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Lab Report 2

Objectives

The primary objectives of this lab were to:

1. Measure the angle between the hexagonal sides of two nuts


using a protractor.

2. Measure the width of a slip gauge using a micrometer and its


thickness using a Vernier caliper.

3. Calculate the angle formed by a sine bar and the slip gauge
using trigonometric principles.

Equipment and Tools

During the lab, the following tools were observed:

1. Square Head: Used for verifying the squareness of components.

2. Center Head: Employed to locate the center of cylindrical


objects.

3. Micrometer: A precision instrument for measuring small


dimensions with high accuracy.

4. Vernier Caliper (0.02 mm vernier constant): Utilized for precise


measurements of length, depth, and internal and external
diameters.

5. Sine Bar (100 mm length): Used alongside slip gauges for


precise angle measurements.

6. Slip Gauge: Precision gauge blocks for calibrating measuring


equipment and setting up workpieces.

7. Protractor: An instrument for measuring angles.


Components Measured

The components measured during the lab included:

1. Mini Nut: The angle between its hexagonal sides was measured
using a protractor.

2. Larger Nut: The angle between its hexagonal sides was also
measured using a protractor.

3. Slip Gauge: Its width was measured using a micrometer, and its
thickness was measured using a Vernier caliper.

4. Sine Bar and Slip Gauge Setup: Used to calculate the angle
formed between them.

Procedure and Measurements

1. Measuring the Angle of Nuts using a Protractor

o Mini Nut: The angle between its hexagonal sides was


determined to be 59.6 degrees, rounded to 60 degrees.

o Larger Nut: The angle between its hexagonal sides was


exactly 60 degrees.

2. Measuring the Slip Gauge

o Width Measurement Using Micrometer:

▪ The width of the slip gauge was measured with


the micrometer, resulting in a reading of 27.54
mm.

o Thickness Measurement Using Vernier Caliper:

▪ The thickness of the slip gauge was measured


with the Vernier caliper, resulting in a reading of
17.8 mm.
3. Calculating the Angle Formed by the Sine Bar and Slip Gauge

o Given the length of the sine bar (hypotenuse) as 100


mm and the thickness of the slip gauge (opposite side)
as 17.8 mm, the angle (theta) was calculated using the
sine function:

sin(θ)=opp/hyp =17.8/100 = 0,178

o By taking the inverse sine of 0.178, the angle theta was


found to be approximately 10.25 degrees.

Discussion

• Micrometer: This highly precise tool measures small


dimensions, providing readings typically in millimeters or inches
with a precision of up to 0.01 mm or finer.

• Vernier Caliper: This versatile instrument measures various


dimensions, including internal and external diameters, depths,
and lengths. The vernier constant of 0.02 mm indicates its
measurement precision.

• Sine Bar and Slip Gauge: Using a sine bar with slip gauges allows
for accurate angle measurements. The sine bar’s length and the
slip gauge’s height form a relationship that enables angle
calculation through trigonometric functions.

Conclusion

The lab effectively demonstrated the use of precision measurement


tools. Accurate measurements of the nut angles, slip gauge dimensions,
and the angle formed by the sine bar and slip gauge were achieved. The
hands-on experience enhanced understanding of these tools and
underscored the importance of precision in metrology, which is crucial
for ensuring the quality and accuracy of manufactured components in
engineering and manufacturing processes.

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