Y13 Signal - ON
0 Operation continued Operation continued
Output current
167 detection operation 1 0 1 Trip (E.CDO) Operation continued
selection 10 Operation continued Trip (E.CDO)
11 Trip (E.CDO) Trip (E.CDO)
154 Refer to Pr.22 and Pr.23.
Function assignment of external terminal and control — Condition selection for the
second functions activation (RT signal) (Pr.155)
Second function is immediately valid with ON
0
RT signal function of the RT signal.
155 validity condition 1 0 Second function is valid only during the RT
selection 10 signal is ON and constant speed operation.
(Invalid during acceleration/deceleration)
156, 157 Refer to Pr.22 and Pr.23.
158 Refer to Pr.54 to Pr.56.
159 Refer to Pr.135 to Pr.139.
Misoperation prevention and parameter setting restriction — Displaying necessary
parameters only (user group) (Pr.160, Pr.172 to Pr.174)
Only the simple mode parameters can be
9999
displayed.
User group read Only the parameters registered in the user
160 1 9999 1
selection group can be displayed.
Simple mode and extended mode parameters
0
can be displayed.
Displays the number of cases registered as a
User group registered (0 to 16)
172 1 0 user group (reading only).
display/batch clear
9999 Batch clear the user group registration
User group 0 to 999, Set the parameter numbers to be registered to
173 1 9999
registration 9999 the user group. Read value is always "9999".
Set the parameter numbers to be cleared from
0 to 999,
174 User group clear 1 9999 the user group.
9999
Read value is always "9999".
102
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: disabled
Setting of the parameter unit and operation panel — Operation selection of the operation
panel (Pr.161)
Setting dial frequency
0
setting
Key lock invalid
Setting dial
Frequency setting/key 1
potentiometer
161 lock operation 1 0
Setting dial frequency
selection 10
setting
Key lock valid
Setting dial
11
potentiometer
162 to 165 Refer to Pr.57 and Pr.58.
166, 167 Refer to Pr.150 to Pr.153.
168, 169 Parameter for manufacturer setting. Do not set.
170, 171 Refer to Pr.52.
172 to 174 Refer to Pr.160.
Function assignment of external terminal and control — Function assignment of input
terminals (Pr.178 to Pr.189)
0 to 8,
10 to 12, 14, 0: Low-speed operation command (RL)
STF terminal function 1: Middle-speed operation command (RM)
178 1 60 16, 24, 25, 60,
selection 62, 64 to 67, 2: High-speed operation command (RH)
70 to 72, 9999 3: Second function selection (RT)
4: Terminal 4 input selection (AU)
0 to 8,
5: Jog operation selection (JOG)
10 to 12, 14,
STR terminal function 6: Selection of automatic restart after
179 1 61 16, 24, 25, 61,
selection 62, 64 to 67,
instantaneous power failure, flying start
(CS)
70 to 72, 9999
7: External thermal relay input (OH)
RL terminal function 8: 15-speed selection (combination with three
180 1 0
selection speeds RL, RM, RH) (REX)
0 to 8, 10: Inverter run enable signal (FR-HC2/FR-CV
RM terminal function
181 1 1 10 to 12, 14, connection) (X10)
selection 11: FR-HC2 connection, instantaneous power
16, 24, 25, 62,
RH terminal function 64 to 67, failure detection (X11)
182 1 2
12: PU operation external interlock (X12)
selection 70 to 72, 9999
14: PID control valid terminal(X14)
RT terminal function
183 1 3 16: PU/External operation switchover (X16)
selection 24: Output stop (MRS)
0 to 8, 25: Start self-holding selection (STOP)
10 to 12, 14, 60: Forward rotation command (STF)
184
AU terminal function
1 4 16, 24, 25, (assigned to STF terminal (Pr.178) only) 5
selection 62 to 67, 61: Reverse rotation command (STR)
70 to 72, 9999 (assigned to STR terminal (Pr.179) only)
62: Inverter reset (RES)
ADJUSTMENT
103
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Function assignment of external terminal and control — Function assignment of output
terminals (Pr.190 to Pr.196)
104
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: disabled
Useful functions — Lifespan extension of the cooling fan (Pr.244)
Operates at power ON
0 Cooling fan ON/OFF control invalid (The
cooling fan is always ON at power ON)
Cooling fan operation Cooling fan ON/OFF control valid
244 1 1
selection The fan is normally on during inverter
1 operation. The fan switches ON/OFF according
to the temperature during a stop of the inverter
whose status is monitored.
V/F
Adjusting the output torque (current) of the motor — Slip compensation (Pr.245 to Pr.247)
S MFVC
Operation setting at fault occurrence — Input phase failure protection selection (Pr.251,
Pr.872)
Output phase loss 0 Without output phase loss protection
251 1 1
protection selection 1 With output phase loss protection
Input phase loss 0 Without input phase loss protection
872 1 0
protection selection 1 With input phase loss protection
252, 253 Refer to Pr.73.
105
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ments Value
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: disabled
Useful functions — To display life of inverter parts (Pr.255 to Pr.259)
Displays whether the control circuit capacitor, main
Life alarm status circuit capacitor, cooling fan, and each parts of the
255 1 0 (0 to 15)
display inrush current limit circuit has reached the life alarm
output level or not.
Inrush current limit Displays the deterioration degree of the inrush
256 1% 100% (0 to 100%)
circuit life display current limit circuit. Reading only
Control circuit Displays the deterioration degree of the control
257 1% 100% (0 to 100%)
capacitor life display circuit capacitor. Reading only
Displays the deterioration degree of the main
Main circuit capacitor
258 1% 100% (0 to 100%) circuit capacitor. Reading only
life display The value measured by Pr. 259 is displayed.
Start measuring the main circuit capacitor life.
Switch the power supply ON again and check
Main circuit capacitor
259 1 0 0, 1 the Pr. 259 setting. Measurement is complete if
life measuring the setting is "3". Set the deterioration degree
in Pr.258.
260 Refer to Pr.72.
Motor brake and stop operation — Decelerate the motor to a stop at instantaneous
power failure (Pr.261 to Pr.266)
Operation selection at power failure and instantaneous power failure — Decelerate the
motor to a stop at instantaneous power failure (Pr.261 to Pr.266)
Operation at
At power restoration
undervoltage Deceleration
during power failure
or power time to a stop
deceleration
failure
0 Coasts to a stop Coasts to a stop -
Depends on
Decelerates
1 to a stop
Decelerates to a stop Pr. 262 to Pr.
266 settings
Power failure stop Depends on
261 1 0 2
Decelerates
Accelerates again Pr. 262 to Pr.
selection to a stop
266 settings
Automatically
Decelerates adjusts the
21 to a stop
Decelerates to a stop
deceleration
time
Automatically
Decelerates adjusts the
22 to a stop
Accelerates again
deceleration
time
Normally operation can be performed with the
Subtracted frequency initial value unchanged. But adjust the frequency
262 0.01Hz 3Hz 0 to 20Hz
at deceleration start according to the magnitude of the load
specifications (moment of inertia, torque).
When output frequency Pr.263
Decelerate from the speed obtained from
0 to 400Hz (output frequency - Pr.262).
Subtraction starting When output frequency < Pr.263
263 0.01Hz 60Hz *
frequency Decelerate from output frequency
Decelerate from the speed obtained from
9999
(output frequency - Pr.262).
Power-failure 0.1/ 0 to 3600/ Set a deceleration slope down to the frequency
264 5s
deceleration time 1 0.01s 360s set in Pr.266.
0 to 3600/ Set a deceleration slope below the frequency
Power-failure 0.1/ 360s set in Pr.266.
265 9999
deceleration time 2 0.01s
9999 Same slope as in Pr.264
106
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Power failure Set the frequency at which the deceleration
266 deceleration time 0.01Hz 60Hz * 0 to 400Hz slope is switched from the Pr.264 setting to the
switchover frequency Pr.265 setting.
* Performing IPM parameter initialization changes the settings. (Refer to page 42)
267 Refer to Pr.73.
268 Refer to Pr.52.
269 Parameter for manufacturer setting. Do not set.
Misoperation prevention and parameter setting restriction — Password function (Pr.296,
Pr.297)
0 to 6, 99,
Select restriction level of parameter reading/
100 to 106,
296 Password lock level 1 9999 writing when a password is registered.
199
9999 No password lock
1000 to
Register a 4-digit password
9998
Displays password unlock error count.
297 Password lock/unlock 1 9999
(0 to 5)* (Reading only) (Valid when Pr. 296 = "100" to
"106")
9999 * No password lock
* Pr.297 can be set anytime as Pr.297 = "0 or 9999." However, the setting is invalid (the displayed value does not change).
299 Refer to Pr.57, Pr. 58.
Communication operation and setting — Initial setting of RS-485 communication (Pr.331
to Pr.339, Pr.341 to Pr.343, Pr.502, Pr.539, Pr.549 to Pr.551, Pr.779)
Selection of operation mode and command source — Operation command source and
speed command source during communication operation (Pr.338, Pr.339)
Communication operation and setting — Control of parameter write by communication
(Pr.342)
Communication operation and command source — Selection of the NET operation mode
command source (Pr.550)
Communication operation and command source — Selection of the PU operation mode
command source (Pr.551)
RS-485 Set the inverter station number.
0 to 31 (same specifications as Pr.117 ) When "1"
331 communication 1 0
(0 to 247) (Modbus-RTU protocol) is set in Pr.551, the
station number setting range within parentheses is applied.
3, 6, 12, 24,
RS-485 Used to select the communication speed.
332 communication speed
1 96 48, 96, 192, (same specifications as Pr.118)
384 5
RS-485
Select stop bit length and data length. (same
333 communication stop 1 1 0, 1, 10, 11
specifications as Pr.119)
ADJUSTMENT
bit length
RS-485
Select the parity check specifications. (same
334 communication parity 1 2 0, 1, 2
specifications as Pr.120)
check selection
RS-485 Set the permissible number of retries at
0 to 10,
335 communication retry 1 1
9999
occurrence of a data receive error. (same
count specifications as Pr.121)
107
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Incre- Initial
parameters
ments Value
: enabled
: disabled
RS-485 Set the waiting time between data transmission
0 to 150ms,
337 communication 1 9999
9999
to the inverter and response. (same
waiting time setting specifications as Pr.123)
108
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Parameter list
Incre- Initial
parameters
ments Value
: enabled
: disabled
340 Refer to Pr.79.
Operation setting at fault occurrence — Overspeed detection level (Pr.374) IPM
Data output mask Set the time for not obtaining (mask) transient
556 0.1s 0s 0.0 to 20.0s
state data.
time
Current average
0.01/ Rated
value monitor signal 0 to 500/ Set the reference (100%) for outputting the
557 0.1A inverter
0 to 3600A *1 signal of the current average value.
output reference *1 current *2
current
*1 Setting increments and setting range differ according to the inverter capacity. (55K or lower/75K or higher)
*2 Performing IPM parameter initialization changes the settings. (Refer to page 42)
109
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Incre- Initial
parameters
ments Value
: enabled
: disabled
563, 564 Refer to Pr.52.
571 Refer to Pr.13.
575 to 577 Refer to Pr.127 to Pr.134.
611 Refer to Pr.57 and Pr.58.
Motor noise suppression and measures against EMC and leakage current — Reducing V/F
110
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Parameter list
Incre- Initial
parameters
ments Value
: enabled
: disabled
Operation setting at fault occurrence — Regenerative avoidance operation (Pr.665, Pr.882
to Pr.886)
Acceleration/deceleration time/pattern adjustment — Regenerative avoidance operation
(Pr.665, Pr.882 to Pr.886)
0 Regeneration avoidance function invalid
Regeneration Regeneration avoidance function is always
1
882 avoidance operation 1 0 valid
selection Regeneration avoidance function is valid only
2
during a constant speed operation
Set the bus voltage level at which
regeneration avoidance operates. When the
Regeneration bus voltage level is set to low, overvoltage
DC380V
883 avoidance operation 0.1V
/760V *1
300 to 800V error will be less apt to occur. However, the
level actual deceleration time increases.
The set value must be higher than the power
supply voltage 2 .
Regeneration
avoidance at Set sensitivity to detect the bus voltage
884 1 0 0 to 5 change.
deceleration detection 1 (Low) 5 (High)
sensitivity
Regeneration 0 to 30Hz
Set the limit value of frequency which rises at
avoidance activation of regeneration avoidance function.
885 0.01Hz 6Hz *2
compensation
9999 Frequency limit invalid
frequency limit value
Regeneration Adjust responsiveness at activation of
886 avoidance voltage 0.1% 100% 0 to 200% regeneration avoidance. Setting a larger value
gain in Pr.886 will improve responsiveness to the
bus voltage change. However, the output
Regeneration frequency could become unstable. When
665 avoidance frequency 0.1% 100% 0 to 200% vibration is not suppressed by decreasing the
gain Pr.886 setting, set a smaller value in Pr.665.
*1 The initial value differs according to the voltage level. (200V / 400V)
*2 Performing IPM parameter initialization changes the settings. (Refer to page 42)
111
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Incre- Initial
parameters
ments Value
: enabled
: disabled
Useful function (energy saving operation) — Energy saving monitor (Pr.891 to Pr.899)
Set the number of times to shift the cumulative
0 to 4 power monitor digit.
Cumulative power Clamps the monitor value at maximum.
891 monitor digit shifted 1 9999
No shift
times 9999 Clears the monitor value when it exceeds the
maximum value.
Set the load factor for commercial power-
supply operation.
892 Load factor 0.1% 100% 30 to 150% This value is used to calculate the power
consumption estimated value during
commercial power supply operation.
Energy saving Rated Set the motor capacity (pump capacity). Set
0.01/ 0.1 to 55/ when calculating power saving rate, power
893 monitor reference
0.1kW *
inverter
0 to 3600kW * saving rate average value, commercial power
(motor capacity) capacity supply operation power.
112
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Parameter list
Incre- Initial
parameters
ments Value
: enabled
: disabled
Monitor display and monitor output signal — Adjustment of terminal FM and AM
(calibration) (C0(Pr.900), C1(Pr.901))
C0 FM terminal Calibrate the scale of the meter connected to
--- --- ---
(900) calibration terminal FM.
C2 (902)
to Refer to Pr.125 and Pr.126.
C7 (905)
C42 (934)
to Refer to Pr.127 to Pr.134.
C45 (935)
The parameter number in parentheses is the one for use with the parameter unit (FR-PU04/FR-PU07).
Useful functions — Parameter copy alarm release (Pr.989)
Parameter copy Parameters for alarm release at parameter
989 1 10/100 * 10/100 *
alarm release copy
* The setting depends on the inverter capacity (55K or lower/75k or higher)
Setting of the parameter unit and operation panel — Buzzer control of the operation panel
(Pr.990)
0 Without buzzer
990 PU buzzer control 1 1
1 With buzzer
Setting of the parameter unit and operation panel — PU contrast adjustment (Pr.991)
Contrast adjustment of the LCD of the
PU contrast parameter unit (FR-PU04/FR-PU07) can be
991 1 58 0 to 63
adjustment performed.
0 (Light) 63 (Dark)
Useful functions — Fault initiation (Pr.997)
16 to 18,
32 to 34, 48,
49, 64, 80 to
82, 96, 97,
112, 128,
The setting range is same with the one for
129, 144,
fault data codes of the inverter (which can
145, 160,
be read through communication). (Refer to
161,
997 Fault initiation 1 9999 page 116)
176 to 179,
Written data is not stored in EEPROM.
192 to 194,
196 to 199,
5
208, 230,
241, 245 to
ADJUSTMENT
247, 253
This setting does not initiate a fault.
9999
(The read value is always "9999.")
113
Parameter list
Parameter
All parameter
Parameter
Parameter
clear
clear
copy
Incre- Initial
parameters
ments Value
: enabled
: disabled
IPM motor control — IPM parameter initialization (Pr.998)
Parameter settings for a general-purpose
0
motor (frequency)
Parameter settings for a high-efficiency IPM
1
motor MM-EF (rotations per minute)
Parameter settings for a premium
12 high-efficiency IPM motor MM-EFS and
IPM parameter MM-THE4 (rotations per minute)
998 initialization
1 0
Parameter settings for a high-efficiency IPM
101
motor MM-EF (frequency)
Parameter settings for a premium
112 high-efficiency IPM motor MM-EFS and
MM-THE4 (frequency)
22, 32, 122,
For manufacturer setting. (Do not set.)
132
Useful functions — Automatic parameter setting (Pr.999)
10 GOT initial setting (PU connector)
11 GOT initial setting (RS-485 terminals)
20 Rated frequency is 50Hz
21 Rated frequency is 60Hz
Automatic parameter
999 1 9999 30
Acceleration/deceleration time
setting (0.1s increment)
Acceleration/deceleration time
31
(0.01s increment)
No action
9999
(The read value is always "9999.")
Useful functions — Parameter clear, parameter copy, initial value change list, and auto-
matic parameter setting (Pr.CL, ALLC, Er.CL, PCPY, Pr.CH, IPM, AUTO)
Setting "1" returns all parameters except calibration
Pr.CL Parameter clear 1 0 0, 1
parameters to the initial values.
ALLC All parameter clear 1 0 0, 1 Setting "1" returns all parameters to the initial values.
Er.CL Faults history clear 1 0 0, 1 Setting "1" will clear eight past faults.
0 Cancel
1 Read the source parameters to the operation panel.
PCPY Parameter copy 1 0 Write the parameters copied to the operation panel to the
2
destination inverter.
3 Verify parameters in the inverter and operation panel.
Initial value change Changed parameters (changed from the initial settings) are
Pr.CH --- --- ---
displayed or set.
list
When "1 or 12" is set, the parameters required to drive an IPM
IPM parameter 0, 1, 12
IPM 1 0 motor are automatically changed as a batch.
initialization
22, 32 For manufacturer setting. (Do not set.)
Parameter settings are changed as a batch. Those include
Automatic parameter communication parameter settings for a GOT connection,
AUTO --- --- ---
rated frequency settings of 50Hz/60Hz, and acceleration/
setting
deceleration time increment settings.
114
Reset method of protective function
6 TROUBLESHOOTING
When a fault occurs in the inverter, the inverter trips and the PU display automatically changes to one of the following
fault or alarm indications.
If the fault does not correspond to any of the following faults or if you have any other problem, please contact your sales
representative or distributor.
Retention of fault output signal.................When the magnetic contactor (MC) provided on the input side of the
inverter is opened when a fault occurs, the inverter's control power will be
lost and the fault output will not be held.
Fault or alarm indication ...........................When a fault or alarm occurs, the operation panel display automatically
switches to the fault or alarm indication
Resetting method .....................................When a fault occurs, the inverter output is kept stopped. Unless reset,
therefore, the inverter cannot restart. (Refer to page 115.)
When any fault occurs, take the appropriate corrective action, then reset the inverter, and resume operation.
Not doing so may lead to the inverter fault and damage.
(2) Warning
The inverter does not trip even when a warning is displayed. However, failure to take appropriate measures will
lead to a fault.
(3) Alarm
The inverter does not trip. You can also output an alarm signal by making parameter setting.
(4) Fault
When a fault occurs, the inverter trips and a fault signal is output.
REMARKS
· Past eight faults can be displayed using the setting dial. (Refer to page 131 for the operation.)
Operation 1:...... Using the operation panel, press to reset the inverter.
(This may only be performed when a fault occurs. (Refer to page 121 for
fault.))
Operation 2:...... Switch power OFF once. After the indicator of the operation panel turns ON
OFF, switch it ON again.
OFF 6
Operation 3:...... Turn ON the reset signal (RES) for more than 0.1s. (If the RES signal is
Inverter
kept ON, "Err." appears (flickers) to indicate that the inverter is in a
reset status.)
RES
SD
CAUTION
· OFF status of the start signal must be confirmed before resetting the inverter fault. Resetting inverter fault with the start signal
ON restarts the motor suddenly.
115
List of fault or alarm display
129
E.LF Output phase loss 125
to (H81)
Er1 to 4 Parameter write error — 117
External thermal relay 144
E.OHT 126
operation (H90)
to PTC thermistor 145
rE1 to 4 Copy operation error — 118 E.PTC* 126
operation (H91)
160
Err. Error — 118 E.OPT Option fault 126
(HA0)
Stall prevention Communication option 161
OL — 119 E.OP1 126
(overcurrent) fault (HA1)
Stall prevention 241
oL — 119 E. 1 Option fault 127
(overvoltage) (HF1)
Regenerative brake Parameter storage 176
RB — 120 E.PE 127
pre-alarm device fault (HB0)
Warning
E. 6
FN Fan alarm — 120 (HF6)
CPU fault 128
247
E. 7
Overcurrent trip during 16 (HF7)
E.OC1 121
acceleration (H10) 192
E.CPU
Overcurrent trip during 17 (HC0)
E.OC2 121
constant speed (H11) RS-485 terminal
193
Overcurrent trip during 18 E.CTE power supply short 128
E.OC3 122 (HC1)
deceleration or stop (H12) circuit
Regenerative 24VDC power output 194
32 E.P24 128
E.OV1 overvoltage trip during 122 short circuit (HC2)
(H20)
acceleration Output current
196
Regenerative E.CDO* detection value 128
33 (HC4)
E.OV2 overvoltage trip during 122 exceeded
(H21)
constant speed Inrush current limit 197
E.IOH* 128
Regenerative circuit fault (HC5)
34
E.OV3 overvoltage trip during 123 Communication fault 198
(H22) E.SER* 129
deceleration or stop (inverter) (HC6)
Inverter overload trip 199
48 E.AIE* Analog input fault 129
E.THT (electronic thermal 123
Fault
(H30) (HC7)
relay function)
E.OS 208
Motor overload trip Overspeed occurrence 129
49 IPM (HD0)
E.THM (electronic thermal 123
(H31) 230
relay function) E.PID* PID signal fault 129
(HE6)
64
E.FIN Heatsink overheat 124 253
(H40) E.13 Internal circuit fault 129
(HFD)
Instantaneous power 80
E.IPF 124
failure (H50) If faults other than the above appear, contact your sales representative.
Brake transistor alarm * If an error occurs when using FR-PU04, "Fault 14" is displayed on FR-
112 PU04.
E.BE detection/internal 124
(H70)
circuit fault
81
E.UVT Undervoltage 124
(H51)
82
E.ILF* Input phase loss 125
(H52)
96
E.OLT Stall prevention stop 125
(H60)
116
Causes and corrective actions
Description Operation lock mode is set. Operation other than is invalid. (Refer to page 48.)
Check point --------------
Operation panel
LOCD
indication
Name Password locked
Description Password function is active. Display and setting of parameter is restricted.
Check point --------------
Enter the password in Pr. 297 Password lock/unlock to unlock the password function before operating. ( Refer to
Corrective action
Chapter 4 of the Instruction Manual (Applied)).
Operation Panel
Er1
Indication
Name Write disable error
· You attempted to make parameter setting when Pr. 77 Parameter write selection has been set to disable
parameter writing.
· Frequency jump setting range overlapped.
Description
· Adjustable 5 points V/F settings overlapped.
· The PU and inverter cannot make normal communication.
· Appears if IPM parameter initialization is attempted in the parameter setting mode while Pr.72 = "25."
· Check the setting of Pr. 77 Parameter write selection ( Refer to Chapter 4 of the Instruction Manual
(Applied).)
· Check the settings of Pr. 31 to 36 and Pr.552 (frequency jump). ( Refer to Chapter 4 of the Instruction
Manual (Applied).)
Check point · Check the settings of Pr. 100 to Pr. 109 (Adjustable 5 points V/F). ( Refer to Chapter 4 of the Instruction
Manual (Applied).)
· Check the connection of the PU and inverter.
· Check the Pr.72 PWM frequency selection setting. A sine wave filter cannot be used under IPM motor
control.
Operation Panel
Er3
Indication
6
Name Calibration error
Description Analog input bias and gain calibration values are too close.
Check the settings of C3, C4, C6 and C7 (calibration functions). ( Refer to Chapter 4 of the Instruction
Check point
Manual (Applied).)
117
Causes and corrective actions
Operation Panel
Er4
Indication
Name Mode designation error
· You attempted to make parameter setting in the NET operation mode when Pr. 77 is not "2".
Description · If a parameter write was performed when the command source is not at the operation panel (FR-
DU07).
· Check that operation mode is "PU operation mode".
Check point · Check the Pr. 77 setting. ( Refer to Chapter 4 of the Instruction Manual (Applied).)
· Check the Pr. 551 setting.
· After setting the operation mode to the "PU operation mode", make parameter setting. (Refer to page 77.)
Corrective action · After setting "2" in Pr. 77, make parameter setting.
· Set Pr.551 = "2 (initial setting)". ( Refer to Chapter 4 of the Instruction Manual (Applied).)
Operation Panel
rE1
Indication
Name Parameter read error
Description An error occurred in the EEPROM on the operation panel side during parameter copy reading.
Check point --------------
· Make parameter copy again. (Refer to page 79.)
Corrective action
· Check for an operation panel (FR-DU07) failure. Please contact your sales representative.
Operation Panel
rE2
Indication
Name Parameter write error
· You attempted to perform parameter copy write during operation.
Description
· An error occurred in the EEPROM on the operation panel side during parameter copy writing.
Check point Is the FWD or REV LED of the operation panel (FR-DU07) lit or flickering?
· After stopping the operation, make parameter copy again. (Refer to page 79.)
Corrective action
· Check for an operation panel (FR-DU07) failure. Please contact your sales representative.
Operation Panel
rE3
Indication
Name Parameter verification error
· Data on the operation panel side and inverter side are different.
Description
· An error occurred in the EEPROM on the operation panel side during parameter verification.
Check point Check for the parameter setting of the source inverter and inverter to be verified.
Operation Panel
rE4
Indication
Name Model error
· A different model was used for parameter writing and verification during parameter copy.
Description
· When parameter copy write is stopped after parameter copy read is stopped.
· Check that the verified inverter is the same model.
Check point · Check that the power is not turned OFF or an operation panel is not disconnected, etc. during
parameter copy read.
· Use the same model (FR-F700(P) series) for parameter copy and verification.
Corrective action
· Perform parameter copy read again.
Operation Panel
Err.
Indication
· The RES signal is ON.
· The PU and inverter cannot make normal communication (contact fault of the connector).
· When the voltage drops in the inverter's input side.
Description
· While the control circuit power (R1/L11, S1/L21) and the main circuit power (R/L1, S/L2, T/L3) are
connected to separate power sources, the error may appear when turning ON the main circuit. This
is not a fault though.
· Turn OFF the RES signal.
Corrective action · Check the connection of PU and the inverter.
· Check the voltage on the inverter's input side.
118
Causes and corrective actions
(2) Warning
When the protective function is activated, the output is not shut off.
Operation Panel FR-PU04
OL OL
Indication FR-PU07
Name Stall prevention (overcurrent)
When the output current of the inverter exceeds the stall prevention operation level (Pr.
22 Stall prevention operation level, etc.), this function stops the increase in frequency until
During
the overload current decreases to prevent the inverter from resulting in overcurrent trip.
acceleration
When the overload current has decreased below stall prevention operation level, this
function increases the frequency again.
When the output current of the inverter exceeds the stall prevention operation level (Pr.
During
22 Stall prevention operation level, etc.), this function lowers the frequency until the
constant
Description overload current decreases to prevent overcurrent trip. When the overload current has
speed
decreased below stall prevention operation level, this function increases the frequency
operation
up to the set value.
When the output current of the inverter exceeds the stall prevention operation level (Pr.
22 Stall prevention operation level, etc.), this function stops the decrease in frequency until
During
the overload current decreases to prevent the inverter from resulting in overcurrent trip.
deceleration
When the overload current has decreased below stall prevention operation level, this
function decreases the frequency again.
· Check that the Pr. 0 Torque boost setting is not too large.(V/F control)
· Check that the Pr. 7 Acceleration time and Pr. 8 Deceleration time settings are not too small.
· Check that the load is not too heavy.
· Are there any failure in peripheral devices?
Check point
· Check that the Pr. 13 Starting frequency is not too large.(V/F control, Simple magnetic flux vector
control)
· Check that the Pr. 22 Stall prevention operation level is appropriate.
· Check if the operation was performed without connecting a motor under IPM motor control.
· Increase or decrease the Pr. 0 Torque boost value by 1% and check the motor status. (V/F control) (Refer to
page 72.)
· Set a larger value in Pr. 7 Acceleration time and Pr. 8 Deceleration time. (Refer to page 74.)
· Reduce the load weight. Try Simple magnetic flux vector control (Pr. 80).
· Check the peripheral devices
Corrective action · Adjust the Pr.13 setting. Change the Pr. 14 Load pattern selection setting. (V/F control)
· Set stall prevention operation current in Pr. 22 Stall prevention operation level. (The initial value is
120%.) The acceleration/deceleration time may change. Increase the stall prevention operation level
with Pr. 22 Stall prevention operation level, or disable stall prevention with Pr. 156 Stall prevention
operation selection. (Use Pr. 156 to set either operation continued or not at OL operation.)
· Check the connection of the IPM motor.
Operation Panel
PS
FR-PU04
PS 6
Indication FR-PU07
Name PU stop
Description Stop with of PU is set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection. ( For
Pr. 75, refer to Chapter 4 of the Instruction Manual (Applied).)
Check point Check for a stop made by pressing of the operation panel.
Corrective action Turn the start signal OFF and release with .
119
Causes and corrective actions
(3) Alarm
When an alarm occurs, the output is not shut off. You can also output an alarm signal by making parameter
setting. (Set "98" in any of Pr. 190 to Pr. 196 (output terminal function selection). ( Refer to Chapter 4 of the
Instruction Manual (Applied).)
Operation Panel FR-PU04
FN FN
Indication FR-PU07
Name Fan alarm
Description For the inverter that contains a cooling fan, appears on the operation panel when the cooling fan
stops due to a fault or different operation from the setting of Pr. 244 Cooling fan operation selection.
Check point Check the cooling fan for an alarm.
Corrective action Check for fan failure. Please contact your sales representative.
120
Causes and corrective actions
(4) Fault
When a fault occurs, the inverter trips and a fault signal is output.
Operation Panel FR-PU04
E.OC1 OC During Acc
Indication FR-PU07
Name Overcurrent trip during acceleration
When the inverter output current reaches or exceeds approximately 170% of the rated current during
Description
acceleration, the protective circuit is activated to stop the inverter output.
· Check for sudden acceleration.
· Check that the downward acceleration time is not long in vertical lift application.
· Check for output short circuit.
· Check that the Pr. 3 Base frequency setting is not 60Hz when the rated motor frequency is 50Hz.(V/F
control, Simple magnetic flux vector control)
· Check if the stall prevention operation level is set too high.
Check point · Check if the fast-response current limit operation is disabled. (V/F control, Simple magnetic flux vec-
tor control)
· Check that the regeneration is not performed frequently. (Check that the output voltage becomes
larger than the V/F reference voltage at regeneration and overcurrent occurs due to the high
voltage.) (V/F control, Simple magnetic flux vector control)
· Check that the inverter capacity matches with the motor capacity. (IPM motor control)
· Check if a start command is given to the inverter while the motor is coasting. (IPM motor control)
· Increase the acceleration time.
(Shorten the downward acceleration time in vertical lift application.)
· When "E.OC1" is always lit at starting, disconnect the motor once and start the inverter.
If "E.OC1" is still lit, contact your sales representative.
· Check the wiring to make sure that output short circuit does not occur.
· Set the Pr. 3 Base frequency to 50Hz. (V/F control, Simple magnetic flux vector control) (Refer to page
52.)
· Lower the setting of stall prevention operation level. ( Refer to Chapter 4 of the Instruction Manual
Corrective action
(Applied).)
· Activate the fast-response current limit operation. (V/F control, Simple magnetic flux vector control)
· Set base voltage (rated voltage of the motor, etc.) in Pr. 19 Base frequency voltage.(V/F control, Simple
magnetic flux vector control) ( Refer to Chapter 4 of the Instruction Manual (Applied).)
· Choose inverter and motor capacities that match. (IPM motor control)
· Input a start command after the motor stops. Alternatively, set the automatic restart after instantaneous
power failure/flying start function. (IPM motor control) ( Refer to Chapter 4 of the Instruction Manual
(Applied).)
121
Causes and corrective actions
122
Causes and corrective actions
123
Causes and corrective actions
124
Causes and corrective actions
FR-PU04
Operation Panel
Indication
E.GF
FR-PU07
Ground Fault TROUBLESHOOTING
Name Output side earth (ground) fault overcurrent
This function stops the inverter output if an earth (ground) fault overcurrent flows due to an earth
Description
(ground) fault that occurred on the inverter's output (load) side.
Check point Check for an earth (ground) fault in the motor and connection cable.
Corrective action Remedy the earth (ground) fault portion.
125
Causes and corrective actions
126
Causes and corrective actions
127
Causes and corrective actions
E. 5 Fault 5
128
Causes and corrective actions
FR-PU04 Fault 14
Operation Panel
E.PID Fault
Indication FR-PU07
PID Signal Error
Name PID signal fault
If any of PID upper limit (FUP), PID lower limit (FDN), and PID deviation limit (Y48) turns ON during PID
control, inverter shuts off the output. This function is active under the following parameter settings: Pr.554 PID
Description signal operation selection "0,10", Pr.131 PID upper limit "9999", Pr.132 PID lower limit "9999", and Pr.553 PID
deviation limit "9999". This protective function is not active in the initial setting (Pr.554 = "0", Pr.131 = "9999",
Pr.132 = "9999", Pr.553 = "9999").
· Check if the measured PID value is greater than the upper limit (Pr.131) or smaller than the lower limit
Check Point (Pr.132).
· Check if the absolute PID deviation value is greater than the limit value (Pr.553).
Corrective Action
Make correct settings for Pr.131 PID upper limit, Pr.132 PID lower limit, Pr.553 PID deviation limit. ( Refer to TROUBLESHOOTING
Chapter 4 of the Instruction Manual (Applied))
CAUTION
• If protective functions of E.ILF, E.SOT, E.PTC, E.PE2, E.CDO, E.IOH, E.SER, E.AIE, E.PID are activated when using the FR-
PU04, "Fault 14" appears.
Also when the faults history is checked on the FR-PU04, the display is "E.14".
• If faults other than the above appear, contact your sales representative.
6
129
Correspondences between digital and
actual characters
0 A M
1 B N
2 C O
3 D o
4 E P
5 F S
6 G T
7 H U
8 I V
9 J r
L -
130
Check and clear of the faults history
Faults history
[Operation for displaying faults history]
Eight past faults can be displayed with the setting dial.
(The latest fault is ended by ".".)
When no fault exists, is displayed.
*1
Output frequency Output current
Flickering Flickering
Flickering
*2
Energization time Output voltage
Flickering Flickering
Faults history number
(The number of past faults is displayed.)
Press the
setting
dial.
Flickering
Press the
setting TROUBLESHOOTING
dial.
Flickering
Press the
setting
dial.
*1 When an overcurrent trip occurs by an instant overcurrent, the monitored current value saved in the faults history may be lower than the actual
current that has flowed.
*2 The cumulative energization time and actual operation time are accumulated from 0 to 65535 hours, then cleared, and accumulated again from 0. 6
When the operation panel (FR-DU07) is used, the time is displayed up to 65.53 (65530h) in the indication of 1h = 0.001, and thereafter, it is added
up from 0.
131
Check and clear of the faults history
POINT
· The faults history can be cleared by setting "1" in Er.CL Faults history clear.
Operation Display
1.Screen at power-ON
The monitor display appears.
The parameter
2.Press to choose the parameter
number read
setting mode. previously appears.
5.Turn to change
it to the setting value " ".
6.Press to set.
132
Check first when you have a trouble
POINT
· If the cause of malfunction is still unknown after performing applicable checks, initialization of parameter settings
is recommended. Reset the parameter settings and set the required parameters again, then perform the checks
again.
· Where is indicated in the "Refer to page" column, refer to the Instruction Manual (Applied).
133
Check first when you have a trouble
Refer
Check
Possible Cause Countermeasures to
points
page
During the External operation mode, check the method
was pressed.
119
Input of restarting from a input stop from PU.
(Operation panel indication is (PS).)
Signal
Check the connection.
Two-wire or three-wire type connection is wrong. 105
Connect STOP signal when three-wire type is used.
Increase Pr. 0 setting by 0.5% increments while
Pr. 0 Torque boost setting is improper when V/F control is
observing the rotation of a motor. 72
used.
If that makes no difference, decrease the setting.
Check the Pr. 78 setting.
Pr. 78 Reverse rotation prevention selection is set. Set Pr. 78 when you want to limit the motor rotation to 96
only one direction.
Select the operation mode which corresponds with input
Pr. 79 Operation mode selection setting is wrong. 2
methods of start command and frequency command.
Bias and gain (calibration parameter C2 to C7) settings Check the bias and gain (calibration parameter C2 to C7)
99
are improper. settings.
Set running frequency higher than Pr. 13.
Pr. 13 Starting frequency setting is greater than the
The inverter does not start if the frequency setting signal 88
running frequency.
is less than the value set in Pr. 13.
Frequency settings of various running frequency (such Set the frequency command according to the
as multi-speed operation) are zero. application. 73
Especially, Pr. 1 Maximum frequency is zero. Set Pr. 1 higher than the actual frequency used.
Pr. 15 Jog frequency setting is lower than Pr. 13 Starting Set Pr. 15 Jog frequency higher than Pr. 13 Starting
88
frequency. frequency.
Parameter Check Pr. 79, Pr. 338, Pr. 339, Pr. 550, Pr. 551, and select
Operation mode and a writing device do not match. 77, 108
Setting an operation mode suitable for the purpose.
Start signal operation selection is set by the Pr. 250 Stop Check Pr. 250 setting and connection of STF and STR
105
selection signals.
When power is restored, ensure the safety, and turn
The motor is decelerated to a stop when power failure
OFF the start signal once, then turn ON again to restart. 106
deceleration stop function is selected.
The motor restarts when Pr. 261="2, 22".
Set Pr. 872 Input phase loss protection selection = "1"
(input phase failure protection active).
Automatic restart after instantaneous power failure
Disable the automatic restart after instantaneous
function or power failure stop function is activated.
power failure function and power failure stop function.
(Performing overload operation during input phase loss 93, 106
Reduce the load.
may cause voltage insufficiency, and that may result in
Increase the acceleration time if the automatic restart
detection of power failure.)
after instantaneous power failure function or power
failure stop function occurred during acceleration.
DC feeding mode 1 or mode 2 is not selected in Pr.30
Set the DC feeding mode in Pr.30 Regenerative function
Regenerative function selection even though the DC is fed 88
selection.
through terminal P and N.
IPM motor test operation is selected under IPM motor
Set "20" in Pr.800 Control method selection. 110
control.
Load is too heavy. Reduce the load. —
Load
Shaft is locked. Inspect the machine (motor). —
134
Check first when you have a trouble
Refer
Check
Possible Cause Countermeasures to
points
page
Input
Take countermeasures against EMI.
signal Disturbance due to EMI when frequency command is
Parameter given from analog input (terminal 1, 2, 4). Increase the Pr. 74 Input filter time constant if steady
96
Setting operation cannot be performed due to EMI.
In the initial setting, Pr. 240 Soft-PWM operation selection is
enabled to change motor noise to an unoffending
No carrier frequency noises (metallic noises) are
complex tone. Therefore, no carrier frequency noises 95
generated.
(metallic noises) are generated.
Set Pr. 240 = "0" to disable this function.
Set Pr. 31 to Pr. 36 and Pr.552 (Frequency jump).
When it is desired to avoid resonance attributable to the
Resonance occurs. (output frequency) 91
natural frequency of a mechanical system, these
Parameter parameters allow resonant frequencies to be jumped.
Setting Change Pr. 72 PWM frequency selection setting.
Changing the PWM carrier frequency produces an effect
Resonance occurs. (carrier frequency) 95
on avoiding the resonance frequency of a mechanical
system or a motor.
To stabilize the measured value, change the proportional
band (Pr. 129) to a larger value, the integral time (Pr. 130)
Gain adjustment during PID control is insufficient. to a slightly longer time, and the differential time (Pr. 134) 99
to a slightly shorter time.
Check the calibration of set point and measured value.
Adjust machine/equipment so that there is no
Mechanical looseness —
Others mechanical looseness.
Contact the motor manufacturer.
Motor Operating with output phase loss Check the motor wiring. —
135
Check first when you have a trouble
136
Check first when you have a trouble
137
Check first when you have a trouble
138
Check first when you have a trouble
Check Refer
Possible Cause Countermeasures to
points page
Check if the start command and the frequency
Start command and frequency command are chattering. —
command are correct.
Input The wiring length used for analog frequency command
Perform analog input bias/gain calibration.
signal is too long, and it is causing a voltage (current) drop.
Take countermeasures against EMI, such as using
Input signal lines are affected by external EMI.
shielded wires for input signal lines.
Check the settings of Pr. 1 Maximum frequency and Pr. 2
Minimum frequency. If you want to run the motor at 120Hz 86
Pr. 1, Pr. 2, Pr. 18, calibration parameter C2 to C7 settings or higher, set Pr. 18 High speed maximum frequency.
are improper. Check the calibration parameter C2 to C7 settings. 99
During IPM motor control, maximum frequency is limited to 162,
the maximum motor speed (frequency) of the IPM motor. 164
Check the Pr.125 Terminal 2 frequency setting gain
The maximum voltage (current) input value is not set frequency and Pr.126 Terminal 4 frequency setting gain
59
during the external operation. (Pr.125, Pr.126, Pr.18) frequency settings. To operate at 120Hz or higher, set
Pr.18 High speed maximum frequency.
Torque boost (Pr. 0, Pr. 46) setting is improper under V/F Increase/decrease Pr. 0 Torque boost setting value by
72
Parameter control, so the stall prevention function is activated. 0.5% increments so that stall prevention does not occur.
Set rated frequency of the motor to Pr. 3 Base frequency.
Setting
(V/F control, Simple magnetic flux vector control)
V/F pattern is improper when V/F control or Simple Use Pr. 19 Base frequency voltage to set the base voltage 86
magnetic flux vector control is performed. (e.g. rated motor voltage). (V/F control, Simple magnetic
(Pr. 3, Pr. 14, Pr. 19) flux vector control)
Change Pr. 14 Load pattern selection according to the load
88
characteristic. (V/F control)
Reduce the load weight. —
Set Pr. 22 Stall prevention operation level higher according
Stall prevention function is activated due to a heavy
to the load. (Setting Pr. 22 too large may result in 89
load.
frequent overcurrent trip (E.OC).)
Check the capacities of the inverter and the motor. —
During PID control, output frequency is automatically controlled to make measured value = set point.
Check Refer
Possible Cause Countermeasures to
points page
Operation is being performed (signal STF or STR is
Stop the operation. TROUBLESHOOTING
Input
When Pr. 77 = "0" (initial value), write is enabled only 96
signal ON).
during a stop.
Choose the PU operation mode.
You are attempting to set the parameter in the External
Or, set Pr. 77 = "2" to enable parameter write regardless 96
operation mode.
of the operation mode.
Parameter is disabled by the Pr. 77 Parameter write
Check Pr. 77 Parameter write selection setting. 96
selection setting.
Parameter Key lock is activated by the Pr. 161 Frequency setting/key Check Pr. 161 Frequency setting/key lock operation selection
103
Setting lock operation selection setting. setting.
Operation mode and a writing device do not Check Pr. 79, Pr. 338, Pr. 339, Pr. 550, Pr. 551, and select
77, 108
correspond. an operation mode suitable for the purpose.
Attempted to set "25" in Pr.72 PWM frequency selection Pr.72 cannot be set to "25" during the IPM motor control. 6
under IPM motor control. Attempted to perform IPM (The sine wave filter (MT-BSL/BSC) cannot be used 95
motor control while Pr.72 ="25." under IPM motor control.)
139
Inspection item
The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent
any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust,
dirt and vibration, changes in the parts with time, service life, and other factors.
140
Inspection item
Customer's
Area of
Check
Periodic
Corrective Action at
Inspection Item Inspection Item
Daily
Alarm Occurrence
*2
Surrounding Check the surrounding air temperature, humidity,
Improve environment
environment dirt, corrosive gas, oil mist , etc
Check alarm location and
Check for unusual vibration and noise
General Overall unit retighten
Check for dirt, oil, and other foreign material. *3 Clean
Power supply Check that the main circuit voltages and control
Inspect the power supply
voltage voltages are normal *1
(1)Check with megger (across main circuit
Contact the manufacturer
terminals and earth (ground) terminal).
General (2)Check for loose screws and bolts. Retighten
(3)Check for overheat traces on parts. Contact the manufacturer
(4)Check for stains Clean
(1)Check conductors for distortion. Contact the manufacturer
Conductors, cables (2)Check cable sheaths for breakage and
deterioration (crack, discoloration, etc.) Contact the manufacturer
Main Check for unusual odors and abnormal increase Stop the device and contact
Transformer/reactor
circuit in whining sound. the manufacturer.
Stop the device and contact
Terminal block Check for damage.
the manufacturer.
Smoothing (1)Check for liquid leakage. Contact the manufacturer
aluminum (2)Check for safety valve projection and bulge. Contact the manufacturer
electrolytic (3)Visual check and judge by the life check of the
capacitor
main circuit capacitor (Refer to page 142)
141
Inspection item
The life alarm output can be used as a guideline for life judgement.
Parts Judgement level
Main circuit capacitor 85% of the initial capacity
Control circuit capacitor Estimated 10% life remaining
Inrush current limit circuit Estimated 10% life remaining (Power ON: 100,000 times left)
Cooling fan Less than 50% of the predetermined speed
For the life check of the main circuit capacitor, the alarm signal (Y90) will not be output if a measuring method of (2) is
not performed. (Refer to page 143.)
bit 15 7 0
• Pr.255 read • Pr.255 setting read
0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1
bit0 Control circuit capacitor life
bit1 Main circuit capacitor life Bit image is displayed
bit2 Cooling fan life in decimal
bit3 Inrush current limit circuit life
Pr. 255 Bit Inrush Current Cooling Main Circuit Control Circuit
(decimal) (binary) Limit Circuit Life Fan Life Capacitor Life Capacitor Life
15 1111
14 1110
13 1101
12 1100
11 1011
10 1010
9 1001
8 1000
7 0111
6 0110
5 0101
4 0100
3 0011
2 0010
1 0001
0 0000
: with alarm, : without alarm
POINT
Life check of the main circuit capacitor needs to be done by Pr. 259. (Refer to page 143.)
142
Inspection item
REMARKS
· When the main circuit capacitor life is measured under the following conditions, "forced end" (Pr. 259 = "8") or "measuring error"
(Pr. 259 = "9") occurs or it remains in "measuring start" (Pr. 259 = "1").
When measuring, avoid the following conditions to perform. In addition, even when "measurement completion" (Pr. 259 = "3") is
confirmed under the following conditions, normal measurement cannot be done.
(a)FR-HC2, MT-HC, FR-CV, MT-RC or sine wave filter is connected.
(b)Terminal R1/L11, S1/L21 or DC power supply is connected to the terminals P/ and N/.
(c)Switch power ON during measuring.
(d)The motor is not connected to the inverter.
(e)The motor is running.(The motor is coasting.)
(f)The motor capacity is two rank smaller as compared to the inverter capacity.
(g)The inverter is at an alarm stop or an alarm occurred while power is OFF.
(h)The inverter output is shut off with the MRS signal.
(i)The start command is given while measuring.
· Operating environment:Surrounding air temperature (annual average 40C (free from corrosive gas, flammable gas, oil mist,
dust and dirt))
Output current (80% of the rated inverter current)
POINT
WARNING
When measuring the main circuit capacitor capacity (Pr. 259 Main circuit capacitor life measuring = "1"), the DC voltage is
applied to the motor for 1s at powering OFF. Never touch the motor terminal, etc. right after powering OFF to prevent
an electric shock.
143
Inspection item
7.1.5 Cleaning
Always run the inverter in a clean status.
When cleaning the inverter, gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol.
CAUTION
Do not use solvent, such as acetone, benzene, toluene and alcohol, as they will cause the inverter surface paint to peel off.
The display, etc. of the operation panel (FR-DU07) and parameter unit (FR-PU04/FR-PU07) are vulnerable to detergent and
alcohol. Therefore, avoid using them for cleaning.
CAUTION
For parts replacement, consult the nearest Mitsubishi FA Center.
144
Inspection item
Fan connection
Fan *
connector Fan *
Fan
Fan connection Fan connection
connector connector
145
Inspection item
AIR FLOW
FR-F720P-7.5K to 15K
FR-F720P-2.2K to 5.5K
FR-F740P-7.5K to 18.5K
FR-F740P-3.7K, 5.5K
FR-F720P-37K to 110K
FR-F740P-37K to 160K
3) Reinstall the fan cover.
2. Insert hooks until 1. Insert hooks into 1. Insert hooks into
you hear a click 1. Insert hooks into holes. 2. Insert hooks until holes. 2. Insert hooks until
sound. you hear a click you hear a click
holes. sound. sound.
CAUTION
Installing the fan in the opposite of air flow direction can cause the inverter life to be shorter.
When installing the fan, use care to prevent wires from being caught between the inverter and fan.
Switch the power OFF before replacing fans. Since the inverter circuits are charged with voltage even after power OFF,
replace fans only when the inverter cover is on the inverter to prevent an electric shock accident.
146
Inspection item
Fan *
Fan connection
connector
3)
Fan block
2)
Fan cover
1)
AIR FLOW
(2) Replacement procedure of the cooling fan when using a heatsink protrusion attachment
(FR-A7CN)
When replacing a cooling fan, remove a top cover of the
heatsink protrusion attachment and perform replacement.
After replacing the cooling fan, replace the top cover in the
original position.
Top cover Inverter
147
Inspection item
Refer to page 144 to perform the life check of the main circuit capacitor.
(4) Relays
To prevent a contact fault, etc., relays must be replaced according to the cumulative number of switching times
(switching life).
2) Using care not to bend the pins of the inverter's control circuit connector, reinstall the control circuit terminal block
and fix it with the mounting screws.
CAUTION
Before starting inverter replacement, switch power OFF, wait for at least 10 minutes, and then check the voltage with a tester and
such to ensure safety.
148
Rating
8 SPECIFICATIONS
8.1 Rating
200V class
Type FR-F720P-K 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110
Applicable motor capacity (kW)*1 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110
Rated capacity (kVA)*2 1.6 2.7 3.7 5.8 8.8 11.8 17.1 22.1 27 32 43 53 65 81 110 132 165
4.2 7.0 9.6 15.2 23 31 45 58 70.5 85 114 140 170 212 288 346 432
Output
fluctuation
Permissible frequency
±5%
fluctuation
Without
Power supply 2.1 4.0 4.8 8.0 11.5 16 20 27 32 41 52 65 79 99 — — —
DC reactor
system capacity With DC
(kVA)*6 1.2 2.6 3.3 5.0 8.1 10 16 19 24 31 41 50 61 74 110 132 165
reactor
Protective structure (JEM 1030)*8 Enclosed type (IP20) *7 Open type (IP00)
Cooling system Self-cooling Forced air cooling
Approx. mass (kg) 1.8 2.2 3.5 3.5 3.5 6.5 6.5 7.8 13 13 14 23 35 35 67 70 70
*1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor. To use a dedicated
IPM motor, refer to page 162 164.
*2 The rated output capacity indicated assumes that the output voltage is 220V.
*3 When operating the inverter with the carrier frequency set to 3kHz or more, the carrier frequency automatically decreases if the inverter output
current exceeds the value in parentheses of the rated current. This may cause the motor noise to increase.
*4 The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty,
allow time for the inverter and motor to return to or below the temperatures under 100% load.
*5 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range.
However, the pulse voltage value of the inverter output side voltage remains unchanged at about 2 that of the power supply.
*6 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).
*7 When the hook of the inverter front cover is cut off for installation of the plug-in option, protective structure of the inverter changes to an open type
(IP00).
*8 FR-DU07: IP40 (except for the PU connector)
SPECIFICATIONS
8
149
Rating
400V class
Type FR-F740P-K 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Applicable motor capacity (kW)*1 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Rated capacity (kVA)*2 1.6 2.7 3.7 5.8 8.8 12.2 17.5 22.1 26.7 32.8 43.4 53.3 64.8 80.8
2.1 3.5 4.8 7.6 11.5 16 23 29 35 43 57 70 85 106
Output
Type FR-F740P-K 75 90 110 132 160 185 220 250 280 315 355 400 450 500 560
Applicable motor capacity (kW)*1 75 90 110 132 160 185 220 250 280 315 355 400 450 500 560
Rated capacity (kVA)*2 110 137 165 198 247 275 329 366 416 464 520 586 659 733 833
144 180 216 260 325 361 432 481 547 610 683 770 866 962 1094
Output
Rated current (A)*3 (122) (153) (183) (221) (276) (306) (367) (408) (464) (518) (580) (654) (736) (817) (929)
Overload current rating*4 120% 60s, 150% 3s (inverse-time characteristics)
Rated voltage*5 Three-phase 380 to 480V
Rated input AC voltage/
Three-phase 380 to 480V 50Hz/60Hz
frequency
Permissible AC voltage
Power supply
150
Common specifications
High carrier frequency PWM control (V/F control)/Optimum excitation control/Simple magnetic flux vector
Control method
control/IPM motor control
Output frequency range 0.5 to 400Hz
0.015Hz/60Hz (terminal 2 and 4: 0 to 10V/12-bit)
Frequency Analog input 0.03Hz/60Hz (terminal 2 and 4: 0 to 5V/11bit, 0 to 20mA/approx.11-bit, terminal 1: 0 to 10V/12-bit)
setting 0.06Hz/60Hz (terminal 1: 0 to 5V/11-bit)
resolution
Digital input 0.01Hz
Control specifications
Frequency Analog input Within 0.2% of the maximum output frequency (25°C 10°C)
accuracy Digital input Within 0.01% of the set output frequency
Speed control range 1:10 under V/F control, 1:15 under Simple magnetic flux vector control, 1:10 under IPM motor control
Voltage/frequency Base frequency can be set from 0 to 400Hz. Constant-torque/variable-torque pattern or adjustable 5 points V/
characteristics F can be selected.
General-purpose
Starting Under Simple magnetic flux vector control and slip compensation: 120% (at 3Hz)
motor control
torque
IPM motor control50%
Acceleration/deceleration time 0 to 3600s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/
setting deceleration modes are available.
General-purpose motor control: Operation frequency (0 to 120Hz), operation time (0 to 10s), operation
DC injection brake
voltage (0 to 30%) can be changed.
Stall prevention operation level Operation current level can be set (0 to 150% variable). Whether to use the function or not can be set.
Terminal 2 and 4: 0 to 10V, 0 to 5V, and 4 to 20mA are available.
Analog input
Frequency Terminal 1: -10 to +10V and -5 to 5V are available.
setting signal 4-digit BCD or 16-bit binary using the setting dial of the operation panel or parameter unit (when used with
Digital input
the option FR-A7AX)
Start signal Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be selected.
The following signals can be assigned to Pr. 178 to Pr.189 (input terminal function selection): multi-speed
selection, remote setting, second function selection, terminal 4 input selection, JOG operation selection,
automatic restart after instantaneous power failure/flying start, external thermal relay input, inverter run
enable signal (FR-HC2/FR-CV connection), FR-HC2 connection (instantaneous power failure detection), PU
Input signals (twelve terminals) operation external interlock signal, PID control enable terminal, PU-External operation switchover, output
stop, start self-holding selection, forward rotation command, reverse rotation command, inverter reset, PTC
thermistor input, PID forward/reverse action switchover, PU/NET operation switchover, External/NET
operation switchover, command source switchover, DC feeding operation permission, DC feeding cancel,
and PID integral value reset.
Maximum and minimum frequency settings, frequency jump operation, external thermal relay input selection,
Operation specifications
polarity reversible operation, automatic restart after instantaneous power failure operation, original operation
Operational functions continuation at an instantaneous power failure, electronic bypass operation, forward/reverse rotation
prevention, remote setting, second and third function, multi-speed setting, regenerative avoidance, slip
compensation, operation mode selection, PID control, and computer link operation (RS-485)
Output signal The following signals can be assigned to Pr.190 to Pr.196 (output terminal function selection): inverter running,
Open collector output (five up to frequency, instantaneous power failure/undervoltage, overload warning, output frequency detection,
terminals) second output frequency detection, regenerative brake prealarm*1, electronic thermal relay function pre-
Relay output (two terminals) alarm, PU operation mode, inverter operation ready, output current detection, zero current detection, PID
lower limit, PID upper limit, PID forward/reverse rotation output, electronic bypass MC1*2, electronic bypass
MC2*2, electronic bypass MC3*2, fan fault output, heatsink overheat pre-alarm, inverter running start
command is ON, during deceleration at occurrence of power failure, during PID control activated, PID
Operating status deviation limit, IPM motor control*6, during retry, PID output interruption, pulse train output of output power,
DC feeding, life alarm, fault output 3 (power-off signal), energy saving average value updated timing, current
average value monitor, fault output 2, maintenance timer alarm, remote output, alarm output, and fault output.
Fault code of the inverter can be output (4-bit) from the open collector.
When used with In addition to above, the following signals can be assigned to Pr.313 to Pr.319 (extension output terminal function
the FR-A7AY, FR- selection): control circuit capacitor life, main circuit capacitor life, cooling fan life, and inrush current limit circuit
A7AR (option) life. (Only positive logic can be set to the extension terminals of FR-A7AR.)
For meter The following signals can be assigned to Pr.54 FM terminal function selection(pulse train output) and Pr. 158 AM
Pulse train output terminal function selection (analog output): output frequency, motor current (steady or peak value), output
(Max. 2.4kHz: one terminal) voltage, frequency setting value, running speed, converter output voltage (steady or peak value), electronic
Analog output thermal relay load factor, input power, output power, load meter, reference voltage output, motor load factor,
(Max. 10VDC: one terminal) energy saving effect, regenerative brake duty*1, PID set point, and PID measured value.
Output frequency, motor current (steady or peak value), output voltage, fault display, frequency setting value,
running speed, converter output voltage (steady or peak value), electronic thermal relay load factor, input
Operation power, output power, load meter, cumulative energization time, actual operation time, motor load factor,
panel Operating status
cumulative power, energy saving effect, cumulative energy savings, regenerative brake duty*1, PID set point,
Indication
(FR-DU07) PID measured value, PID deviation, inverter I/O terminal monitor, input terminal option monitor*3, output
SPECIFICATIONS
terminal option monitor*3, option fitting status monitor*4, and terminal assignment status*4.
Parameter Fault record is displayed when a fault occurs. Past 8 fault records (output voltage/current/frequency/
unit Fault record
cumulative energization time right before the fault occurs) are stored.
(FR-PU07)
Interactive
Function (help) for operation guide and troubleshooting*4
guidance
8
151
Common specifications
Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration/stop,
overvoltage during acceleration, overvoltage during constant speed, overvoltage during deceleration/stop,
inverter protection thermal operation, motor protection thermal operation, heatsink overheat, instantaneous
power failure occurrence, undervoltage, input phase loss*5, stall prevention stop, output side earth (ground)
Protective fault overcurrent, output short circuit, output phase loss, external thermal relay operation*5, PTC thermistor
function operation*5, option fault, parameter error, PU disconnection*5, retry count excess*5, CPU fault, operation
Protective/ panel power supply short circuit, 24VDC power output short circuit, output current detection value excess*5,
warning function inrush current limit circuit fault, communication fault (inverter), analog input fault, PID signal fault*5, internal
circuit fault (15V power supply), brake transistor alarm detection*1, loss of synchronism detection*6,
overspeed occurrence*5*6.
Fan alarm, overcurrent stall prevention, overvoltage stall prevention, regenerative brake prealarm*5,
Warning function electronic thermal relay function prealarm, PU stop, maintenance timer alarm*3*5, parameter write error, copy
operation error, operation panel lock, parameter copy warning, password locked *5
Surrounding air temperature -10°C to +50°C (non-freezing)
Environment
152
Outline dimension drawings
7.5
2-φ6 hole
245
260
6
95 5
7.5
110 D
Inverter Model D D1
FR-F720P-0.75K 110 21
FR-F720P-1.5K 125 36
D1
(Unit: mm)
*
2-φ6 hole
245
260
6
7.5
125 5
150 140
SPECIFICATIONS
144
(Unit: mm)
8
153
Outline dimension drawings
7.5
2-φ6 hole
H1
H
7.5
6 10
195 D
220
Inverter Model H H1 D D1
FR-F720P-7.5K, 11K
260 245 170 84
FR-F740P-7.5K, 11K
FR-F720P-15K
300 285 190 101.5
FR-F740P-15K, 18.5K
D1
2-φ10 hole
380
400
10
10 10.5
230 190
250
* The FR-F720P-30K is
not provided with a
101.5
wiring cover.
250
(Unit: mm)
154
Outline dimension drawings
H2
550
H1
10
W2 3.2
W1 D
W
Inverter Model W W1 W2 H1 H2 d D
FR-F720P-37K
325 270 10 530 10 10 195
FR-F740P-37K
FR-F720P-45K, 55K
435 380 12 525 15 12 250
FR-F740P-45K, 55K
(Unit: mm)
FR-F740P-75K, 90K
Rating plate
2-terminal
(for M12 bolt)
P1 P P1, P
H 10
H1
H1
H
W1 4-installation hole
W 2 (for M6 screw) Within D
Earth (ground) terminal
(for M6 screw)
10
12 3.2
W1 D
W DC reactor Mass
W W1 H H1 D
Model (kg)
Inverter Model W W1 H H1 D
SPECIFICATIONS
FR-HEL-H75K
140 120 320 295 185 16
FR-F740P-75K 435 380 550 525 250 (FR-F740P-75K)
FR-F740P-90K 465 400 620 595 300 FR-HEL-H90K
150 130 340 310 190 20
(FR-F740P-90K)
(Unit: mm)
8
155
Outline dimension drawings
FR-F740P-110K
DC reactor supplied
15
2-φ12 hole
Rating plate
2-terminal
(for M12 bolt)
P1 P1
10
10
310
340
620
595
P
P
Mass
DC reactor Model
400 3.2 (kg)
10
(Unit: mm)
2-φ12 hole
DC reactor supplied
Rating plate
2-terminal
(for M12 bolt)
715
740
P1 P1
H1 10
H 10
P
P
Mass
DC reactor Model W W1 H H1 D S
(kg)
FR-HEL-75K(FR-F720P-75K) 150 130 340 310 190 M6 17
FR-HEL-90K(FR-F720P-90K) 150 130 340 310 200 M6 19
FR-HEL-110K(FR-F720P-110K) 175 150 400 365 200 M8 20
FR-HEL-H132K(FR-F740P-132K) 175 150 405 370 200 M8 26
FR-HEL-H160K(FR-F740P-160K) 175 150 405 370 205 M8 28
(Unit: mm)
156
Outline dimension drawings
FR-F740P-185K, 220K
3-φ12 hole
15
1010
985
12 3.2
10
450
148.5
214.5
185
DC reactor supplied
Rating plate
2-M6 eye nut (only for FR-HEL-H220K)
2-terminal (for M12 bolt)
P1 P1
370 10
405 10
P
P
Mass
DC reactor Model
(kg)
FR-HEL-H185K (FR-F740P-185K) 29
FR-HEL-H220K (FR-F740P-220K) 30
(Unit: mm)
8
157
Outline dimension drawings
1010
984
12 3.2
300 300 380
680
148
DC reactor supplied
Rating plate
2-M8 eye nut
2-terminal (for bolt)
P1 P1
H1 10
H 10
P
P
W1 1 4-installation hole
W 2 (for S screw) Within D
Earth (ground) terminal
(for M8 screw)
Mass
DC reactor Model W W1 H H1 D S
(kg)
FR-HEL-H250K(FR-F740P-250K) 190 165 440 400 250 M8 M12 35
FR-HEL-H280K(FR-F740P-280K) 190 165 440 400 255 M8 M16 38
FR-HEL-H315K(FR-F740P-315K) 210 185 495 450 250 M10 M16 42
(Unit: mm)
158
Outline dimension drawings
FR-F740P-355K, 400K
3-φ12 hole
1300
1330
12
315 315 4.5 4.5
790 440
R/L1 T/L3 P1 U W
194
P1
P1
P1 P1
10
10
450 10
495 10
455
500
P 40
P P
P
75
40
E
E
185 4-installation hole
210 (for M10 screw) Within 250 195 4-installation hole
Earth (ground) terminal 220 (for M10 screw)
Within 250
(for M8 screw)
Within 235
* Remove the eye nut after installation of the product. Earth (ground) terminal
(for M8 screw)
(kg)
FR-HEL-H355K (FR-F740P-355K) 46
FR-HEL-H400K (FR-F740P-400K) 50
(Unit: mm)
8
159
Outline dimension drawings
1550
1580
12 4.5 4.5
300 300 300 440
995
950
Rating plate
2-terminal 2-M8 eye nut
4- 15 hole
40
P1
P1
P1 2-terminal
4- 15 hole
10
10
455
500
Within 240
Earth (ground) terminal
(for M8 screw)
Mass D1 10
DC reactor Model 150 4-installation hole
(kg) 215
(for M10 screw)
D 10
FR-HEL-H450K(FR-F740P-450K) 57
Mass
DC reactor Model H D D1
(kg)
FR-HEL-H500K (FR-F740P-500K) 345 455 405 67
FR-HEL-H560K (FR-F740P-560K) 360 460 410 85
(Unit: mm)
160
Outline dimension drawings
6
44
44
50
Air-
22
bleeding
hole
20
3
16 2-M3 screw 72
3 72 3 Operation panel connection connector
78 25 (FR-ADP option)
81
* Denotes the space required to connect an optional
parameter unit connection cable (FR-CB2). When
using another cable, leave the space required for the
cable specification.
(Unit: mm)
40 40
*1
*1 Air-bleeding
hole
50
51
4-R1
*1 *1
135
67
56.8
57.8
80.3
*1 When installing the FR-PU07 on the enclosure, etc., remove screws for
fixing the FR-PU07 to the inverter or fix the screws to the FR-PU07 with
M3 nuts.
*2 Select the installation screws whose length will not exceed the effective
depth of the installation screw hole.
(Unit: mm)
SPECIFICATIONS
8
161
Specification of premium high-efficiency IPM
motor [MM-EFS (1500r/min) series]
80 80%
66.7%
60 Continuous operation
40 torque
20
0
150 2100
0 300 500 900 1200 1500 1800 2250
Speed [r/min]
REMARKS
· The motor can also be used for applications which require the rated speed of 1800r/min.
CAUTION
The torque characteristic is when the armature winding temperature is 20°C, and the input voltage to the inverter is 200VAC or
400VAC.
Constant-speed operation cannot be performed for the speed of 150r/min or less.
162
Specification of premium high-efficiency IPM
motor [MM-THE4 (1500r/min) series]
Motor specification
Motor type MM-THE4
Voltage class 200V 400V
FR-F720P-K FR-F740P-K
Applicable inverter
75 75 90 110 132 160
Continuous Rated output (kW) 75 75 90 110 132 160
characteristic *1 Rated torque (Nm) 477 477 573 700 840 1018
Rated speed (r/min) 1500
Maximum speed (r/min) 1800
Number of poles 6
Maximum torque 120% 60s
Frame number 250MA 250MA 250MD 280MD
Moment of inertia (10-4kgm2) 6000 6000 10000 17500 20500 23250
Rated current (A) 270 135 170 195 230 280
Structure Totally-enclosed fan-cooled motor. With molded frame legs. (protective structure IP44)
Insulation class F class
Vibration class V-25
Surrounding air temperature
-10°C to +40°C (non-freezing) 90%RH or less (non-condensing)
and humidity
Storage temperature and
-20°C to +70°C (non-freezing) 90%RH or less (non-condensing)
humidity
Environment
Indoors (not under direct sunlight), and free from corrosive gas,
Atmosphere
flammable gas, oil mist, dust and dirt.
Altitude Maximum 1,000m above sea level
Vibration 4.9m/s2
Mass (kg) 470 470 610 780 810 860
*1 Output and rated motor speed are not guaranteed when the power supply voltage drops.
80
60
Continuous operation
40 torque
20
0
150
0 300 500 900 1200 1500 1800
Speed [r/min]
REMARKS
The motor can also be used for applications where the rated speed is 1800r/min.
CAUTION
The torque characteristic is when the armature winding temperature is 20°C, and the input voltage to the inverter is 200V AC or
400V AC.
Constant-speed operation cannot be performed for the speed of 150r/min or less.
SPECIFICATIONS
8
163
Specification of high-efficiency IPM
motor [MM-EF (1800r/min) series]
Motor specification
200V class
— —
Motor MM-EF2
4 7 15 22 37 55 75 11K 15K 18K 22K 30K 37K 45K 55K 75K
model 400V class
90K 110K
MM-EF24
200V class
— —
Compatible FR-F720P-K
0.75 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75
inverter 400V class
90 110
FR-F740P-K
Continuous Rated output (kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110
characteristic
*1 Rated torque (Nm) 2.12 3.98 7.96 11.7 19.6 29.2 39.8 58.4 79.6 98.1 117 159 196 239 292 398 477 584
Rated speed (r/min) 1800 (90Hz) 1800 (120Hz)
2400
Maximum speed (r/min) 2700 (135Hz) 2700 (180Hz)
(160Hz)
Number of poles 6 8
Maximum torque 120% 60s
Frame number 80M 90L 100L 112M 132S 160M 160L 180L 200L 225S
-4 2
Moment of inertia (10 kgm ) 10.4 10.4 18.4 36.9 51.2 125 153 274 354 815 1050 2215 2400 4300 5200 8700 9500
Rated 200V class 1.6 3.0 5.9 8.7 14.4 22 29 43 55 70.5 83.5 109 136 162 195 272 — —
current (A) 400V class 0.8 1.5 3.0 4.4 7.2 11 14.5 21.5 27.5 35 42 57 68 81 96.5 136 160 197
Structure Totally-enclosed fan-cooled motor (protective structure IP44 *2)
Insulation class B class F class
Surrounding air
temperature and -10°C to +40°C (non-freezing) 90%RH or less (non-condensing)
humidity
Environment
Storage
temperature and -20°C to +70°C (non-freezing) 90%RH or less (non-condensing)
humidity
Atmosphere Indoors (not under direct sunlight), and free from corrosive gas, flammable gas, oil mist, dust and dirt.
Altitude Maximum 1,000m above sea level
Vibration 4.9m/s2(0.5G)
Mass(kg) 8.5 9.0 11 15 23 33 38 52 60 105 105 119 167 178 240 290 360 390
*1 The above characteristics apply when the rated AC voltage is input from the inverter. (Refer to page 149.)
Output and rated motor speed are not guaranteed when the power supply voltage drops.
*2 This excludes the part where the axis passes through.
90%
Torque[%]
80 80% 80 75%
66.7% 60
60 Continuous operation Continuous operation
40 torque 40 torque
20 20
0 0
180 180
0 300 600 900 1200 1500 1800 2100 2400 2700 0 300 600 900 1200 1500 1800 2100 2400
CAUTION
The torque characteristic is when the armature winding temperature is 20°C, and the input voltage to the inverter is 200VAC or
400VAC.
Constant-speed operation cannot be performed for the speed of 180r/min or less.
164
Heatsink protrusion attachment procedure
300 300
15
954
985
Hole
984
954
Hole
18
15
(Unit: mm)
(Unit: mm)
FR-F740P-355K, 400K FR-F740P-450K, 500K, 560K
315 315
21
1550
1508
Hole
1300
1258
Hole
SPECIFICATIONS
21
21
8
165
Heatsink protrusion attachment procedure
Lower
installation
Shift frame
FR-F740P-355K or higher
Removal
Two installation frames each are attached to the upper and lower
Upper installation
parts of the inverter. Remove the rear side installation frame on frame (rear side)
the upper and lower side of the inverter as shown on the right.
Lower installation
frame (rear side)
Removal
(Unit: mm)
CAUTION
· Having a cooling fan, the cooling section which comes out of the enclosure cannot be used in the environment of water
drops, oil, mist, dust, etc.
· Be careful not to drop screws, dust etc. into the inverter and cooling fan section.
166
For customers who are replacing the conventional model with this inverter
APPENDICES
Appendix 1 For customers who are replacing the conventional model
with this inverter
Appendix 1-1 Replacement of the FR-F500 series
(1) Instructions for installation
1)Removal procedure of the front cover was changed. (with screws) Please note. (Refer to page 6.)
2)Removal procedure of the operation panel was changed. (with screws) Please note. (Refer to page 6.)
3)Plug-in options of the F500 series are not compatible
4)Operation panel (FR-DU04) cannot be used.
5)Setup software (FR-SW0-SETUP) cannot be used.
(2) Wiring instructions
1)The control circuit terminal block can be used for the FR-F700P series without removing wiring.
Note that the wiring cover (0.75K to 22K) is not compatible.
FR-F500 series
FR-F700P series
(Note that the relay output 2 (A2, B2, C2) specific for the FR-F700P series cannot be used with the FR-F500
series terminals.)
(3) Instructions for continuous use of the FR-PU04 (parameter unit)
1) For the FR-F700P series, many functions (parameters) have been added. When setting these parameters, the
parameter name and setting range are not displayed. Parameter list, change list, initial value list, initial value list
2 and parameter clear of the HELP function cannot be used.
2) For the FR-F700P series, many protective functions have been added. These functions activate, but all faults
are displayed as "Fault 14". When the faults history has been checked, "E.14" appears. Added faults display will
not appear on the parameter unit.
3) User initial value setting cannot be used.
4) User registration/clear (user group 2) cannot be used.
5) Parameter copy/verification function cannot be used.
167
For customers who are replacing the conventional model with this inverter
168
Appendix 2 Instructions for compliance with the EU Directives
The EU Directives are issued to standardize different national regulations of the EU Member States and to facilitate free movement of the
equipment, whose safety is ensured, in the EU territory.
Since 1996, compliance with the EMC Directive that is one of the EU Directives has been legally required. Since 1997, compliance with the
Low Voltage Directive, another EU Directive, has been also legally required. When a manufacturer confirms its equipment to be compliant
with the EMC Directive and the Low Voltage Directive, the manufacturer must declare the conformity and affix the CE marking.
169
(2) Low Voltage Directive
We have self-confirmed our inverters as products compliant to the Low Voltage Directive (Conforming standard EN 50178) and affix the CE
mark on the inverters.
Outline of instructions
* Do not use an earth leakage current breaker as an electric shock protector without connecting the equipment to the earth. Connect the
equipment to the earth securely.
* Wire the earth terminal independently. (Do not connect two or more cables to one terminal.)
* Use the cable sizes on page 14 under the following conditions.
Surrounding air temperature: 40°C maximum
If conditions are different from above, select appropriate wire according to EN60204 Appendix C TABLE 5.
* Use a tinned (plating should not include zinc) crimping terminal to connect the earth (ground) cable. When tightening the screw, be
careful not to damage the threads.
For use as a product compliant with the Low Voltage Directive, use PVC cable whose size is indicated on page 14.
* Use the moulded case circuit breaker and magnetic contactor which conform to the EN or IEC Standard.
* When using an earth leakage current breaker, use a residual current operated protective device (RCD) of type B (breaker which can
detect both AC and DC). If not, provide double or reinforced insulation between the inverter and other equipment, or put a transformer
between the main power supply and inverter.
* Use the inverter under the conditions of overvoltage category II (usable regardless of the earth (ground) condition of the power supply),
overvoltage category III (usable with the earthed-neutral system power supply, 400V class only) and pollution degree 2 or lower
specified in IEC60664.
To use the inverter of 37K or higher (IP00) under the conditions of pollution degree 2, install it in the enclosure of IP 2X or higher.
To use the inverter under the conditions of pollution degree 3, install it in the enclosure of IP54 or higher.
To use the inverter of 30K or lower (IP20) outside of an enclosure in the environment of pollution degree 2, fix a fan cover with fan
cover fixing screws enclosed.
Fan Fan
Fan
* This inverter does not conform with the EU Directives when used with an IPM motor.
170
Appendix 3 Instructions for UL and cUL compliance
(Standard to comply with: UL 508C, CSA C22.2 No.14)
(1) General Precaution
CAUTION - Risk of Electric Shock -
The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes,
and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock.
ATTENTION - Risque de choc électrique -
La durée de décharge du condensateur de bus est de 10 minutes. Avant de commencer le câblage ou l’inspection, mettez l’appareil
hors tension et attendez plus de 10 minutes.
(2) Environment
Before installation, check that the environment meets following specifications.
Enclosure
Measurement
position
Surrounding air Inverter
Constant torque: -10°C to + 50°C Maximum (non-freezing) 5cm 5cm
temperature *1
Measurement 5cm
position
FR-F720P-K 75 90 110
Rated fuse voltage(V) 240V or more
Fuse Without power factor
improving reactor
maximum
allowable With power factor
rating (A)* improving reactor 500 600 700
Molded case circuit breaker (MCCB) 700 800 1000
Maximum allowable rating (A)*
171
FR-F740P-K 75 90 110 132 160 185 220 250 280 315 355 400 450 500 560
Rated fuse voltage(V) 500V or more
Fuse Without power factor
improving reactor
maximum
allowable With power factor
rating (A)* improving reactor 250 300 350 400 500 600 700 800 900 1000 1100 1200 1350 1500 1800
Molded case circuit breaker (MCCB)
Maximum allowable rating (A)* 350 450 500 650 800 800 1000 1200 1200 1200 1600 1600 2000 2000 2500
* Maximum allowable rating by US National Electrical Code.
Exact size must be chosen for each installation.
70
30Hz
30Hz or more* characteristic is shown on the left) 3
60
20Hz
10Hz
10Hz Range on the right of
characteristic curve 1) Set "1" in Pr. 71. (This provides a 100% continuous torque
6Hz
6Hz
0.5Hz
Non-operation range
Range on the left of characteristic in the low-speed range.)
50 0.5Hz characteristic curve 2) Set the rated current of the motor in Pr. 9.
Characteristic when
electronic thermal relay
240
(s) unit display in this range
120 *1 When 50% of the rated inverter output current (current value) is set
in Pr. 9
Electronic thermal relay *2 The % value denotes the percentage to the inverter rated output current.
60 function for transistor
protection It is not the percentage to the rated motor current.
52.5% 105% *3 When you set the electronic thermal relay function dedicated to the
Mitsubishi constant-torque motor, this characteristic curve applies
50 100 120 150
Inverter output current (%) to operation at 6Hz or higher.
(% to the rated output current)
CAUTION
The internal accumulated heat value of the electronic thermal relay function is reset by inverter power reset and reset signal
input. Avoid unnecessary reset and power-OFF.
When using multiple motors with one inverter, or using a multi-pole motor or a specialized motor, provide an external thermal
relay (OCR) between the inverter and motor. And for the setting of the thermal relay, add the line-to line leakage current to the
current value on the motor rating plate. For low-speed operation where the cooling capability of the motor reduces, it is
recommended to use a thermal protector or thermistor-incorporated motor.
When the difference between the inverter and motor capacities is large and the setting is small, the protective characteristics of
the electronic thermal relay function will be deteriorated. In this case, use an external thermal relay.
Motor over temperature sensing is not provided by the drive.
The use of FR-F700P with an IPM motor is not certified by the UL nor cUL.
172
MEMO
173
REVISIONS
*The manual number is given on the bottom left of the back cover.
174 IB(NA)-0600411ENG-C
INVERTER
FR-F700P
INSTRUCTION MANUAL (BASIC)
FR-F700P
FR-F720P-0.75K to 110K
FR-F740P-0.75K to 560K
Thank you for choosing this Mitsubishi Inverter.
This Instruction Manual (Basic) is intended for users who "just want to run the inverter".
1 OUTLINE ........................................................................................................1
1
INVERTER
2 INSTALLATION AND WIRING ......................................................................3
6 TROUBLESHOOTING ...............................................................................115
3
700P
7 PRECAUTIONS FOR MAINTENANCE AND INSPECTION......................140
8 SPECIFICATIONS......................................................................................149
5
For the customers intending to use IPM motors ......... 40
This inverter is set for a general-purpose motor in the initial settings.
For use with an IPM motor, refer to page 40.
6
INSTRUCTION MANUAL (BASIC)
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN To obtain the Instruction Manual (Applied)
If you are going to utilize functions and performance, refer to the Instruction
Manual (Applied) [IB-0600412ENG].
The Instruction Manual (Applied) is separately available from where you
7
FR-F700P
MODEL
INSTRUCTION MANUAL (BASIC)
purchased the inverter or your Mitsubishi sales representative.
MODEL The PDF version of this manual is also available for download at "Mitsubishi
1A2-P39 Electric FA site," the Mitsubishi Electric FA network service on the world wide
CODE