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    PTC Heater Circuit

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    powertrainmotors1

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    PTC Heater Circuit

    Uploaded by

    powertrainmotors1
    15 views6 pages

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    15 views6 pages

    PTC Heater Circuit

    Uploaded by

    powertrainmotors1

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    Inspection Procedure - Toyota Service Information 14/3/17, 10)53 am

    Print Exit

    HEATING / AIR CONDITIONING AIR CONDITIONING SYSTEM(for Manual Air Conditioning


    System) PTC Heater Circuit

    DESCRIPTION

    The air conditioning amplifier assembly sends operation signals to the PTC heater relays when quick heater
    assembly operation conditions are met. Based on the signals from the air conditioning amplifier assembly, the PTC
    heater relays turn on, and power is supplied to the quick heater assembly installed in the air conditioning radiator
    assembly.
    Quick Heater Assembly Operation Condition
    Control ECU Condition
    Start the engine
    ECO mode switch: Off
    Blower switch: LO or more
    Temperature settings: MAX HOT
    Light control switch: Off
    Air Conditioning
    · Engine coolant temperature 65°C (149°F), or lower (3 PTC heater relays
    Amplifier Assembly
    operating)
    · Engine coolant temperature 70°C (158°F), or lower (2 PTC heater relays
    operating)
    · Engine coolant temperature 75°C (167°F), or lower (A PTC heater relay
    operating)

    Ambient temperature 10°C (50°F) or lower

    WIRING DIAGRAM

    https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000M6G5.html?PUB_TYPE=RM&MODE=3#RM100000000M6G5_03 Page 1 of 6
    Inspection Procedure - Toyota Service Information 14/3/17, 10)53 am

    CAUTION / NOTICE / HINT

    NOTICE:
    Inspect the fuses for circuits related to this system before performing the following procedure.

    PROCEDURE

    1.INSPECT PTC HEATER RELAY (PTC HTR NO.1, PTC HTR NO.2, PTC HTR NO.3)

    a. Remove the PTC heater relays from the No. 5 instrument panel relay block.

    b. Inspect the PTC heater relays.


    Click hereVehicle Interior>HEATING / AIR CONDITIONING>RELAY>ON-VEHICLE INSPECTION

    Result:
    Proceed to
    OK

    https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000M6G5.html?PUB_TYPE=RM&MODE=3#RM100000000M6G5_03 Page 2 of 6
    Inspection Procedure - Toyota Service Information 14/3/17, 10)53 am

    NG

    OK

    2.CHECK HARNESS AND CONNECTOR (PTC HEATER RELAY - BATTERY)

    NG

    REPLACE PTC HEATER RELAY (PTC HTR NO.1, PTC HTR NO.2, PTC HTR NO.3)

    2.CHECK HARNESS AND CONNECTOR (PTC HEATER RELAY - BATTERY)

    a. Remove the PTC heater relays from the No. 5 instrument panel relay block.

    b. Measure the voltage according to the value(s) in the table below.


    Standard Voltage:
    PTC HTR NO.1:
    Tester Specified
    Condition
    Connection Condition
    Relay terminal
    5 - Body Always 11 to 14 V
    ground
    Ignition switch
    Relay terminal Below 1 V
    off
    1 - Body
    ground Ignition switch
    11 to 14 V
    ON

    PTC HTR NO.2:


    Tester Specified
    Condition
    Connection Condition
    Relay terminal
    5 - Body Always 11 to 14 V
    ground
    Ignition switch
    Relay terminal Below 1 V
    off
    1 - Body
    ground Ignition switch
    11 to 14 V
    ON

    PTC HTR NO.3:


    Tester Specified
    Condition
    Connection Condition
    Relay terminal
    5 - Body Always 11 to 14 V
    ground
    Ignition switch
    Relay terminal Below 1 V
    off
    2 - Body
    ground Ignition switch
    11 to 14 V
    ON

    Result:
    Proceed to
    OK
    NG

    https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000M6G5.html?PUB_TYPE=RM&MODE=3#RM100000000M6G5_03 Page 3 of 6
    Inspection Procedure - Toyota Service Information 14/3/17, 10)53 am

    OK

    3.CHECK HARNESS AND CONNECTOR (PTC HEATER RELAY - AIR CONDITIONING


    AMPLIFIER ASSEMBLY)

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    3.CHECK HARNESS AND CONNECTOR (PTC HEATER RELAY - AIR CONDITIONING AMPLIFIER
    ASSEMBLY)

    a. Remove the PTC heater relays from the No. 5 instrument panel relay block.

    b. Disconnect the G77 air conditioning amplifier assembly connector.

    c. Measure the resistance according to the value(s) in the table below.


    Standard Resistance:
    PTC HTR NO.1:
    Tester Specified
    Condition
    Connection Condition
    Relay terminal
    2 - G77-13 Always Below 1 Ω
    (PTC1)
    Relay terminal
    2 or G77-13 10 kΩ or
    Always
    (PTC1)- Body higher
    ground

    PTC HTR NO.2:


    Tester Specified
    Condition
    Connection Condition
    Relay terminal
    2 - G77-19 Always Below 1 Ω
    (PTC2)
    Relay terminal
    2 or G77-19 10 kΩ or
    Always
    (PTC2) - Body higher
    ground

    PTC HTR NO.3:


    Tester Specified
    Condition
    Connection Condition
    Relay terminal
    1 - G77-20 Always Below 1 Ω
    (PTC3)
    Relay terminal
    1 or G77-20 10 kΩ or
    Always
    (PTC3) - Body higher
    ground

    Result:
    Proceed to
    OK
    NG

    https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000M6G5.html?PUB_TYPE=RM&MODE=3#RM100000000M6G5_03 Page 4 of 6
    Inspection Procedure - Toyota Service Information 14/3/17, 10)53 am

    OK

    4.CHECK HARNESS AND CONNECTOR (QUICK HEATER ASSEMBLY - PTC HEATER


    RELAY AND BODY GROUND)

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    4.CHECK HARNESS AND CONNECTOR (QUICK HEATER ASSEMBLY - PTC HEATER RELAY AND BODY
    GROUND)

    a. Remove the PTC heater relays from the No. 5 instrument panel relay block.

    b. Disconnect the G78 and G79 quick heater assembly connectors.

    c. Measure the resistance according to the value(s) in the table below.


    Standard Resistance:
    PTC HTR NO.1:
    Tester Specified
    Condition
    Connection Condition
    G79-3 - Relay
    Always Below 1 Ω
    terminal 3
    G78-1 - Body
    Always Below 1 Ω
    ground
    G79-2 - Body
    Always Below 1 Ω
    ground
    G78-3 or relay
    10 kΩ or
    terminal 3 - Always
    higher
    Body ground

    PTC HTR NO.2:


    Tester Specified
    Condition
    Connection Condition
    G79-1 - Relay
    Always Below 1 Ω
    terminal 3
    G79-2 - Body
    Always Below 1 Ω
    ground
    G79-1 or relay
    10 kΩ or
    terminal 3 - Always
    higher
    Body ground

    PTC HTR NO.3:


    Tester Specified
    Condition
    Connection Condition
    G78-2- Relay
    Always Below 1 Ω
    terminal 3
    G78-1 - Body
    Always Below 1 Ω
    ground
    G78-2 or relay
    10 kΩ or
    terminal 3 - Always
    higher
    Body ground

    Result:
    Proceed to
    OK

    https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000M6G5.html?PUB_TYPE=RM&MODE=3#RM100000000M6G5_03 Page 5 of 6
    Inspection Procedure - Toyota Service Information 14/3/17, 10)53 am

    NG

    OK

    5.INSPECT QUICK HEATER ASSEMBLY

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    5.INSPECT QUICK HEATER ASSEMBLY

    a. Remove the quick heater assembly.


    Click hereVehicle Interior>HEATING / AIR CONDITIONING>PTC HEATER ASSEMBLY>REMOVAL

    b. Inspect the quick heater assembly.


    Click hereVehicle Interior>HEATING / AIR CONDITIONING>PTC HEATER ASSEMBLY>INSPECTION

    Result:
    Proceed to
    OK
    NG

    OK

    PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE

    Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING SYSTEM(for


    Manual Air Conditioning System)>PROBLEM SYMPTOMS TABLE

    NG

    REPLACE QUICK HEATER ASSEMBLY

    Click hereVehicle Interior>HEATING / AIR CONDITIONING>PTC HEATER ASSEMBLY>REMOVAL

    © 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

    https://toyotamanuals.com.au/docs/hilux-service-repair-manu…RM100000000M6G5.html?PUB_TYPE=RM&MODE=3#RM100000000M6G5_03 Page 6 of 6

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