E SUSPENSION

B
SECTION
REAR SUSPENSION C

RSU
CONTENTS
PRECAUTIONS .......................................................... 2 SHOCK ABSORBER .................................................. 9 F
Precautions .............................................................. 2 Removal and Installation .......................................... 9
PREPARATION ........................................................... 3 Inspection ................................................................. 9
Commercial Service Tools ........................................ 3 LEAF SPRING .......................................................... 10 G
NOISE VIBRATION AND HARSHNESS (NVH) Removal ................................................................. 10
TROUBLESHOOTING ................................................ 4 Inspection ............................................................... 10
NVH Troubleshooting Chart ..................................... 4 Installation .............................................................. 11
H
REAR SUSPENSION ASSEMBLY ............................. 5 STABILIZER BAR ..................................................... 12
Components ............................................................. 5 Removal ................................................................. 12
2WD KA24DE MODEL .......................................... 5 Inspection ............................................................... 12
2WD VG33E AND VG33ER MODEL .................... 6 Installation .............................................................. 12 I
4WD MODEL ........................................................ 6 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 13
ON-VEHICLE SERVICE ............................................. 7 General Specifications (Rear) ................................ 13
Component ............................................................... 7 J
Rear Suspension Parts ............................................ 7

RSU-1
 PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions EES000XB

● When installing rubber parts, final tightening must be car-

ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
● After installing removed suspension parts, check wheel
alignment and adjust if necessary.

SBR686C

RSU-2
 PREPARATION

PREPARATION PFP:00002
A
Commercial Service Tools EES000XC

Tool name Description

1 Flare nut crowfoot Removing and installing each brake piping B
2 Torque wrench a: 10 mm (0.39 in)

S-NT360
D

RSU

RSU-3
 NOISE VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING PFP:54000

NVH Troubleshooting Chart EES000XD

Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.

Refer to ROAD WHEEL in this chart.

Refer to SUSPENSION in this chart.

Refer to TIRES in this chart.

RSU-12
RSU-5

RSU-7

RSU-7

RAX-5
RAX-5
RSU-7

RSU-7

PR-3
PR-3

BR-6
PS-5
WT-3
WT-3

WT-3

WT-3
—

—
Reference page

Bushing or mounting deterioration

Improper installation, looseness
Shock absorber deformation,

Deformation or damage
Suspension looseness

PROPELLER SHAFT
Incorrect air pressure
damage or deflection

Possible Cause and

Stabilizer bar fatigue
Parts interference

SUSPECTED

Incorrect tire size

Uneven tire wear

DIFFERENTIAL

ROAD WHEEL
PARTS

DRIVE SHAFT

SUSPENSION
Non-uniformity
Spring fatigue

STEERING
Imbalance

BRAKES
TIRES
AXLE
Noise × × × × × × × × × × × × × ×
Shake × × × × × × × × × × × ×
SUSPENSION

Vibration × × × × × × × × × ×
Shimmy × × × × × × × × ×
Judder × × × × × × × ×
Poor quality
ride or han- × × × × × × × × ×
dling
Noise × × × × × × × × × × × × × ×
Shake × × × × × × × × × × × × ×
× × × × × × ×
Symptom

Vibration
TIRES

Shimmy × × × × × × × × × × × ×
Judder × × × × × × × × × × ×
Poor quality
ride or han- × × × × × × × × ×
dling
Noise × × × × × × × × × × ×
Shake × × × × × × × × × ×
ROAD WHEEL

Shimmy, Jud-
der × × × × × × × ×

Poor quality
ride or han- × × × × × ×
dling
×: Applicable

RSU-4
 REAR SUSPENSION ASSEMBLY

REAR SUSPENSION ASSEMBLY PFP:55020

A
Components EES000XE

2WD KA24DE MODEL

B

RSU

LEIA0020E
J

RSU-5
 REAR SUSPENSION ASSEMBLY

2WD VG33E AND VG33ER MODEL

LEIA0021E

4WD MODEL

LEIA0022E

RSU-6
 ON-VEHICLE SERVICE

ON-VEHICLE SERVICE PFP:00000

A
Component EES000XF

Rear Suspension
B

RSU

K
WEIA0024E

1. Bumper 2. Rear spring shackle 3. Rear spring plate

4. Rear spring bushing 5. Rear leaf spring 6. Shock absorber
L
7. Rear spring pad 8. Rear spring front bolt 9. Rear spring bushing
10. Rear spring clip U-bolt 11. Shock absorber (right side) 12. Shock absorber (left side)
13. Nut (and washer if equipped)
M
CAUTION:
When installing the rubber components, the final tightening of the nuts and bolts must be done with
the vehicle in an unladen condition (the fuel, engine coolant, and engine oil at full; the spare tire, jack,
hand tools and mats in their designated positions) with the tires on the ground.
NOTE:
The early production rear spring clip U-bolt is a fine thread with a washer and nut. The late production rear
spring clip U-bolt is a coarse thread with a self-locking flange nut, a new flange nut must be used for installa-
tion.
Rear Suspension Parts EES000XG

● Check the rear suspension parts for any excessive play, cracks, wear, and other damage.

RSU-7
 ON-VEHICLE SERVICE

● Shake each rear wheel to check for any excessive play as

shown.

SMA525A

● Tighten all of the nuts and bolts to the specified torque.

Refer to RSU-7, "Component" .
CAUTION:
When installing the rubber components, the final tightening
of the nuts and bolts must be done with the vehicle in an
unladen condition (the fuel, engine coolant, and engine oil
at full; the spare tire, jack, hand tools and mats in their des-
ignated positions) with the tires on the ground.

ASU031

● Check the shock absorber for oil leakage and other damage as
shown.

SRA734

● Check the shock absorber bushings for excessive wear and other damage.

RSU-8
 SHOCK ABSORBER

SHOCK ABSORBER PFP:56210

A
Removal and Installation EES000XH

1. Remove shock absorber by disconnecting upper and lower end.

2. Install in the reverse order of removal. B
Refer to FSU-5, "Components"

Inspection EES000XI C
● If oil leakage, cracks and deformation occurs, replace shock absorber assembly.
● If rubber bushings are cracked and deformed, replace rubber bushings.
D

RSU

RSU-9
 LEAF SPRING

LEAF SPRING PFP:55020

Removal EES000XJ

1. Disconnect shock absorber lower end, and remove U-bolts.

Support axle with jack stand prior to removing leaf spring.

SRA702

2. Remove the spring shackle.

SRA704

3. Remove the front pin.

4. Remove the leaf spring.

ASU034

Inspection EES000XK

● Check leaf spring for cracks. Replace if necessary.

● Check front bracket and pin, shackle, U-bolts and spring pad for
wear, cracks, straightness and damaged threads. Replace if
necessary.
● Check all bushings for deformation and cracks. Replace if nec-
essary.
(4WD models: Rear spring front bushing)
Make sure that front bushing is properly installed.

ASU035

RSU-10
 LEAF SPRING

Installation EES000XL

A
1. Apply soapsuds to rubber bushing.
2. Install spring shackle and front pin, and finger tighten the nuts.
3. Install spring pad and nuts under leaf spring or axle case.
B
4. Tighten U-bolt mounting nuts diagonally.
Tighten U-bolts so that the lengths of all U-bolts under
spring pad are the same.
C
Refer to FSU-8, "Component" .
5. Install shock absorber, and finger tighten the nuts.
D
SRA727

6. Remove stands and bounce the vehicle to stabilize suspension.

(Unladen) RSU

SRA703
H
7. Tighten spring shackle nuts, front pin nuts and shock absorber
nuts.
When installing rubber parts, final tightening must be car- I
ried out under unladen condition* with tires on the ground.
* Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
J
Refer to FSU-8, "Component" .

K
SRA754

RSU-11
 STABILIZER BAR

STABILIZER BAR PFP:54611

Removal EES000XM

Remove stabilizer bar connecting bolts and clamp bolts.

Inspection EES000XN

● Check stabilizer bar for twist and deformation.

● Check rubber bushing for cracks, wear and deterioration.
Replace if necessary.
Installation EES000XO

Install in the reverse order of removal.

Refer to RSU-5, "Components" .

RSU-12
 SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

A
General Specifications (Rear) EES000XP

Suspension type Rigid axle with semi-elliptic leaf spring

Shock absorber type Double-acting hydraulic B

RSU

RSU-13
SERVICE DATA AND SPECIFICATIONS (SDS)

RSU-14