REAR SUSPENSION

E SUSPENSION

B
SECTION
REAR SUSPENSION C

RSU
CONTENTS
PRECAUTIONS .......................................................... 2 SHOCK ABSORBER .................................................. 7 F
Precautions for Brake System .................................. 2 Removal and Installation .......................................... 7
PREPARATIONS ........................................................ 3 REMOVAL ............................................................. 7
Special Service Tool ................................................. 3 INSTALLATION ..................................................... 7 G
Commercial Service Tool ......................................... 3 LEAF SPRING ............................................................ 8
NOISE, VIBRATION, AND HARSHNESS (NVH) Removal and Installation .......................................... 8
TROUBLESHOOTING ................................................ 4 REMOVAL ............................................................. 8
H
NVH Troubleshooting Chart ..................................... 4 INSPECTION AFTER REMOVAL ......................... 8
REAR SUSPENSION ASSEMBLY ............................. 5 INSTALLATION ..................................................... 8
Components ............................................................. 5 Disassembly and Assembly ...................................... 8
On-Vehicle Inspection and Service .......................... 5 DISASSEMBLY ..................................................... 8 I
Removal and Installation .......................................... 5 INSPECTION AFTER DISASSEMBLY .................. 8
REMOVAL ............................................................. 5 ASSEMBLY ........................................................... 9
INSTALLATION ..................................................... 6 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 10 J
General Specifications ............................................ 10

RSU-1
 PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions for Brake System EES000HW

Recommended fluid is brake fluid DOT 3.

Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas.
To clean or wash all parts of master cylinder, disc brake caliper
and wheel cylinder, use clean brake fluid.
Never use mineral oils such as gasoline or kerosene. They will
ruin rubber parts of the hydraulic system.
Use flare nut wrench when removing and installing brake tube.
Always torque brake lines when installing.
SBR686C
Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-9, "Bleeding Brake System" -
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.

RSU-2
 PREPARATIONS

PREPARATIONS PFP:00002
A
Special Service Tool EES000HX

Tool name
Description
Tool number B

Drift C
ST23860000
Removing leaf spring front bushing
a: 38 mm dia.
b: 33 mm dia.
D
ZZA0834D

RSU
Drift
ST01540000
Installing leaf spring front bushing
a: 46 mm dia.
b: 32 mm dia. F
ZZA0834D

Commercial Service Tool EES000IU G

Tool name Description

H

1.Flare nut crowfoot

Removing and installing each brake piping
2.Torque wrench I
a: 10mm (0.39in)

S-NT360 J

RSU-3
 : Applicable

Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
NVH Troubleshooting Chart
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
Symptom

Possible cause and SUSPECTED PARTS

Reference page

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

REAR SUSPENSION
handling
Poor quality ride or
Judder
Shimmy
Vibration
Shake
Noise
Improper installation, looseness Refer to RSU-5

RSU-4

Shock absorber deformation, damage or deflection Refer to RSU-7

Bushing or mounting deterioration

Parts interference

Spring fatigue

Suspension looseness Refer to RSU-5


Incorrect wheel alignment

Stabilizer fatigue

PROPELLER SHAFT NVH in PR section.

DIFFERENTIAL NVH in RFD section.

FRONT AXLE AND FRONT SUSPENSION NVH in FAX and FSU sections.

TIRES NVH in WT section.

ROAD WHEEL NVH in WT section.

DRIVE SHAFT NVH in RAX section.

PFP:00003
BRAKES NVH in BR section.

EES000IH
STEERING NVH in PS section.





 REAR SUSPENSION ASSEMBLY

REAR SUSPENSION ASSEMBLY PFP:55020

A
Components EES000HY

RSU

SEIA0116E
K
1 Leaf spring 2 Rear spring plate 3 Rear spring shackle
4 Rear spring bushing 5 Rear spring pad 6 Rear spring clip bolt
7 Damper 8 Shock absorber L
On-Vehicle Inspection and Service EES000HZ

Check axle and suspension parts for excessive play, wear, and damage.
M
Move rear wheels (RH/LH) to check unusual free play.
Retighten all nuts and bolts to the specified torque.
Removal and Installation EES000IS

REMOVAL
1. Remove tires. Raise vehicle.
2. Remove rear propeller shaft. Refer to PR-3, "Removal and Installation" .
3. Remove brake tube from wheel cylinder.
4. Remove load sensing valve from vehicle.
5. Set transmission jack under final drive.
6. Remove shock absorber upper mounting nuts and washers, and remove shock absorber from vehicle.
7. Remove shackle pin mounting nuts and washers, and remove shackle pin from vehicle.
8. Remove rear spring pin mounting nuts and bolts, and remove rear spring pin from vehicle.
9. Lower transmission jack, and remove rear suspension assembly from vehicle.

RSU-5
 REAR SUSPENSION ASSEMBLY

INSTALLATION
For tightening torque, refer to Rear Suspension Assembly RSU-5, "Components" . Install in reverse
order of removal.

RSU-6
 SHOCK ABSORBER

SHOCK ABSORBER PFP:56210

A
Removal and Installation EES000IO

REMOVAL
1. Set transmission jack under final drive.
B
2. Remove shock absorber mounting nuts, and remove shock absorber from vehicle.
INSTALLATION
Refer to component parts drawing for tightening torque. Install in the reverse order of removal. C

RSU

RSU-7
 LEAF SPRING

LEAF SPRING PFP:55020

Removal and Installation EES000IQ

REMOVAL
1. Set transmission jack under final drive.
2. Remove shock absorber mounting nuts and washers, and remove shock absorber from vehicle.
3. Remove shackle pin mounting nuts and washers, and remove shackle pin from vehicle.
4. Remove rear spring pin mounting nuts and bolts, and remove
rear spring pin from vehicle.

SRA704

5. Remove mounting nuts from U-bolt, and remove spring lower

pad from U-bolt.
6. Remove leaf spring from vehicle.

SRA702

INSPECTION AFTER REMOVAL

Check leaf spring for deformation, cracks, and other damage. Also check bushing for damage. If any,
replace leaf spring and bushing as a set.
INSTALLATION
Refer to component parts drawing for tightening torque. Install in the reverse order of removal.
Disassembly and Assembly EES000IT

DISASSEMBLY
Set a drift (special service tool) as shown in the figure. Push out
leaf spring front bushing from leaf spring with a press.

SEIA0119E

INSPECTION AFTER DISASSEMBLY

Check leaf spring and leaf spring front bushing for deformation, cracks, damage. If any, replace them.

RSU-8
 LEAF SPRING

ASSEMBLY
Set a drift (special service tool), and press leaf spring front bush- A
ing into leaf spring with a press.

SEIA0120E D

RSU

RSU-9
 SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

General Specifications EES000IY

Suspension type Rigid axle with semi-elliptic leaf spring

Shock absorber type Double-acting hydraulic

RSU-10