Excavator 330D MH Schematic Hydraulic System Chapter2

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RENR9468-03

January 2010
Component Locations FLUID POWER SYMBOLS
Part Machine Schematic
Description Number Location Location BASIC COMPONENT SYMBOLS

Accumulator Gp - Pilot Manifold 164-6981 1 B-4 MAIN AUX

Cylinder Gp - Boom Note A 2 F-5 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Cylinder Gp - Bucket Note A 3 E-5 COMPENSATED)

Cylinder Gp - Stick Note A 4 F-5


Filter Gp - Case Drain 126-2075 5 A-4 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Filter Gp - Pilot Hydraulic 158-8987 6 A-4 COMPENSATED)

Filter Gp - Return Oil 188-4140 7 B-6 VALVE ENVELOPES VALVES VALVE PORTS
Motor Gp - Hydraulic Fan 234-4638 8 C-6
Motor Gp - Left Travel 271-6376 9 F-3
Motor Gp - Right Travel 271-6376 10 F-2 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Motor Gp - Swing 200-3373 11 F-7 CONTROL VALVES CHECK VALVES


Pump Gp - Hydraulic Fan 259-0815 12 B-3 Tap Locations AB A B

Pump Gp - Main and Pilot 283-6116 13 A-2 Pressure and Sampling P T P T


BASIC SPRING SHUTTLE PILOT
Sensor As - Left Pump Press. 221-8859 14 A-2 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

Sensor As - Right Pump Press. 221-8859 15 B-2


Tap Schematic
Number Description Location FLUID STORAGE RESERVOIRS
Switch As - Left Travel Pilot 167-3466 16 D-7
Switch As - Pilot Pressure 167-3466 17 A-7 AA Left Pump Delivery Pressure B-1
Switch As - Right Travel Pilot 167-3466 18 D-6 BB Right Pump Delivery Pressure B-1 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Swivel Gp
Tank As - Hydraulic Oil
234-4440
239-1661
19
20
E-3
A-5
CC Pilot Pump Delivery Pressure A-4 330D and 336D Excavator MEASUREMENT ROTATING SHAFTS

GG Pilot Pressure Pb1 (B1), Attachment F-1


Valve Gp - Check, Cooler Bypass
Valve Gp - Control, Auxiliary
190-7745
259-7378
21
22
C-7
D-5 HH Pilot Pressure Pa1 (B2), Attachment F-1 Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Valve Gp - ECV, Check Solenoid 297-0370 23 F-4 II Pilot Pressure bR2 (B3), Attachment F-1
COMBINATION CONTROLS
Valve Gp - ECV1, Check Solenoid 297-0370 24 E-4 JJ Pilot Pressure aR2 (B4), Attachment F-2 330D: 336D:
Valve Gp - ERV1, Sol. and Relief 244-8506 26 E-4
KK Right Pump Pilot Pressure E-1 GBC1-UP JBF1-UP
Valve Gp - Heavy Lift Solenoid 121-6303 28 B-4
Valve Gp - Left Travel Counterbalance 204-2819 29 E-3 LL Left Pump Pilot Pressure E-1 GGE1-UP MYG1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve Gp - Load Control Boom Cylinder 255-5683 30 D-1 MM Pilot Pressure MPb1 (B1), Attachment E-2 THJ1-UP KDJ1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Load Control Stick Cylinder 255-5680 31 D-4 NN Pilot Pressure MPa1 (B2), Attachment E-2 PEL1-UP PPN1-UP
Valve Gp - Main Control 285-1345 32 C-1 to C-6
OO Pump Power Shift Pressure B-1 LRM1-UP MYP1-UP
Valve Gp - Neg. Flow Control 171-0188 33 E-1 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Pilot Manifold 215-5037 34 B-5


PP Auxiliary Pump Pressure F-7 ERN1-UP DTS1-UP
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Pilot, Bucket and Boom 270-5952 35 B-6 SOS Hydraulic Oil Sampling Port A-4 RAS1-UP WET1-UP
Valve Gp - Pilot, Stick and Swing 270-5951 36 B-7 T2Y1-UP
Valve Gp - Press. Red. Boom/ Swing 232-4102 37 B-4
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Press. Red. Bucket/ Stick 232-4102 38 A-5 SUPPLY PRESSURE

Valve Gp - Pressure Relief 206-3354 39 A-5 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Right Travel Counterbalance 204-2819 40 E-2
Valve Gp - Shuttle 185-0462 41 A-6
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Shuttle 259-7732 42 B-4
Valve Gp - Swing Cushion 158-9090 43 E-7 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Travel Pilot 270-5947 44 D-6
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Valve Gp - Work Tool, (4 Function) 259-7429 45 E-1 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

Attachments
UNIDIRECTIONAL UNIDIRECTIONAL
Pump Gp - Auxiliary, Medium Pressure 207-8235 50 B-2
Valve Gp - Control, Med. Press. 232-4103 51 F-6
Valve Gp - Solenoid and Press. Reducing 259-7430 52 E-2
System 17: Combined Function with Medium Pressure BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

Note A: Refer to service manual for specific cylinder information.


© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

9 29 21 1 40 35 36 21 17 ELECTRICAL SYMBOLS TABLE


OO 5 SOS CC 7 HYDRAULIC SYMBOLS (ELECTRICAL)
41
16 18
22 30 31
44 G
32 33 38 M
39 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 34 inches x 28 inches)


2
4

RENR9468-03
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
28 34
37 42 51
ELECTRICAL SYMBOLS (ELECTRICAL)

13 14 T

15 50 3 PRESSURE TEMPERATURE LEVEL FLOW


2 SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD
52 10 5 6 24 11 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”

40 7 45 20 26 43 19 WIRE
AA 50 13 BB 6

24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

21 22 30 31 20 1 35 4
PUMP GP 13 IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD
32 33 38 36
WIRE WIRE COLOR

39
33 LL KK PP 51 23 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

13 14
15 50
2
52

28 34
37 51

5 6 3
7 45
9 10 16 18 22
24 11 17 21 44
29 40 MM NN 45 GG HH II JJ 24 26
26 43 19 41

MACHINE COMPONENT LOCATIONS TAP LOCATIONS


7 6 5 4 3 2 1
MOTOR GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RIGHT MAIN PUMP OUTPUT
SWING VALVE GP MOTOR GP MOTOR GP PILOT PUMP OUTPUT
ECV LEFT TRAVEL RIGHT TRAVEL FAN PUMP AND CONTROL CIRCUIT
SWING MOTOR CHECK SOL. RIGHT MAIN PUMP OUTPUT
BOOM BOOM STICK TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) TRAVEL SPEED CONTROL CIRCUIT

MPb1
CYLINDER CYLINDER CYLINDER SINGLE SINGLE MEDIUM PRESSURE PUMP
AG PP SUPPLY LINE
DOUBLE DOUBLE DRAIN / RETURN LINE
SWING BRAKE CONTROL CIRCUIT
DR A B LEFT AND RIGHT MAIN PUMP POWERSHIFT CIRCUIT
A B
ATTACHMENT CONTROL CIRCUIT
HEAVY LIFT CONTROL CIRCUIT
F MU RIGHT TRAVEL MOTOR CONTROL CIRCUIT F
DR VALVE GP LEFT TRAVEL MOTOR CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
AG ECV1
BOOM CYLINDER CONTROL CIRCUIT
CHECK SOL. BUCKET CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT
BG
R.C.V-C AR4 BR4 AL3 BL3
DR
M PP3 PP3 VALVE GP
B1 A1 WORK TOOL
T1 4 - FUNCTION
T1 aR2 bR2 Pa1 Pb1
A B
T2 T2 JJ II HH GG
BUCKET
CYLINDER DR A4 B4 A3 B3 A2 B2 A1 B1

AG
BG BG AG
LS
VALVE GP T
ERV1
CHECK / RELIEF
T P P
B
A B B A
AR3 BR3 VALVE GP
A R.C.V-D VALVE GP
R.C.V-E M.P.V-P MPa1 VALVE GP RIGHT TRAVEL HL HR
NEG. FLOW
VALVE GP LEFT TRAVEL COUNTERBALANCE
E BL2 AL2 COUNTERBALANCE
CONTROL E
VALVE GP CONTROL MPa1 MPb1 A1
LL
SWING CUSHION MEDIUM PRESSURE A2
232-4103 BL1 AL1 BR1 AR1 NN MM
FINE SWING
A2 B2 A1 B1 B1
SWIVEL GP

P B2
VALVE GP
SOL. / REDUCING
T T KK
AUXILIARY
259-7430
P
VALVE GP
TRAVEL PILOT

TP VALVE GP
TT
LOAD CONTROL
TRAVEL(L) TRAVEL(R) BOOM CYLINDER
BL3 AL3 BR4
VALVE GP BP3 BDr BPi BP2
SP3 SDr SPi SP2
LOAD CONTROL
STICK CYLINDER aL2 aL1 VALVE GP AR4 R.C.V-B
MAIN
AR1 BR1 CONTROL
aR4
D VALVE GP R.C.V-A aR3 D
AL2 AL1
CONTROL
FWD Pa1 aR1 aR2
BACK FWD BACK AUXILIARY BL2 BL1 BR3 AR3
T1 T5 T2 T4 T6 T3 FA1 FB1 T AL4 aL4 SP1 ST aL3 Di4 Pi4 BR2 AR2 Pi1 BP1 BT aR5 R3
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
aL1 bL1 bR1 aR1

SWITCH AS SWITCH AS
LEFT TRAVEL R.C.V-B R.C.V-C RIGHT TRAVEL
PILOT PRESS. PILOT PRESS.

G
(Dimensions: 34 inches x 28 inches)

R.C.V-A E F

R.C.V-D

TRAVEL(R)
BOOM(2)
VALVE GP

STICK(2)
SWING

BUCKET
MOTOR GP

BOOM(1)
RENR9468-03

TRAVEL(L)

ATCH
CHECK

STICK(1)
FAN
COOLER BYPASS
DR1 DR L3 L2

C F2
C
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)

Di2 Pi2 Pi3 Di3 DST Pi5 Di1 bR5


B A bR1 bR2
bL3 bL2 bL1 M.P.V-P bR3 bR4 HR
HL Pb1 bL4
PL PR

PUMP GP
A Pi1
AUXILIARY
MEDIUM PRESS.
SENSOR AS
VALVE GP VALVE GP RIGHT PUMP
PILOT MANIFOLD SHUTTLE PUMP GP
PSA1 HYDRAULIC FAN PR
24 Page,

FILTER GP B1 A1 B2 A2 S
RETURN OIL P2 Pi1 P-IN PSA2 DR1 L1
VALVE GP
DR2
(TRAVEL)

PILOT VALVE GP T-OUT2 L


(SWING)

D0 Ps1 a4 BB
STICK / SWING PILOT
NO.1

NO.2

BUCKET / BOOM a1
(LOCK)

JLP JLT JRT JRP T


NO.3

B M1
B STICK SWING BUCKET BOOM B
P1 P2

P1
A Psv
S
VALVE GP
OUT IN R L OPEN CLOSE DOWN UP PAC PRESS. RED. a3
DR3 DR4 Pi2 DR5 DR6 BOOM / SWING
OO
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 R.C.V.: RETURN CHECK VALVE
T-OUT1 T P
M2
M.P.V.: MEDIUM PRESSURE VALVE
VALVE GP a2
HEAVY LIFT A4 S1 Dr1 D1 Ps2 a5 AA
ACCUMULATOR GP SOLENOID LINE PATTERNS
aR3 bL3
A1 A2 A3 A4 A5 A6 A7 A8 Pressure Line
PL
OUT IN PUMP GP Pilot / Load Sensing Pressure
B1 A1 B2 A2 MAIN / PILOT
SENSOR AS Drain / Return Lines
T LEFT PUMP
PG PC Component Group
VALVE GP VALVE GP
SHUTTLE PRESSURE Attachment
RELIEF CC SOS
Pi2
B1 B2 B3 B4 B5 B6 B7 B8 T Air Line
TANK AS
P1 P2 FILTER GP CALLOUTS
VALVE GP HYDRAULIC
A aR3-a bL3-a PRESS. RED. CASE DRAIN YY Taps (Pressure, Sampling, Sensor - by letter)
A
aR3-a aR4 bR3 bR4 bL3-a bL2 bL4 aL2 BUCKET / STICK
52 Components (By number)
FILTER GP
SWITCH AS PILOT
PILOT HYDRAULIC THIS SCHEMATIC IS FOR THE 330D AND 336D EXCAVATOR HYDRAULIC SYSTEM
PRESSURE ATTACHMENT: SYSTEM 17: COMBINED FUNCTION WITH MEDIUM PRESSURE
MEDIA NUMBER: RENR9468-03
PART NUMBER: 255-5862, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1

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