RENR9641-02

January 2011
Component Locations FLUID POWER SYMBOLS
Part Machine Schematic
Description BASIC COMPONENT SYMBOLS
Number Location Location
MAIN AUX
Accumulator Gp - Pilot, Hydraulic 164-6981 1 B-4
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Core As - Oil Cooler 281-3525 2 C-2 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cylinder Gp - Boom Note A 3 F-4
Cylinder Gp - Bucket Note A 4 F-5
Tap Locations SOS CC VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cylinder Gp - Stick Note A 5 F-5 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Pressure and Sampling COMPENSATED)
Filter and Valve Gp - Pilot, Hyd. 158-8987 6 A-3 VALVES
Tap Schematic VALVE ENVELOPES VALVE PORTS
Filter Gp - Case Drain Return 289-8194 8 A-3 Description
Number Location
Filter Gp - Main Return 259-0869 7 A-4
AA Right Bank Pump Pressure B-2
Manifold Gp - Control, Pilot Oil 215-5037 9 B-5 to B-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
BB Left Bank Pump Pressure A-2
Motor Gp - Left Travel 209-5992 10 F-8 CONTROL VALVES CHECK VALVES
Motor Gp - Right Travel 209-5992 11 F-7
CC
DD
Pilot Pump Delivery Pressure
Attachment Pilot Ext. (A1)
A-3
C-7
6 AB A B

Motor Gp - Swing 266-7916 12 F-6 P T P T

EE Attachment Pilot Ret. (A2) C-7 BASIC SPRING SHUTTLE PILOT
Pump Gp - Main 311-7406 13 A-2 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
FF Attachment Pilot Ext. (A3) C-8
Sensor As. - Left Bank Pump 260-8180 14 A-3 FLUID STORAGE RESERVOIRS
GG Right Pump Pilot Pressure (A2) B-1
Sensor As. - Right Bank Pump 260-8180 15 B-3
HH Left Pump Pilot Pressure (B2) B-1
Switch As - Implement Pilot Press. 170-9335 17 E-4
SOS Hydraulic Oil Sampling Port A-3
Switch As - Implement Pilot Press. 170-9335 18 E-4
FILTER 6 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Swivel Gp
Tank Gp - Hydraulic Oil
162-4696
260-8205
19
20
E-7
A-3
319D Excavator MEASUREMENT ROTATING SHAFTS

Valve Gp - Check
Valve Gp - Joystick, Bucket / Boom
259-7873
297-0532
21
25
C-2
A-6
BUCKET BOOM (1) TRAVEL (L) STICK (1)
Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - Joystick, Stick / Swing 297-0533 24 A-8 COMBINATION CONTROLS

Valve Gp - Left Travel Counterbalance 137-3718 26 F-8 ATTCH TRAVEL (R) SWING (L) ZCA1-UP
Valve Gp - Main Control 259-7595 27 D-2 to D-7 FMH1-UP
Valve Gp - Pilot, Travel 270-5948 28 B-7 KFM1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve Gp - Priority, Stick2 285-1613 29 C-2

KRM1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Right Travel Counterbalance 137-3718 30 F-7
Valve Gp - Shuttle 123-2430 31 C-6
EAW1-UP
Valve Gp - Swing Cushion 158-9085 12 F-6 15 14 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Attachment: System 20 PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Switch As - Press., Boom Up Pilot 309-5769 40 A-3, E-3
Sensor As - Pressure, Attachment 221-8859 41 E-2
Valve Gp - Relief, Line, Work Tool 309-9977 42 D-2 BB EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Neg. Flow, Proportional Reducing 171-0188 50 B-2
Valve Gp - Priority Flow Divider 297-0647 44 C-7
AA ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Valve Gp - Shuttle, Pilot 185-0462 45 A-5

Valve Gp - Sol., Negative Flow Control 226-3109 51 C-1
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Sol. and Reduced Pressure 270-5766 46 C-7
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Sol. and Relief, Aux. Comb,FN.LH 270-5672 47 E-3
Valve Gp - Sol. and Relief, Aux. Comb,FN.RH 270-5757 48 F-2 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - Sol., Work Tool Priority 121-6303 49 C-7
Attachment: Hammer Filter
UNIDIRECTIONAL UNIDIRECTIONAL
Filter Gp - Oil, Hydraulic 224-1687 52 F-3

Note A: Refer to service manual for specific cylinder information. Hammer Return Filter BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

MAIN PUMP 13 MAIN CONTROL 27 © 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

17 18 49 52 41 47 45
G
10 26 2 27 29 31 1 9 24 12 28 25 3 5 M
40 40 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

DD EE FF

RENR9641-02
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
46 (ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

50 GG HH
T

PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

42 48
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

11 30 13 14 15 6 8 7 20 19 34 3 CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

CURRENT STANDARD

INDICATES WIRE 135 IN HARNESS “AG”

21 WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

51 44 CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE

17 18 52
325-PK

PREVIOUS STANDARD

2 6 27 29 31 1 9 24 25 28 3 5 WIRE WIRE COLOR

B A
49 40 42 41 47 48 325-PK-14

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

51

50

45
10 11 13 14 15 8 7 20 19 12 4
GG HH 46 44 FF EE DD 40
26 30 21

ATTACHMENT LOCATIONS
COMPONENT LOCATIONS
 8 7 6 5 4 3 2 1
MOTOR GP
RIGHT TRAVEL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
209-5992 MOTOR GP SINGLE SINGLE
RIGHT PUMP OUTPUT
PR SWING MOTOR LEFT PUMP OUTPUT
266-7916 FILTER GP DOUBLE DOUBLE PILOT PUMP OUTPUT
POWER SHIFT CONTROL CIRCUIT

MOTOR GP DR BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER OIL SUPPLY LINE
(HYDRAULIC) DRAIN / RETURN LINE
LEFT TRAVEL INTERNAL LINES
224-1687
209-5992 LEFT TRAVEL MOTOR CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
MU P2 SWING MOTOR CONTROL CIRCUIT
Pp3 Pp3 VALVE GP TRAVEL SPEED CONTROL CIRCUIT
F SOLENOID AND RELIEF BUCKET CYLINDER CONTROL CIRCUIT
F
BOOM CYLINDER CONTROL CIRCUIT
T1 T1 AUX. COMBINATION, FN, LH
BG AG 270-5757
STICK CYLINDER CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
OUT IN R
T2 T2

B1 DR A1 BL4 AL4
VALVE GP P1
SWING AL2 BL2 P2
AR3 BR3
158-9085
AG BG BG AG SENSOR AS
VALVE GP G PRESSURE
LEFT TRAVEL R 221-8859
COUNTERBALANCE
137-3718

SWITCH AS. VALVE GP P1

SWITCH AS. PRESSURE SOLENOID AND RELIEF
A B B A AUX. COMBINATION, FN, LH
bR2 PILOT PRESSURES PILOT, BOOM UP
B A 270-5672
VALVE GP 170-9335 309-5769
RIGHT TRAVEL BR2 AR2
AR1 BL1 COUNTERBALANCE
137-3718
BR1 AL1
E E
SWIVEL GP
162-4696 BR2 BL1 bL2

BL2 bL3 bL4

AR2
BR3 AR3 bR3 bR5 BR1 AR1 bR1 bL1 AL1 AL2 BL4 AL4
PB
B1 A1 PA1 bR2 bR4 PSW PTA bL5 CP2 BL3 AL3 bL6 dB
(EXT) (OUT) (R) (FWD) (FWD) (UP) (UP) (EXT) (OUT) (CLOSE)

VALVE GP

BOOM(1)
MAIN CONTROL
259-7595

BUCKET
VALVE GP

STICK(1)
CONTROL

ATCH
2 PUMP, 1 WAY
310-0157

D D

SWING

TRAVEL(L)

TRAVEL(R)
F1 R2
VALVE GP
SOLENOID AND REDUCED PRESSURE
270-5766
dA1 PY
P2 P1
HL

STICK(R)
T2 T1
HR
5 6 3 2
(Dimensions: 39 inches x 28 inches)

4
1
(EXT) (RET) (EXT)
4 1

BOOM(2)
A3 B3 A2 B2 A1 B1
RENR9641-02

5 6 3 2

STICK(2)
FF EE DD
C R1 P1 P2 VALVE GP C
VALVE GP SOLENOID
SHUTTLE bR5 VALVE GP (IN) (L) (DOWN) (RET) (IN) (OPEN) T
(BACK) (BACK) NEG. FLOW CONTROL
123-2459 bL3 aL3 PB SHUTTLE 226-3109
P A dA1 CP1 aR5 aR2 dA dST1 (DOWN) aL5 pB1 dB1 aL6 E
123-2430 VALVE GP
PP RELIEF F A1
VALVE GP T LINE, WORK TOOL D
SOLENOID aR3 aR1 PR aL1 PL aL2 aL3
309-9977 aL4
WORK TOOL PRIORITY A
121-6303
VALVE GP T
PRIORITY B
aR2 CORE AS
STICK 2 VALVE GP
OIL COOLER
285-1613 CHECK A2
(FWD) 281-3525
(FWD) P 259-7873
bR1 bL1
T2 T4
P2 Pi1 P-IN PSA2 DR1 PSA1
T
30 Page,

MANIFOLD GP T-OUT2 DR2

PILOT CONTR.
T1 T3 215-5037
(TRAVEL)

A1
(SWING)

aR1 aL1
1 7 GG
NO.1

NO.2

(BACK) (BACK) A2
B B

(LOCK)
SENSOR AS.
AA
NO.3
6 RIGHT BANK
TRAVEL(L) TRAVEL(R) 3 FILTER AND VALVE GP PUMP PRESS. PS B1
VALVE GP TT 5 6 3 2 5
PILOT HYDRAULIC OIL
158-8987
260-2180
M4 M2 HH
PILOT, TRAVEL 4 1 B2
270-5948 TP P1 2 4 P
Pn2
OUT IN T
4 1 PAC A2
5 6 3 2
DR3 DR4 Pi2 DR5 T-OUT1 DR6 ACCUMULATOR GP T
PILOT, HYDRAULIC
164-6981 A3
bR3-1 PG PC
VALVE GP
aL2-1 JRP NEGATIVE FLOW
JL1 JR3 S1 LINE PATTERNS
JLT P2 P1 PROPORTIONAL REDUCING
(DOWN)
(OUT) aL2-1 bL2-1 bR2-1 aR3-1 CC SOS 171-0188 Pressure Line

STICK BOOM DrM Pilot / Load Sensing Pressure

SWING BUCKET VALVE GP bL4-1 aL4-1 bR3-1 aR2-1
bR2-1 S2 Drain / Return Lines
JL4 aL4-1 SHUTTLE, PILOT Dr
JR2 A1 A2 A3 A4 A5 A6 A7 A8
185-0462 Component Group
(L) (CLOSE)
FILTER GP
Attachment
JL2 JR4 RETURN OIL
(R) (OPEN) 289-8194 Air Line
A aR2-1 SWING BUCKET A1 A
STICK BOOM M5
bL4-1 CALLOUTS
Pn1
JL3 JRT JR1 YY Taps (Pressure, Sampling, Sensor - by letter)
(IN) VALVE GP (UP) VALVE GP E2 E1 DR
JLP B1 B2 B3 B4 B5 B6 B7 B8 C
JOYSTICK JOYSTICK M3 M1
STICK / SWING BUCKET / BOOM
TANK GP
SENSOR AS. THIS SCHEMATIC IS FOR THE 319D EXCAVATOR HYDRAULIC SYSTEM
aR3-1 bL2-1 bL4 aL4 bR2 aR2 HYDRAULIC OIL PM
297-0533 297-0532 VALVE GP PR PL FILTER GP LEFT BANK PUMP GP ATTACHMENT: HAMMER RETURN FILTER
260-8205
PRIORITY FLOW DIVIDER RETURN PUMP PRESS. MAIN MEDIA NUMBER: RENR9641-02
aL2 bL2 bR3 aR3 297-0647 259-0869 260-2180 BB 311-7406 SCHEMATIC PART NUMBER: 270-5764, CHANGE: 00, VERSION: HE
SWITCH AS: PRESSURE
Components are shown installed on a fully operable machine with the key and engine off,
IMPLEMENT SWING, 309-5769 and with parking brake set.
. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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