Vacuum Test Gauge Instructions

TO DETERMINE
COMO DETERMINAR SYSTEM VACUUM
TAXA DE VÁCUOLEAK RATE ANDDO
E TEMPO TIME BETWEEN
CICLO PUMP CYCLING
DA BOMBA PART 3
1. Corte
Turn off water to toilet.de agua para o vaso
o fornecimento 1. Reinstall vacuum hose on toilet outlet.
2. Abra
Open a válvula esférica
the toilet’s flusheball
insira
anda insert
ponta the
do testador no fundo
rubber plug da 1"
into the base do vaso.A
orifice bomba of
in the bottom estará
the 2. Turn off incoming water and prop open flush valve in toilet.
base. The vacuum pump will be running.
funcionando 3. Insert rubber plug into 1" orifice in the bottom of the base (fig. A).
3. Após
After athe
bomba parar
vacuum espere
pump o testador
shuts off, allowestabilizar
the gauge por
to1stabilize
minuto for a minute. • If time between pump cycles increases or no vacuum drop is recorded on test gauge,
4. Grave
Record the vacuum
a leitura reading
de vácuo to the nearest two-tenths
( preferencialmente 2 décimosofde an polegada
inch. (.2")de coluna de mercúrio) the vacuum leak is in the toilet seals or rotor shaft.
5. Mantenha
Keeping the rubber plug
o testador in the 1"
conectado orifice,
,espere 30wait 30 minutes,
minutos and then
então grave recordleitura
a segunda a second reading. • If time between pump cycles remains the same or a vacuum drop is recorded on test
6. Subtraia
Subtractas the
2 two readings
leituras e graveanda record
taxa dethe dropno
queda invácuo
vacuum. gauge, the leak is in the toilet outlet fittings or funnel. Replace funnel, or repair/replace
fittings as necessary.
PART 4
Drop in Vacuum (30 min.) Time Between Pump Cycles
1. Reinstall vacuum hose to vacuum tank inlet.
.4" Hg (not
(nãoacceptable)
aceitável) 2.5 hours 2. Shut off power to vacuum pump.
.3" Hg* (acceptable)
(aceitável) 3.3 hours 3. Remove hose from vacuum tank outlet (fig. E).
5.0 hours 4. Insert rubber plug into vacuum hose.
.2" Hg (good)
(bom)
5. Turn on power to vacuum pump.
* Maximum acceptable leak rate. 6. Shut off vacuum pump at about 10 in. Hg on test gauge.
• If no vacuum drop is recorded, the leak is in the vacuum tank.
TO IDENTIFY VACUUM LEAK LOCATION IN VACUUM GENERATOR SYSTEM
Tighten or reinstall fittings as necessary.
1. Turn off water to toilet.
• If a vacuum drop is recorded, go to Part 5.
2. Open the toilet flush ball and insert rubber plug into 1" orifice in the bottom of the base
PART 5
(fig. A). If there is no vacuum leak at this point, the leak is above the 1" orifice in the base:
1. Reinstall vacuum hose to vacuum tank outlet.
• Check for a crack in the base, funnel, or flush ball.
2. Remove hose from inlet on vacuum pump (fig. F).
If there is a vacuum leak, go to next step.
3. Insert rubber plug into inlet of pump.
3. Remove inlet hose to vacuum generator and insert rubber plug in the inlet fitting (fig. B).
4. Turn on power to vacuum pump.
If there is no vacuum leak at this point, the leak is between the toilet and the vacuum generator:
5. Shut off vacuum pump at about 10 in. Hg on test gauge.
• Check the hose and clamps between the toilet and the vacuum generator.
• If a vacuum drop is recorded, inspect the valves and fittings in the pump.
If there is a vacuum leak:
Tighten or replace as necessary.
• Check duckbill valves for foreign objects or cuts.
• If no vacuum drop is recorded, inspect hose between vacuum tank and pump.
• Check spin nut and fitting between pump and vacuum tank. Tighten or replace as necessary.
TO IDENTIFY VACUUM LEAK LOCATION IN VACUUM TANK/VACUUM PUMP SYSTEM
Before starting vacuum tests, determine the amount of time between pump cycles or the amount of
vacuum drop within a specific time span. A
PART 1 REMOVE B
INLET
1. Remove vacuum hose from inlet on vacuum tank (fig. D). HOSE
2. Insert rubber plug in tank inlet.
3. Note vacuum reading, then determine time between pump cycles.
• If time between pump cycles increases or no vacuum drop is recorded on test gauge, the
leak is before the vacuum tank. Go to Part 2.
• If time between pump cycles remains the same or a vacuum drop is recorded on test gauge,
go to Part 4.
VACUUM VACUUM
PART 2 TOILET GENERATOR
1. Reinstall vacuum hose on vacuum tank inlet.
2. Remove hose from toilet outlet (fig. C).
3. Insert rubber plug into open end of hose.
VACUUM TOILET D E F
• If time between pump cycles increases or no vacuum drop is recorded on test gauge, go to VACUUM
Part 3. TANK VACUUM
• If time between pump cycles remains the same or a vacuum drop is recorded on test gauge, C PUMP
the leak is in the hose between the toilet and vacuum tank. Retighten connections or replace
hose as necessary.

Dometic Corporation
13128 State Rt 226
Big Prairie, OH 44611
600342275 10/05
1-800-321-9886
 Water Valve Installation Instructions Vacuum/Discharge Pump Repair Kit Instructions
TO REMOVE OLD VALVE
1. Turn off water supply. 1. Flush a substantial amount of soapy water through the pump.
2. Remove pedal and pedestal covers (if applicable to toilet model). 2. Turn off electrical power to pump.
3. Remove supply line and outlet hose from water valve. 3. Remove pump cover (2 phillips head screws).
4. Unscrew both hex screws from sides of water valve.
4. Remove motor bracket from pump (4 - 5/16" hex
TO INSTALL NEW VALVE head bolts).
1. Lubricate plastic mushroom cap with petroleum jelly or silicone grease. Rubber
5. Remove brass shoulder bolt (1 - 3/4" hex head bolt). O-ring
2. The new valve has a 1/2-inch MPT inlet. An adapter (purchased separately) will be required to connect a
flared-end water supply line (see adapter chart below). 6. Remove pump top closure bolts (8 - 5/16" hex head
Plastic
3. Cut off flared end of incoming water supply line with tubing cutter or hacksaw. Remove the flare nut.
bolts). bushing
4. Square the end of the water supply line and de-burr the outside and inside edges. 7. Remove top closure.
5. Install adapter to water supply line ("grabber"-type shown). 8. Remove large rubber seal from the pump body.
Make certain adapter is attached securely. Clean seal groove.
6. Install new water valve to toilet base with two hex screws. Outlet Hose 9. Remove rubber O-ring from bellows. Clean O-ring Large
Do not overtighten screws. Pedal should move up and (to bowl) rubber seal
seat.
down very freely. If pedal does not move freely,
loosen screws until it does.
10. Replace O-ring and seal, and lubricate them with
liquid soap.
7. Attach water supply line to water valve.
Water Supply Line 11. Replace plastic bellows bushing. Lubricate inside of
Tighten 1/4 to 1/2 turn beyond hand-tight.
8. Attach outlet hose to water valve, securing it with bushing with grease after inserting in the connecting rod
hose clamp. Make sure hose clamp does not hole.
interfere with operation of flush lever or water valve. 12. Carefully press top closure back in place. Be sure to not pinch
DO NOT OVERTIGHTEN SCREWS.
9. Reinstall pedestal and pedal covers. the rubber O-ring. PUMP BODY
13. Reassemble pump by reversing the procedure above.
14. Operate pump and check for water leaks.

Bowl Seal Kit Installation Instructions SeaLand Duckbill Valve Installation Instructions
TO REMOVE OLD SEALS
1.Turn off water supply.
2.Press flush pedal and drain water from toilet bowl.
3.Remove pedestal cover (if applicable).
4.Loosen stainless steel band and remove plastic half clamps that hold china
bowl and plastic base together. CAUTION: Do not let china bowl fall off
base. 1. Flush a substantial amount of soapy water through the pump.
5. Tilt china bowl forward, grasp vacuum breaker attached to back of toilet, 2. Turn off electrical power to pump.
and pull it out of toilet. Set toilet bowl aside.
3. Remove both suction (inlet) and discharge (outlet) hoses from the pump.
6. Remove old seals. Inspect flush ball for nicks, scratches or mineral build-up.
Clean or replace as necessary. 4. Remove both valve nipples and valve adapters from suction (inlet) and discharge (outlet)
sides of the pump.
TO INSTALL NEW SEALS
5. Replace old duckbill valves (two required for each side). See S-Series Pump Diagram for
1. Place thin seal on flush ball with THIS SIDE UP showing. Align notch on edge
of seal with pin on edge of base. correct valve orientation.
2. Place thick bowl seal on top of ball seal with notch on edge aligned with pin 6. Tighten valve nipples and adapters one-half turn beyond hand-tight. NOTE: Overtightening
on base. Align overflow holes on both seals only on toilets with overflow holes will cause valve distortion and early failure.
in toilet bowl. 7. Install both suction and discharge hoses and secure with hose clamps.
3. Put china bowl back on base, aligning notch with pin on base, and centering 8. Turn on electrical power and flush water through system to prime pump. Check system for
the bowl outlet over the flush ball. Reattach vacuum breaker to back of toilet, leaks.
pushing it all the way into the rubber gasket.
4. Reinstall plastic half clamps under loosened steel band, making sure tabs
interlock on front of toilet. There will be a small gap at the rear of the toilet.
5. Tighten stainless steel band clamp to about 65 in.-lbs. of torque.
6. Turn on water supply.
7. Reinstall pedestal cover
(if applicable).
S-SERIES VACUUM PUMP