A700 Basic Manual
A700 Basic Manual
A700 Basic Manual
FR-A700
INSTRUCTION MANUAL (BASIC)
FR-A700
FR-A720-0.4K to 90K
FR-A740-0.4K to 500K
Thank you for choosing this Mitsubishi Inverter.
This Instruction Manual (basic) is intended for users who "just want to run the inverter".
If you are going to utilize functions and performance, refer to the Instruction Manual (applied) [IB-0600226ENG].
The Instruction Manual (applied) is separately available from where you purchased the inverter or your Mitsubishi
sales representative.
INVERTER
CONTENTS
1 PRODUCT CHECKING AND PARTS IDENTIFICATION.............................. 1
1
2.4 Wiring.........................................................................................................................8
2.5 Power-off and magnetic contactor (MC) .................................................................35
2.6 Precautions for use of the inverter ..........................................................................36
2.7 When using the high-duty brake resistor (FR-ABR) ...............................................37
700
TROUBLESHOOTING ............................................................................... 129
4.1 Reset method of protective function......................................................................129
4.2 List of alarm display...............................................................................................130
4.3 Causes and corrective actions ..............................................................................131
4
INSTRUCTION MANUAL (BASIC)
A-1
— CONTENTS —
1 PRODUCT CHECKING AND PARTS IDENTIFICATION 1
I
3.3.9 Higher accuracy operation using a motor with encoder (Vector control)
(Pr.71, Pr.80, Pr.81, Pr.359, Pr.369, Pr.800) .......................................................................... 58
3.3.10 To exhibit the best performance of the motor performance (offline auto tuning)
(Pr. 71, Pr. 83, Pr. 84, Pr. 96) .............................................................................................. 63
CONTENTS
3.3.11 High accuracy operation unaffected by the motor temperature
(online auto tuning) (Pr. 95) ................................................................................................ 67
3.3.12 To perform high accuracy / fast response operation (gain adjustment of real
sensorless vector control) (Pr. 818 to Pr. 821, Pr. 880)
............................................................................................................................................... 68
3.4 Start/stop from the operation panel (PU operation mode) ................................... 73
3.4.1 Set the set frequency to operate (example: performing operation at 30Hz) ............................ 73
3.4.2 Use the setting dial like a potentiometer to perform operation. ............................................... 74
3.4.3 Use switches to give a start command and a frequency command (multi-speed setting) ....... 75
3.4.4 Perform frequency setting by analog (voltage input) ............................................................... 76
3.4.5 Perform frequency setting by analog (current input) ............................................................... 77
3.5 Make a start and stop with terminals (external operation) ................................... 78
3.5.1 Use the set frequency set by the operation panel (Pr. 79 = 3) ................................................ 78
3.5.2 Use switches to give a start command and a frequency command
(multi-speed setting) (Pr. 4 to Pr. 6) ........................................................................................ 79
3.5.3 Perform frequency setting by analog (voltage input) ............................................................... 81
3.5.4 Change the frequency (60Hz) of the maximum value of potentiometer
(at 5V, initial value) .................................................................................................................. 82
3.5.5 Perform frequency setting by analog (current input) ............................................................... 83
3.5.6 Change the frequency (60Hz) of the maximum value of potentiometer
(at 20mA, initial value) ............................................................................................................. 84
3.6 Parameter List...................................................................................................... 85
3.6.1 List of parameters classified by purpose of use ...................................................................... 85
3.6.2 Parameter list .......................................................................................................................... 88
4 TROUBLESHOOTING 129
II
5 PRECAUTIONS FOR MAINTENANCE AND INSPECTION 149
6 SPECIFICATIONS 157
APPENDICES 178
Appendix 1For customers who have replaced the older model with this
inverter...................................................................................................... 178
Appendix 1-1Replacement of the FR-A500 series ............................................................................. 178
Appendix 1-2Replacement of the FR-A200 <EXCELENT> series .................................................... 179
Appendix 2 Instructions for UL and cUL...................................................................... 180
Appendix 3 Instructions for Compliance with the European Directives ....................... 182
<Abbreviations>
DU: Operation panel (FR-DU07)
PU: Operation panel(FR-DU07) and parameter unit (FR-PU04, FR-PU07)
Inverter: Mitsubishi inverter FR-A700 series
FR-A700: Mitsubishi inverter FR-A700 series
Pr.: Parameter Number
PU operation: Operation using the PU (FR-DU07/FR-PU04/FR-PU07).
External operation: Operation using the control circuit signals
Combined operation: Combined operation using the PU (FR-DU07/FR-PU04/FR-PU07) and external operation
Standard motor: SF-JR
Constant-torque motor: SF-HRCA
Vector dedicated motor: SF-V5RU
<Trademarks>
LONWORKS® is registered trademarks of Echelon Corporation in the U.S.A. and other countries.
DeviceNet is a registered trademark of ODVA (Open DeviceNet Vender Association, Inc.).
Company and product names herein are the trademarks and registered trademarks of their respective owners.
III
1 PRODUCT CHECKING AND PARTS IDENTIFICATION
Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to
ensure that the product agrees with your order and the inverter is intact.
• Inverter Type
FR - A720 - 3.7 K
Symbol Voltage Class Indicate inverter
A720 Three-phase 200V class capacity (kW)
Cooling fan
A740 Three-phase 400V class (Refer to page 153)
USB connector (Refer to page 27)
RS-485 terminals PU connector
(Refer to page 26) (Refer to page 22)
Connector for plug-in option connection
(Refer to the instruction manual of options.)
Voltage/current input switch
(Refer to page 8)
AU/PTC switchover switch
(Refer to the Instruction Manual (applied).)
EMC filter ON/OFF connector
(Refer to page 9)
Power lamp
Lit when the control circuit
(R1/L11, S1/L21) is supplied
with power.
Alarm lamp
Lit when the inverter is
in the alarm status
Control circuit 1
terminal block
(major fault). (Refer to page 20)
Main circuit
· Fan cover fixing screws (22K or less)(Refer to page 182 ) Serial number
REMARKS
For removal and reinstallation of covers, refer to page 5.
Harmonic suppression guideline
All models of general-purpose inverters used by specific consumers are covered by "Harmonic suppression guideline for consumers who
receive high voltage or special high voltage". (For further details, refer to Instruction Manual (applied).)
1
2 INSTALLATION AND WIRING
AC reactor
(FR-HAL) P/+
PR
Noise filter
R/L1 S/L2 T/L3 (FR-BSF01, FR-BLF)
P/+ P1 P/+ N/- U V W
Install a noise filter to reduce
DC reactor Earth the electromagnetic noise
Noise filter (FR-HEL) (Ground) generated from the inverter.
(FR-BLF) For the 75K or more, a Effective in the range from
The 55K or less has DC reactor is supplied.
Always install the reactor.
about 1MHz to 10MHz. A wire
a built-in common
mode core.
should be wound four turns at
a maximum.
Motor
Brake unit
(FR-BU*1, MT-BU5*2)
Earth (Ground)
P/+ PR Devices connected to the output
P/+ Do not install a power factor correction capacitor,
PR surge suppressor or radio noise filter on the output
side of the inverter. When installing a moulded case
circuit breaker on the output side of the inverter,
contact each manufacturer for selection of the
Power regeneration
High power factor converter Resistor unit moulded case circuit breaker.
common converter (FR-CV*1)
(FR-HC*1, MT-HC*2) (FR-BR*1, MT-BR5*2) Earth (Ground)
Power regeneration
Power supply harmonics can The regenerative braking
converter (MT-RC*2) To prevent an electric shock, always earth (ground) the
be greatly suppressed. Great braking capability is capability of the inverter can
Install this as required. be exhibited fully. motor and inverter. For reduction of induction noise
obtained.
Install this as required. from the power line of the inverter, it is recommended
Install this as required.
to wire the earth (ground) cable by returning it to the
*1 Compatible with the 55K or less.
*2 Compatible with the 75K or more. earth (ground) terminal of the inverter.
CAUTION
· Do not install a power factor correction capacitor, surge suppressor or radio noise filter on the inverter output side. This will cause the
inverter to trip or the capacitor, and surge suppressor to be damaged. If any of the above devices are connected, immediately remove them.
· Electromagnetic wave interference
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication
devices (such as AM radios) used near the inverter. In this case, set the EMC filter valid to minimize interference.
(Refer to Instruction Manual (applied).)
· Refer to the instruction manual of each option and peripheral devices for details of peripheral devices.
2
Peripheral devices
*1 Selections for use of the Mitsubishi 4-pole standard motor with power supply voltage of 200VAC 50Hz.
*2 Select the MCCB according to the inverter power supply capacity.
Install one MCCB per inverter. MCCB INV IM
For installations in the United States or Canada, use the fuse certified by the UL and cUL.
(Refer to page 180.) MCCB INV IM
*3 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic
contactor is used for emergency stop during motor driving, the electrical durability is 25 times.
When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the MC
with class AC-3 rated current for the motor rated current.
*4 When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc. Identify
the cause of the trip, then remove the cause and power on the breaker.
2
INSTALLATION AND WIRING
3
Peripheral devices
400V class
*1 Selections for use of the Mitsubishi 4-pole standard motor with power supply voltage of 400VAC 50Hz.
*2 Select the MCCB according to the inverter power supply capacity.
Install one MCCB per inverter. MCCB INV IM
For installations in the United States or Canada, use the fuse certified by the UL and cUL.
(Refer to page 180.) MCCB INV IM
*3 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic
contactor is used for emergency stop during motor driving, the electrical durability is 25 times.
When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the MC
with class AC-3 rated current for the motor rated current.
*4 When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc. Identify
the cause of the trip, then remove the cause and power on the breaker.
4
Method of removal and reinstallation of the
front cover
When reinstalling the operation panel, insert it straight to reinstall securely and tighten the fixed screws of the
operation panel.
FR-A720-0.4K to 22K, FR-A740-0.4K to 22K
•Removal
1) Loosen the installation screws of the 2) Pull the front cover toward you to remove by pushing an
front cover. installation hook using left fixed hooks as supports.
Installation hook
2
•Reinstallation
1) Insert the two fixed hooks on the left side of 2) Using the fixed hooks as supports, 3) Tighten the installation
INSTALLATION AND WIRING
the front cover into the sockets of the securely press the front cover screws and fix the front
inverter. against the inverter. cover.
(Although installation can be done
with the operation panel mounted,
make sure that a connector is
securely fixed.)
5
Method of removal and reinstallation of the
front cover
Installation hook
Front cover 1
Front cover 2
•Reinstallation
1) Insert the two fixed hooks on the left side of the 2) Using the fixed hooks as supports, securely
front cover 2 into the sockets of the inverter. press the front cover 2 against the inverter.
(Although installation can be done with the
operation panel mounted, make sure that a
connector is securely fixed.)
3) Fix the front cover 2 with the 4) Fix the front cover 1 with the
installation screws. installation screws.
Front cover 1
Front cover 2
REMARKS
⋅ For the FR-A720-55Kand the 160K or more, the front cover 1 is separated into two parts.
CAUTION
1. Fully make sure that the front cover has been reinstalled securely. Always tighten the installation screws of the front cover.
2. The same serial number is printed on the capacity plate of the front cover and the rating plate of the inverter. Before reinstalling the front
cover, check the serial numbers to ensure that the cover removed is reinstalled to the inverter from where it was removed.
6
Installation of the inverter and instructions
Vertical
REMARKS
For replacing the cooling fan of the FR-A740-160K or more, 30cm of space is necessary in front of the inverter.
Refer to page 153 for fan replacement.
• The inverter consists of precision mechanical and electronic parts. Never install or handle it in any of the following
conditions as doing so could cause an operation fault or failure. 2
INSTALLATION AND WIRING
Vibration(5.9m/s2 or more*)
Direct sunlight * 2.9m/s2 or more for the High temperature, Horizontal placement
160K or more high humidity
7
Wiring
2.4 Wiring
2.4.1 Terminal connection diagram
Sink logic *1. DC reactor (FR-HEL) Brake unit *7. A CN8 connector is provided with the 75K
*1
Main circuit terminal Be sure to connect the DC reactor (Option) or more.
supplied with the 75K or more. R
Control circuit terminal When a DC reactor is connected to *8 *8. Brake resistor (FR-ABR)
the 55K or less, remove the jumper
Earth Jumper Jumper Remove the jumper across terminal PR-PX
across P1-P/+. when connecting a brake resistor.
(Ground)
(0.4K to 7.5K)
P1 P/+ PX PR N/- CN8
*7 Terminal PR is provided for the 0.4K to 22K.
Install a thermal relay to prevent an overheat
MCCB MC R and burnout of the brake resistor.
R/L1 (Refer to page 37)
Three-phase AC S/L2
power supply U Motor
T/L3
ON EMC filter V
IM
R1/L11 ON/OFF W
Jumper
*2 S1/L21 OFF connecter *9 Earth (Ground)
*2. To supply power to the
control circuit separately, Main circuit *9.The FR-A720-0.4K and 0.75K
are not provided with the EMC
remove the jumper across Earth filter ON/OFF connector. (Always on)
R1/L11 and S1/L21. (Ground) Control circuit
Control input signals (No voltage input allowed) C1 Relay output
Forward STF
Terminal functions vary with rotation
the input terminal B1 Terminal functions
start Relay output 1 vary with the output
assignment (Pr. 178 to Pr. 189) Reverse STR
(Alarm output) terminal assignment
(Refer to the Instruction rotation A1
Manual (applied))
start STOP (Pr. 195, Pr. 196)
Start self- (Refer to the
holding selection C2 Instruction Manual
RH
High speed (applied))
B2
Multi-speed Middle RM Relay output 2
selection speed A2
RL
*3. JOG terminal can be used
Low speed
as pulse train input terminal. Open collector output
Use Pr.291 to select JOG *3 RUN
JOG/pulse. Jog mode Running
Terminal functions
RT SU
Second function selection Up to frequency vary with the output
terminal assignment
*4. AU terminal can be MRS IPF Instantaneous (Pr. 190 to Pr. 194)
Output stop power failure
used as PTC input (Refer to the
terminal. RES *4 OL Instruction Manual
Reset Overload
AU (applied))
Terminal 4 input selection AU FU
(Current input selection) Frequency detection
SOURCE
after instantaneous
power failure SD Sink/source common
Contact input common *10. It is not necessary *11. FM terminal can
PC PU when calibrating the be used for pulse
24VDC power supply indicator from the train output of open
(Common for external power supply transistor) *5 Voltage/current connector collector output
operation panel. using Pr.291.
input switch
Frequency setting signal (Analog) 4 2 + - Indicator
10E(+10V)
ON USB FM
10(+5V) OFF (Frequency meter, etc.)
3 connector *11 Calibration
Frequency setting
2 0 to 5VDC (Initial value) SD resistor *10 Moving-coil type
potentiometer 2 0 to 10VDC selected 1mA full-scale
1/2W1kΩ 4 to 20mADC
*5
*6 1 5
(Analog common) AM (+) Analog signal output
*5. Terminal input specifications
can be changed by analog 5 (0 to 10VDC)
input specifications 0 to ±10VDC (Initial value) (-)
switchover (Pr. 73, Pr. 267). Auxiliary (+) 1
Note that the current at input (-) 0 to ±5VDC selected *5
terminal 2 and 4 is always 4 TXD+ RS-485 terminals
Terminal 4 to 20mADC (Initial value)
to 20mA when the
4 input (+) 4 0 to 5VDC selected *5 TXD- Data transmission
voltage/current input switch is
set to ON. (A voltage/current
(Current (-) 0 to 10VDC
input switch is provided for input) RXD+
the 5.5K or more.) Connector RXD- Data reception
(Refer to the Instruction for plug-in option
Option connector 1
Manual (applied)) SG
connection Option connector 2 GND
*6. It is recommended to use 2W1kΩ
when the frequency setting signal Option connector 3
is changed frequently.
Terminating
resistor VCC 5V (Permissible load
current 100mA)
CAUTION
· To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables.
· After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean.
When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.
8
Wiring
EMC filter OFF EMC filter ON EMC filter OFF EMC filter ON EMC filter OFF EMC filter ON
(initial setting) (initial setting) (initial setting)
EMC filter
ON/OFF
connector
U V W
The FR-A720-0.4K and 0.75K are not provided with the EMC filter ON/OFF connector. (The EMC filter is always valid.)
<How to disconnect the connector>
(1) Before removing a front cover, check to make sure that the indication of the inverter operation panel is off, wait for
at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage
using a tester or the like. (Refer to page 5.)
(2) When disconnecting the connector, push the fixing tab and pull the connector straight without pulling the cable or
forcibly pulling the connector with the tab fixed. When installing the connector, also engage the fixing tab securely.
If it is difficult to disconnect the connector, use a pair of long-nose pliers, etc.
2
INSTALLATION AND WIRING
WARNING
While power is on or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock.
9
Wiring
CAUTION
· When connecting a dedicated brake resistor (FR-ABR) and brake unit (FR-BU, BU) remove jumpers across terminals PR-PX
(7.5K or less). For details, refer to Instruction Manual (applied).
2.4.4 Terminal arrangement of the main circuit terminal, power supply and the motor
wiring.
200V class
FR-A720-0.4K, 0.75K FR-A720-1.5K, 2.2K, 3.7K
Jumper Jumper
Screw size (M4) Screw size (M4)
R/L1 S/L2 T/L3 PR PR
Jumper Jumper R/L1 S/L2 T/L3 N/- P/+
R1/L11 S1/L21 PX
R1/L11 S1/L21 N/- P/+ PX
10
Wiring
R1/L11 S1/L21
Screw size
(M4)
Charge lamp
Jumper
Charge lamp
Jumper
*
* * N/- P/+ PR Jumper P/+
Jumper R1/L11 S1/L21
Screw size (M5)
Screw size
(M5)
PX R/L1 S/L2 T/L3 N/- PR
R/L1 S/L2 T/L3 *
IM IM
Power supply Motor
Power supply Motor
Screw size (M5)
Screw size (M5)
* Screw size of terminal R1/L11, S1/L21, PR, and PX is M4.
FR-A720-15K, 18.5K, 22K FR-A720-30K, 37K, 45K
R1/L11 S1/L21
R1/L11 S1/L21 Screw size
(M4)
Screw size (M4) Charge lamp
Charge lamp
Screw size Jumper
Jumper PR
(15K:M6, 18.5K, 22K:M8)
Screw size
IM
Power (30K:M6, 37K, 45K:M8) Motor
2
supply
FR-A720-55K FR-A720-75K, 90K
R1/L11 S1/L21 Screw size (M4) R1/L11 S1/L21 Screw size (M4)
INSTALLATION AND WIRING
Jumper Jumper
R/L1 S/L2 T/L3 N/- P/+ R/L1 S/L2 T/L3 N/- P/+
P/+
Jumper
Screw size
(M10)
Screw size (M8) P/+
IM IM
Power supply Motor Power supply Motor
Screw size (M12) DC reactor
(for option)
11
Wiring
400V class
FR-A740-0.4K to 3.7K FR-A740-5.5K, 7.5K
Jumper
Screw size (M4)
R1/L11 S1/L21 PX
IM
Power supply Motor
Screw size
(M4)
FR-A740-11K, 15K FR-A740-18.5K, 22K
R1/L11 S1/L21
Screw size
(M4) R1/L11 S1/L21
Screw size (M4)
Charge lamp
Jumper
Charge lamp Jumper PR
Screw size (M6)
Jumper
P/+
Screw size (M5) R/L1 S/L2 T/L3 N/- P/+
IM Jumper
R/L1 S/L2 T/L3 N/- PR
Power supply Motor
IM
Screw size (M6)
Power supply Motor
Screw size (M5)
R1/L11 S1/L21
R1/L11 S1/L21
Screw size(M4)
Screw size (M4)
Charge lamp Charge lamp
Jumper Jumper
12
Wiring
Charge lamp
Jumper
R1/L11 S1/L21
Screw size (M4)
Charge lamp
Screw size (M10)
Jumper
Screw size(M10)
P/+
Screw size
(M10)
P/+
R/L1 S/L2 T/L3 N/- P/+
IM
Power supply Motor
P/+ Screw size (M12) DC reactor
IM (for option)
Power Motor
supply
DC reactor
Screw size
(M10)
Jumper Jumper
P/+
Screw size (M12)
2
Screw size R/L1 S/L2 T/L3 N/- P/+
(M10)
P/+
IM
Power supply Motor
INSTALLATION AND WIRING
13
Wiring
CAUTION
· The power supply cables must be connected to R/L1, S/L2, T/L3. Never connect the power cable to the U, V, W of the inverter.
Doing so will damage the inverter. (Phase sequence needs not to be matched.)
· Connect the motor to U, V, W. At this time, turning on the forward rotation switch (signal) rotates the motor in the
counterclockwise direction when viewed from the motor shaft.
· When wiring the inverter main circuit conductor of the FR-F740-220K or more, tighten a nut from the right side of the conductor.
When wiring two wires, place wires on both sides of the conductor. (Refer to the drawing below.) For wiring, use bolts (nuts)
provided with the inverter.
14
Wiring
(1) Cable sizes etc., of the main control circuit terminals and earth (ground) terminals
Select the recommended cable size to ensure that a voltage drop will be 2% max.
If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor
torque to decrease especially at the output of a low frequency.
The following table indicates a selection example for the wiring length of 20m.
200V class (when input power supply is 220V)
Crimping Cable Sizes
Terminal Tightening Terminal HIV, etc. (mm2) *1 AWG/MCM *2 PVC, etc. (mm2) *3
Applicable
Screw Torque Earth Earth
Inverter Type R/L1, R/L1, R/L1, R/L1,
Size *4 N·m S/L2, U, V, W S/L2, U, V, W P/+, P1 (Ground) S/L2, U, V, W S/L2, U, V, W (Ground)
T/L3 T/L3 cable T/L3 T/L3 cable
FR-A720-0.4K
M4 1.5 2-4 2-4 2 2 2 2 14 14 2.5 2.5 2.5
to 2.2K
FR-A720-3.7K M4 1.5 5.5-4 5.5-4 3.5 3.5 3.5 3.5 12 12 4 4 4
FR-A720-5.5K M4/M5 2.5 5.5-5 5.5-5 5.5 5.5 5.5 5.5 10 10 6 6 6
FR-A720-7.5K M4/M5 2.5 14-5 8-5 14 8 14 14 6 8 16 10 16
FR-A720-11K M5 2.5 14-5 14-5 14 14 14 14 6 6 16 16 16
FR-A720-15K M6 4.4 22-6 22-6 22 22 22 14 4 4 25 25 16
FR-A720-18.5K M8/M6 7.8 38-8 38-8 38 38 38 22 2 2 35 35 25
FR-A720-22K M8/M6 7.8 38-8 38-8 38 38 38 22 2 2 35 35 25
FR-A720-30K M8/M6 7.8 60-8 60-8 60 60 60 38 1/0 1/0 50 50 25
FR-A720-37K M10/M8 14.7 80-10 80-10 80 80 80 38 3/0 3/0 70 70 35
FR-A720-45K M10/M8 14.7 100-10 100-10 100 100 100 60 4/0 4/0 95 95 50
FR-A720-55K M12/M8 24.5 100-12 100-12 100 100 100 60 4/0 4/0 95 95 50
FR-A720-75K M12/M10 24.5 150-12 150-12 125 125 125 38 250 250
FR-A720-90K M12/M10 24.5 150-12 150-12 150 150 150 60 300 300
*1 For the 55K or less, the cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible
temperature of 75°C. Assumes that the ambient temperature is 50°C or less and the wiring distance is 20m or less.
For the 75K or more, the recommended cable size is that of the cable (LMFC (heat resistant flexible cross-linked polyethylene insulated cable)
etc.) with continuous maximum permissible temperature of 90°C. Assumes that the ambient temperature is 50°C or less and wiring is performed
in an enclosure.
*2 The recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75°C. Assumes that the
ambient temperature is 40°C or less and the wiring distance is 20m or less.
(Selection example for use mainly in the United States.)
*3 For the 15K or less, the recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of 70°C.
Assumes that the ambient temperature is 40°C or less and the wiring distance is 20m or less.
For the 18.5K or more, the recommended cable size is that of the cable (XLPE cable) with continuous maximum permissible temperature of 90°C.
Assumes that the ambient temperature is 40°C or less and wiring is performed in an enclosure.
(Selection example for use mainly in Europe.)
*4 The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, and a screw for earthing (grounding). For the 5.5K and 7.5K,
screw sizes are different (R1/L11, S1/L21, PR, PX / R/L1, S/L2, T/L3, U, V, W, a screw for earthing (grounding)). For the 18.5K or more, screw 2
sizes are different. (R/L1, S/L2, T/L3, U, V, W / a screw for earthing (grounding))
INSTALLATION AND WIRING
15
Wiring
16
Wiring
To be compliant with the European Directive (Low Voltage Directive), earth (ground) the inverter
according to the instructions on page 182.
500m or less
300m
300m
(2) Connect the surge voltage suppression filter (FR-ASF-H) to the 55K or less and the sine wave filter (MT-BSL/BSC) to
the 75K or more on the inverter output side.
CAUTION
· Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray capacitances of the
wiring, leading to a malfunction of the overcurrent protective function or fast response current limit function or a malfunction or fault
of the equipment connected on the inverter output side. If fast-response current limit function malfunctions, disable this function.
(For Pr. 156 Stall prevention operation selection, refer to Instruction Manual (applied).)
· For details of Pr. 72 PWM frequency selection , refer to Instruction Manual (applied). (When using an option sine wave filter
(MT-BSL/BSC) for the 75K or more, set "25" (2.5kHz) in Pr. 72.)
For explanation of surge voltage suppression filter (FR-ASF-H) and sine wave filter (MT-BSL/BSC), refer to the manual of each
option.
· Do not perform vector control with a surge voltage suppression filter (FR-ASF-H) or sine wave filer (MT-BSL/BSC) connected.
(4) Cable size of the control circuit power supply (terminal R1/L11, S1/L21)
· Terminal screw size: M4
· Cable size: 0.75mm2 to 2mm2
· Tightening torque: 1.5N·m
17
Wiring
(5) When connecting the control circuit and the main circuit separately to the power supply
(separate power)
<Connection diagram> When the protected circuit is activated, opening of the electromagnetic
MC contactor (MC) on the inverter power supply side results in power loss in the
R/L1 Inverter control circuit, disabling the alarm output signal retention. Terminals R1/L11
S/L2 and S1/L21 are provided to hold an alarm signal. In this case, connect the
power supply terminals R1/L11 and S1/L21 of the control circuit to the
T/L3
primary side of the MC.
R1/L11
S1/L21
R1/L11
4) S1/L21
R1/L11
S1/L21
4)
R/
L1 S/
L2 T/
L3
Main circuit
terminal block
18
Wiring
Power supply
terminal block for
the control circuit
U V W
CAUTION
· Do not turn off the control power (terminals R1/L11 and S1/L21) with the main circuit power (R/L1, S/L2, T/L3) on. Doing so may
damage the inverter.
· Be sure to use the inverter with the jumpers across terminals R/L1-R1/L11 and S/L2-S1/L21 removed when supplying power from
other sources. The inverter may be damaged if you do not remove the jumper.
· The voltage should be the same as that of the main control circuit when the control circuit power is supplied from other than the
primary side of the MC.
· The power capacity is 60VA or more for 15K or less, 80VA or more for 18.5K or more when separate power is supplied from R1/L11,
S1/L21.
· When the power supply used with the control circuit is different from the one used with the main circuit, make up a circuit which will
switch off the main circuit power supply terminals R/L1, S/L2, T/L3 when the control circuit power supply terminals R1/L11, S1/L21
are switched off.
· If the main circuit power is switched off (for 0.1s or more) then on again, the inverter resets and an alarm output will not be held.
2
INSTALLATION AND WIRING
19
Wiring
indicates that terminal functions can be selected using Pr. 178 to Pr. 196 (I/O terminal function selection) (Refer to
Instruction Manual (applied).)
Description
Symbol Name Specifications page
Forward Turn on the STF signal to start forward When the STF and STR
STF
rotation start rotation and turn it off to stop. signals are turned on
78
Reverse Turn on the STR signal to start reverse simultaneously, the stop Input resistance
STR command is given.
rotation start rotation and turn it off to stop. 4.7kΩ
Start self- Voltage at Instruction
STOP holding Turn on the STOP signal to self-hold the start signal. opening: 21 to Manual
selection 27VDC (applied)
RH, Multi-speed Multi-speed can be selected according to the combination of RH, Contacts at
short-circuited: 4 79
RM, RL selection RM and RL signals.
to 6mADC
Instruction
Jog mode Turn on the JOG signal to select Jog operation (initial setting) and
Manual
selection turn on the start signal (STF or STR) to start Jog operation.
(applied)
JOG Input resistance
JOG terminal can be used as pulse train input terminal. To use as 2kΩ Instruction
Pulse train
pulse train input terminal, the Pr. 291 setting needs to be changed. Contacts at Manual
input
(maximum input pulse: 100kpulses/s) short-circuited: 8 (applied)
to 13mADC
Turn on the RT signal to select second function.
Second Instruction
When the second function such as "second torque boost" and
RT function Manual
"second V/F (base frequency)" are set, turning on the RT signal
selection (applied)
selects these functions.
Turn on the MRS signal (20ms or more) to stop the inverter
Instruction
output.
MRS Output stop Manual
Use to shut off the inverter output when stopping the motor by
(applied)
electromagnetic brake.
Contact input
Used to reset alarm output provided when protective function is Input resistance
activated. 4.7kΩ
Turn on the RES signal for more than 0.1s, then turn it off. Voltage at
RES Reset 129
Initial setting is for reset always. By setting Pr. 75, reset can be set opening: 21 to
to enabled only at an inverter alarm occurrence. Recover about 27VDC
1s after reset is cancelled. Contacts at
Terminal 4 is made valid only when the AU signal is turned on. (The short-circuited: 4
Terminal 4 input to 6mADC
frequency setting signal can be set between 4 and 20mADC.) 83
selection
Turning the AU signal on makes terminal 2 (voltage input) invalid.
AU
AU terminal is used as PTC input terminal (thermal protection of Instruction
PTC input the motor). When using it as PTC input terminal, set the AU/PTC Manual
switch to PTC. (applied)
Selection of
When the CS signal is left on, the inverter restarts automatically at
automatic Instruction
power restoration. Note that restart setting is necessary for this
CS restart after Manual
operation. In the initial setting, a restart is disabled.
instantaneous (applied)
(Refer to Pr. 57 Restart coasting time in Instruction Manual (applied).)
power failure
Common terminal for contact input terminal (sink logic) and
terminal FM.
Contact input
SD Common output terminal for 24VDC 0.1A power supply (PC -------------------- —
common (sink)
terminal).
Isolated from terminals 5 and SE.
When connecting the transistor output (open collector output), such
External
as a programmable controller (PLC), when sink logic is selected, Power supply
transistor
connect the external power supply common for transistor output to voltage range
common,
this terminal to prevent a malfunction caused by undesirable 19.2 to 28.8VDC
PC 24VDC power 24
currents. Current
supply, contact
Can be used as 24VDC 0.1A power supply. consumption
input common
When source logic has been selected, this terminal serves as a 100mA
(source)
contact input common.
20
Wiring
Description
Symbol Name Specifications page
Description
Symbol Name Specifications page
1 changeover contact output indicates that the inverter
A1, Instruction
Relay output 1 protective function has activated and the output stopped. Contact capacity:
B1, Manual
(alarm output) Abnormal: No conduction across B-C (Across A-C Continuity), 230VAC 0.3A
C1 (applied)
Relay
21
Wiring
Description
Symbol Name Specifications page
Switched low when the inverter output frequency is equal to or higher Instruction
Inverter
RUN than the starting frequency (initial value 0.5Hz). Switched high during Manual
running
stop or DC injection brake operation.*1 (applied)
Switched low when the output frequency
reaches within the range of ±10% (initial Instruction
Up to
SU value) of the set frequency. Switched high Manual
frequency
during acceleration/deceleration and at a (applied)
stop. *1 Permissible load
Switched low when stall prevention is 24VDC 0.1A
Open collector
Instruction
activated by the stall prevention (A voltage drop is
OL Overload alarm Manual
function. Switched high when stall 2.8V maximum
Alarm code (4bit) (applied)
prevention is cancelled. *1 when the signal is
output
Switched low when an instantaneous on.) Instruction
Instantaneous
IPF power failure and under voltage Manual
power failure
protections are activated. *1 (applied)
Switched low when the inverter output
frequency is equal to or higher than the Instruction
Frequency
FU preset detected frequency and high Manual
detection
when less than the preset detected (applied)
frequency. *1
Open collector
SE Common terminal for terminals RUN, SU, OL, IPF, FU -------------------- -----
output common
Permissible load
Output item: Instruction
current 2mA
For meter Output frequency Manual
1440pulses/s at
(initial setting) (applied)
60Hz
Pulse
FM
Signals can be output Maximum output
Select one e.g. output frequency from Instruction
NPN open from the open pulse: 50kpulses/s
monitor items. *2 Manual
collector output collector terminals by Permissible load
The output signal is proportional to the (applied)
setting Pr. 291. current : 80mA
magnitude of the corresponding
Output signal 0 to
monitoring item. 10VDC
Output item: Permissible load Instruction
Analog
Analog signal
AM Output frequency current 1mA Manual
output (load impedance
(initial setting) (applied)
10kΩ or more)
Resolution 8 bit
*1 Low indicates that the open collector output transistor is on (conducts).
High indicates that the transistor is off (does not conduct).
*2 Not output during inverter reset.
(3) Communication
Terminal Terminal Refer to
Type
Description
Symbol Name page
With the PU connector, communication can be made through RS-485.
(for connection on a 1:1 basis only)
PU . Conforming standard : EIA-485(RS-485)
-------------------- 26
connector . Transmission format : Multidrop
. Communication speed : 4800 to 38400bps
. Overall length : 500m
RS-485
TXD+ Inverter
RS-485 terminals
transmission
TXD- With the RS-485 terminals, communication can be made through RS-485.
terminal Conforming standard : EIA-485(RS-485)
RXD+ Inverter Transmission format : Multidrop link 26
reception Communication speed : 300 to 38400bps
RXD- terminal Overall length : 500m
SG Earth (Ground)
The FR-Configurator can be performed by connecting the inverter to the personnel
computer through USB.
USB
USB
22
Wiring
2) Change the jumper connector set to the sink logic (SINK) on the rear panel of the control circuit terminal block to
source logic (SOURCE).
Jumper connector
3) Using care not to bend the pins of the inverter's control circuit connector, reinstall the control circuit terminal block
and fix it with the mounting screws.
2
INSTALLATION AND WIRING
CAUTION
1. Make sure that the control circuit connector is fitted correctly.
2. While power is on, never disconnect the control circuit terminal block.
23
Wiring
Current Sink
STF Current
connector
R STF
R Source
connector
STR
R STR
R
SD
RUN 1 RUN 1
R R
R R
SE - + 9 SE + - 9
24VDC 24VDC
2 STR
9
24VDC
PC
109 10 SD
24VDC SD
24
Wiring
4) Do not apply a voltage to the contact input terminals (e.g. STF) of the control circuit.
5) Always apply a voltage to the alarm output terminals (A, B, C) via a relay coil, lamp, etc.
6) It is recommended to use the cables of 0.75mm2 gauge for connection to the control circuit terminals.
If the cable gauge used is 1.25mm2 or more, the front cover may be lifted when there are many cables running or
the cables are run improperly, resulting in an operation panel contact fault.
7) The wiring length should be 30m maximum.
<Wiring>
2
Rubber bush
INSTALLATION AND WIRING
25
Wiring
Operation panel(FR-DU07)
CAUTION
Do not connect the PU connector to the computer's LAN port, FAX modem socket or telephone connector.
The inverter and machine could be damaged due to differences in electrical specifications.
REMARKS
⋅ Refer to page 5 for removal method of the operation panel.
⋅ When using a commercially available connector and cable as a parameter unit connection cable, refer to Instruction Manual
(applied).
⋅ The inverter can be connected to the computer and FR-PU04/FR-PU07.
P5S SG P5S SG
(VCC) (GND) (VCC) (GND) VCC
26
Wiring
2
INSTALLATION AND WIRING
Removal of cover
Place a flat-blade screwdriver,
etc. in a slot and push up the
cover to open.
27
Wiring
Orientation control and encoder feedback control, and speed control, torque control and position control by full-scale
vector control operation can be performed using a motor with encoder and a plug-in option FR-A7AP.
(1) Structure of the FR-A7AP
Mounting
Terminal Front view hole Rear view
block
4 SW2 2 LED1
SW3
N
3 O 1
N 2
O 1 LED2
LED3
FR-A7AP
SW1
Mounting
hole Switch for manufacturer Connector
setting (SW3) Mounting
Connect to the inverter
Do not change from initially- hole
2
option connector.
set status (1, 2:OFF ).
N
O 1
28
Wiring
SW3
N
3 O 1
N 2
FR-A7AP
to output circuit. SW1
Complementary
SW3
N
3 O 1
N 2
(initial status) when an encoder output type is differential line driver and
O 1
(initial status)
set to OFF when complimentary.
FR-A7AP
ON : with internal terminating resistor (initial setting status) SW1
CAUTION
SW3 switch is for manufacturer setting. Do not change the setting.
• Encoder specification 2
Item Encoder for SF-JR Encoder for SF-V5RU
Resolution 1024 Pulse/Rev 2048 Pulse/Rev
INSTALLATION AND WIRING
Power supply
DC5V±10% DC12V±10%
voltage
Current
150mA 150mA
consumption
A, B phases (90° phase shift) A, B phases (90° phase shift)
Output signal form
Z phase: 1 pulse/rev Z phase: 1 pulse/rev
Complimentary
Differential line driver 74LS113
Output circuit (constant voltage output matched
equivalent
by emitter follow)
H level: 2.4V or more H level: -3V or more
Output voltage
L level: 0.5V or less L level: 3V or less
CAUTION
Encoder with resolution of 1000 to 4096 pulse/rev is recommended.
29
Wiring
11mm
60 60mm
L
MS3106B20-29S L MS3106B20-29S
Type Length L (m) ⋅ A P clip for earthing (grounding) a Type Length L (m)
FR-JCBL5 5 shielded cable is provided.
FR-V7CBL5 5
FR-JCBL15 15 FR-V7CBL15 15
FR-JCBL30 30 FR-V7CBL30 30
FR-A700 FR-A700
(FR-A7AP) Encoder (FR-A7AP) Encoder
PA1 C PA1 A
PA2 R PA2 B
PB1 A PB1 C
PB2 N PB2 D
PZ1 B PZ1 F
PZ2 P Positioning keyway PZ2 G Positioning keyway
A B M A B
M
N C PG S L N C
PG H L
SD K T P D SD R T P D
K K E
S E S R
J R J F
H G F H G
MS3106B20-29S
MS3106B20-29S As viewed from wiring side
(As viewed from wiring side)
2mm 2 2mm2
* As the terminal block of the FR-A7AP is an insertion type, earth cables need to be modified. (See below)
• When using the dedicated encoder cable (FR-JCBL, FR-V5CBL, etc.) for the conventional motor, cut the crimpling
terminal of the encoder cable and strip its sheath to make its cables loose.
Also, protect the shielded cable of the twisted pair shielded cable to ensure that it will not make contact with the
conductive area.
Cable stripping size Wire the stripped cable after twisting it to prevent it from becoming loose. In addition, do not
solder it. In addition, do not solder it. In addition, do not solder it.
Use a bar terminal as necessary.
5mm
REMARKS
Information on bar terminals
Introduced products (as of August, 2005): Phoenix Contact Co.,Ltd.
Bar Terminal Model Bar Terminal Model
Terminal Screw
Size
(with insulation (without insulation Wire Size (mm2)
sleeve) sleeve)
M2 Al 0.5-6WH A 0.5-6 0.3 to 0.5
When using the bar terminal (without insulation sleeve),
use care so that the twisted wires do not come out.
30
Wiring
(5) Wiring
• Speed control
Vector control dedicated motor
Standard motor with encoder (SF-JR), 5V differential line driver
(SF-V5RU), 12V complimentary
PB1 A FR-A7AP
PA1 A *3
PB2 N PA2 B
10 Differential Encoder
Frequency command 3 PZ1 B PB1 C
Frequency setting 2 PB2 D
2 PZ2 P *4 Encoder
potentiometer Differential PZ1 F
1/2W1kΩ 1 5 Complimentary
PG H PZ2 G *4
Terminating SD K Complimentary PG S
resistor ON Terminating SD R
Torque limit PG resistor
(+) 1 PG
command (-) SD
*5 ON
SD *5
( 10V) 5VDC power supply *7 12VDC power supply *7
OFF *8 (+) (-) *6 *8
(+) (-)
OFF
*6
• Torque control
Vector control dedicated motor
Standard motor with encoder (SF-JR), 5V differential line driver
(SF-V5RU), 12V complimentary
2
2 PZ2 P *4
potentiometer F
Encoder
Differential PZ1
1/2W1kΩ 1 5 Complimentary
PG H PZ2 G *4
Terminating SD K Complimentary PG S
resistor ON Terminating SD R
PG
INSTALLATION AND WIRING
*1 For the fan of the 7.5kW or less dedicated motor, the power supply is single phase. (200V/50Hz, 200 to 230V/60Hz)
*2 Assign OH (external thermal input) signal to the terminal CS. (Set "7" in Pr. 186 )
Connect a 2W1kW resistor between the terminal PC and CS (OH). Install the resistor pushing against CS(OH)
the bottom part of the terminal block so as to avoid a contact with other cables. PC
Control circuit
Refer to the instruction manual (applied) for details of Pr.186 CS terminal function selection. terminal block
Resistor (2W1kΩ)
*3 The pin number differs according to the encoder used.
*4 Connect the encoder so that there is no looseness between the motor and motor shaft. Speed ratio should be 1:1.
*5 Earth (Ground) the shielded cable of the encoder cable to the enclosure with a P clip, etc. (Refer to page 33.)
*6 For the complementary, set the terminating resistor selection switch to off position. (Refer to page 29.)
*7 A separate power supply of 5V/12V/15V/24V is necessary according to the encoder power specification.
When performing orientation control together, an encoder and power supply can be shared.
*8 For terminal compatibility of the FR-JCBL, FR-V7CBL and FR-A7AP, refer to page 30.
31
Wiring
• Position control
Vector control dedicated motor (SF-V5RU), 12V complimentary
MCCB SF-V5RU
*1 A
Three-phase AC B
power supply FAN
C
Positioning unit MCCB
MELSEQ-Q QD75P1 R/L1 Inverter U U
Three-phase AC S/L2 V V
power supply IM
T/L3 W W
FLS
E
RLS Earth
DOG (ground) Thermal
External thermal PC protector
STOP relay input *2CS(OH) 2W1kΩ G1
Forward stroke end SD G2
STF
Reverse stroke end FR-A7AP
STR PA1 A *3
Pre-excitation/servo on
LX *9 PA2 B
Clear signal
CLEAR CLR *9 C
PB1
Pulse train
PULSE F JOG *10 PB2 D
Sign signal Differential
PULSE R NP *9 Encoder
24VDC power supply line driver PZ1 F
CLEAR COM PC PZ2 G *4
PULSE COM SE
Complimentary PG S
RDY COM
Terminating SD R
COM resistor
Preparation ready signal ON PG
READY RDY *11
SD *5
5 12VDC
*6 *8 (+) (-) power supply *7
OFF
Torque limit command (+) 1
(±10V) (-)
*1 For the fan of the 7.5kW or less dedicated motor, the power supply is single phase. (200V/50Hz, 200 to 230V/60Hz)
*2 Assign OH (external thermal input) signal to the terminal CS. (Set "7" in Pr. 186 )
Connect a 2W1kW resistor between the terminal PC and CS (OH). Install the CS(OH)
resistor pushing against the bottom part of the terminal block so as to avoid a PC
Control circuit
contact with other cables. terminal block
Refer to the instruction manual (applied) for details of Pr.186 CS terminal function
selection.
Resistor (2W1kΩ)
*3 The pin number differs according to the encoder used.
*4 Connect the encoder so that there is no looseness between the motor and motor shaft. Speed ratio should be 1:1.
*5 Earth (Ground) the shielded cable of the encoder cable to the enclosure with a P clip, etc. (Refer to page 33.)
*6 For the complementary, set the terminating resistor selection switch to off position. (Refer to page 29.)
*7 A separate power supply of 5V/12V/15V/24V is necessary according to the encoder power specification.
When performing orientation control together, an encoder and power supply can be shared.
*8 For terminal compatibility of the FR-JCBL, FR-V7CBL and FR-A7AP, refer to page 30.
*9 Assign the function using Pr.178 to Pr.184, Pr.187 to Pr.189 (input terminal function selection).
*10 When position control is selected, terminal JOG function is made invalid and conditional position pulse train input
terminal becomes valid.
*11 Assign the function using Pr.190 to Pr.194 (output terminal function selection).
32
Wiring
CW
0 Forward rotation is clockwise
A
rotation when viewed from A.
Encoder rotation Encoder
359 1
direction
CCW
1 Forward rotation is counterclockwise
A
rotation when viewed from A.
Encoder
Number of encoder Set the number of encoder pulses output.
369 1024 0 to 4096
pulses Set the number of pulses before it is multiplied by 4.
The above parameters can be set when the FR-A7AP (option) is mounted.
or less
standard motor
SF-HR Motor rated current 40 Motot capacity Number of motor poles 1 1024
Others Motor rated current 3 *1 Motot capacity Number of motor poles *2 *2
standard motor
Other
manufacturer's
— Motor rated current 13 *1 Motot capacity Number of motor poles *2 *2
constant torque
motor
Values in the bolded frame are initial values.
*1 Offline auto tuning is necessary. (Refer to page 63)
*2 Set this parameter according to the motor (encoder) used.
*3 Use thermal protector input provided with the motor.
33
Wiring
34
Power-off and magnetic contactor (MC)
MCCB MC
• Inverter start/stop circuit example
R/L1 U
To the
As shown on the left, always use the start signal (ON or
Power V
supply
S/L2
motor OFF across terminals STF or STR-SD) to make a start
W
T/L3 or stop.
R1/L11 *1 When the power supply is 400V class, install a step-down
*2
S1/L21 transformer.
T *1
*2 Connect the power supply terminals R1/L11, S1/L21 of the
Inverter
control circuit to the primary side of the MC to hold an
Operation preparation
OFF
C1 alarm signal when the inverter's protective circuit is
ON
MC B1 activated. At this time, remove jumpers across terminals R/
A1 L1-R1/L11 and S/L2-S1/L21. (Refer to page 18 for removal
MC
RA of the jumper.)
STF(STR)
Start/Stop SD
MC Operation
RA
Stop RA
35
Precautions for use of the inverter
(1) Use crimping terminals with insulation sleeve to wire the power supply and motor.
(2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring.
(3) After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in
an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.
(7) Do not install a power factor correction capacitor, surge suppressor or radio noise filter on the inverter output side.
This will cause the inverter to trip or the capacitor, and surge suppressor to be damaged. If any of the above devices is
installed, immediately remove it.
(8) Before starting wiring or other work after the inverter is operated, wait for at least 10 minutes after the power supply has
been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high
voltage for some time after power off and it is dangerous.
(9) A short circuit or earth (ground) fault on the inverter output side may damage the inverter modules.
· Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by
peripheral circuit inadequacy or an earth (ground) fault caused by wiring inadequacy or reduced motor insulation
resistance may damage the inverter modules.
· Fully check the to-earth (ground) insulation and inter-phase insulation of the inverter output side before power-on.
Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance etc.
(10) Do not use the inverter input side magnetic contactor to start/stop the inverter.
Always use the start signal (ON/OFF of STF and STR signals) to start/stop the inverter. (Refer to page 8)
(11) Across P/+ and PR terminals, connect only an external regenerative brake discharge resistor.
Do not connect a mechanical brake.
(12) Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits.
Contact to the inverter I/O signal circuits or opposite polarity may damage the I/O devices. Especially check the wiring to
prevent the speed setting potentiometer from being connected incorrectly to short terminals 10E-5.
36
When using the high-duty brake
resistor (FR-ABR)
(14) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor in the
inverter's input side and also make up a sequence which will not switch on the start signal.
If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the
power is restored.
(16) Make sure that the specifications and rating match the system requirements.
(17) A motor with encoder is necessary for vector control. In addition, connect the encoder directly to the backlash-free motor
shaft. An encoder is not necessary for real sensorless vector control.
Note that the built-in brake resistor need not be removed. The leads of the built-in brake resistor need not be
disconnected from the terminals.
*1 Remove the jumper from across the PR-PX terminals of the inverter. *1 This disables (switches off) the built-in brake resistor. When you use
the 11K or more inverter, you need not remove the jumper since that inverter does not have the PX terminals. (Refer to the instruction
manual of the inverter.)
*2 Refer to the following table for the thermal relay model number and to the following diagram for connection. (When using the 11K or more,
always install a thermal relay.) 2
Power
High-duty Brake Thermal Relay Type 1/L1 5/L3
Supply Contact Rating
Resistor (Mitsubishi product) TH-N20
Voltage
INSTALLATION AND WIRING
FR-ABR-0.4K TH-N20CXHZ-0.7A
FR-ABR-0.75K TH-N20CXHZ-1.3A 2/T1 6/T3
FR-ABR-2.2K TH-N20CXHZ-2.1A To the inverter To the ABR
FR-ABR-3.7K TH-N20CXHZ-3.6A P/+ terminal
200V FR-ABR-5.5K TH-N20CXHZ-5A
FR-ABR-7.5K TH-N20CXHZ-6.6A
FR-ABR-11K TH-N20CXHZ-11A
FR-ABR-15K TH-N20CXHZ-11A AC110V 5A,
AC220V 2A(AC-11 class)
FR-ABR-22K TH-N60-22A
DC110V 0.5A,
FR-ABR-H0.4K TH-N20CXHZ-0.24A DC220V 0.25A(DC-11 class)
FR-ABR-H0.75K TH-N20CXHZ-0.35A
FR-ABR-H2.2K TH-N20CXHZ-0.9A
FR-ABR-H3.7K TH-N20CXHZ-1.3A
400V
FR-ABR-H5.5K TH-N20CXHZ-2.1A
FR-ABR-H7.5K TH-N20CXHZ-2.5A
FR-ABR-H11K TH-N20CXHZ-6.6A
FR-ABR-H15K TH-N20CXHZ-6.6A
37
Step of operation
Step
Step of
off operation
op
operation
System examination
How to How to
give a frequency give a frequency
command? command?
CAUTION
Check the following items before powering on the inverter.
· Check that the inverter is installed correctly in a correct place. (Refer to page 7)
· Check that wiring is correct. (Refer to page 8)
· Check that no load is connected to the motor.
·When protecting the motor from overheat by the inverter, set Pr.9 Electronic thermal O/L relay (Refer to
page 49)
· When the rated frequency of the motor is 50Hz, set Pr.3 Base frequency (Refer to page 50)
38
Operation panel (FR-DU07)
No function
Monitor(4-digit LED)
Shows the frequency, parameter
number, etc.
Start command
forward rotation
Start command
reverse rotation
Setting dial
(Setting dial: Mitsubishi inverter
dial) Stop operation
Used to change the Alarms can be reset
frequency setting and
parameter values.
39
Operation panel (FR-DU07)
(Example)
Parameter copy
CAUTION
⋅ Release the operation lock to release the PU stop by key operation.
40
Operation panel (FR-DU07)
Operation using the setting dial and key of the operation panel can be made invalid to prevent parameter change
and unexpected start and stop.
· Set "10 or 11" in Pr. 161, then press for 2s to make the setting dial and key operation invalid.
· When the setting dial and key operation is made invalid, appears on the operation panel.
When the setting dial and key operation is invalid, appears if the setting dial or key operation is
performed. (When the setting dial or key operation is not performed for 2s, the monitor display appears.)
· To make the setting dial and key operation valid again, press for 2s.
POINT
Set "10 or 11" (key lock mode valid) in Pr.161 Frequency setting/key lock operation selection.
Operation Display
1.Screen at powering on
The monitor display appears.
The parameter
3.Press to choose the parameter
number read
setting mode. previously
appears.
7.Press to set.
CAUTION
Release the operation lock to release the PU stop by key operation.
41
Operation panel (FR-DU07)
POINT
Monitor display of output frequency, output current and output voltage can be changed by pushing during
monitoring mode.
Operation Display
1.Press during operation to choose the output
frequency monitor
Hold down for 1s to set monitor description to be appeared first in the monitor mode.
(To return to the output frequency monitor, hold down for 1s after displaying the output frequency monitor.)
Push the setting dial ( ) to display the set frequency currently set.
42
Operation panel (FR-DU07)
Operation Display
1.Screen at powering on
The monitor display appears.
The parameter
3.Press to choose the parameter number read
setting mode. previously appears.
4. Pr. 1) appears.
7.Press to set.
3
DRIVE THE MOTOR
43
Operation panel (FR-DU07)
POINT
· Set "1" in Pr. CL parameter clear , ALLC all parameter clear to initialize all parameters. (Parameters are not cleared
when "1" is set in Pr. 77 Parameter write selection.)
· Refer to the parameter list on page 88 and later for parameters to be cleared with this operation.
Operation Display
1.Screen at powering on
The monitor display appears.
The parameter
3.Press to choose the parameter number read
setting mode. previously appears.
1. Press .
is lit and the monitor (4 digit LED) displays "0" (Pr. 79 = "0" (initial value)).
2. Carry out operation from step 6 again.
44
Operation panel (FR-DU07)
Operation Display
1.Connect the operation panel to the
copy source inverter.
• Connect it during a stop.
The parameter
2.Press to choose the parameter
number previously
setting mode. read appears.
45
Operation panel (FR-DU07)
3. Reset Pr. 9, Pr. 30, Pr. 51, Pr. 52, Pr. 54, Pr. 56, Pr. 57, Pr. 61, Pr. 70, Pr. 72, Pr. 80, Pr. 82, Pr. 90 to Pr. 94 , Pr. 158,
Pr. 455, Pr. 458 to Pr. 462, Pr. 557, Pr. 859, Pr. 860, Pr. 893.
46
Operation panel (FR-DU07)
Whether same parameter values are set in other inverters or not can be checked.
Operation Display
1.Replace the operation panel on the
inverter to be verified.
• Replace it during a stop.
2.Screen at powering on
The monitor display appears.
REMARKS
When the copy destination inverter is not the FR-A700 series, "model error ( )" is displayed. 3
DRIVE THE MOTOR
47
Before operation
48
Before operation
Changing example Change the Pr. 9 Electronic thermal O/L relay setting to 8.5A according to the motor rated current.
(FR-A720-1.5K)
Operation Display
1.Screen at powering on
The monitor display appears.
7.Press to set.
· When two or more motors are connected to the inverter, they cannot be protected by the electronic thermal relay function.
Install an external thermal relay to each motor.
· When the difference between the inverter and motor capacities is large and the setting is small, the protective characteristics of
the electronic thermal relay function will be deteriorated. In this case, use an external thermal relay.
· A special motor cannot be protected by the electronic thermal relay function. Use an external thermal relay.
· PTC thermistor output built-in the motor can be input to the PTC signal (AU terminal). For details, refer to Instruction
Manual (applied).
49
Before operation
First, check the motor rating plate. If a frequency given on the rating plate is "50Hz" only, always set Pr. 3 Base frequency
to "50Hz". Leaving the base frequency unchanged from "60Hz" may make the voltage low and the torque insufficient. It
may result in an inverter trip (E.OC
) due to overload.
Parameter
Name Initial Value Setting Range Description
Number
Set the frequency when the motor
3 Base frequency 60Hz 0 to 400Hz
rated torque is generated.
Changing example Change Pr. 3 Base frequency to 50Hz according to the motor rated frequency.
Operation Display
1.Screen at powering on
The monitor display appears.
The parameter
3.Press to choose the parameter number
setting mode. read previously
appears.
4.Turn until Pr. 3 Base frequency
appears.
6.Turn to change it to
the set value " ". (50Hz)
7.Press to set.
REMARKS
· Pr. 3 is invalid under advanced magnetic flux vector control, real sensorless vector control, and vector control and Pr.84 Rated
motor frequency is valid.
50
Before operation
Set this parameter when "the motor with a load will not rotate", "an alarm [OL] is output, resulting in an inverter
trip due to [OC1], etc.
Parameter Setting
Name Initial Value Description
Number Range
0.4K, 0.75K 6%
1.5K to 3.7K 4% Motor torque in the low-
frequency range can be
0 Torque boost 5.5K, 7.5K 3% 0 to 30%
adjusted to the load to increase
11K to 55K 2% the starting motor torque.
75K or more 1%
Changing example When the motor with a load will not rotate,
increase the Pr. 0 value 1% by 1% unit by looking at 100%
the motor movement. (The guideline is for about 10%
change at the greatest.) Output
voltage
Pr.0 Setting
Pr.46
Pr.112 range
0 Output Base
frequency frequency
(Hz)
Operation Display
1.Screen at powering on
The monitor display appears.
The parameter
3.Press to choose the parameter number read
setting mode. previously appears.
4. Pr. 0) appears.
7.Press to set.
3
Flicker ··· Parameter setting complete!!
· By turning , you can read another parameter.
DRIVE THE MOTOR
REMARKS
· A too large setting may cause the motor to overheat, resulting in an overcurrent shut-off (OL (overcurrent alarm) then E.OC1
(overcurrent shutoff during acceleration)), overload shut-off (E.THM (motor overload shutoff), and E.THT (inverter overload shutoff)).
(When a protective function occurs, release the start command, and decrease the Pr. 0 setting 1% by 1% to reset. (Refer to page 43)
POINT
If the inverter still does not operate properly after the above measures, adjust Pr. 80, Pr. 81 (Advanced magnetic flux
vector control), Pr.800 (Real sensorless vector control). The Pr.0 setting is invalid under advanced magnetic flux
vector control, real sensorless vector control and vector control. (Refer to Instruction Manual (applied).)
51
Before operation
3.3.5 Limit the maximum and minimum output frequency (Pr. 1, Pr. 2)
Motor speed can be limitted.
Parameter Setting
Name Initial Value Description
Number Range
55K or less 120Hz
1 Maximum frequency 0 to 120Hz Set the upper limit of the output frequency.
75K or more 60Hz
2 Minimum frequency 0Hz 0 to 120Hz Set the lower limit of the output frequency.
Changing example Limit the frequency set by the potentiometer, Clamped at the
etc. to 60Hz maximum. Output frequency maximum frequency
(Set "60"Hz in Pr. 1 Maximum frequency.) (Hz)
Pr.1
Pr.18
0 5, 10V
Clamped at the (4mA) (20mA)
minimum frequency
Operation Display
1.Screen at powering on
The monitor display appears.
The parameter
3.Press to choose the parameter number read
setting mode. previously appears.
4. Pr. 1) appears.
7.Press to set.
REMARKS
· The output frequency is clamped by the Pr. 2 setting even if the set frequency is lower than the Pr. 2 setting (The frequency will
not decrease to the Pr. 2 setting.)
Note that Pr. 15 Jog frequency has higher priority than the minimum frequency.
· When the Pr. 1 setting is changed, frequency higher than the Pr. 1 setting can not be set by .
· When performing a high speed operation at 120Hz or more, setting of Pr. 18 High speed maximum frequency is necessary.
(Refer to Instruction Manual (applied).)
CAUTION
If the Pr. 2 setting is higher than the Pr. 13 Starting frequency value, note that the motor will run at the set frequency
according to the acceleration time setting by merely switching the start signal on, without entry of the command
frequency.
52
Before operation
Set in Pr. 7 Acceleration time a larger value for a slower speed increase and a smaller value for a faster speed increase.
Set in Pr. 8 Deceleration time a larger value for a slower speed decrease and a smaller value for a faster speed decrease.
Parameter Setting
Name Initial Value Description
Number Range
7.5K or less 5s 0 to 3600/
7 Acceleration time Set the motor acceleration time.
11K or more 15s 360s *
7.5K or less 5s 0 to 3600/
8 Deceleration time Set the motor deceleration time.
11K or more 15 360s *
* Depends on the Pr. 21 Acceleration/deceleration time increments setting. The initial value for the setting range is "0 to 3600s" and setting increments is
"0.1s".
Changing example Change the Pr. 7 Acceleration time setting from "5s" to
"10s". Pr.20
(60Hz) Running
frequency
frequency (Hz)
Output
Time
Operation Display
1.Screen at powering on
The monitor display appears.
The parameter
3.Press to choose the parameter
number read
setting mode. previously appears.
4. Pr. 7) appears.
53
Before operation
3.3.7 Selection of the start command and frequency command locations (Pr. 79)
LED Indication
Parameter Initial Setting
Name Description : Off
Number Value Range
: On
External operation mode
Use external/PU switchover mode (press to switch
54
Before operation
3.3.8 Large starting torque and low speed torque are necessary (advanced magnetic
flux vector control, real sensorless vector control) (Pr. 71, Pr. 80, Pr. 81, Pr. 800)
Magnetic flux Sensorless
Advanced magnetic flux vector control can be selected by setting the capacity, poles and type of the motor used
in Pr. 80 and Pr. 81. When higher accuracy and fast response control is necessary, select the real sensorless
vector control and perform offline auto tuning and online auto tuning.
• What is advanced magnetic flux vector control?
The low speed torque can be improved by providing voltage compensation so that the motor current which
meets the load torque to flow. Output frequency compensation (slip compensation) is made so that the motor
actual speed approximates a speed command value. Effective when load fluctuates drastically, etc.
• What is real sensorless vector control?
This function enables vector control with a general-purpose motor without encoder. It is suitable for
applications below.
· To minimize the speed fluctuation even at a severe load fluctuation
· To generate low speed torque
· To prevent machine from damage due to too large torque (torque limit)
· To perform torque control
Parameter Initial
Name Setting Range Description
Number Value
0 to 8, 13 to 18, 20, By selecting a standard motor or constant
71 Applied motor 0 23, 24, 30, 33, 34, 40, 43, torque motor, thermal characteristic and
44, 50, 53, 54 motor constants of each motor are set.
55K or less 0.4 to 55kW
Set the applied motor capacity.
80 Motor capacity 9999 75K or more 0 to 3600kW
9999 V/F control
2, 4, 6, 8, 10 Set the number of motor poles.
X18 signal-ON:V/F Set 10 + number of
81 Number of motor poles 9999 12, 14, 16, 18, 20
control * motor poles.
9999 V/F control
0 to 5 Vector control (Refer to page 58)
9 Vector control test operation
10 Speed control
11 Torque control Real sensorless
800 Control method selection 20
MC signal-ON:torque vector control
12
MC signal-OFF:speed *
V/F control (advanced magnetic flux vector
20
control)
* Use Pr. 178 to Pr. 189 to assign the terminals used for the X18 and MC signal. (Refer to Instruction Manual (applied)).
POINT
If the following conditions are not satisfied, select V/F control since malfunction such as insufficient torque and
uneven rotation may occurr.
· The motor capacity should be equal to or one rank lower than the inverter capacity. (note that the capacity is
0.4kW or more) 3
· Motor to be used is either Mitsubishi standard motor, high efficiency motor (SF-JR, SF-HR two-pole, four-pole, six-
pole 0.4kW or more) or Mitsubishi constant torque motor (SF-JRCA, SF-HRCA 200V class four-pole 0.4kW to
55kW). When using a motor other than the above (other manufacturer's motor), perform offline auto tuning without
DRIVE THE MOTOR
55
Before operation
Set the motor capacity and the number of motor poles according as required.
(Pr. 80, Pr. 81) (Refer to page 55.)
Set the motor capacity (kW) in Pr. 80 Motor capacity and set the number
of motor poles (number of poles) in Pr. 81 Number of motor poles. (V/F
control is performed when the setting is "9999" (initial value).
Set the run command. (Refer to page 73.)
Select the start command and speed command.
(1) Start command
1) Operation panel: Setting by pressing / of the
operation panel
2) External command: Setting by forward rotation or reverse
rotation command (terminal STF or STR)
(2)Speed command
1) Operation panel: Setting by pressing of the operation panel
2) External analog command (terminal 2 or 4) :
Give a speed command using the analog signal input to
terminal 2 (or terminal 4).
3) Multi-speed command:
The external signals (RH, RM, RL) may also be used to give
speed command.
Test run
As required
· Perform offline auto tuning. (Pr.96) (refer to page 63).
· Select online auto tuning. (Pr.95) (refer to page 67).
REMARKS
· When higher accuracy operation is necessary, set online auto tuning after performing offline auto tuning and select real
sensorless vector control.
· Use Pr. 89 to adjust the motor speed fluctuation at load fluctuation. (Refer to Instruction Manual (applied).)
56
Before operation
Setting procedure
Test run
As required
· Select online auto tuning. (Pr. 95) (refer to page 67.) 3
· Easy gain tuning (refer to page 68).
· Manual input speed control gain adjustment (refer to page 70).
DRIVE THE MOTOR
CAUTION
· Make sure to perform offline auto tuning before performing real sensorless vector control.
· The carrier frequencies are selectable from among 2k, 6k, 10k, 14kHz for real sensorless vector control.
· Torque control can not be performed in the low speed region and at a low speed with light load. Choose vector control.
· Performing pre-excitation (LX signal and X13 signal) under torque control may start the motor running at a low speed even
when the start command (STF or STR) is not input. The motor may run also at a low speed when the speed limit value=0 with a
start command input. Perform pre-excitation after making sure that there will be no problem in safety if the motor runs.
· Do not switch between the STF (forward rotation command) and STR (reverse rotation command) during operation under
torque control. Overcurrent shut-off error (E.OC
) or opposite rotation deceleration error (E.11) occurs.
· For the 0.4K to 3.7K, the speed deviation may become large at 20Hz or less and torque may become insufficient in the low
speed region under 1Hz during continuous operation under real sensorless vector control. In such case, stop operation once
and reaccelerate to improve the problems.
· When the inverter is likely to start during motor coasting under real sensorless vector control, set to make frequency search of
automatic restart after instantaneous power failure valid (Pr. 57 ≠ "9999", Pr. 162 = "10").
57
Before operation
3.3.9 Higher accuracy operation using a motor with encoder (Vector control)
(Pr.71, Pr.80, Pr.81, Pr.359, Pr.369, Pr.800) Vector
Full-scale vector control can be performed fitting the FR-A7AP and using a motor with encoder. Fast response/
high accuracy speed control (zero speed control, servo lock), torque control, and position control can be
performed.
• What is vector control?
Excellent control characteristics when compared to V/F control and other control techniques, achieving the
control characteristics equal to those of DC machines.
It is suitable for applications below.
· To minimize the speed fluctuation even at a severe load fluctuation
· To generate low speed torque
· To prevent machine from damage due to too large torque (torque limit)
· To perform torque control or position control
· Servo-lock torque control which generates a torque at zero speed (i.e. status of motor shaft = stopped)
Parameter Initial
Name Setting Range Description
Number Value
0 to 8, 13 to 18, 20, By selecting a standard motor or constant
71 Applied motor 0 23, 24, 30, 33, 34, 40, 43, torque motor, thermal characteristic and motor
44, 50, 53, 54 constants of each motor are set.
55K or less 0.4 to 55kW
Set the applied motor capacity.
80 Motor capacity 9999 75K or more 0 to 3600kW
9999 V/F control
2, 4, 6, 8, 10 Set the number of motor poles.
X18 signal-ON:V/F Set 10 + number of
81 Number of motor poles 9999 12, 14, 16, 18, 20
control * motor poles.
9999 V/F control
CW
A
0
Encoder
Clockwise direction as viewed
Encoder rotation from A is forward rotation
359 1
direction
CCW
A
1
Encoder
Counter clockwise direction as
viewed from A is forward rotation
Set the number of pulses of the encoder.
Number of encoder
369 1024 0 to 4096 Set the number of pulses before multiplied by
pulses four.
0 Speed control
1 Torque control
MC signal-ON:torque
2
MC signal-OFF:speed *
3 Position control Vector control
MC signal-ON:position
4
MC signal-OFF:speed *
800 Control method selection 20 MC signal-ON:torque
5
MC signal-OFF:position *
Vector control test operation
9
(Refer to Instruction Manual (applied))
Real sensorless vector control
10 to 12
(Refer to page 57)
V/F control (advanced magnetic flux vector
20
control)
* Use Pr. 178 to Pr. 189 to assign the terminals used for the X18 and MC signal. (Refer to Instruction Manual (applied)).
58
Before operation
POINT
If the conditions below are not satisfied, malfunction such as insufficient torque and uneven rotation may occur.
· The motor capacity should be equal to or one rank lower than the inverter capacity. (note that the capacity is
0.4kW or more)
· Motor to be used is either Mitsubishi standard motor with encoder, high efficiency motor (SF-JR, SF-HR two-pole,
four-pole, six-pole 0.4kW or more) or Mitsubishi constant torque motor (SF-JRCA, SF-HRCA 200V class four-pole
0.4kW to 55kW) or vector control dedicated motor (SF-V5RU). When using a motor other than the above (other
manufacturer's motor), perform offline auto tuning without fail.
· Single-motor operation (one motor run by one inverter) should be performed.
· Wiring length from inverter to motor should be within 30m. (Perform offline auto tuning in the state where wiring
work is performed when the wiring length exceeds 30m.)
CAUTION
· Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Make
setting after confirming the function of each terminal.
· Do not perform vector control with a surge voltage suppression filter (FR-ASF-H) or sine wave filer (MT-BSL/BSC) connected.
3
DRIVE THE MOTOR
59
Before operation
Setting procedure
Set the motor capacity and the number of motor poles according as required.
(Pr. 80, Pr. 81) (Refer to page 58.)
Set the motor capacity (kW) in Pr. 80 Motor capacity and set the number
of motor poles (number of poles) in Pr. 81 Number of motor poles. (V/F
control is performed when the setting is "9999" (initial value).
Select a control method. (Refer to page 58.)
Make speed control valid by selecting "0" (speed control), "2" (speed-
torque switchover), or "4" (speed-control switchover) for Pr.800.
Test run
As required
· Perform offline auto tuning. (Pr.96) (refer to page 63).
· Select online auto tuning. (Pr.95) (refer to page 67).
· Easy gain tuning (refer to page 68)
· Manual input speed control gain adjustment (refer to page 70)
60
Before operation
Setting procedure
Test run
As required
· Perform offline auto tuning. (Pr.96) (refer to page 63).
· Select online auto tuning. (Pr.95) (refer to page 67).
· Manual input torque control gain adjustment (refer to Instruction Manual (applied)) 3
DRIVE THE MOTOR
61
Before operation
Setting procedure
Test run
As required
· Set the electronic gear. (refer to Instruction Manual (applied))
· Setting of positioning adjustment parameter (refer to Instruction Manual (applied))
· Gain adjustment of position control (refer to Instruction Manual (applied))
62
Before operation
3.3.10 To exhibit the best performance of the motor performance (offline auto tuning)
(Pr. 71, Pr. 83, Pr. 84, Pr. 96) Magnetic flux Sensorless Vector
Parameter Initial
Name Setting Range Description
Number Value
0 to 8, 13 to 18, 20, By selecting a standard motor or constant
71 Applied motor 0 23, 24, 30, 33, 34, 40, torque motor, thermal characteristic and motor
43, 44, 50, 53, 54 constants of each motor are set.
Set the rated motor voltage(V).
83 Motor rated voltage 200/400V * 0 to 1000V * The initial value differs according to the
voltage level. (200V/400V)
84 Rated motor frequency 60Hz 10 to 120Hz Set the rated motor frequency (Hz).
0 Offline auto tuning is not performed
Offline auto tuning is performed without motor
Auto tuning setting/ 1
96 0 running
status
Offline auto tuning is performed with motor
101
running
POINT
· This function is made valid only when a value other than "9999" is set in Pr. 80 and Pr. 81 and advanced magnetic
flux vector control or real sensorless vector control is selected.
· You can copy the offline auto tuning data (motor constants) to another inverter with the PU (FR-DU07/FR-PU04).
· Even when motors (other manufacturer's motor, SF-JRC, etc.) other than Mitsubishi standard motor, high
efficiency motor (SF-JR SF-HR 0.4kW or more), Mitsubishi constant-torque motor (SF-JRCA SF-HRCA 200V
class four-pole 0.4kW to 55kW) and vector control dedicated motor (SF-V5RU) are used or the wiring length is
long, using the offline auto tuning function runs the motor with the optimum operating characteristics.
· Tuning is enabled even when a load is connected to the motor. (As the load is lighter, tuning accuracy is higher.
Tuning accuracy does not change even if the inertia is large.)
· For the offline auto tuning, you can select either the motor non-rotation mode (Pr. 96 = "1") or rotation mode. (Pr.
96 = "101").
· The rotation mode has higher tuning accuracy than the non-rotation mode.
· Reading/writing/copy of motor constants tuned by offline auto tuning are enabled.
· The offline auto tuning status can be monitored with the PU (FR-DU07/FR-PU04).
· Do not connect a surge voltage suppression filter (FR-ASF-H) to the 55K or less and sine wave filter (MT-BSL/BSC) to
the 75K or more between the inverter and motor.
3
DRIVE THE MOTOR
63
Before operation
(2) Setting
1) Set "1" or "101" in Pr. 96 Auto tuning setting/status .
· When the setting is "1" . . . . . . . . Tuning is performed without motor running.
It takes approximately 25 to 120s * until tuning is completed.
(Excitation noise is produced during tuning.)
* Tuning time differs according to the inverter capacity and motor type.
· When the setting is "101" . . . . . . Tuning is performed without motor running.
It takes approximately 40s until tuning is completed.
The motor runs at nearly its rated frequency.
2) Set the rated voltage of motor (initial value is 200V/400V) in Pr. 83 Motor rated voltage and rated frequency of motor
(initial value is 60Hz) in Pr. 84 Rated motor frequency .
(For a Japanese standard motor, etc. which has both 50Hz and 60Hz rated values, use it with initial value (200V/
60Hz or 400V/60Hz).)
Other manufacturer's
− 13
constant torque motor
* For other settings of Pr. 71 , refer to Instruction Manual (applied).
64
Before operation
CAUTION
· Before performing tuning, check the monitor display of the operation panel (FR-DU07) or parameter unit (FR-PU04/FR-
PU07) if the inverter is in the state ready for tuning. (Refer to 2) below) When the start command is turned on under V/F
control, the motor starts.
CAUTION
· When selecting offline auto tuning performed with motor running (Pr. 96 Auto tuning setting/status = "101"), caution must be
taken since the motor runs.
· To force tuning to end, use the MRS or RES signal or press of the operation panel.
(Turning the start signal (STF signal or STR signal) off also ends tuning.)
· During offline auto tuning, only the following I/O signals are valid:
· Input signals <valid signal> STOP, OH, MRS, RT, CS, RES, STF, STR
· Output terminal RUN, OL, IPF, FM, AM, A1B1C1
· Since the RUN signal turns on when tuning is started, caution is required especially when a sequerence which releases a
mechanical brake by the RUN signal has been designed.
· When executing offline auto tuning, input the run command after switching on the main circuit power (R/L1, S/L2, T/L3) of the
inverter.
· Do not perform ON/OFF switching of the second function selection signal (RT) during execution of offline auto tuning. Auto
tuning is not excecuted properly.
· Setting offline auto tuning (Pr. 96 Auto tuning setting/status = "1 or 101") will make pre-excitation invalid.
2)Monitor is displayed on the operation panel (FR-DU07) and parameter unit (FR-PU04/FR-PU07) during tuning as
below.
Parameter Unit
Operation Panel (FR-DU07) Display
(FR-PU04/FR-PU07) Display
Pr. 96 setting 1 101 1 101
(2) Tuning in
TUNE 2 TUNE 102
progress
STF FWD PU STF FWD PU
103
3
TUNE 3 TUNE
(3) Normal end COMPLETION COMPLETION
STF STOP PU STF STOP PU
Flickering Flickering
(4) Error end (when
DRIVE THE MOTOR
·Reference: Offline auto tuning time (when the initial value is set)
Offline Auto Tuning Setting Time
Approximately 25 to 120s
Non-rotation mode (Pr. 96 = "1")
(Tuning time differs according to the inverter capacity and motor type.)
Approximately 40s
(Offline auto tuning time varies with the acceleration and deceleration time
Rotation mode (Pr. 96 = "101")
settings as indicated below. Offline auto tuning time = acceleration time +
deceleration time + approx. 30s)
65
Before operation
3)When offline auto tuning ends, press of the operation panel during PU operation. For external operation, turn
off the start signal (STF signal or STR signal).
This operation resets the offline auto tuning and the PU's monitor display returns to the normal indication.
(Without this operation, next operation cannot be started.)
REMARKS
· Do not change the Pr. 96 setting after completion of tuning (3 or 103).
If the Pr. 96 setting is changed, tuning data is made invalid.
If the Pr. 96 setting is changed, tuning must be performed again.
4)If offline auto tuning ended in error (see the table below), motor constants are not set.
Perform an inverter reset and restart tuning.
Error Display Error Cause Remedy
Set "1" or "101" in Pr. 96 and perform tuning
8 Forced end
again.
9 Inverter protective function operation Make setting again.
Current limit (stall prevention) function was Increase acceleration/deceleration time.
91
activated. Set "1" in Pr. 156 .
Converter output voltage reached 75% of
92 Check for fluctuation of power supply voltage.
rated value.
Calculation error Check the motor wiring and make setting
93
A motor is not connected. again.
5)When tuning is ended forcibly by pressing or turning off the start signal (STF or STR) during tuning, offline
auto tuning does not end normally. (The motor constants have not been set.)
Perform an inverter reset and restart tuning.
CAUTION
· The motor constants measured once in the offline auto tuning are stored as parameters and their data are held until the
offline auto tuning is performed again.
· An instantaneous power failure occurring during tuning will result in a tuning error.
After power is restored, the inverter goes into the normal operation mode. Therefore, when STF (STR) signal is on, the motor
runs in the forward (reverse) rotation.
· Any alarm occurring during tuning is handled as in the ordinary mode. Note that if an error retry has been set, retry is ignored.
· The set frequency monitor displayed during the offline auto tuning is 0Hz.
CAUTION
Note that the motor may start running suddenly.
When the offline auto tuning is used in vertical lift application, e.g. a lifter, it may drop due to insufficient torque.
66
Before operation
When online auto tuning is selected under advanced magnetic flux vector control, real sensorless vector control
or vector control, excellent torque accuracy is provided by temperature compensation even if the secondary
resistance value of the motor varies with the rise of the motor temperature.
Parameter Initial
Name Setting Range Description
Number Value
0 Online auto tuning is not performed
Online auto tuning
95 0 1 Start-time online auto tuning
selection
2 Magnetic flux observer (normal tuning)
REMARKS
DRIVE THE MOTOR
· Online auto tuning does not operate if the MRS signal is input, if the preset speed is less than the Pr. 13 Starting frequency, or if
the starting conditions of the inverter are not satisfied, e.g. inverter error.
· Online auto tuning does not operate during deceleration or at a restart during DC brake operation.
· Invalid for jog operation.
· Automatic restart after instantaneous power failure overrides when automatic restart after instantaneous power failure is selected.
(Start-time online auto tuning is not performed at frequency search.)
Perform online auto tuning at a stop with the X28 signal when using automatic restart after instantaneous power failure together.
(Refer to Instruction Manual (applied) for details.)
· Zero current detection and output current detection are valid during online auto tuning.
· The RUN signal is not output during online auto tuning. The RUN signal turns on at a start.
· If the period from an inverter stop to a restart is within 4s, start-time tuning is performed but the tuning results are not reflected.
67
Before operation
3.3.12 To perform high accuracy / fast response operation (gain adjustment of real
sensorless vector control) (Pr. 818 to Pr. 821, Pr. 880)
Sensorless Vector
The ratio of the load inertia to the motor inertia (load inertia moment ratio) is estimated in real time from the
torque command and speed during motor operation by vector control. As optimum gain of speed control and
position control are automatically set from the load inertia ratio and response level, time and effort of making gain
adjustment are reduced. (Easy gain tuning)
When the load inertia ratio can not be estimated due to load fluctuation or real sensorless vector control is
exercised, control gain is automatically set by manually inputting the load inertia ratio.
Make a manual input adjustment when vibration, noise or any other unfavorable phenomenon occurs due to
large load inertia or gear backlash, for example, or when you want to exhibit the best performance that matches
the machine.
Parameter
Name Initial Value Setting Range Description
Number
Easy gain tuning Set the response level.
818 2 1 to 15
response level setting 1: Slow response to 15: Fast response
0 Without easy gain tuning
Easy gain tuning With load estimation, with gain calculation
819 0 1
selection (only under vector control)
2 With load (Pr. 880) manual input, gain calculation
Set the proportional gain for speed control.
(Increasing the value improves trackability in
820 Speed control P gain 1 60% 0 to 1000%
response to a speed command change and
reduces speed variation with disturbance.)
Set the integral time during speed control.
Speed control integral (Decrease the value to shorten the time taken for
821 0.333s 0 to 20s
time 1 returning to the original speed if speed variation
with disturbance occurs.)
880 Load inertia ratio 7 times 0 to 200 times Set the load intertia ratio to the motor.
(1) Easy gain tuning execution procedure (Pr.819 = "1" load inertia ratio automatic estimation)
Easy gain tuning (load inertia ratio automatic
estimation) is valid only in the speed control or Pr.818 setting 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
position control mode under vector control. Slow
Response level response
Middle Fast
response response
It is invalid under torque control, V/F control,
Guideline of
advanced magnetic flux vector control and real machine resonance 8 10 12 15 18 22 28 34 42 52 64 79 98 122 150
sensorless vector control. frequency (Hz)
68
Before operation
2) Each control gain is automatically set from the load inertia ratio estimated during acceleration/deceleration
operation and the Pr. 818 Easy gain tuning response level setting value.
Pr. 880 Load inertia ratio is used as the initial value of the load inertia ratio for tuning. Estimated value is set in Pr.
880 during tuning.
The load inertia ratio may not be estimated well, e.g. it takes a long time for estimation, if the following
conditions are not satisfied.
· Time taken for acceleration/deceleration to reach 1500r/min is 5s or less.
· Speed is 150r/min or more.
· Acceleration/deceleration torque is 10% or more of the rated torque.
· Abrupt disturbance is not applied during acceleration/deceleration.
· Load inertia ratio is approx. 30 times or less.
· No gear backlash nor belt looseness is found.
3) Press or to estimate the load inertia ratio or calculate gain any time.(The operation command for
external operation is the STF or STR signal.)
(2) Easy gain tuning execution procedure (Pr.819 = "2" load inertia manual input)
Easy gain tuning (load inertia ratio manual input) is valid only in the speed control under real sensorless vector
control or in the speed control or position control mode under vector control.
1) Set the load inertia ratio to the motor in Pr. 880 Load inertia ratio.
2) Set "2" (with easy gain tuning) in Pr. 819 Easy gain tuning selection. Then, Pr. 820 Speed control P gain 1 and Pr. 821
Speed control integral time 1 are automaticaly set by gain calculation.
Operation is performed in a gain adjusted status from the next operation.
3) Perform a test run and set the response level in Pr. 818 Easy gain tuning response level setting. Increasing the value will
improve trackability to the command, but too high value will generate vibration. (When "2" (parameter write enabled
during operation) is set in Pr. 77 Parameter write selection , response level adjustment can be made during operation.)
REMARKS
· When "1 or 2" is set in Pr. 819 and then returned the Pr. 819 setting to "0" after tuning is executed, tuning results which are set in
each parameter remain unchanged.
· When good tuning accuracy is not obtained after executing easy gain tuning due to disturbance and such, perform fine
adjustment by manual input. Set "0" (without easy gain tuning) in Pr. 819.
CAUTION
Performing easy gain tuning with larger inertia than the specified value during vector control may cause malfunction such as
hunting. In addition, when the motor shaft is fixed with servo lock or position control, bearing may be damaged. To prevent
these, make gain adjustment by manual input without performing easy gain tuning.
69
Before operation
Proportional gain
· Pr. 820 Speed control P gain 1 = "60%" (initial value) is equivalent to
120rad/s (speed responce of the motor alone). Increasing the
200rad/s
setting value improves the response level, but a too large gain will
produce vibration and/or unusual noise.
120rad/s
· Decreasing the Pr. 821 Speed control integral time 1 shortens the
Pr.820 return time taken at a speed change. However, a too short time will
60% 100% Setting generate an overshoot.
(initial value)
· When there is load inertia, the actual speed gain is as given below.
Load
fluctuation
Speed
Since increasing the proportional gain enhances the
response level and decreases the speed fluctuation.
REMARKS
· When making manual input gain adjustment, set "0" (without easy gain tuning) (initial value) in Pr. 819 Easy gain tuning
selection.
70
Before operation
(5) Troubleshooting
CW
0 A
Encoder
Clockwise direction as viewed
from A is forward rotation
CCW
1 A
(Initial value) Encoder
Counter clockwise direction as
viewed from A is forward rotation
(4) The Pr. 369 Number of encoder (4) The motor will not run if the parameter setting is
pulses setting and the number of smaller than the number of encoder pulses used. Set
encoder used are different. the Pr. 369 Number of encoder pulses correctly.
(5) Encoder power specifications (5) Check the power specifications (5V/12V/15V/24V) of
are wrong. Or, power is not input. encoder and input the external power supply.
(1) The speed command from the (1) Check that a correct speed command comes from the
command device is incorrect. command device.
actual speed)
recognized value.
(3) The number of encoder pulses (3) Check the setting of Pr.369 Number of encoder pulses.
setting is incorrect. (vector control)
(1) Insufficient torque. (1) -1 Increase the torque limit value.
Torque limit is actuated. (Refer to torque limit of speed control on
Speed does not rise to the Instruction Manual (applied) )
3
speed command. (1)-2 Insufficient capacity
(2) Only P (proportional) control is (2) When the load is heavy, speed deviation will occur
selected. under P (proportional) control. Select PI control.
71
Before operation
72
Start/stop from the operation panel (PU
operation mode)
3.4.1 Set the set frequency to operate (example: performing operation at 30Hz)
Operation Display
1.Screen at powering on
The monitor display appears.
7.Press to stop.
Check that "0" (initial value) is set in Pr. 79 Operation mode selection.
Check that the start command is not on.
Change acceleration time Pr. 7 (Refer to page 53)
Change deceleration time Pr. 8 (Refer to page 53)
For example, limit the motor speed to 60Hz maximum. Set "60Hz" in Pr. 1. (Refer to page 52)
REMARKS
· can also be used like a potentiometer to perform operation. (Refer to page 74)
73
Start/stop from the operation panel (PU
operation mode)
POINT
Set "1" (setting dial potentiometer mode) in Pr. 161 Frequency setting/key lock operation selection.
Operation example Change the frequency from 0Hz to 60Hz during operation
Operation Display
1. Screen at powering on
The monitor display appears.
PU indication is lit.
2. Press to choose the PU operation
mode.
REMARKS
· If flickering "60.00" turns to "0.0", the Pr. 161 Frequency setting/key lock operation selection setting may not be "1".
· Independently of whether the inverter is running or at a stop, the frequency can be set by merely turning .
74
Start/stop from the operation panel (PU
operation mode)
3.4.3 Use switches to give a start command and a frequency command (multi-speed
setting)
POINT
Middle speed RM
Time
Low speed RL RH ON ON ON ON
SD RM ON ON ON ON
FR-DU07 ON ON ON
RL
Operation Display
1. Screen at powering on
The monitor display appears.
60Hz for the RH, 30Hz for the RM and 10Hz for the RL are not output when they are turned on ... Why?
Check for the setting of Pr. 4, Pr. 5, and Pr. 6 once again.
Check for the setting of Pr. 1 Maximum frequency and Pr. 2 Minimum frequency once again.
(Refer to page 52.)
Check that Pr. 180 RL terminal function selection = "0", Pr. 181 RM terminal function selection = "1", Pr.
182 RH terminal function selection = "2" and Pr. 59 Remote function selection = "0". (all are initial values)
[FWD (or REV)] lamp is not lit ... Why?
Check that wiring is correct. Check the wiring once again.
Check for the Pr. 79 setting once again. (Pr. 79 must be set to "4".)
(Refer to page 54.)
Change the frequency of the terminal RL, RM, and RH. ... How?
Refer to page 79 to change the running frequency at each terminal in Pr. 4 Multi-speed setting (high
speed), Pr. 5 Multi-speed setting (middle speed), and Pr. 6 Multi-speed setting (low speed).
75
Start/stop from the operation panel (PU
operation mode)
10
Frequency setting
2
potentiometer
5 FR-DU07
Operation Display
1. Screen at powering on
The monitor display appears.
3. Start
Press the start switch (or ).
Operation status indication of FWD (or REV)
flickers. ( )
Flickering
CAUTION
When both the forward switch and reverse
switch turn on, the inverter will not start.
Also, if both switch turn on while running,
the inverter stops.
5. Deceleration
Turn the volume (frequency setting potentiometer)
counterclockwise slowly to full.
The frequency value on the indication decreases Flickering
Stop
according to Pr. 8 Deceleration time unitl 0.00Hz is
displayed and operation status indication of FWD
or REV flickers.
The motor stops.
6. Stop
Press .
Operation status indication of FWD (or REV)
turns off.
Change the frequency (60Hz) of the maximum value of potentiometer (at 5V, initial value)
Adjust the frequency in Pr. 125 Terminal 2 frequency setting gain frequency. (Refer to page 82.)
Change the frequency (0Hz) of the minimum value of potentiometer (at 0V, initial value)
Adjust the frequency in calibration parameter C2 Terminal 2 frequency setting bias frequency. (Refer to
Instruction Manual (applied).)
76
Start/stop from the operation panel (PU
operation mode)
SD
Output of the 4(+)
adjustment meter
5(-) FR-DU07
(4 to 20mADC)
Operation Display
1. Screen at powering on
The monitor display appears.
2. Change the Pr. 79 setting to " ".
(Refer to page 43 for change of the setting.)
3. Start
Check that the terminal 4 input selection signal (AU) is on.
Press the start switch (or ).
FWD or REV of operation status indication flickers. ( )
Flickering
CAUTION
When both the forward switch and reverse switch
turn on, the inverter will not start.
Also, if both switch turn on while running, the
inverter stops.
REV flickers.
The motor stops.
6. Stop
Press .
FWD or REV of the operation status indication turns off.
REMARKS
Pr. 184 AU terminal function selection must be set to "4" (AU signal) (initial value). (Refer to Instruction Manual (applied).)
Change the frequency (60Hz) at the maximum value of potentiometer (at 20mA, initial value)
Adjust the frequency in Pr. 126 Terminal 4 frequency setting gain frequency. (Refer to page 84.)
Change the frequency (0Hz) at the minimum value of potentiometer (at 4mA, initial value)
Adjust the frequency in calibration parameter C5 Terminal 4 frequency setting bias frequency. (Refer to
Instruction Manual (applied).)
77
Make a start and stop with terminals
(external operation)
3.5.1 Use the set frequency set by the operation panel (Pr. 79 = 3)
POINT [Connection diagram]
· Switch terminal STF(STR)-SD on to give a start Inverter
command. Three-phase R/L1 U
· Set "3" in Pr. 79 (External/PU combined AC power supply S/L2 V Motor
operation mode 1). T/L3 W
· Refer to page 73 for the set frequency by the Forward rotation STF
operation panel. start
Reverse rotation STR
start
SD
FR-DU07
Operation Display
1.Screen at powering on
The monitor display appears.
2.Change the Pr. 79 setting to " ".
(Refer to page 43 for change of the setting.)
Forward
3.Turn the start switch (STF or STR) on. rotation Reverse
•The motor runs at the frequency set in the set ON
rotation
frequency mode of the operation panel.
REMARKS
· Pr. 178 STF terminal function selection must be set to "60" (or Pr. 179 STR terminal function selection must be set to "61").
(all are initial values)
· When Pr. 79 Operation mode selection is set to "3", multi-speed operation (refer to page 79) is also made valid.
When the inverter is stopped by of the operation panel (FR-DU07), and are
Flickering
displayed alternately.
1. Turn the start switch (STF or STR) off.
2. The display can be reset by .
78
Make a start and stop with terminals
(external operation)
POINT
· Start command by terminal STF (STR)-SD
· Frequency command by terminal RH, RM, RL and STR-SD
Inverter
Three-phase R/L1 U
AC power supply S/L2 V Motor Speed 1
RL ON ON ON
Low speed RL
SD
Changing example Set "50Hz" in Pr. 4 Multi-speed setting (high speed) and turn on terminal RH and STF (STR)-SD to
operate.
Operation Display
ON
1. Power on → operation mode check
For the initial setting, the inverter operates in
the external operation mode [EXT] when
powering on. Check that the operation
command indication is [EXT].
If not displayed, press to change to the
external [EXT] operation mode. If the operation
mode still does not change, set Pr. 79 to change to
the external operation mode.
Low speed
Forward rotation
4. Turn the start switch (STF or STR) on. Reverse rotation
50Hz appears. ON
• 30Hz appears when RM is on and 10Hz
appears when RL is on.
Forward
5. Stop rotation Reverse
Turn the start switch (STF or STR) off. rotation
The motor stops according to Pr. 8
Deceleration time. OFF Stop
79
Make a start and stop with terminals
(external operation)
Switchover of the operation mode with is valid when Pr. 79 = "0" (initial value).
50Hz, 30Hz and 10Hz are not output from RH, RM and RL respectively when they are turned on. ... Why?
Check for the setting of Pr. 4, Pr. 5, and Pr. 6 once again.
Check for the setting of Pr. 1 Maximum frequency and Pr. 2 Minimum frequency once again. (Refer to
page 52)
Check for the Pr. 79 setting once again. (Pr. 79 must be set to "0" or "2".) (Refer to page 54)
Check that Pr. 180 RL terminal function selection = "0", Pr. 181 RM terminal function selection = "1",
Pr. 182 RH terminal function selection = "2" and Pr. 59 Remote function selection = "0". (all are initial
values)
[FWD (or REV)] is not lit. ... Why?
Check that wiring is correct. Check it again.
Check that "60" is set in Pr. 178 STF terminal function selection (or "61" is set in Pr. 179 STR terminal
function selection)?
(all are initial values)
How is the frequency setting from 4 to 7 speed ?
The setting differs according to Pr. 24 to Pr. 27 (multi-speed setting). Refer to Instruction Manual
(applied).
Perform multi-speed operation higher than 8 speed. ... How?
Use the REX signal to perform the operation. Refer to Instruction Manual (applied).
REMARKS
· External operation is fixed by setting "2" (external operation mode) in Pr. 79 Operation mode selection when you do not want to take
time pressing or when you want to use the current start command and frequency command. (Refer to page 54)
80
Make a start and stop with terminals
(external operation)
10
Frequency setting 2
potentiometer
5
Operation Display
ON
1.Power on → operation mode check
For the initial setting, the inverter operates
in the external operation mode [EXT] when
powering on. Check that the operation
command indication is [EXT]. If not displayed,
press to change to the external [EXT]
operation mode. If the operation mode still
does not change, set Pr. 79 to change to the
external operation mode. (Refer to page 54.)
2.Start Forward
rotation Reverse
Turn the start switch (STF or STR) on. rotation
Operation status indication of FWD (or REV) ON
flickers.
CAUTION Flickering
When both the forward switch and reverse
switch are on, the inverter will not start.
Also, if both switches turn on while running,
the inverter decelerates to stop.
OFF
When you want to operate in the external operation mode always at powering on or when you want to
save the trouble of input, set "2" (external operation mode) in Pr. 79 Operation mode selection to
choose external operation mode always.
REMARKS
Pr. 178 STF terminal function selection must be set to "60" (or Pr. 179 STR terminal function selection must be set to "61").
(all are initial values)
81
Make a start and stop with terminals
(external operation)
Operation Display
1.Turn until (Pr. 125) appears.
4.Press to set.
Flicker ··· 50Hz output at 5V input complete!!
5.Mode/monitor check
Press twice to choose the monitor/frequency monitor.
6.Turn the start switch (STF or STR) on and turn the volume
(frequency setting potentiometer) clockwise to full slowly.
(Refer to 3.5.3 steps 2 to 5)
The frequency meter (indicator) connected to across terminals FM-SD does not indicate just 50Hz ... Why?
The meter can be adjusted by calibration parameter C0 FM terminal calibration. (Refer to
Instruction Manual (applied).)
Set frequency at 0V using calibration Initial value
parameter C2 and adjust the indicator using
Output frequency
60Hz
calibration parameter C0.
(Refer to Instruction Manual (applied).)
(Hz)
Gain Pr.125
Bias
C2
(Pr.902) 0 100%
0 Frequency setting signal 5V
0 10V
C3 (Pr.902) C4 (Pr.903)
REMARKS
As other adjustment methods of frequency setting voltage gain, there are methods to adjust with a voltage applied to across
terminals 2-5 and adjust at any point without a voltage applied.
(Refer to Instruction Manual (applied) for the setting method of calibration parameter C4.)
82
Make a start and stop with terminals
(external operation)
POINT
· Switch terminal STF(STR)-SD on to give a start command.
· Turn the AU signal on.
· Set "2" (external operation mode) in Pr. 79 Operation mode selection
[Connection diagram]
Inverter
Three-phase R/L1 U
AC power supply S/L2 V Motor
T/L3 W
Forward rotation start STF
Reverse rotation start STR
AU signal AU
SD
Output of the 4(+)
adjustment meter
(4 to 20mADC) 5(-)
Operation Display
ON
1.Power on → operation mode check
For the initial setting, the inverter operates in
the external operation mode [EXT] when
powering on. Check that the operation
command indication is [EXT]. If not displayed,
press to change to the external [EXT]
operation mode. If the operation mode still does
not change, set Pr. 79 to change to the external
operation mode. (Refer to page 54.)
2.Start
Turn the start switch (STF or STR) on. Forward
rotation Reverse
FWD or REV of operation indication flickers. rotation
CAUTION ON
When both the forward switch and reverse
switch are on, the inverter will not start. Flickering
Also, if both switches turn on while running,
the inverter decelerates to stop.
OFF
REMARKS
Pr. 184 AU terminal function selection must be set to "4" (AU signal) (initial value). (Refer to Instruction Manual (applied).)
83
Make a start and stop with terminals
(external operation)
Operation Display
1.Turn until (Pr. 126) appears.
60Hz
calibration parameter C0.
(Refer to Instruction Manual (applied).)
(Hz)
Gain Pr.126
Bias
C5
(Pr.904)
0 20 100%
0 4 Frequency setting signal 20mA
C6 (Pr.904) C7 (Pr.905)
REMARKS
As other adjustment methods of frequency setting voltage gain, there are methods to adjust with a voltage applied to across
terminals 4-5 and adjust at any point without a voltage applied.
(Refer to Instruction Manual (applied) for the setting method of calibration parameter C7.)
84
Parameter List
85
Parameter List
86
Parameter List
Useful functions
To determine the maintenance time of parts. Pr. 255 to Pr. 259, Pr. 503, Pr. 504
How much energy can be saved (energy saving monitor) Pr. 60, Pr. 891 to Pr. 899
Parameter unit language switchover Pr. 145
Setting from the parameter Operation selection of the operation panel Pr. 161
unit and operation panel Buzzer control of the operation panel Pr. 990
Contrast adjustment of the parameter unit Pr. 991
87
Parameter List
param
eter eter
Incre Initial eter
parameters
copy clear
Name Range Description
Related
clear
ments Value {: enabled
× : disabled
Set the output voltage at 0Hz as %.
* The initial value differs according to the
6/4/3/2/
0 Torque boost 0.1% 0 to 30% inverter capacity. (0.4K, 0.75K / 1.5K to { { {
Manual torque boost
Multi-speed setting
5 (middle speed)
0.01Hz 30Hz 0 to 400Hz Set frequency when the RM signal is on. { { {
Multi-speed setting
6 (low speed)
0.01Hz 10Hz 0 to 400Hz Set frequency when the RL signal is on. { { {
24 Multi-speed setting
0 to 400Hz,
to (4 speed to 7 0.01Hz 9999 Frequency from 4 speed to 15 speed can { { {
9999
27 speed) be set according to the combination of the
232 Multi-speed setting RH, RM, RL and REX signals.
0 to 400Hz, 9999: not selected
to (8 speed to 15 0.01Hz 9999 { { {
9999
239 speed)
88
Parameter List
param
eter eter
Incre Initial eter
parameters
copy clear
Name Range Description
Related
clear
ments Value {: enabled
Parameter List
× : disabled
Set the motor acceleration time.
0.1/ 0 to 3600/ * The initial value differs according to the
7 Acceleration time
0.01s
5/15s *
360s inverter capacity. (7.5K or less/11K or
{ { {
more)
Set the motor deceleration time.
0.1/ 0 to 3600/ * The initial value differs according to the
8 Deceleration time
0.01s
10/30s *
360s inverter capacity. (7.5K or less/11K or
{ { {
more)
Set the frequency referenced as
Acceleration/
acceleration/deceleration time. Set the
Acceleration/deceleration time setting
O/L relay 0.1A * output 0 to 3600A * according to the inverter capacity. (55K or
Motor protection
relay function)
from overheat
89
Parameter List
param
eter eter
parameters Incre Initial eter
copy clear
Name Range Description
Related
clear
ments Value {: enabled
× : disabled
13 Starting frequency 0.01Hz 0.5Hz 0 to 60Hz Starting frequency can be set. { { {
Starting frequency
3
rotation 0%
applications
(Same as in setting 0)
14 1 0 { { {
selection 4 RT signal OFF ...For constant-torque lift
Boost for reverse rotation 0%
(Same as in setting 2)
RT signal ON ....For constant-torque load
(Same as in setting 0)
5 RT signal OFF ...For constant-torque lift
Boost for forward rotation 0%
(Same as in setting 3)
15 Jog frequency 0.01Hz 5Hz 0 to 400Hz Set the frequency for jog operation. { { {
Set the acceleration/deceleration time for
Jog operation
90
Parameter List
param
eter eter
Incre Initial eter
parameters
copy clear
Name Range Description
Related
clear
ments Value {: enabled
Parameter List
× : disabled
Stall prevention operation selection
0
becomes invalid.
Function as stall prevention operation
Stall prevention under V/F control and advanced magnetic
22 0.1% 150% { { {
operation level flux vector control.
0.1 to 400%
Set the current value at which stall
prevention operation is started.
Refer to page 92 for torque limit level.
Stall prevention The stall operation level can be reduced
operation level 0 to 200% when operating at a high speed above the
23 compensation 0.1% 9999 rated frequency. { { {
factor at double 9999 Constant according to Pr. 22
speed
Second stall 0 Second stall prevention operation invalid
48 prevention 0.1% 150% The stall prevention operation level can be { { {
0.1 to 220%
operation current set.
0 Second stall prevention operation invalid
Second stall
0.01 to Set the frequency at which stall prevention
49 prevention 0.01Hz 0Hz { { {
400Hz operation of Pr. 48 is started.
operation frequency
9999 Pr.48 is valid when the RT signal is on.
Stall prevention
Magnetic flux
Stall prevention operation
Terminal 1 function
868
assignment
91
Parameter List
param
eter eter
parameters Incre Initial eter
copy clear
Name Range Description
Related
clear
ments Value {: enabled
× : disabled
This functions as torque limit level under
real sensorless vector control.
* For the 3.7K or less, the initial value changes
150/ from 150% to 200% when V/F control or
22 Torque limit level 0.1%
200% *
0 to 400%
advanced magnetic flux vector is changed to
{ { {
real sensorless vector control or vector control.
Refer to page 91 for stall prevention
operation level.
Constant power 0
Constant output limit (torque current limit
range torque and control)
803 1 0 { { {
characteristic Constant torque limit (torque limit and
1
selection control)
Internal torque limit
0 Parameter-set torque limit operation is
Torque limit input performed.
810 1 0 { { {
method selection External torque limit
1 Torque limit based on the analog input
from terminal 1 and 4.
Running speed Torque limit
increments increments
Set resolution 0 1r/min
811 1 0 0.1% increments { { {
Vector
switchover 1 0.1r/min
Torque limit level
10 1r/min
0.01% increments
11 0.1r/min
Set the torque limit level for forward
Sensorless
Multi-speed input
28 compensation 1 0 { { {
1 With compensation
selection
92
Parameter List
param
eter eter
Incre Initial eter
parameters
copy clear
Name Range Description
Related
clear
ments Value {: enabled
Parameter List
× : disabled
0 Linear acceleration/ deceleration
1 S-pattern acceleration/deceleration A
29 Acceleration/ 2 S-pattern acceleration/deceleration B
deceleration pattern 1 0 3 Backlash measures { { {
selection 4 S-pattern acceleration/deceleration C
5 S-pattern acceleration/deceleration D
Backlash
140 acceleration 0.01Hz 1Hz 0 to 400Hz { { {
stopping frequency
Backlash
141 acceleration 0.1s 0.5s 0 to 360s { { {
Set the stopping frequency and time for
stopping time
backlash measures.
Backlash Valid when Pr. 29 = "3"
142 deceleration 0.01Hz 1Hz 0 to 400Hz { { {
pattern and backlash measures
stopping frequency
Acceleration/deceleration
Backlash
143 deceleration 0.1s 0.5s 0 to 360s { { {
stopping time
Acceleration S- Valid when S-pattern acceleration/
380 1% 0% 0 to 50%
deceleration C (Pr. 29 = 4) is set.
{ { {
pattern 1
Deceleration S- Set the time taken for S-pattern from
381 1% 0% 0 to 50% starting of acceleration/deceleration to { { {
pattern 1
linear acceleration as % to the
Acceleration S- acceleration/deceleration time (Pr. 7, Pr. 8,
382 1% 0% 0 to 50% { { {
pattern 2 etc.)
Deceleration S- An acceleration/deceleration pattern can
383 1% 0% 0 to 50% { { {
pattern 2 be changed with the X20 signal.
S-pattern time at a
516 0.1s 0.1s 0.1 to 2.5s { { {
start of acceleration
S-pattern time at a
517 completion of 0.1s 0.1s 0.1 to 2.5s Valid when S-pattern acceleration/ { { {
deceleration D (Pr. 29 = 5) is set.
acceleration
Set the time taken for S-pattern
S-pattern time at a
518 0.1s 0.1s 0.1 to 2.5s acceleration/deceleration (S-pattern { { {
start of deceleraiton operation).
S-pattern time at a
519 completion of 0.1s 0.1s 0.1 to 2.5s { { {
deceleraiton
0 Built-in brake, brake unit (FR-BU, BU)
High-duty brake resistor (FR-ABR),
1 Brake unit (MT-BU5),
Power regeneration converter (MT-RC)
High power factor converter (FR-HC, MT-
HC),
2
Power regeneration common converter
(FR-CV) 3
Selection of regeneration unit
93
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0 to 400Hz,
31 Frequency jump 1A 0.01Hz 9999
9999
{ { {
0 to 400Hz,
32 Frequency jump 1B 0.01Hz 9999
9999
{ { {
Avoid mechanical
resonance points
(frequency jump)
0 to 400Hz,
33 Frequency jump 2A 0.01Hz 9999
9999
1A to 1B, 2A to 2B, 3A to 3B is frequency { { {
jumps
0 to 400Hz,
34 Frequency jump 2B 0.01Hz 9999
9999
9999: Function invalid { { {
0 to 400Hz,
35 Frequency jump 3A 0.01Hz 9999
9999
{ { {
0 to 400Hz,
36 Frequency jump 3B 0.01Hz 9999
9999
{ { {
0 Frequency display, setting
37 Speed display 1 0 Set the machine speed for Pr.505 Set { { {
1 to 9998
frequency.
0, 2, 4, 6,
Speed setting 8, 10, 102, Set the number of motor poles when
144 1 4 { { {
Speed display and
108, 110
Speed setting Set the frequency that will be the basis of
505 0.01Hz 60Hz 1 to 120Hz { { {
reference machine speed display.
Running speed Torque limit
increments increments
Easy gain tuning
0 1r/min
811 response level 1 0 0.1% increments { { {
1 0.1r/min
setting
10 1r/min
0.01% increments
11 0.1r/min
Up-to-frequency
Detection of output fequecny and motor speed
(SU, FU, FU2, FU3, FB, FB2, FB3, LS signal)
41 0.1% 10% 0 to 100% Set the level where the SU signal turns on. { { {
sensitivity
Output frequency Set the frequency where the FU (FB)
42 0.01Hz 6Hz 0 to 400Hz
signal turns on.
{ { {
detection
Output frequency 0 to 400Hz
Set the frequency where the FU (FB)
43 detection for 0.01Hz 9999 signal turns on in reverse rotation. { { {
reverse rotation 9999 Same as Pr. 42 setting
Second output Set the frequency where the FU2 (FB2)
50 0.01Hz 30Hz 0 to 400Hz
signal turns on.
{ { {
frequency detection
Third output Set the frequency where the FU3 (FB3)
116 0.01Hz 60Hz 0 to 400Hz
signal turns on.
{ { {
frequency detection
Low speed Set the frequency where the LS signal
865 0.01Hz 1.5Hz 0 to 400Hz
turns on.
{ { {
detection
94
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0, 5 to 14, Select monitor to be displayed on the
17 to 20, operation panel and parameter unit and
DU/PU main display monitor to be output to the terminal FM and
52 1 0 22 to 25, { { {
data selection 32 to 35,
AM.
0 : Output frequency (Pr. 52)
50 to 57,100 1 : Output frequency (Pr. 54, Pr. 158)
1 to 3, 5 to 2 : Output current (Pr. 54, Pr. 158)
14, 17, 18, 3 : Output voltage (Pr. 54, Pr. 158)
FM terminal 5 : Frequency setting
54 1 1 21, 24, { { {
function selection 32 to 34,
6 : Running speed
7 : Motor torque
50, 52, 53 8 : Converter output voltage
9 : Regenerative brake duty
10 : Electronic thermal relay function load
factor
11 : Output current peak value
12 : Converter output voltage peak value
13 : Input power
14 : Output power
17 : Load meter
18 : Motor excitation current
19 : Position pulse* (Pr. 52)
20 : Cumulative energization time (Pr. 52)
21 : Reference voltage output (Pr. 54, Pr. 158)
22 : Orientation status* (Pr. 52)
23 : Actual operation time (Pr. 52)
1 to 3, 5 to 24 : Motor load factor
14, 17, 18, 25 : Cumulative power (Pr. 52)
AM terminal
158 1 1 21, 24, 32 to 32 : Torque command { { {
Change of DU/PU monitor descriptions
Reading only
Operating time (0 to The numbers of operation time monitor
564 1 0 exceeded 65535h is displayed. × × ×
carrying-over times 65535) Reading only
867 AM output filter 0.01s 0.01s 0 to 5s Set the output filter of terminal AM. { { {
Set the number of times to shift the
Cumulative power 0 to 4 cumulative power monitor digit.
Clamp the monitor value at maximum.
891 monitor digit shifted 1 9999 { { {
No shift
times 9999 Clear the monitor value when it exceeds
the maximum value.
95
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Frequency Set the full-scale value to output the output
55 { { {
Change of the monitor
power failure
Energy saving
60 1 0 { { {
control selection
V/F
96
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Setting value (rated motor current) is referenced
0 to 500/ * The increments and setting range differ
0.01/
61 Reference current
0.1A*
9999 0 to 3600A* according to the inverter capacity. (55K or { { {
less/75k or more)
9999 Rated inverter current is referenced
Setting value is a limit Shortest acceleration/
value deceleration mode
0 to 220% Optimum
Setting value is an
acceleration/
optimum value
Reference value at deceleration mode
62 0.1% 9999 { { {
acceleration Shortest acceleration/
150% is a limit value
deceleration mode
9999 Optimum
100% is an optimum
acceleration/
value
deceleration mode
Setting value is a limit Shortest acceleration/
value deceleration mode
Automatic acceleration/deceleration
0 to 220% Optimum
Setting value is an
acceleration/
optimum value
Reference value at deceleration mode
63 0.1% 9999 { { {
deceleration Shortest acceleration/
150% is a limit value
deceleration mode
9999 Optimum
100% is an optimum
acceleration/
value
deceleration mode
Starting frequency 0 to 10Hz 0 to 10Hz are starting frequency
64 0.01Hz 9999 { { {
for elevator mode 9999 2Hz is starting frequency
0 Normal mode
1 Shortest acceleration/ Without brake
11 deceleration mode With brake
Automatic
3 Optimum acceleration/deceleration mode
292 acceleration/ 1 0 { { {
5 Elevator mode 1
deceleration
6 Elevator mode 2
7 Brake sequence mode 1
8 Brake sequence mode 2
Calculate acceleration/deceleration time of
both acceleration and deceleration for the
0
shortest and optimum acceleration/
deceleration mode.
Acceleration/
Calculate only acceleration time for the
293 deceleration 1 0 { { {
1 shortest and optimum acceleration/
separate selection deceleration mode
Calculate only deceleration time for the
2 shortest and optimum acceleration/
deceleration mode
65 Retry selection 1 0 0 to 5 An alarm for retry can be selected. { { {
3
Retry function at alarm occurrence
0 No retry function
Set the number of retries at alarm
1 to 10 occurrence. An alarm output is not provided
DRIVE THE MOTOR
97
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0 Thermal characteristics of a standard motor
Thermal characteristics of the Mitsubishi
1
constant-torque motor
Thermal characteristic of standard motor
2
Adjustable 5 points V/F
Mitsubishi standard motor (SF-JR 4P
20
1.5kW or less)
Thermal characteristics of the Mitsubishi
30
vector motor SF-V5RU
Thermal characteristic of Mitsubishi high
40
efficiency motor (SF-HR)
Thermal characteristic of Mitsubishi
50
constant-torque motor (SF-HRCA)
3 Standard motor
13 Constant-torque motor
Mitsubishi standard
23 motor (SF-JR 4P
1.5kW or less)
Mitsubishi vector motor
33 Select "offline auto
(SF-V5RU/SF-THY)
tuning setting"
Mitsubishi high
43 efficiency motor (SF-
HR)
Mitsubishi constant-
53 torque motor (SF-
HRCA)
4 Standard motor
14 Constant-torque motor
71 Applied motor 1 0 Mitsubishi standard { { {
24 motor (SF-JR 4P 1.5kW
Motor selection
(applied motor)
or less)
Mitsubishi vector motor Auto tuning data
34
(SF-V5RU/SF-THY) can be read,
Mitsubishi high changed, and set.
44 efficiency motor (SF-
HR)
Mitsubishi constant-
54 torque motor (SF-
HRCA)
5 Standard motor Star connection
Direct input of
15 Constant-torque motor motor constants is
enabled
6 Standard motor Delta connection
Direct input of
16 Constant-torque motor motor constants is
enabled
7 Standard motor Star connection
Motor constants
direct input
17 Constant-torque motor
+
Offline auto tuning
8 Standard motor Delta connection
Motor constants
direct input
18 Constant-torque motor
+
Offline auto tuning
0 to 8,
13 to 18,
20, 23, 24, Set when using the second motor.
Second applied
450 1 9999 30, 33, 34, (same specifications as Pr. 71) { { {
motor 40, 43, 44,
50, 53, 54
9999 Second motor is invalid
98
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PWM carrier frequency can be changed.
The setting displayed is in [kHz].
Note that 0 indicates 0.7kHz, 15 indicates
14.5kHz, 25 indicates 2.5. (25 is
exclusively for a sine wave filter.)
Carrier frequency
72 1 2 { { {
selection 0 to 6, 25 *
selection
0 to 5s,
822 Speed setting filter 1 0.001s 9999 filter relative to the external speed { { {
9999
and noise elimination
0 to 5s,
826 Torque setting filter 1 0.001s 9999 filter relative to the external torque { { {
9999
command (analog input command).
0 to 5s, Second function of Pr. 822 (valid when the
832 Speed setting filter 2 0.001s 9999 { { {
9999 RT terminal is on)
0 to 5s, Second function of Pr. 826 (valid when the
836 Torque setting filter 2 0.001s 9999 { { {
9999 RT terminal is on)
This function provides speed command by
Analog input offset analog input (terminal 2) with offset and
849 0.1% 100% 0 to 200% { { {
adjustment avoids frequency command to be given
due to noise under 0 speed command.
99
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ments Value {: enabled
× : disabled
You can select the reset input acceptance,
disconnected PU
Reset selection,
Parameter write
77 1 0 Parameter write is enabled in any { { {
selection
2 operation mode regardless of operation
status.
0 Both forward and reverse rotations allowed
reverse rotation
of the motor
7
interlock)
0 As set in Pr. 79.
Started in the network operation mode.
When the setting is "2", it will resume the
1, 2 pre-instantaneous power failure operation
mode after an instantaneous power failure
occurs.
Communication
Started in the network operation mode.
340 startup mode 1 0 { { {
Operation mode can be changed between
selection
the PU operation mode and network
operation mode from the operation panel.
10, 12
When the setting is "12", it will resume the
pre-instantaneous power failure operation
mode after an instantaneous power failure
occurs.
100
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Set the applied motor capacity.
0.4 to 55/ * The increments and setting range differ
0.01/
80 Motor capacity
0.1kW *
9999 0 to 3600kW * according to the inverter capacity. (55K or { { {
less/75k or more)
9999 V/F control is performed
2, 4, 6, 8, 10Set the number of motor poles.
Number of motor 12, 14, 16, X18 signal-ON:V/F Set 10 + number of
81 1 9999 { { {
poles 18, 20 control motor poles.
9999 V/F control is performed
Motor speed fluctuation due to load
Speed control gain fluctuation is adjusted during advanced
0 to 200%
89 (magnetic flux 0.1% 9999 magnetic flux vector control. { × {
vector) 100% is a referenced value.
9999 Gain matching with the motor set in Pr.71.
Select the method of controlling the
Second motor 10, 11, 12
second motor. (same as Pr.800)
451 control method 1 9999 { { {
V/F Control (advanced magnetic flux
selection 20, 9999
vector control)
Set the capacity of the second motor.
0.4 to 55/ * The increments and setting range differ
Second motor 0.01/
453 9999 0 to 3600kW * according to the inverter capacity. (55K or { { {
Vector
capacity 0.1kW *
less/75k or more)
Selection of control method
motor poles
9999 V/F control is performed
Second motor speed fluctuation due to
load fluctuation is adjusted during
Second motor 0 to 200%
569 0.1% 9999 advanced magnetic flux vector control. { × {
speed control gain
Magnetic flux
101
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Tuning data
(The value measured by offline auto tuning
0 to 500/ is automatically set.)
Motor excitation 0.01/ 0 to 3600A * * The increments and setting range differ
82 9999 according to the inverter capacity. (55K or { × {
current 0.1A *
less/75k or more)
Use the Mitsubishi motor (SF-JR, SF-
9999
HRCA) constants
200/ Set the rated motor voltage(V).
83 Motor rated voltage 0.1V
400V *
0 to 1000V * The initial values differ according to the { { {
voltage level. (200V/400V)
84 Rated motor frequency 0.01Hz 60Hz 10 to 120Hz Set the rated motor frequency (Hz). { { {
Tuning data
(The value measured by offline auto tuning
0 to 50Ω/ is automatically set.)
0.001Ω/ 0 to 400mΩ * * The increments and setting range differ
90 Motor constant (R1) 9999 according to the inverter capacity. (55K or { × {
0.01mΩ *
less/75k or more)
Use the Mitsubishi motor (SF-JR, SF-
9999
HRCA) constants
Tuning data
(The value measured by offline auto tuning
0 to 50Ω/ is automatically set.)
0.001Ω/ 0 to 400mΩ * * The increments and setting range differ
91 Motor constant (R2) 9999 according to the inverter capacity. (55K or { × {
0.01mΩ *
less/75k or more)
Use the Mitsubishi motor (SF-JR, SF-
9999
HRCA) constants
Tuning data
Vector
102
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Tuning data of the second motor
(The value measured by offline auto tuning
0 to 50Ω/ is automatically set.)
Second motor 0.001Ω/
458 9999 0 to 400mΩ * * The increments and setting range differ { × {
constant (R1) 0.01mΩ * according to the inverter capacity. (55K or
less/75k or more)
9999 Use the Mitsubishi motor (SF-JR, SF-HRCA) constants
Tuning data of the second motor
(The value measured by offline auto tuning
0 to 50Ω/ is automatically set.)
Second motor 0.001Ω/
459 9999 0 to 400mΩ * * The increments and setting range differ { × {
constant (R2) 0.01mΩ * according to the inverter capacity. (55K or
less/75k or more)
9999 Use the Mitsubishi motor (SF-JR, SF-HRCA) constants
Tuning data of the second motor
0 to 50Ω (0 to (The value measured by offline auto tuning
0.001Ω
1000mH)/ is automatically set.)
Second motor (0.1mH)/
460 9999 0 to 3600mΩ * The increments and setting range differ { × {
constant (L1) 0.01mΩ
(0 to 400mH) * according to the inverter capacity. (55K or
(0.01mH) * less/75k or more)
9999 Use the Mitsubishi motor (SF-JR, SF-HRCA) constants
Vector
(0.1mH)
461 9999 0 to 3600mΩ * The increments and setting range differ { × {
constant (L2) /0.01mΩ
Magnetic flux Sensorless
103
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— 96 Refer to Pr. 82 to Pr. 84.
0 to 400Hz,
100 V/F1(first frequency) 0.01Hz 9999
9999
{ { {
V/F1(first frequency
101 0.1V 0V 0 to 1000V { { {
voltage)
V/F2(second 0 to 400Hz,
102 0.01Hz 9999 { { {
frequency) 9999
V/F2(second
103 0.1V 0V 0 to 1000V { { {
frequency voltage)
Adjustable 5 points V/F
V/F3(third 0 to 400Hz,
104 0.01Hz 9999 Set each points (frequency, voltage) of V/F { { {
frequency) 9999
pattern.
V/F
V/F3(third
105 0.1V 0V 0 to 1000V 9999: No V/F setting { { {
frequency voltage)
V/F4(fourth 0 to 400Hz,
106 0.01Hz 9999 { { {
frequency) 9999
V/F4(fourth
107 0.1V 0V 0 to 1000V { { {
frequency voltage)
0 to 400Hz,
108 V/F5(fifth frequency) 0.01Hz 9999
9999
{ { {
V/F5(fifth frequency
109 0.1V 0V 0 to 1000V { { {
voltage)
71 Refer to page 98.
110, 111 Refer to Pr. 7.
112 Refer to Pr. 0.
— 113 Refer to Pr. 3.
114, 115 Refer to Pr. 22.
116 Refer to Pr. 41.
Specify the inverter station number.
PU communication Set the inverter station numbers when two
117 1 0 0 to 31
or more inverters are connected to one { { {
station number
personal computer.
Set the communication speed.
PU communication 48, 96, 192, The setting value × 100 equals the
118 1 192 communication speed. { { {
speed 384 For example, the communication speed is
19200bps when the setting value is "192".
0 Stop bit length: 1bit data length: 8bit
PU communication 1 Stop bit length: 2bit data length: 8bit
119 1 1 { { {
stop bit length 10 Stop bit length: 1bit data length: 7bit
RS-485 communication
104
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PU communication 0 Without CR/LF
124 CR/LF presence/ 1 1 1 With CR { { {
absence selection 2 With CR/LF
Set the inverter station number.
RS-485 (same specifications as Pr. 117 ) When "1"
0 to 31
331 communication 1 0 (Modbus-RTU protocol) is set in Pr. 551, { { {
(0 to 247) the setting range within parenthesis is
station number
applied.
RS-485 3, 6, 12, 24,
Used to select the communication speed.
332 communication 1 96 48, 96, 192, { { {
(same specifications as Pr. 118)
speed 384
RS-485
333 communication stop 1 1 0, 1, 10, 11 Select stop bit length and data length. { { {
(same specifications as Pr. 119)
bit length
RS-485
communication Select the parity check specifications.
334 1 2 0, 1, 2
(same specifications as Pr. 120) { { {
parity check
selection
RS-485 Set the permissible number of retries at
0 to 10,
335 communication 1 1 occurrence of a data receive error. (same { { {
RS-485 communication
105
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Terminal 2
Set the frequency of terminal 2 input gain
125 frequency setting 0.01Hz 60Hz 0 to 400Hz
(maximum).
{ × {
gain frequency
Terminal 4 Set the frequency of terminal 4 input gain
adjustment of voltage, current input and frequency (calibration)
Terminal 2
C2 Set the frequency on the bias side of
frequency setting 0.01Hz 0Hz 0 to 400Hz { × {
(902) terminal 2 input.
bias frequency
Terminal 2
C3 Set the converted % of the bias side
frequency setting 0.1% 0% 0 to 300% { × {
(902) voltage (current) of terminal 2 input.
bias
Terminal 2
C4 Set the converted % of the gain side
frequency setting 0.1% 100% 0 to 300% { × {
(903) voltage of terminal 2 input.
gain
Terminal 4 Set the frequency on the bias side of
C5
frequency setting 0.01Hz 0Hz 0 to 400Hz terminal 4 input. { × {
(904)
bias frequency (Valid when Pr. 858 = 0 (initial value))
Terminal 4 Set the converted % of the bias side
C6
frequency setting 0.1% 20% 0 to 300% current (voltage) of terminal 4 input. { × {
(904)
bias (Valid when Pr. 858 = 0 (initial value))
Terminal 4 Set the converted % of the gain side
C7
frequency setting 0.1% 100% 0 to 300% current (voltage) of terminal 4 input. { × {
(905)
gain (Valid when Pr. 858 = 0 (initial value))
The parameter number in parentheses is the one for use with the parameter unit (FR-PU04/FR-PU07).
106
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Parameter List
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PID control 0 to 400Hz
Set the frequency at which the control is
automatic automatically changed to PID control.
127 0.01Hz 9999 { { {
switchover
9999 Without PID automatic switchover function
frequency
10 PID reverse action Deviation value
11 PID forward action signal (terminal 1)
20 PID reverse action Measured value
input (terminal 4)
21 PID forward action Set value (terminal
2 or Pr. 133)
128 PID action selection 1 10 50 PID reverse action Deviation value { { {
signal input
51 PID forward action (LONWORKS, CC-Link
communication)
60 PID reverse action Measured value,
set value input
61 PID forward action (LONWORKS, CC-Link
communication)
If the proportional band is narrow (parameter
setting is small), the manipulated variable
varies greatly with a slight change of the
measured value. Hence, as the proportional
PID proportional 0.1 to 1000%
129 0.1% 100% band narrows, the response sensitivity (gain) { { {
band improves but the stability deteriorates, e.g.
hunting occurs.
Gain K = 1/proportional band
9999 No proportional control
Time required for only the integral (I) action to
provide the same manipulated variable as that
0.1 to 3600s for the proportional (P) action. As the integral
PID control
107
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Commercial power- 0
With commercial power-supply switchover
supply switchover sequence
135 1 0 { { {
sequence output Without commercial power-supply
1
terminal selection switchover sequence
MC switchover Set the operation interlock time of MC2
136 0.1s 1s 0 to 100s { { {
interlock time and MC3.
Set the time slightly longer (0.3 to 0.5s or
137 Start waiting time 0.1s 0.5s 0 to 100s so) than the time from when the ON signal { { {
enters MC3 until it actually turns on.
Commercial power- Inverter output is stopped (motor coast) at
0
inverter fault.
supply operation
Operation is automatically switched to the
138 switchover 1 0 { { {
commercial power-supply operation at
selection at an 1
inverter fault (Not switched when an
commercial power-supply operation to use
Switch between the inverter operation and
1 English
Parameter unit
2 Germany
PU display 3 French
145 1 0 { × ×
language selection 4 Spanish
5 Italian
6 Swedish
7 Finnish
— 148,149 Refer to Pr. 22.
108
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Output current Set the output current detection level.
150 0.1% 150% 0 to 220% { { {
detection level 100% is the rated inverter current.
Set the output current detection period.
Output current
Set the time from when the output current
Detection of output current (Y12 signal)
0
(RT) and third function(X9)
RT signal function
Second (third) function is valid only during
155 validity condition 1 0 { { {
the RT (X9) signal is on and constant
selection 10
speed operation.
(invalid during acceleration/deceleration)
displayed.
User group (0 to 16)
Displays the number of cases registered
172 registered display/ 1 0 as a user group (reading only). { × ×
batch clear 9999 Batch clear the user group registration
Set the parameter numbers to be
User group 0 to 999,
× × ×
173
registration
1 9999
9999
registered to the user group.
Read value is always "9999".
3
Set the parameter numbers to be cleared
0 to 999,
174 User group clear 1 9999 from the user group. × × ×
9999
DRIVE THE MOTOR
0
Operation selection
109
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ments Value {: enabled
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0 to 20, 0:Low-speed operation command
22 to 28, 1:Middle-speed operation command
STF terminal
178 1 60 42 to 44, 60, 2:High-speed operation command { × {
function selection 62, 64 to 71, 3:Second function selection
9999 4:Terminal 4 input selection
0 to 20, 5:Jog operation selection
22 to 28, 6:Selection of automatic restart after
STR terminal
179 1 61 42 to 44, 61, instantaneous power failure, flying start { × {
function selection 62, 64 to 71, 7: External thermal relay input
9999 8: Fifteen speed selection
RL terminal function 9: Third function
180 1 0 10: Inverter operation enable signal (FR-HC/ { × {
selection
0 to 20, MT-HC, FR-CV connection)
RM terminal
181 1 1 22 to 28, 11: FR-HC/MT-HC connection, { × {
function selection instantaneous power failure detection
42 to 44, 62,
RH terminal 12: PU operation external interlock
182 1 2 64 to 71, { × {
function selection 9999 13: External DC injection brake start
RT terminal function 14: PID control valid terminal
183 1 3
15: Brake opening completion signal { × {
selection
0 to 20, 16: PU-external operation switchover
Function assignment of input terminal
110
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0, 100: Inverter running
RUN terminal 1, 101: Up to frequency
190 1 0 0 to 8, 2, 102: Instantaneous power failure/ { × {
function selection 10 to 20, undervoltage
25 to 28, 3, 103: Overload alarm
30 to 36, 39, 4, 104: Output frequency detection
SU terminal 41 to 47, 5, 105: Second output frequency detection
191 1 1 64, 70, 84, 6, 106: Third output frequency detection
{ × {
function selection
85, 90 to 99, 7, 107: Regenerative brake pre-alarm
100 to 108, 8, 108: Electronic thermal relay function
110 to 116, pre-alarm
IPF terminal 10, 110:PU operation mode
192 1 2 120, { × {
function selection 125 to 128, 11, 111: Inverter operation ready
130 to 136, 12, 112:Output current detection
139, 13, 113:Zero current detection
OL terminal function 141 to 147, 14, 114:PID lower limit
193 1 3
164, 170, 15, 115:PID upper limit { × {
selection 16, 116:PID forward/reverse rotation
190 to 199,
output
9999
FU terminal function 17, —: Commercial power-supply
194 1 4 { × {
selection switchover MC1
18, —: Commercial power-supply
switchover MC2
19, —: Commercial power-supply
switchover MC3
20, 120:Brake opening request
ABC1 terminal 25, 125:Fan fault output
195 1 99 { × {
Terminal assignment of output terminal
111
Parameter List
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eter eter
parameters Incre Initial eter
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ments Value {: enabled
× : disabled
232 to 239 Refer to Pr. 4 to Pr. 6.
240 Refer to Pr. 72.
—
241 Refer to Pr. 125 and Pr. 126.
242, 243 Refer to Pr. 73.
Operates at power on
0 Cooling fan on/off control invalid (The
Increase cooling
STR signal:
stopping method
selection
0 Without input phase failure protection
Input phase failure
872 1 0 { { {
protection selection 1 With input phase failure protection
112
Parameter List
param
eter eter
Incre Initial eter
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clear
ments Value {: enabled
Parameter List
× : disabled
Display whether the control circuit
capacitor, main circuit capacitor, cooling
Life alarm status
255 1 0 (0 to 15) fan, and each parts of the inrush current × × ×
display limit circuit has reached the life alarm
Display of the life of the inverter parts
accelerates again.
Normally operation can be performed with
Subtracted the initial value unchanged. But adjust the
262 frequency at 0.01Hz 3Hz 0 to 20Hz frequency according to the magnitude of { { {
deceleration start the load specifications (moment of inertia,
torque).
When output frequency ≥ Pr. 263
Decelerate from the speed obtained
0 to 120Hz from output frequency minus Pr. 262.
Subtraction starting
263 0.01Hz 60Hz When output frequency < Pr. 263 { { {
frequency Decelerate from output frequency
Decelerate from the speed obtained from
9999
output frequency minus Pr. 262. 3
Power-failure 0.1/ 0 to 3600/ Set a deceleration slope down to the
264 5s { { {
deceleration time 1 0.01s 360s frequency set in Pr. 266.
DRIVE THE MOTOR
113
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eter eter
parameters Incre Initial eter
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ments Value {: enabled
× : disabled
267 Refer to Pr. 73.
— 268 Refer to Pr. 52.
269 Parameter for manufacturer setting. Do not set.
Without stop-on contact control and load
0
Stop-on contact/ torque high-speed frequency control
load torque high- 1 Stop-on contact control
270 1 0 { { {
speed frequency 2 Load torque high speed frequency control
Load torque high speed frequency control
control selection 3
Stop-on contact + load torque high speed
frequency control
High-speed setting
271 0.1% 50% 0 to 220% { { {
maximum current
Set the upper and lower limits of the
Middle-speed current at high and middle speeds.
272 setting minimum 0.1% 100% 0 to 220% { { {
current
Average current during acceleration from
0 to 400Hz (Pr. 273 × 1/2)Hz to (Pr. 273 )Hz can be
Current averaging
273 0.01Hz 9999 achieved. { { {
range Average current during acceleration from
9999
(Pr. 5 × 1/2)Hz to (Pr. 5 )Hz is achieved.
Set the time constant of the primary delay
filter relative to the output current.
Current averaging (The time constant [ms] is 0.75 × Pr. 274
274 1 16 1 to 4000
and the initial value is 12ms.)
{ { {
filter time constant
A larger setting provides higher stability but
poorer response.
Without stop-on contact control and load
0
Stop-on contact/ torque high-speed frequency control
load torque high- 1 Stop-on contact control
270 1 0 { { {
speed frequency 2 Load torque high speed frequency control
control selection Stop-on contact + load torque high speed
Sensorless
3
Stop-on contact control
frequency control
Stop-on contact Usually set a value between 130% and
180%.
excitation current 0 to 1000%
275 0.1% 9999 Set the force (holding torque) for stop-on- { { {
low-speed contact control.
Magnetic flux
114
Parameter List
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ments Value {: enabled
Parameter List
× : disabled
Set to the rated slip frequency of the motor
Brake opening + about 1.0Hz.
278 0.01Hz 3Hz 0 to 30Hz
This parameter may be only set if Pr. 278 ≤
{ { {
frequency
Pr. 282.
Generally, set this parameter to about 50 to
Brake opening 90%. If the setting is too low, the load is
279 0.1% 130% 0 to 220% liable to drop due to gravity at start. { { {
current Suppose that the rated inverter current is
100%.
Brake opening
Generally, set this parameter to about 0.1
280 current detection 0.1s 0.3s 0 to 2s
to 0.3s.
{ { {
time
Pr. 292 = 7: Set the mechanical delay time
Brake operation until the brake is loosened.
281 0.1s 0.3s 0 to 5s Pr. 292 = 8: Set the mechanical delay time { { {
time at start until the brake is loosened + about 0.1 to
0.2s.
Vector
115
Parameter List
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eter eter
parameters Incre Initial eter
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ments Value {: enabled
× : disabled
0 Droop control is invalid
286 Droop gain 0.1% 0% Set the drooping amount at the rated { { {
0.1 to
torque as a percentage with respect to the
100%
rated frequency.
Droop filter time Set the time constant of the primary delay
287 0.01s 0.3s 0 to 1s
filter applied to the torque current.
{ { {
constant
Real sensor less Advanced
vector /vector magnetic flux
control vector control
Vector
116
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ments Value {: enabled
Parameter List
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Communication 0
Operation command source
338 operation command 1 0 communication { { {
source 1 Operation command source external
0 Speed command source communication
Speed command source external
(Frequency setting from communication is
Communication 1
invalid, terminal 2 and 1 setting from
Operation command source and
speed command source during
352 Creep speed 0.01Hz 0.5Hz 0 to 10Hz As soon as the current position pulse { { {
reaches the creep switchover position set
Creep switchover in Pr.353 after the speed has reached the
353 1 511 0 to 16383 orientation speed, the speed decelerates { { {
position
down to the creep speed set in Pr.352.
As soon as the current position pulse
Position loop
354 1 96 0 to 8191 reaches the set position loop switchover { { {
Vector
355 1 5 0 to 255 { { {
start position soon as the current position pulse reaches
Magnetic flux
CW
A
0
Encoder
Clockwise direction as viewed
Encoder rotation from A is forward rotation
359 1 1 { { {
direction
CW
A
1
Encoder
Clockwise direction as viewed
from A is forward rotation
117
Parameter List
param
eter eter
parameters Incre Initial eter
copy clear
Name Range Description
Related
clear
ments Value {: enabled
× : disabled
0 Speed command When 1 is set in
Position command Pr.350 and the
16 bit data is used as option FR-A7AX is
1
external position com- mounted, set a stop
mand as is. position using 16-
360 16 bit data selection 1 0
bit data.
{ { {
Set the stop position
Stop position com-
dividing up to 128
2 to 127 mand is input as
stop positions at reg-
binary regardless of
ular intervals.
the Pr.304 setting.
Shift the origin using a compensation value
without changing the origin of the encoder.
361 Position shift 1 0 0 to 16383 The stop position is a position obtained by { { {
adding the setting value of Pr. 361 to the
position command.
When servo torque function is selected
using Pr.358, output frequency for
generating servo torque increases to the
Orientation position
362 0.1 1 0.1 to 10 creep speed of Pr.352 gradually according { { {
loop gain to the slope set in Pr.362. Although the
operation becomes faster when the value
is increased, a machine may hunt, etc.
The orientation complete signal (ORA) is
output delaying the set time after in-posi-
Completion signal
363 0.1s 0.5s 0 to 5s tion zone is entered. Also, the signal turns { { {
output delay time off delaying the set time after in-position
zone is out.
Orientation fault signal (ORM) is output
Vector
118
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Incre Initial eter
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Name Range Description
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clear
ments Value {: enabled
Parameter List
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CW
A
0
Encoder
Clockwise direction as viewed
Encoder rotation from A is forward rotation
Magnetic flux
Encoder feedback control
359 1 1 { { {
direction
CW
A
1
Encoder
Clockwise direction as viewed
from A is forward rotation
V/F
422 Position loop gain 1s-1 25s-1 0 to 150s-1 Set the gain of the position loop. { { {
Position feed for- Function to cancel a delay caused by the
423 1% 0% 0 to 100% { { {
ward gain droop pulses of the deviation counter.
Position command
Used when rotation has become unsmooth
acceleration/decel-
424 0.001s 0s 0 to 50s at a large electronic gear ratio (about 10 { { {
eration time con- times or more) and low speed.
stant
Position feed for-
Enters the primary delay filter in response
425 ward command fil- 0.001s 0s 0 to 5s
to the feed forward command.
{ { {
ter
119
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eter eter
parameters Incre Initial eter
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Related
clear
ments Value {: enabled
× : disabled
100 0 to 32767 The in-position signal (Y36) turns on when the
426 In-position width 1 pulse
pulse pulse droop pulses become less than the setting.
{ { {
A position error excessive (E.OD) occurs
Excessive level 0 to 400
427 1 40 when the droop pulses exceed the setting. { { {
error
9999 Function invalid
Command pulse 0 to 2 Pulse train + sign Negative logic
428 1 0 { { {
selection 3 to 5 Pulse train + sign Positive logic
Deviation counter is cleared at trailing
Clear signal selec- 0 edge (at the moment when H level is
429 1 1
changed to L level)
{ { {
tion
1 eviation counter is cleared at L level
Position control
FR-DU07(FR-PU04)
Description
Vector
display
0 The cumulative com- Lower 4(5) digits
mand pulse value is
1 Upper 4(5) digits
displayed.
Pulse monitor
430 1 9999 2 The cumulative feed- Lower 4(5) digits { { {
selection back pulse value is
3 Upper 4(5) digits
displayed.
4 The droop pulses are Lower 4(5) digits
5 monitored. Upper 4(5) digits
9999 Frequency monitor is displayed.
Set the time until the inverter stops when
Digital position con-
the forward rotation (reverse rotation) com-
464 trol sudden stop 0.1s 0 0 to 360.0s { { {
mand is turned off with the position feed for-
deceleration time ward function.
450 Refer to Pr. 71.
451 Refer to Pr. 80.
—
453, 454 Refer to Pr. 80.
455 to 463 Refer to Pr. 82.
Position Feed
Selection Method
Speed
First position feed
465 1 0 0 to 9999 { { {
amount lower 4 digits High speed
RH
First position feed (Pr.4)
466 1 0 0 to 9999 { { {
amount upper 4 digits
Second position feed
467 1 0 0 to 9999 { { {
amount lower 4 digits Middle speed
RM
Second position feed (Pr.5)
468 1 0 0 to 9999 { { {
amount upper 4 digits
Conditional position feed function
471 1 0 0 to 9999 { { {
amount lower 4 digits
RM, RL Speed 4 (Pr.24)
Fourth position feed
472 1 0 0 to 9999 { { {
amount upper 4 digits
Fifth position feed
473 1 0 0 to 9999 { { {
amount lower 4 digits
RH, RL Speed 5 (Pr.25)
Fifth position feed
474 1 0 0 to 9999 { { {
amount upper 4 digits
Sixth position feed
475 1 0 0 to 9999 { { {
amount lower 4 digits
RH, RM Speed 6 (Pr.26)
Sixth position feed
476 1 0 0 to 9999 { { {
amount upper 4 digits
Seventh position feed
477 1 0 0 to 9999 { { {
amount lower 4 digits
RH, RM, RL Speed 7 (Pr.27)
Seventh position feed
478 1 0 0 to 9999 { { {
amount upper 4 digits
120
Parameter List
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eter eter
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parameters
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clear
ments Value {: enabled
Parameter List
× : disabled
Eighth position feed
479 amount lower 4 digits
1 0 0 to 9999 { { {
REX Speed 8 (Pr.232)
Eighth position feed
480 amount upper 4 digits
1 0 0 to 9999 { { {
Remote output
(REM signal)
495 selection
1 0 Remote output data retention even at { { {
function
1
powering off
496 Remote output data 1 1 0 0 to 4095 Output terminal can be switched on and × × ×
497 Remote output data 2 1 0 0 to 4095 off. × × ×
Display the cumulative energization time of
Maintenance of parts
121
Parameter List
param
eter eter
parameters Incre Initial eter
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Name Range Description
Related
clear
ments Value {: enabled
× : disabled
Current average Set the time taken to average the current
555 0.1s 1s 0.1 to 1.0s { { {
Current average value
Data output mask Set the time for not obtaining (mask)
556 0.1s 0s 0.0 to 20.0s
transient state data.
{ { {
time
Current average Set the reference (100%) for outputting the
Rated signal of the current average value.
value monitor signal 0.01/ 0 to 500/
557 inverter * The increments and setting range differ { { {
output reference 0.1A *
current
0 to 3600A *
according to the inverter capacity. (55K or
current less/75k or more)
563, 564 Refer to Pr. 52.
569 Refer to Pr. 80.
571 Refer to Pr. 13.
574 Refer to Pr. 95.
— 575 to 577 Refer to Pr. 127.
611 Refer to Pr. 57.
665 Refer to Pr. 882.
684 Refer to Pr. 82.
800 Refer to Pr. 81.
802 Refer to Pr. 10.
803 Refer to Pr. 22.
Torque command by terminal 1 analog
0
input
Torque command source selection
source selection 3
A7NC)
4 Digital input from the option (FR-A7AX)
5 Torque command by using CC-Link (FR-
Sensorless
6 A7NC)
Torque command 600 to Digital setting of the torque command can
805 1% 1000% be made by setting Pr. 805 or Pr. 806. × { {
value (RAM) 1400%
(Setting from communication option, etc.
Torque command can be made.)
600 to
806 value 1% 1000%
1400% In this case, set the speed limit value to an { { {
(RAM,EEPROM) appropriate value to prevent overspeed.
Use the speed command value during
0
speed control as speed limit.
According to Pr. 808 and Pr. 809, set the
1 speed limit in forward and reverse rotation
directions individually.
The analog voltage of the terminal 1 input
is used to make speed limit. For 0 to 10V
Speed limit input, set the forward rotation speed limit.
807 1 0 { { {
selection (The reverse rotation speed limit is Pr. 1
Vector
Maximum frequency)
Speed limit
122
Parameter List
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eter eter
Incre Initial eter
parameters
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Name Range Description
Related
clear
ments Value {: enabled
Parameter List
× : disabled
Easy gain tuning 1 : Slow response
818 response level 1 2 1 to 15 ↓ { { {
Vector
0 No tuning
With load estimation
1
(only under vector control) { × {
Sensorless
0 to 1000%
Speed control P signal is on)
830 1% 9999 { { {
gain 2 9999 No function
Speed control
831 0.001s 9999 { { {
integral time 2 9999 No function
filter 1 feedback.
Vector
0 to 200%
Torque control P RT terminal is on)
834 1% 9999 { { {
gain 2 9999 No function
825 0.1ms 5ms 0 to 500ms shortens the time taken to return to the { { {
Current control
0 to 500ms
Torque control RT signal is on)
835 0.1ms 9999 { { {
integral time 2 9999 No function
0 to 0.1s
RT signal is on)
Torque detection
Sensorless
123
Parameter List
param
eter eter
parameters Incre Initial eter
copy clear
Name Range Description
Related
clear
ments Value {: enabled
× : disabled
Model speed
828 1% 60% 0 to 1000% Set the gain for model speed controller. { { {
control gain
Speed feed forward 0 Normal speed control is exercised
model adaptive speed control
Speed feed forward control,
1400%
843 Torque bias 3 9999 Without torque bias setting
0 to 5s Time until torque rises.
844 Torque bias filter 0.001s 9999 { { {
9999 Same operation as when 0s is set.
Time for maintaining torque equivalent to
Torque bias opera- 0 to 5s
845 0.01s 9999 the torque bias amount. { { {
tion time 9999 Same operation as when 0s is set.
Torque bias balance 0 to 10V Set the voltage under balanced load.
846 0.1V 9999 { { {
compensation 9999 Same operation as when 0V is set.
Fall-time torque 0 to 400% Set the bias value of the torque command.
847 1% 9999 { { {
bias terminal 1 bias 9999 Same as at a rise time (C16, C17).
Fall-time torque 0 to 400% Set the gain value of the torque command.
848 1% 9999 { { {
bias terminal 1 gain 9999 Same as at a rise time (C18, C19).
849 Refer to Pr. 74.
— 850 Refer to Pr. 10.
853 Refer to Pr. 285.
Vector
Excitation ratio
854 Excitation ratio 1% 100% 0 to 100% Set the excitation ratio under no load. { { {
Sensorless
124
Parameter List
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eter eter
Incre Initial eter
parameters
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Name Range Description
Related
clear
ments Value {: enabled
Parameter List
× : disabled
0 Frequency/speed command
Terminal 4 function 1 Magnetic flux command
858 1 0 { × {
assignment 4 Stall prevention/torque limit
Function assignment of
analog input terminal
9999 No function
0 Frequency setting auxiliary
1 Magnetic flux command
2 Regenerative torque limit
3 Torque command
Terminal 1 function
868 1 0 Stall prevention/torque limit/torque { × {
assignment 4
command
5 Forward/reverse rotation speed limit
6 Torque bias
9999 No function
— 859 to 860 Refer to Pr. 82.
You can use the machine resonance
Notch filter time speed to make this setting to reduce the
Vector
resonance.
0 Deep (-40dB)
Sensorless
1 ↑ (-14dB)
863 Notch filter depth 1 0 2 ↓ (-8dB) { { {
3 Sharrow (-4dB)
Vector
Torque detection
125
Parameter List
param
eter eter
parameters Incre Initial eter
copy clear
Name Range Description
Related
clear
ments Value {: enabled
× : disabled
0 Regeneration avoidance function invalid
Regeneration Regeneration avoidance function is always
1
882 avoidance 1 0 valid { { {
operation selection 2
Regeneration avoidance function is valid
only at constant speed
Set the bus voltage level at which
regeneration avoidance operates. When
the bus voltage level is set to low,
overvoltage error will be less apt to occur.
Regeneration 380 / However, the actual deceleration time
883 avoidance operation 0.1V 760VDC 300 to 800V increases. { { {
level * The set value must be higher than the
Regeneration avoidance function
purposes.
Free
126
Parameter List
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eter eter
Incre Initial eter
parameters
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Name Range Description
Related
clear
ments Value {: enabled
Parameter List
× : disabled
Set the load factor for commercial power-
supply operation.
892 Load factor 0.1% 100% 30 to 150% This value is used to calculate the power { { {
consumption estimated value during
commercial power supply operation.
Set the motor capacity (pump capacity).
Energy saving Inverter Set when calculating power saving rate
0.01/ 0.1 to 55/ and average power saving rate value.
893 monitor reference
0.1kW *
rated
0 to 3600kW * * The increments and setting range differ
{ { {
(motor capacity) capacity according to the inverter capacity. (55K or
less/75k or more)
0 Discharge damper control (fan)
Control selection
1 Inlet damper control (fan)
during commercial
894 1 0 2 Valve control (pump) { { {
power-supply
Commercial power-supply drive (fixed
operation 3
value)
Energy saving monitor
(calibration)
C1 AM terminal
--- --- ---
Calibrate the scale of the analog meter
{ × {
(901) calibration connected to terminal AM.
C2(902)
— to Refer to Pr. 125 and Pr. 126.
C7(905)
3
DRIVE THE MOTOR
127
Parameter List
param
eter eter
parameters Incre Initial eter
copy clear
Name Range Description
Related
clear
ments Value {: enabled
× : disabled
C12 Terminal 1 bias Set the frequency on the bias side of
0.01Hz 0Hz 0 to 400Hz { × {
(917) frequency (speed) terminal 1 input. (valid when Pr.868 = 5)
Set the converted % of the bias side
C13 Terminal 1 bias
0.1% 0% 0 to 300% voltage (current) of terminal 1 input. (valid { × {
(917) (speed) when Pr.868 = 5)
C14 Terminal 1 gain Set the frequency of terminal 1 input gain
0.01Hz 60Hz 0 to 400Hz { × {
Adjustment of analog input torque magnetic flux command (calibration)
panel
ALLC All parameter clear 1 0 0, 1 Setting "1" returns all parameters to the initial values.
parameter copy
Er.CL Alarm history clear 1 0 0, 1 Setting "1" will clear eight past alarms.
0 Cancel
1 Read the source parameters to the operation panel.
PCPY Parameter copy 1 0 Write the parameters copied to the operation panel to the
2
destination inverter.
3 Verify parameters in the inverter and operation panel.
The parameter number in parentheses is the one for use with the parameter unit (FR-PU04/FR-PU07).
128
Reset method of protective function
4 TROUBLESHOOTING
When an alarm (major failures) occurs in the inverter, the protective function is activated bringing the inverter to an
alarm stop and the PU display automatically changes to any of the following error (alarm) indications.
If your fault does not correspond to any of the following errors or if you have any other problem, please contact your
sales representative.
• Retention of alarm output signal ......... When the magnetic contactor (MC) provided on the input side of the inverter is
opened at the activation of the protective function, the inverter's control power
will be lost and the alarm output will not be held.
• Alarm display ...................................... When the protective function is activated, the operation panel display
automatically switches to the above indication.
• Resetting method................................ When the protective function is activated, the inverter output is kept stopped.
Unless reset, therefore, the inverter cannot restart. (Refer to page 129.)
• When the protective function is activated, take the corresponding corrective action, then reset the inverter, and
resume operation.
Not doing so may lead to the inverter fault and damage.
TROUBLESHOOTING
Operation 1: ..... Using the operation panel, press to reset the inverter.
(Enabled only when the inverter protective function is activated (major
fault) (Refer to page 135 for major fault.))
OFF
Operation 3: . .... Turn on the reset signal (RES) for more than 0.1s. (If the RES signal is
4
kept on, "Err." appears (flickers) to indicate that the inverter is in a reset Inverter
status.)
RES
SD
129
List of alarm display
TH 134
function prealarm E.RET Retry count excess 140
PS PU stop 133 Parameter storage device
E.PE2* 139
alarm
MT Maintenance signal output 134
CP Parameter copy 134
/ E. 6 /
130
Causes and corrective actions
Description Operation lock mode is set. Operation other than is made invalid. (Refer to page 41.)
Check point --------------
Operation Panel
Er1
Indication
Name Write disable error
1. You attempted to make parameter setting when Pr. 77 Parameter write selection has been set to
disable parameter write.
Description 2. Frequency jump setting range overlapped.
3. Adjustable 5 points V/F settings overlapped
4. The PU and inverter cannot make normal communication
1. Check the setting of Pr. 77 Parameter write selection (Refer to Instruction Manual (applied).)
2. Check the settings of Pr. 31 to 36 (frequency jump). (Refer to Instruction Manual (applied).)
Check point 3. Check the settings of Pr. 100 to Pr. 109 (adjustable 5 points V/F). (Refer to Instruction Manual
(applied).)
4. Check the connection of the PU and inverter.
Operation Panel
Er2
Indication
Name Write error during operation
When parameter write was performed during operation with a value other than "2" (writing is enabled
Description
independently of operation status in any operation mode) is set in Pr. 77 and the STF (STR) is on.
1. Check the Pr. 77 setting. (Refer to Instruction Manual (applied).)
Check point
2. Check that the inverter is not operating.
1. Set "2" in Pr. 77.
Corrective action
2. After stopping operation, make parameter setting.
Operation Panel
Er3
Indication
Name Calibration error
Description Analog input bias and gain calibration values are too close. TROUBLESHOOTING
Check point Check the settings of C3, C4, C6 and C7 (calibration functions). (Refer to Instruction Manual (applied).)
Operation Panel
Er4
Indication
Name Mode designation error
Description You attempted to make parameter setting in the NET operation mode when Pr. 77 is not "2".
1. Check that operation mode is "PU operation mode".
Check point
2. Check the Pr. 77 setting. (Refer to Instruction Manual (applied).)
1. After setting the operation mode to the "PU operation mode", make parameter setting. (Refer to page
Corrective action 54.)
2. After setting "2" in Pr. 77, make parameter setting. 4
131
Causes and corrective actions
Operation Panel
rE1
Indication
Name Parameter read error
Description An error occurred in the EEPROM on the operation panel side during parameter copy reading.
Check point --------------
· Make parameter copy again. (Refer to page 45.)
Corrective action
· Check for an operation panel (FR-DU07) failure. Please contact your sales representative.
Operation Panel
rE2
Indication
Name Parameter write error
1. You attempted to perform parameter copy write during operation.
Description
2. An error occurred in the EEPROM on the operation panel side during parameter copy writing.
Check point Is the FWD or REV LED of the operation panel (FR-DU07) lit or flickering?
1. After stopping operation, make parameter copy again. (Refer to page 45.)
Corrective action
2. Check for an operation panel (FR-DU07) failure. Please contact your sales representative.
Operation Panel
rE3
Indication
Name Parameter verification error
1. Data on the operation panel side and inverter side are different.
Description
2. An error occurred in the EEPROM on the operation panel side during parameter verification.
Check point Check for the parameter setting of the source inverter and inverter to be verified.
Operation Panel
rE4
Indication
Name Model error
1. A different model was used for parameter write and verification during parameter copy.
Description
2. When parameter copy write is stopped after parameter copy read is stopped
1. Check that the verified inverter is the same model.
Check point 2. Check that the power is not turned off or an operation panel is not disconnected, etc. during
parameter copy read.
1. Use the same model (FR-A700 series) for parameter copy and verification.
Corrective action
2. Perform parameter copy read again.
Operation Panel
Err.
Indication
1. The RES signal is on
2. The PU and inverter cannot make normal communication (contact fault of the connector)
Description
3. When the control circuit power (R1/L11, S1/L21) and the main circuit power (R/L1, S/L2, T/L3) are
connected to a separate power, it may appear at turning on of the main circuit. It is not a fault.
1. Turn off the RES signal.
Corrective action
2. Check the connection of the PU and inverter.
132
Causes and corrective actions
(2) Warnings
When the protective function is activated, the output is not shut off.
Operation Panel FR-PU04
OL OL
Indication FR-PU07
Name Stall prevention (overcurrent)
When the output current (output torque during real sensorless vector control or vector
control) of the inverter exceeds the stall prevention operation level (Pr. 22 Stall prevention
During operation level, etc.), this function stops the increase in frequency until the overload
acceleration current decreases to prevent the inverter from resulting in overcurrent shut-off. When
the overload current has decreased below stall prevention operation level, this function
increases the frequency again.
When the output current (output torque during real sensorless vector control or vector
During control) of the inverter exceeds the stall prevention operation level (Pr. 22 Stall prevention
constant- operation level, etc.), this function reduces frequency until the overload current
Description
speed decreases to prevent the inverter from resulting in overcurrent shut-off. When the
operation overload current has decreased below stall prevention operation level, this function
increases the frequency up to the set value.
When the output current (output torque during real sensorless vector control or vector
control) of the inverter exceeds the stall prevention operation level (Pr. 22 Stall prevention
During operation level, etc.), this function stops the decrease in frequency until the overload
deceleration current decreases to prevent the inverter from resulting in overcurrent shut-off. When
the overload current has decreased below stall prevention operation level, this function
decreases the frequency again.
1. Check that the Pr. 0 Torque boost setting is not too large.
2. Check that the Pr. 7 Acceleration time and Pr. 8 Deceleration time settings are not too small.
3. Check that the load is not too heavy.
Check point 4. Are there any failure in peripheral devices?
5. Check that the Pr. 13 Starting frequency is not too large.
· Check the motor for use under overload.
1. Increase or decrease the Pr. 0 Torque boost value 1% by 1% and check the motor status. (Refer to page 51.)
2. Set a larger value in Pr. 7 Acceleration time and Pr. 8 Deceleration time. (Refer to page 53.)
3. Reduce the load weight.
4. Try advanced magnetic flux vector control or real sensorless vector control or vector control.
Corrective action 5. Change the Pr. 14 Load pattern selection setting.
6. Set stall prevention operation current in Pr. 22 Stall prevention operation level. (The initial value is
150%.) The acceleration/deceleration time may change. Increase the stall prevention operation level
with Pr. 22 Stall prevention operation level, or disable stall prevention with Pr. 156 Stall prevention
operation selection. (Use Pr. 156 to set either operation continued or not at OL operation.)
Description Stop with of the PU is set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection. (For Pr.
75, refer to Instruction Manual (applied).)
Check point Check for a stop made by pressing of the operation panel.
Corrective action Turn the start signal off and release with .
133
Causes and corrective actions
Description For the inverter that contains a cooling fan, appears on the operation panel when the cooling fan
stops due to a fault or different operation from the setting of Pr. 244 Cooling fan operation selection.
Check point Check the cooling fan for a fault.
Corrective action Check for fan fault. Please contact your sales representative.
134
Causes and corrective actions
135
Causes and corrective actions
136
Causes and corrective actions
137
Causes and corrective actions
138
Causes and corrective actions
139
Causes and corrective actions
E. 6 Fault 6
Operation Panel FR-PU04
E. 7 Fault 7
Indication FR-PU07
E.CPU CPU Fault
Name CPU error
Description Stops the inverter output if the communication error of the built-in CPU occurs.
Check point Check for devices producing excess electrical noises around the inverter.
· Take measures against noises if there are devices producing excess electrical noises around the
Corrective action inverter.
· Please contact your sales representative.
FR-PU04
Operation Panel
E.MB1 to 7 to
Indication FR-PU07 E.MB1 Fault to E.MB7 Fault
Name Brake sequence error
The inverter output is stopped when a sequence error occurs during use of the brake sequence
Description
function (Pr. 278 to Pr. 285).
Check point Find the cause of alarm occurrence.
Corrective action Check the set parameters and perform wiring properly.
140
Causes and corrective actions
TROUBLESHOOTING
Operation Panel FR-PU04
E.P24 E.P24
Indication FR-PU07
Name 24VDC power output short circuit
When the 24VDC power output from the PC terminal is shorted, this function shuts off the power output.
Description At this time, all external contact inputs switch off. The inverter cannot be reset by entering the RES
signal. To reset it, use the operation panel or switch power off, then on again.
Check point · Check for a short circuit in the PC terminal output.
Corrective action · Remedy the earth (ground) fault portion.
141
Causes and corrective actions
CAUTION
• If protective functions of E.ILF, E.PTC, E.PE2, E.EP, E.OD, E.CDO, E.IOH, E.SER, E.AIE, E.USB are activated when using the
FR-PU04, "Fault 14" appears.
Also when the alarm history is checked on the FR-PU04, the display is "E.14".
• If alarms other than the above appear, contact your sales representative.
142
Correspondences between digital and
actual characters
0 A M
1 B N
2 C O
3 D o
4 E P
5 F S
6 G T
7 H U
8 I V
9 J r
L
-
TROUBLESHOOTING
143
Check and clear of the alarm history
Alarm history
[Operation for displaying alarm history]
Eight past alarms can be displayed with the setting dial.
(The latest alarm is ended by ".".)
When no alarm exists, is displayed.
Flickering Flickering
Flickering
Flickering Flickering
Alarm history number
(The number of past alarms is displayed.)
Press the
setting
dial.
Flickering
Press the
setting
dial.
Flickering
Press the
setting
dial.
144
Check and clear of the alarm history
POINT
· The alarm history can be cleared by setting "1" in Er.CL Alarm history clear. (The alarm history is not cleared when
"1" is set in Pr. 77 Parameter write selection)
Operation Display
1.Screen at powering on
The monitor display appears.
The parameter
2.Press to choose the parameter
number previously
setting mode. read appears.
3.
appears.
6.Press to set.
TROUBLESHOOTING
145
Check first when you have troubles
POINT
If the cause is still unknown after every check, it is recommended to initialize the parameters (initial value) then reset
the required parameter values and check again.
146
Check first when you have troubles
147
Check first when you have troubles
148
Inspection item
The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent
any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust,
dirt and vibration, changes in the parts with time, service life, and other factors.
149
Inspection item
Interval
Inspection
Customer's
Area of
Check
Periodic
Corrective Action at
Inspection Item Description
Daily
Alarm Occurrence
*2
Surrounding Check the ambient temperature, humidity, dirt,
{ Improve emvironment
environment corrosive gas, oil mist , etc
Check alarm location and
General Overall unit Check for unusual vibration and noise {
retighten
Power supply Check that the main circuit voltages and control
{ Inspect the power supply
voltage voltages are normal *1
(1) Check with megger (across main circuit
{ Contact the manufacturer
terminals and earth (ground) terminal).
General (2) Check for loose screws and bolts. { Retighten
(3) Check for overheat traces on the parts. { Contact the manufacturer
(4) Check for stain { Clean
(1) Check conductors for distortion. { Contact the manufacturer
Conductors, cables (2) Check cable sheaths for breakage and
deterioration (crack, discoloration, etc.) { Contact the manufacturer
Check for unusual odor and abnormal increase in Stop the device and contact
Transformer/reactor {
Main whining sound. the manufacturer.
circuit Stop the device and contact
Terminal block Check for damage. {
the manufacturer.
Smoothing (1) Check for liquid leakage. { Contact the manufacturer
aluminum (2) Check for safety valve projection and bulge. { Contact the manufacturer
electrolytic (3) Visual check and judge by the life check of the
capacitor {
main circuit capacitor (Refer to page 151)
Check that the operation is normal and no chatter
Relay/contactor { Contact the manufacturer
is heard.
(1) Check for crack in resistor insulation. { Contact the manufacturer
Resistor
(2) Check for a break in the cable. { Contact the manufacturer
(1) Check that the output voltages across phases
{ Contact the manufacturer
with the inverter operated alone is balanced
Operation check (2) Check that no fault is found in protective and
display circuits in a sequence protective { Contact the manufacturer
Control operation test.
circuit Stop the device and contact
(1) Check for unusual odor and discoloration. {
protective Overall the manufacturer.
Parts check
circuit (2) Check for serious rust development { Contact the manufacturer
(1) Check for liquid leakage in a capacitor and
Aluminum { Contact the manufacturer
deformation trance
electrolytic
capacitor (2) Visual check and judge by the life check of the
{
control circuit capacitor. (Refer to page 151.)
(1) Check for unusual vibration and noise. Replace the fan
{
Cooling fan (2) Check for loose screws and bolts { Retighten
(3) Check for stain { Clean
Cooling
(1) Check for clogging { Clean
system Heatsink
(2) Check for stain { Clean
(1) Check for clogging { Clean or replace
Air filter, etc.
(2) Check for stain { Clean or replace
(1) Check that display is normal. { Contact the manufacturer
Indication
(2) Check for stain { Clean
Display
Stop the device and contact
Meter Check that reading is normal {
the manufacturer.
Load Check for vibration and abnormal increase in Stop the device and contact
Operation check {
motor operation noise the manufacturer.
*1 It is recommended to install a device to monitor voltage for checking the power supply voltage to the inverter.
*2 One to two years of periodic inspection cycle is recommended. However, it differs according to the installation environment.
Consult us for periodic inspection.
150
Inspection item
The life alarm output can be used as a guideline for life judgement.
Parts Judgement Level
Main circuit capacitor 85% of the initial capacity
Control circuit capacitor Estimated 10% life remaining
Inrush current limit circuit Estimated 10% life remaining (Power on: 100,000 times left)
Cooling fan Less than 40% of the predetermined speed
For the life check of the main circuit capacitor, the alarm signal (Y90) will not be output if a measuring method of (2) is
not performed. (Refer to page 152.)
bit 15 7 0
• Pr.255 read • Pr.255 setting read
0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1
bit0 Control circuit capacitor life
bit1 Main circuit capacitor life Bit image is displayed
bit2 Cooling fan life in decimal
bit3 Inrush current limit circuit life
Pr. 255 Bit Inrush Current Cooling Main Circuit Control Circuit
(decimal) (binary) Limit Circuit Life Fan Life Capacitor Life Capacitor Life
15 1111
POINT
Life check of the main circuit capacitor needs to be done by Pr. 259. (Refer to the following.)
151
Inspection item
REMARKS
· The life of the main circuit capacitor can not be measured in the following conditions.
(a) FR-HC, MT-HC, FR-CV, FR-BU, MT-RC, MT-BU5 or BU is connected.
(b) Terminal R1/L11, S1/L21 or DC power supply is connected to the terminals P/+ and N/−.
(c) Switch power on during measuring.
(d) The motor is not connected to the inverter.
(e) The motor is running.(The motor is coasting.)
(f) The motor capacity is two rank smaller as compared to the inverter capacity.
(g) The inverter is at an alarm stop or an alarm occurred while power is off.
(h) The inverter output is shut off with the MRS signal.
(i) The start command is given while measuring.
· Operating environment:Ambient temperature (annual average 40°C (free from corrosive gas, flammable gas, oil mist, dust and
dirt))
Output current (80% of the rated current of Mitsubishi standard 4P motor)
POINT
For the accurate life measuring of the main circuit capacitor, perform after more than 3h passed since the turn off of
the power as it is affected by the capacitor temperature.
5.1.5 Cleaning
Always run the inverter in a clean status.
When cleaning the inverter, gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol.
CAUTION
Do not use solvent, such as acetone, benzene, toluene and alcohol, as they will cause the inverter surface paint to peel off.
The display, etc. of the operation panel (FR-DU07) and parameter unit (FR-PU04/FR-PU07) are vulnerable to detergent and
alcohol. Therefore, avoid using them for cleaning.
CAUTION
For parts replacement, consult the nearest Mitsubishi FA Center.
152
Inspection item
Fan connection
Fan *
connector Fan *
Fan
Fan connection Fan connection
connector connector
153
Inspection item
AIR FLOW
CAUTION
Installing the fan in the opposite air flow direction can cause the inverter life to be shorter.
2) Reconnect the fan connectors.
When wiring, use care to avoid the cables being caught by the fan.
FR-A720-5.5K to 11K
FR-A720-1.5K to 3.7K FR-A740-5.5K to 15K
FR-A740-2.2K, 3.7K
FR-A720-30K or more
FR-A740-30K to 132K
3) Reinstall the fan cover.
2. Insert hooks until 1. Insert hooks into 1. Insert hooks into
you hear a click 1. Insert hooks into holes. 2. Insert hooks until holes. 2. Insert hooks until
sound. you hear a click you hear a click
holes. sound. sound.
154
Inspection item
Fan *
Fan connection
connector
* The number of cooling fans differs according to the inverter capacity. (Refer to page 153)
AIR FLOW
CAUTION
Installing the fan in the opposite air flow direction can cause the inverter life to be shorter.
2) Install fans referring to the above figure.
(2) Replacement procedure of the cooling fan when using a heatsink protrusion attachment
(FR-A7CN)
When replacing a cooling fan, remove a top cover of the
heatsink protrusion attachment and perform replacement.
After replacing the cooling fan, replace the top cover in the
original position.
Top cover
155
Inspection item
Refer to page 152 to perform the life check of the main circuit capacitor.
(4) Relays
To prevent a contact fault, etc., relays must be replaced according to the cumulative number of switching times
(switching life).
2) Using care not to bend the pins of the inverter's control circuit connector, reinstall the control circuit terminal block
and fix it with the mounting screws.
CAUTION
Before starting inverter replacement, switch power off, wait for at least 10 minutes, and then check the voltage with a tester and
such to ensure safety.
156
Rating
6 SPECIFICATIONS
6.1 Rating
6.1.1 Inverter rating
z200V class
Type FR-A720-
K 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Applicable motor capacity (kW) *1 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 3775 9045 55
Rated capacity (kVA) *2 1.1 1.9 3.1 4.2 6.7 9.2 12.6 17.6 23.3 29 34 44 55
110 132 67 82
288 346
Rated current (A) *3 3 5 8 11 17.5 24 33 46 61 76 90 115 145 175 215
(245) (294)
Output
Overload current rating *4 150% 60s, 200% 3s (inverse time characteristics) ambient temperature 50°C
Voltage *5 Three-phase 200 to 240V
Regenerative Maximum value/ 150% torque/ 100% torque/ 100% torque/ 20% torque/ 20% torque/ 10% torque/
braking torque permissible duty 3%ED 3%ED 2%ED continuous *6 continuous continuous
Rated input
Power supply
the pulse voltage value of the inverter output side voltage remains unchanged at about 2 that of the power supply.
*6. For the 11K to 22K capacities, using the dedicated external brake resistor (FR-ABR) will achieve the performance of 100% torque/6%ED.
*7. The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).
*8. When the hook of the inverter front cover is cut off for installation of the plug-in option, the inverter changes to an open type (IP00).
*9. FR-DU07:IP40 (except for the PU connector)
SPECIFICATIONS
6
157
Rating
z400V class
Type FR-A740-
K 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Applicable motor capacity (kW) *1 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Rated capacity (kVA) *2 1.1 1.9 3 4.6 6.9 9.1 13 17.5 23.6 29 32.8 43.4 54 65 84
Rated current (A) 1.5 2.5 4 6 9 12 17 23 31 38 44 57 71 86 110
Output
Overload current rating *4 150% 60s, 200% 3s (inverse time characteristics) ambient temperature 50°C
Voltage *5 Three-phase 380 to 480V
Regenerative Maximum value/
100% torque/2%ED 20% torque/continuous *6 20% torque/continuous
braking torque permissible duty
Rated input
Power supply
Overload current rating *4 150% 60s, 200% 3s (inverse time characteristics) ambient temperature 50°C
Voltage*5 Three-phase 380 to 480V
Regenerative Maximum value/
10% torque/continuous
braking torque permissible duty
Rated input
Power supply
*1. The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor.
*2. The rated output capacity indicated assumes that the output voltage is 440V.
*3. When operating the inverter of 75K or more with a value larger than 2kHz set in Pr. 72 PWM frequency selection, the rated output current is the value in
parenthesis.
*4. The % value of the overload current rating indicates the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for
the inverter and motor to return to or below the temperatures under 100% load.
*5. The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However,
the pulse voltage value of the inverter output side voltage remains unchanged at about 2 that of the power supply.
*6. For the 11K to 22K capacities, using the dedicated external brake resistor (FR-ABR) will achieve the performance of 100% torque/6%ED.
*7. The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).
*8. When the hook of the inverter front cover is cut off for installation of the plug-in option, the inverter changes to an open type (IP00).
*9. FR-DU07:IP40 (except for the PU connector)
158
Rating
6
159
Rating
(2) SF-THY
Motor type SF-THY
Applicable Inverter FR-A720-
K 90
Rated output(kW) 75
Rated torque (kgf·m) 48.7
(N·m) 477
Maximum torque (kgf·m) 73.0
(N·m)
200V class
150%60s 715
Rated speed (r/min) 1500
Maximum speed (r/min) 2400
Frame No. 250MD
Inertia moment J (kg·m2) 1.1
Noise 90dB
Three-phase, 200V/50Hz, 200V/60Hz, 220V/60Hz
Voltage
Cooling fan (400V class cooling fan is available upon order)
Input (W) 750
Motor type SF-THY
Applicable Inverter FR-A740-
K 90 110 132 160 185 220 280
Rated output (kW) 75 90 110 132 160 200 250
Rated torque (kgf·m) 48.7 58.4 71.4 85.7 103.9 129.9 162.3
(N·m) 477 572 700 840 1018 1273 1591
Maximum torque (kgf·m) 73.0 87.6 107.1 128.5 155.8 194.8 243.4
150%60s (N·m) 715 858 1050 1260 1527 1909 2386
400V class
160
Common specifications
resolution
Digital input 0.01Hz
Frequency Analog input Within ±0.2% of the max. output frequency (25°C±10°C)
accuracy Digital input Within 0.01% of the set output frequency
Voltage/frequency characteristics Base frequency can be set from 0 to 400Hz Constant torque/variable torque pattern or adjustable 5 points V/F can be selected
Starting torque 200% 0.3Hz (0.4K to 3.7K), 150% 0.3Hz (5.5K or more) (under real sensorless vector control or vector control)
Torque boost Manual torque boost
Acceleration/deceleration time 0 to 3600s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/deceleration mode, backlash
setting measures acceleration/deceleration can be selected.
DC injection brake Operation frequency (0 to 120Hz), operation time (0 to 10s), operation voltage (0 to 30%) variable
Stall prevention operation level Operation current level can be set (0 to 220% adjustable), whether to use the function or not can be selected
Torque limit level Torque limit value can be set (0 to 400% variable)
Frequency Analog input • Terminal 2, 4: 0 to 10V, 0 to 5V, 4 to 20mA can be selected • Terminal 1: -10 to +10V, -5 to +5V can be selected
setting Input using the setting dial of the operation panel or parameter unit
signal Digital input Four-digit BCD or 16 bit binary (when used with option FR-A7AX)
Start signal Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be selected.
You can select any twelve signals using Pr. 178 to Pr. 189 (input terminal function selection) from among multi speed selection, remote setting,
stop-on-contact, second function selection, third function selection, terminal 4 input selection, JOG operation selection, selection of
automatic restart after instantaneous power failure, flying start, external thermal relay input, inverter operation enable signal (FR-HC/FR-CV
connection), FR-HC connection (instantaneous power failure detection), PU operation/external inter lock signal , external DC injection brake
operation start, PID control enable terminal, brake opening completion signal, PU operation/external operation switchover, load pattern
Input signals selection forward rotation reverse rotation boost, V/F switching, load torque high-speed frequency, S-pattern acceleration/deceleration C
switchover, pre-excitation, output stop, start self-holding selection, control mode changing, torque limit selection, start-time tuning start
external input, torque bias selection 1, 2 *1, P/PI control switchover, forward rotation command, reverse rotation command, inverter reset,
PTC thermistor input, PID forward reverse operation switchover, PU-NET operation switchover, NET-external operation switchover, and
command source switchover, conditional position pulse train sign *1, conditional position droop pulse clear *1.
Pulse train input 100kpps
Maximum/minimum frequency setting, frequency jump operation, external thermal relay input selection, polarity reversible operation,
Operation specifications
automatic restart after instantaneous power failure operation, commercial power supply-inverter switchover operation, forward/reverse
rotation prevention, remote setting, brake sequence, second function, third function, multi-speed operation, original operation
Operational functions continuation at instantaneous power failure, stop-on-contact control, load torque high speed frequency control, droop control,
regeneration avoidance, slip compensation, operation mode selection, offline auto tuning function, online auto tuning function, PID
control, computer link operation (RS-485), motor end orientation*1, machine end orientation*1, pre-excitation, notch filter, machine
analyzer*1, easy gain tuning, speed feed forward, and torque bias*1
You can select any signals using Pr. 190 to Pr. 196 (output terminal function selection) from among inverter running, up-to-frequency,
instantaneous power failure/undervoltage, overload warning, output frequency (speed) detection, second output frequency (speed)
detection, third output frequency (speed) detection, regenerative brake prealarm, electronic thermal relay function pre-alarm, PU
operation mode, inverter operation ready, output current detection, zero current detection, PID lower limit, PID upper limit, PID forward
rotation reverse rotation output, commercial power supply-inverter switchover MC1, commercial power supply-inverter switchover MC2,
Operating status commercial power supply-inverter switchover MC3, orientation completion*1, brake opening request, fan fault output, heatsink overheat
pre-alarm , inverter running/start command on, deceleration at an instantaneous power failure, PID control activated, during retry, PID
output interruption, life alarm, alarm output 1, 2, 3 (power-off signal), power savings average value update timing, current average
Output signals
monitor, maintenance timer alarm, remote output, forward rotation output*1, reverse rotation output*1, low speed output, torque detection,
regenerative status output *1, start-time tuning completion, in-position completion*1, minor failure output and alarm output. Open collector
output (5 points), relay output (2 points) and alarm code of the inverter can be output (4 bit) from the open collector.
When used with the In addition to the above, you can select any signals using Pr. 313 to Pr. 319 (extension output terminal function selection) from among
FR-A7AY, FR-A7AR control circuit capacitor life, main circuit capacitor life, cooling fan life, inrush current limit circuit life. (only positive logic can be set for
(option) extension terminals of the FR-A7AR)
Pulse train output 50kpps
You can select any signals using Pr. 54 FM terminal function selection (pulse train output) and Pr. 158 AM terminal function selection (analog
output) from among output frequency, motor current (steady or peak value), output voltage, frequency setting, operation speed, motor
Pulse/analog output torque, converter output voltage (steady or peak value), electronic thermal relay function load factor, input power, output power, load
meter, motor excitation current, reference voltage output, motor load factor, power saving effect, regenerative brake duty ,PID set
point, PID measured value, motor output, torque command, torque current command, and torque monitor.
Output frequency, motor current (steady or peak value), output voltage, frequency setting, running speed,motor torque, overload,
converter output voltage (steady or peak value), electronic thermal relay function load factor, input power, output power, load meter,
motor excitation current, cumlative energization time, actual operation time, motor load factor, cumulative power, energy saving effect,
Operating status
Indication
PU cumulative saving power, regenerative brake duty, PID set point, PID measured value, PID deviation, inverter I/O terminal monitor,
(FR-DU07/ input terminal option monitor*2., output terminal option monitor*2., option fitting status*3., terminal assignment status*3., torque
FR-PU07/ command, torque current command, feed back pulse*1,motor output
FR-PU04)
Alarm definition is displayed during the protective function is activated, the output voltage/current/frequency/cumulative energization
Alarm definition time right before the protection function was activated and past 8 alarm definitions are stored.
Interactive guidance Operation guide/trouble shooting with a help function*3.
Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration, overvoltage during acceleration,
overvoltage during constant speed, overvoltage during deceleration, inverter protection thermal operation, motor protection thermal
operation, heatsink overheat, instantaneous power failure occurrence, undervoltage, input phase failure, motor overload, output side
earth (ground) fault overcurrent, output short circuit, main circuit element overheat, output phase failure, external thermal relay operation,
PTC thermistor operation, option alarm, parameter error, PU disconnection, retry count excess, CPU alarm, operation panel power
Protective/warning function supply short circuit, 24VDC power output short circuit, output current detection value excess, inrush current limit circuit alarm,
communication alarm (inverter), USB error, opposite rotation deceleration error, analog input error, fan fault, overcurrent stall prevention,
overvoltage stall prevention, regenerative brake prealarm, electronic thermal relay function prealarm, PU stop, maintenance timer
SPECIFICATIONS
alarm*2., brake transistor alarm, parameter write error, copy operation error, operation panel lock, parameter copy alarm, speed limit
indication, encoder no-signal*1, speed deviation large*1, overspeed*1, position error large*1, encoder phase error*1
Ambient Temperature -10°C to +50°C (non-freezing)
Environment
6
161
Outline dimension drawings
7.5
2-φ6 hole
245
260
6
95 5
7.5
110 D
Inverter Type D D1
FR-A720-0.4K 110 21
FR-A720-0.75K 125 36
D1
(Unit: mm)
2-φ6 hole
245
260
6
7.5
125 5
150 140
* The FR-A740-0.4K to
1.5K are not provided
with a cooling fan.
45.5
144
(Unit: mm)
162
Outline dimension drawings
7.5
2-φ6 hole
H1
H
7.5
6 10
195 D
220
Inverter Type H H1 D D1
FR-A720-5.5K, 7.5K
260 245 170 84
FR-A740-5.5K, 7.5K
FR-A720-11K
300 285 190 101.5
D1
FR-A740-11K, 15K
211
(Unit: mm)
2-φ10 hole
380
400
10
10 10.5
230 190
250
SPECIFICATIONS
101.5
250
(Unit: mm)
6
163
Outline dimension drawings
H2
2-φd hole
H1
H
10
W2 3.2
W1 D
Inverter Type W W1 W2 H H1 H2 d D
FR-A720-30K
325 270 10 550 530 10 10 195
FR-A740-30K
FR-A720-37K, 45K
435 380 12 550 525 15 12 250
FR-A740-37K, 45K, 55K
FR-A720-55K 465 410 12 700 675 15 12 250
(Unit: mm)
zFR-A740-75K, 90K
2-φ12hole
Rating plate
2-terminal
(for M12 bolt)
P1 P P1, P
H 10
H1
620
595
W1 4-installation hole
W 2 (for M6 screw) Within D
Earth (ground) terminal
(for M6 screw)
DC Reactor Mass
W W1 H H1 D
Type (Kg)
400 3.2 FR-HEL-H75K
10
(Unit: mm)
164
Outline dimension drawings
zFR-A720-75K, 90K
zFR-A740-110K, 132K
15
2-φ12 hole
715
740
400 3.2
10
465 360
P1 P1
H 10
H1
P
P
W1 4-installation hole
W 2 (for S screw) Within D
Earth (ground) terminal
(for M6 screw)
(Unit: mm)
SPECIFICATIONS
6
165
Outline dimension drawings
zFR-A740-160K, 185K
3-φ12 hole
15
zDC reactor supplied
Rating plate
2-terminal
(for M12 bolt)
P1 P1
H 10
H1
1010
985
P
P
W1 4-installation hole
W 2 (for S screw) Within D
Earth (ground) terminal
(for M6 screw)
12 3.2
10
FR-HEL-H185K
175 150 405 370 240 M8 29
(FR-A740-185K)
211.5
185
(Unit: mm)
3-φ12 hole
P1 P1
H1 10
1010
985
H 10
P
P
W1 1 4-installation hole
W 2 (for S screw) Within D
Earth (ground) terminal
12 3.2 (for S1 screw)
300 300 380 * Remove the eye nut after installation of the product.
680
DC Reactor Mass
W W1 H H1 D S S1 S2 φ
Type (kg)
P1 U W
R/L1 T/L3 FR-HEL-H220K
175 150 405 370 240 M8 M6 M6 M12 30
148
S/L2 N/-
P/+
V (FR-A740-220K)
FR-HEL-H250K
190 165 440 400 250 M8 M8 M8 M12 35
(FR-A740-250K)
214
FR-HEL-H280K
190 165 440 400 255 M8 M8 M8 M16 38
(FR-A740-280K)
(Unit: mm)
166
Outline dimension drawings
zFR-A740-315K, 355K
3-φ12 hole
1300
1330
12
315 315 4.5 4.5
790 440
R/L1 T/L3 P1 U W
194
Rating plate
2-M8 eye nut
2-terminal (for M16 bolt)
P1 P1
450 10
495 10
P
P
(Unit: mm)
SPECIFICATIONS
6
167
Outline dimension drawings
4-φ12 hole
1550
1580
12 4.5 4.5
300 300 300 440
995
950
Rating plate
40
P1 2-terminal
4- 15 hole
P1
10
10
E
* Remove the eye nut after installation of the product.
40
P Within 245 75
Within W
Earth (ground) terminal
(for M8 screw)
Mass Mass
DC Reactor Type W D DC Reactor Type H D D1
(kg) (kg)
FR-HEL-H400K FR-HEL-H500K
235 250 50 345 455 405 67
(FR-A740-400K) (FR-A740-500K)
FR-HEL-H450K
240 270 57
(FR-A740-450K)
(Unit: mm)
168
Outline dimension drawings
3
21
6
44
44
50 Air-
22
bleeding
hole
20
3
40 40
*1
*1 Air-bleeding
hole
50
51
4-R1
*1 *1
135
67
57.8
56.8
16.5
24 23.75
48 13
72 15 10.5 11.75
18.5
5-φ4 hole
13 1.5
21.5
20
17
1.5
14.5
1.25
81.5
125
80
5-M3 screw
Effective
SPECIFICATIONS
depth 4.5
40 40
Select the installation screws whose length will not exceed the effective depth of the installation screws threads.
(Unit: mm)
6
169
Outline dimension drawings
SF-V5RU(H) 1K SF-V5RU(H) 2K , 3K , 5K , 7K
A A
KP
I
H
C
A
KG
KG
6.5
C
4
A
φ27
Direction of φ27
Direction of
cooling fan wind F F XB E E 40
cooling fan wind F F XB
Mark for earthing N M Mark for earthing E E
(grounding) N
Earth (ground) terminal (M5) (grounding) M
Earth (ground) terminal (M5) W ML Sliding distance
W Sliding distance
15 4
U
U
T
T
For motor (U, V, W)
9
12
S Thermal protector (G1, G2)
Frame leg viewed from above S
Section AA Frame leg viewed
Section AA from above
A B U V W G1 G2
SF-V5RU(H) 11K , 15K , 18K , 22K SF-V5RU(H) 30K , 37K , 45K , 55K
L L
R R
KL
A B 110 A B 140 D
D
KA 90 KA 110
Exhaust
φ90
Suction Exhaust
Suction
With guard A
wires With guard
I
KP
H
KG
wires
H
C
A
KG
φ56
8
A
C
Direction of
50
11
terminal (M12)
T
4
14.5
U
T
18.5
S
Frame leg viewed Earthing (grounding)
Section AA from above terminal S
Frame leg viewed
Section AA from above
Make sure to earth the earth terminal of the frame installation foot
For cooling fan (A, B, C) For thermal protector (G1, G2) as well as the earth terminal in the terminal box.
Note) 1. Install the motor on the floor and use it with the shaft horizontal.
2. Leave an enough clearance between the fan suction port and wall to ensure adequate cooling.
Also, check that the ventilation direction of a fan is from the opposite load side to the load side.
0
3 The size difference of top and bottom of the shaft center height is -0.5
4 The 400V class motor has -H at the end of its type name.
170
Outline dimension drawings
Dedicated motor (SF-V5RU(H)) outline dimension drawings (1500r/min series) (standard horizontal type with brake)
φ22
KA B 1
50 D Exhaust Main QK
φ22
Exhaust Main 40 Suction terminal box
Suction terminal box
1
A 2
KP
1 1
A
H
KP
KG
C
A φ27
G
2
C
Direction of
KG
G
2 φ27 J
cooling fan wind
F F XB E E
Direction of Mark for earthing
Mark for earthing XB N M
cooling fan wind (grounding) F F 2 E E (grounding)
ML
N M Earth (ground)
Earth (ground) terminal (M5) W
Sliding distance
terminal (M5)
U
W Sliding distance Main terminal box Terminal box for cooling fan X
For brake (B1, B2)
T
X
U
Z
T
SF-V5RU(H) 11KB , 15KB , 18KB , 22KB SF-V5RU(H) 30KB , 37KB , 45KB , 55KB
Exhaust φ90
Suction
1, 2 A 2 1
KP
2
A
KP
1, 2
H
KG
H
φ56
C
KG
A
G
C
G
Direction of Mark for earthing J
cooling fan wind (grounding) F F XB E E J
Earth (ground) Direction of Mark for earthing
N M XB
terminal (M8) cooling fan wind (grounding) F F E E
N M
W Sliding distance
Earth (ground) W
U
X
Sliding distance
U
terminal (M12)
T
X
T
Note) 1. Install the motor on the floor and use it with the shaft horizontal.
2. Leave an enough clearance between the fan suction port and wall to ensure adequate cooling.
Also, check that the ventilation direction of a fan is from the opposite load side to the load side.
3 The size difference of top and bottom of the shaft center height is -0.5
0
4 The 400V class motor has -H at the end of its type name.
5. Since a brake power device is a stand-alone, install it inside the enclosure.
(This device should be arranged at the customer side.)
* Consult our sales office.
6
171
Outline dimension drawings
Dedicated motor (SF-V5RU(H)) outline dimension drawings (1500r/min series) (flange type)
SF-V5RUF(H) 1K SF-V5RUF(H) 2K , 3K , 5K , 7K
IE
LC
LB
D
B B A
LC
LB
D
A
KD B
Direction of
cooling fan wind
W KD A
Earth (ground) terminal (M5)
U
Direction of
T
U
S
Earth (ground) terminal (M5)
T
For cooling fan (A, B)
Section BB For motor (U, V, W)
Mark for earthing (grounding)
For thermal protector (G1, G2) S
Section BB
A B U V W G1 G2
Earthing (grounding)
terminal
Q QK KL
LG LE LN LZ
LG LE LN LZ Exhaust
QK KL Section
Exhaust Section
AA
AA Suction
IE
Suction
LA
IE
B A
LA
A
LC
LB
D
B
LC
LB
D
B
B
KD A KD
Direction of A
cooling fan wind Earth (ground) terminal (M12)
Direction of Mark for earthing (grounding) W
Earth (ground) terminal (M8) W
cooling fan wind
U
Note) 1. Install the motor on the floor and use it with the shaft horizontal.
For use under the shaft, the protection structure of the cooling fan is IP20.
2. Leave an enough clearance between the fan suction port and wall to ensure adequate cooling.
Also, check that the ventilation direction of a fan is from the opposite load side to the load side.
3 The size difference of top and bottom of the shaft center height is 0
-0.5
4 The 400V class motor has -H at the end of its type name.
* Consult our sales office.
172
Outline dimension drawings
Dedicated motor (SF-V5RU(H)) outline dimension drawings (1500r/min series) (flange type with brake)
Connector (for encoder) Connector (for encoder) Terminal box for cooling fan
MS3102A20-29P Terminal box for cooling fan MS3102A20-29P
LL
LL
KB LR LR
KB
LG LE KL Q KL
Exhaust Main Q Exhaust LG LE
Main 1
terminal box QK terminal box QK
Suction
φ22
φ22
Suction Section Section A LN LZ
LN LZ
AA AA
KP
KP
1 1 1
2
B A B LA
D
LC
LB
D
LC
LB
B LA
B A
2 A 2
KD
KD
Direction of 2 Direction of
cooling fan wind
W cooling fan wind W
Earth (ground) terminal (M5)
U
U
Mark for earthing (grounding)
T
T
S
Main terminal box Terminal box for cooling fan S
For brake (B1, B2)
Section BB
For motor (U, V, W) Section BB
For thermal protector (G1, G2)
For cooling fan (A, B)
B1 B2 U V W G1 G2 A B C
Earthing Earthing
(grounding) (grounding)
terminal terminal
terminal box LN LZ
Exhaust QK 1
Section
AA
KP
Suction
LA
1, 2 A 2
B
LC
LB
D
B
KD A
W
Direction of
U
Earthing A B C
U V W
(grounding) Earthing indicates an inserting position of a bolt with hex head holes
terminal (grounding) for manual opening.
terminal
B1 B2 G1 G2
Note) 1. Install the motor on the floor and use it with the shaft horizontal.
SPECIFICATIONS
For use under the shaft, the protection structure of the cooling fan is IP20.
2. Leave an enough clearance between the fan suction port and wall to ensure adequate cooling.
Also, check that the ventilation direction of a fan is from the opposite load side to the load side.
3 The size difference of top and bottom of the shaft center height is -0.5
0
4 The 400V class motor has -H at the end of its type name.
5. Since a brake power device is a stand-alone, install it inside the enclosure.
(This device should be arranged at the customer side.)
6
173
Outline dimension drawings
75kW to 160kW
A R
PF4 Class B screw
B Q
KA
Connector (for encoder)
Terminal box for cooling fan MS3102A20-29P
QK
Suction Exhaust
KG
C
G
Direction of W
cooling fan wind K2 K2 J
U
T
K1 K E E
4-φZ hole
F F XB M
This hole is not used. N
S
200kW, 250kW
L
A R
PF4 Class B screw
B Q
KA
Connector (for encoder)
Terminal box for cooling fan MS3102A20-29P
QK
Suction Exhaust
H
KG
C-1.0
0
Direction of
W
cooling fan wind
K2 K2 J
U
T
4-φZ hole K1 K E E
F F XB M
This hole is not used.
N S
Note) The tolerance of the top and bottom of the center shaft height *C is 0
-0.5 for the 250 frame and 0
-1.0 for the 280 frame or more.
174
Heatsink protrusion attachment procedure
300 300
15
954
985
Hole
984
954
Hole
18
15
315 315
21
1550
1508
Hole
1300
1258
Hole
SPECIFICATIONS
21
21
6
175
Heatsink protrusion attachment procedure
• FR-A740-160K to 280K
One installation frame is attached to each of the upper and lower Shift
part of the inverter. Change the position of the rear side installa- Upper
installation
tion frame on the upper and lower side of the inverter to the front frame
side as shown on the right. When changing the installation
frames, make sure that the installation orientation is correct.
Lower
installation
Shift frame
• FR-A740-315K or more
Two installation frames each are attached to the upper and lower Removal
part of the inverter. Remove the rear side installation frame on the Upper installation
frame (rear side)
upper and lower side of the inverter as shown on the right.
Lower installation
frame (rear side)
Removal
176
Heatsink protrusion attachment procedure
Inverter 140
10* 1
Finger guard
Installation
6
frame
D1
Inverter Type
(mm)
Dimension of FR-A740-160K, 185K 185
Cooling
wind the outside of
the enclosure FR-A740-220K to 500K 184
D1
CAUTION
· Having a cooling fan, the cooling section which comes out of the enclosure can not be used in the environment of water
drops, oil, mist, dust, etc.
· Be careful not to drop screws, dust etc. into the inverter and cooling fan section.
SPECIFICATIONS
6
177
For customers who have replaced the older model with this inverter
APPENDICES
Appendix 1 For customers who have replaced the older model with this
inverter
Appendix 1-1 Replacement of the FR-A500 series
(1) Instructions for installation
1)Removal procedure of the front cover was changed. (with screws) Please note. (Refer to page 5.)
2)Removal procedure of the operation panel was changed. (with screws) Please note. (Refer to page 5.)
3)Plug-in options of the A500 series are not compatible
4)Operation panel (FR-DU04) can not be used.
5)Setup software (FR-SW0-SETUP/FR-SW1-SETUP) can not be used.
(2) Wiring instructions
1)The control circuit terminal block can be used for the FR-A700 series without removing wiring.
Note that the wiring cover (0.4K to 22K) is not compatible.
FR-A500 series
FR-A700 series
(Note that the relay output 2 (A2, B2, C2) specific for the FR-A700 series can not be used with the FR-A500 series
terminals.)
(3) Instructions for continuous use of the FR-PU04 (parameter unit)
1) For the FR-A700 series, many functions (parameters) have been added. When setting these parameters, the
parameter name and setting range are not displayed. User initial value list and user clear of the HELP function
can not be used.
2) For the FR-A700 series, many protective functions have been added. These functions activate, but all alarms
are displayed as "Fault 14". When the alarm history has been checked, "E.14" appears. Added alarm display
will not appear on the parameter unit.
3) User initial value setting can not be used.
4) User registration/clear (user group 2) can not be used.
5) Parameter copy/verification function can not be used.
(4) Parameter resetting
It is easy if you use setup software (FR-Configurator).
178
For customers who have replaced the older model with this inverter
179
Appendix 2 Instructions for UL and cUL
(Conforming standard UL 508C, CSA C22.2 No.14)
(1) Installation
This inverter is UL-listed as a product for use in an enclosure.
Design an enclosure so that the inverter ambient temperature, humidity and atmosphere satisfy the specifications.
(Refer to page 161.)
Wiring protection
For installation in the United States, branch circuit protection must be provided in accordance with the National
Electrical Code and any applicable provincial codes.
For installation in Canada, branch circuit protection must be provided in accordance with the Canada Electrical Code
and any applicable provincial codes.
Use the Class RK5, Class T or L type fuses certified by UL and cUL.
FR-A720-K 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Rated voltage(V) 240V or more
Without power
factor improving 15 20 30 40 60 80 150 175 200 225 300 350 400 500 500
Rated
reactor
current
With power
(A)
factor improving 15 20 20 30 50 70 125 150 200 200 250 300 350 400 500
reactor
FR-A720-K 75 90
Rated voltage(V) 240V or more
Without power
factor improving
Rated
reactor
current
With power
(A)
factor improving 600 700
reactor
FR-A740-K 75 90 110 132 160 185 220 250 280 315 355 400 450 500
Rated voltage(V) 500V or more
Without power
factor improving
Rated
reactor
current
With power
(A)
factor improving 300 350 400 500 600 700 800 900 1000 1100 1200 1350 1500 1800
reactor
180
(4) Motor overload protection
This inverter is certified as a motor overload protection device by UL.
When using the electronic thermal relay function as motor overload protection, set the rated motor current to Pr. 9
Electronic thermal O/L relay.
Electronic thermal relay function operation characteristic
Pr. 9 = 50% setting of Pr. 9 = 100% setting
inverter rating*1.2 of inverter rating*1.2
Operation time (min)
70 30Hz or more*3
30Hz
motor, stops the operation of the inverter's output
this region
CAUTION
⋅ Protective function by electronic thermal relay function is reset by inverter power reset and reset signal input. Avoid
unnecessary reset and power-off.
⋅ When multiple motors are operated by a single inverter, protection cannot be provided by the electronic thermal relay function.
Install an external thermal relay to each motor.
⋅ When the difference between the inverter and motor capacities is large and the setting is small, the protective characteristics of
the electronic thermal relay function will be deteriorated. In this case, use an external thermal relay.
⋅ A special motor cannot be protected by the electronic thermal relay function. Use the external thermal relay.
181
Appendix 3 Instructions for Compliance with the European Directives
(1) EMC Directive
We have self-confirmed our inverters as products compliant to the EMC Directive (second environment of conforming standard EN61800-
3) and place the CE mark on the inverters.
Note: First environment
Environment including residential buildings. Includes buildings directly connected without a transformer to the low voltage power
supply network which supplies power to residential buildings.
Second environment
Environment including all buildings except buildings directly connected without a transformer to the low voltage power supply
network which supplies power to residential buildings.
1) Notes
Set the EMC filter valid and install the inverter and perform wiring according to the following instructions.
* The inverter is equipped with a built-in EMC filter. Set the EMC filter valid. (The EMC filter is invalid when shipped from the factory. (The
FR-A720-0.4K and 0.75K are always valid.) For details, refer to page 9.)
* Connect the inverter to an earthed power supply.
* Install a motor and a control cable written in the EMC Installation Manual (BCN-A21041-204) according to the instruction.
* The cable length between the inverter and the motor is 5 m maximum.
* Confirm that the inverter complies with the EMC Directive as the industrial drives application for final installation.
Fan Fan
Fan
182
REVISIONS
*The manual number is given on the bottom left of the back cover.