Instructions For Verification of Roxtec Back To Back (BTB) Frame Installation

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For installation of sealing system components in the frame, the latest version

of the standard installation instructions (Article number: 124037, Document


number 124035) are to be followed.

Test must only be carried out in a safe and controlled way and shall
unconditionally follow procedures and protection arrangements dictated and
confirmed by yard, company and/or administration responsible and in Instructions for verification of
charge of the test verification.
Roxtec Back to back (BTB)
Caution: Misuse of compressed air may be dangerous.
frame installation

Evacuation
valve
Manometer

Pressurized water or compressed air 46


on/off valve 2 8

010
bar

Required tools

Spanners Manometer Spray bottle with soapy water Test pipe


Installation
1 2 0.1−1.0 mm
0.004−0.039"

3 4

Adapt the module, which is to


Achieve a 0.1–1.0 mm gap Lubricate the module Insert the first module half, which is
hold the test pipe, by peeling
between the two halves when held thoroughly, both the inside and to hold the test pipe, at the
off
against the test pipe. the outside sealing surfaces. bottom of the frame.
layers until you reach the gap seen
in step 2. The number of layers
may not differ by more than one
between the halves.

5 6

7 8

Insert the test pipe into the


Place the adapted corresponding module half on top of the test pipe. Continue to fill up the transit.
module half.
When testing with water, insert
an additional test pipe in the top
module row.
Installation
9 10 11

12

Insert and tighten the


Unscrew the bolt cap. Attach the water/air hose. Use Tighten the water/air hose
wedge. Complete the
suitable thread sealant. using two spanners to prevent
installation by attaching the
the test pipe from rotating
wedge clip.
inside the module. Make sure
that all
connectors are properly tightened
and free from leakage.
For water test only
13a 13b 13c

Remove the upper bolt cap to Start filling the BTB frame gently Attach the upper bolt cap using
allow the air to escape. with water until it is pouring out of suitable thread sealant.
the upper test pipe.

For water and air pressure test continued


14 15 16a 16b
Evacuation valve Evacuation valve

4 6 4 6

2 8 2 8

0 0
bar bar

10 10

Air/water pressure on/off valve Air/water pressure on/off valve

Make sure the


Close the For air For water
evacuation
valve when pressure pressure test:
valve is test:
the test Make sure
closed before
pressure is Spray the there are no
starting the transit on
reached. water drops or
test. Open both sides other signs of
the valve to with soapy leakage.
start the test. water and
Verify the test check for air
pressure by leaks.
reading the
manometer.
Disassembly
1 Evacuation valve

Manometer

4 6
28

0 10
bar

Air/water pressure on/off valve

2 3

Make sure that the air/water


For water pressure test: For water and air pressure test: For water pressure test:
valve is closed. Open the
Remove the upper bolt cap. Remove the air/water hose by The water will now drain. Attach
evacuation valve carefully.
using two spanners preventing the compressed air to the upper test
Confirm that the system is not
test pipe from rotating inside the pipe and carefully blow out the
pressurized by reading the
module. remaining water from the transit.
manometer.

For water and air pressure test:


Re-attach the bolt caps using
suitable thread sealant. Use two
spanners to prevent the test pipes
from rotating inside the modules.

Note
■ Installation/testing of transits should only be performed by Roxtec trained installers.
■ Roxtec recommended test pressure for the typical setup is 0.2 bar.
■ Test pipe(s) should only be installed from one side of the Back to back transit.
Art
Disassembly icl
e
nu
mb
er:
15
94
40

Do
cu
m
en
t
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m
DISCLAIMER be
”The Roxtec cable entry sealing system (”the Roxtec system”) is a modular- Roxtec system, or part thereof, from the obligation to independently determine r:
based system of sealing products consisting of different components. the suitability of the products for the intended process, installation and/or use.
Each and every one of the components is necessary for the best
DO
Roxtec gives no guarantee for the Roxtec system or any part thereof and as-
performance of the Roxtec system. The Roxtec system has been certified sumes no liability for any loss or damage whatsoever, whether direct, indirect, C-
to resist a number of different hazards. Any such certification, and the consequential, loss of profit or otherwise, occurred or caused by the Roxtec 00
ability of the Roxtec system to resist such hazards, is dependent on all systems or installations containing components not manufactured by an 03
components that are installed as a part of the Roxtec system. Thus, the authorized manufacturer and/or occurred or caused by the use of the 27
certification is not valid and does not apply unless all components installed as Roxtec system in a manner or for an application other than for which the ve
part of the Roxtec system are manufactured by or under license from Roxtec Roxtec system was designed or intended.
(“authorized manufacturer”). Roxtec gives no performance guarantee with
rsi
Roxtec expressly excludes any implied warranties of merchantability and
respect to the Roxtec system, unless (I) all compo- nents installed as part of fitness for a particular purpose and all other express or implied
the Roxtec system are manufactured by an authorized manufacturer and (II) representations and warranties provided by statute or common law. User
the purchaser is in compliance with (a), and (b), below. determines suitability of the Roxtec system for intended use and assumes all Roxtec International AB
(a) During storage, the Roxtec system or part thereof, shall be kept indoors risk and liability in con- nection therewith. In no event shall Roxtec be liable Box 540, 371 23 Karlskrona, SWEDEN
in its original packaging at room temperature. for indirect, consequential, punitive, special, exemplary or incidental
(b) Installation shall be carried out in accordance with Roxtec installation in- damages or losses.” PHONE +46 455 36 67 00, FAX +46 455 820 12
structions in effect from time to time. EMAIL [email protected], www.roxtec.com
The product information provided by Roxtec does not release the purchaser of
the

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