SERIES 5A AND 5B

VALVE STATUS MONITOR

Installation, Operation and Maintenance Manual

BRAY.COM THE HIGH PERFORMANCE COMPANY

 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

Table of Contents
1. Safety Instructions - Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Hazard-Free Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. Part Numbering System Reference Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6. Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7. Pre-Installation Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.1 Adjustable Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.2 Fixed Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9. Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10. Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
11. Reversal of Visual Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
12. Position Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
13. Switch Ratings and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mechanical Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3-Wire DC Inductive Proximity Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-Wire Inductive Proximity Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Reed Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
14. Mounting Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
15. Basic Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
16. Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
17. Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exploded View S5A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exploded View - S5B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

FOR MORE INFORMATION ON THIS PRODUCT AND OTHER BRAY PRODUCTS

PLEASE VISIT OUR WEBSITE – bray.com
2
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

Read and Follow These Instructions

Save These Instructions
1. Safety Instructions - Definition of Terms

Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury.

Used without the safety alert symbol indicates a potential situation which, if not
NOTICE avoided, may result in an undesirable result or state, including property damage.

2. Hazard-Free Use 3. Qualified Personnel

This device left the factory in proper condition to • A qualified person in terms of this document
be safely installed and operated in a hazard-free is one who is familiar with the installation,
manner. The notes and warnings in this document commissioning and operation of the device
must be observed by the user if this safe condition and who has appropriate qualifications,
is to be maintained and hazard-free operation of such as:
the device assured.
• Is trained in the operation and maintenance of
Take all necessary precautions to prevent damage electric equipment and systems in accordance
to the device due to rough handling, impact, or with established safety practices.
improper storage. Do not use abrasive compounds
• Is trained or authorized to energize, de-
to clean the device, or scrape surfaces with any
energize, ground, tag and lock electrical
objects.
circuits and equipment in accordance with
Configuration and setup procedures for this device established safety practices.
are described in this manual. Proper configuration
• Is trained in the proper use and care of personal
and setup are required for the safe operation of
protective equipment (PPE) in accordance with
this device.
established safety practices.
The control system in which this device is installed
• Is trained in first aid.
must have proper safeguards to prevent injury to
personnel, or damage to equipment, should failure
of system components occur.
The VSM must only be installed, commissioned,
operated and repaired by qualified personnel.
All installation, commissioning, operation and
maintenance must be performed under strict
observation of all applicable codes, standards and
safety regulations.

3
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

4. Part Numbering System Reference Chart

Series Housing Product Switch Configuration Trim
5X 000 H -126 S C 536

5X – Designates Housing Size

5A Type 4,4x, IP 66/67, Max 2 switches

5B Type 4,4x, IP 66/67, Max 6 switches

H – Designates Housing Style

0 Imperial
5 Metric

S – Designates Switch Option

A SPDT Mechanical Switch

B SPDT Mechanical Gold Plated Switch (Low Power)
C PNP N.O., 3-Wire Switch
D NPN N.O., 3-Wire Switch
E PNP N.C., 3-Wire Switch
F 140V, 2-Wire Switch
G 250V, 2-Wire Switch
K SPDT Reed Switch
R NPN N.C., 3-Wire Switch
S DPDT-DB Mechanical Switch

C – Designates Switch Configuration

2 2 Switches
3 3 Switches, Independent
4 4 Switches, Independent
5 4 Switches (2 Independent, 2 Auxiliary)
6 6 Switches (4 Independent, 2 Auxiliary)

4
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

5. Introduction 8. Mounting
The Bray Series 5A and 5B Valve Status Monitors All Bray Series 5A and 5B VSMs are suitable for
(VSM) provide visual and electrical indication of mounting to VDI/VDE 3845 compliant quarter-
position of any VDI/VDE 3845 compliant quarter- turn devices using standard mounting hardware.
turn device. With proper mounting hardware, VSMs can be
installed onto other quarter-turn devices. Mounting
6. Principle of Operation instructions may vary when using alternative
Bray Series 5A and 5B VSMs are comprised of a mounting hardware.
NEMA Type 4/4X housing with external position 8.1 Adjustable Bracket
indicator and two conduit entries, cam shaft with
self-locking cams, elevated terminal block, internal Bray's 3 piece adjustable bracket is designed to
grounding screw, and mounting bracket. mount on both NAMUR 30x80 and 30x130 patterns.
Installation is as follows:
The VSM is coupled to the quarter turn device via
the indicator shaft. Rotation of the indicator shaft, 1. Disassemble two mounting bracket foot
in turn, drives the cams and activates the switch. plates from top plate.
The angular position in which the switches activate a. Continue to Step 6 if the mounting
can be adjusted through the self-locking cams. bracket top plate was pre-installed.
Mechanical or proximity activation of switches
provides electrical feedback of achieved position 2. Lightly coat mounting bracket bolt threads
through field wiring to a control network. with grease.
3. Place lock washer onto bolts.
7. Pre-Installation Storage
4. Place nylon washer in between mounting
Bray Series 5A and 5B VSMs are not weatherproof
bracket and bottom of the VSM.
until properly installed on the quarter-turn device
or prepared for storage. Bray cannot accept 5. Attach mounting bracket and nylon washers
responsibility for deterioration caused on-site once to the VSM using mounting bracket bolts.
the cover is removed. a. Tighten mounting bolts in a cross
pattern to 70.8 in-lbs. [8Nm]
NOTICE
b. Ensure that the bracket remains aligned
Units are shipped with two screw-in plugs to
with the body of the VSM.
prevent foreign matter from entering the unit.
To prevent condensation from forming inside
these units, maintain a near constant external
temperature and store in a well-ventilated, clean,
dry room away from vibration.
Store units on a shelf or wooden pallet in order
to protect against dampness.
Keep units covered to protect against dust and dirt.
Storage temperature should be maintained
between -25°C and 65°C

5
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

6. Place lock washers on foot plate mounting 8.2 Fixed Bracket

bolts.
Bray's single piece bracket is used for NAMUR
7. Attach two mounting bracket foot plates to pattern 30 x 80. Installation is as follows:
the quarter-turn device.
1. Attach mounting bracket and nylon washers
a. Tighten mounting bracket foot plates to to the VSM using mounting bracket bolts.
44.3 in-lbs. [5Nm]
a. Tighten mounting bolts in a cross
pattern to 70.8 in-lbs. [8Nm]
b. Ensure that the bracket remains aligned
with the body of the VSM.
2. Place VSM and bracket assembly on actuator.
Ensure VSM shaft engages with actuator
pinion.
30 x 130
NAMUR pad 3. Install bracket mounting bolts with lock
washers as seen below.
a. Tighten mounting bracket bolts to
44.3 in-lbs. [5Nm].
30 x 80
NAMUR pad

8. Attach coupler or adapter if provided.

9. Adjust the VSM cam shaft to align with the
actuator shaft or coupler.
a. Adjust bracket plates as needed.
10. Connect the mounting bracket top plate to
both bracket feet using bolts.
a. Adjust height of the bracket by choosing
mounting hole.
b. Tighten bolts to 44.3 in-lbs. [5Nm]

6
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

9. Cover Removal • Terminal blocks are angled towards the cover

opening.
Access to the S5A/S5B internals is done by removing
the cover from the unit. The steps for removal are • Wiring diagram is attached to the inside of cover.
as follows: • Two conduit openings are provided.
Cover removal:
1. Loosen captive cover bolts. The S5A contains
4 bolts and the S5B contain 6 bolts located Turn off all power and lock out service panel before
around the perimeter of the unit. installing or modifying any electrical wiring.

NOTICE
• Do not re-machine the conduit entry threads or
create any new holes in the enclosure.
• Do not remove the screw-in conduit plugs until
2. Pull the cover up and away from unit. Do not it is time to wire into the unit's terminal blocks.
use a wedge device to remove cover.
• Do not tamper with or modify any exposed
O-rings or gaskets.
• A minimum of 18 AWG wire is recommended
for all field wiring.
• The terminals inside the VSM accept wire sizes
ranging from 14 to 20 AWG.
• The conduit connections must be properly sealed
to maintain the weatherproof integrity of the
VSM enclosure.

X
Bray Series 5A and 5B VSMs should be wired as
follows:

X
1. Remove the cover of the VSM.
2. Remove the conduit plug(s).
3. Install appropriate cable or conduit fittings
required to meet application needs and VSM
3. Perform internal adjustment. Reference position weatherproof requirements.
adjustment section. 4. Terminate the field wiring per the wiring
Cover Installation: diagram attached to the inside of the cover.
1. Insure o-ring is seated in the o-ring groove. a. Tighten wires in terminal block to 3.5
lb-in [0.4 Nm].
2. Press on cover insuring captive bolts are aligned
with the bolt holes. 5. Re-attach VSM cover once position
adjustment has been completed.
3. Tighten cover bolts to 13-18 lb-in.
a. Tighten cover bolts in a cross pattern to
10. Field Wiring 13-18 lb-in [1.5-2.0 Nm].
Bray Series 5A VSMs are assembled with a numbered
Euro style 8-pole terminal block. Bray Series 5B VSMs NOTICE
may be assembled with either a numbered Euro style Do not use power tools to tighten the cover screws.
12-pole terminal block or with two numbered and
lettered Euro style 10-pole terminal blocks. Number
of terminal blocks are dependent on the switch
model and switch configuration. All switches are
pre-wired into the terminal block. Several features
have been designed to help ease field wiring:
7
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

NOTICE

If the valve status monitor is mounted

on a vertical pipe, it is recommended
that the unit be positioned with the
conduit entries on the bottom to prevent
condensation from entering through the
conduits.
In all cases, the conduit should be
positioned to prevent drainage into
the valve status monitor. In some cases
the use of an "S" pipe can be used to
prevent water ingress.

Refer to the figures on the right.

Conduit Entries
VSM Imperial Metric
S5A 2 x 1/2" NPT 2 x M20
S5B 2 x 3/4" NPT 2 x M25

11. Reversal of Visual Indication 1

Visual indication can be reversed per application
requirements without the need to re-mount the
VSM. This may also be appropriate if the standard
orientation of the VSM is not convenient for the
application such as field wiring entry direction do
not align with conduit entries.

NOTICE
Ensure that open and close cams are properly set
after any modification to visual indication.

Bray Series 5A and 5B VSM visual indication can 2

be reversed as follows: 90°
1. Remove all four Indicator dome bolts with
lock washers.
2. Rotate the indicator dome 90° in either
direction.
3. Remount the indicator dome bolts with lock
washers.
3
a. Tighten bolts in a cross pattern to 13-18
lb-in [1.5-2 Nm].
b. Ensure that o-ring is secure in indicator
dome and is not pinched when dome is
re-installed.
8
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

12. Position Adjustment Open Travel Indication Adjustment

A single lobed or doubled lobed cam is provided 1. Operate the quarter turn device until it reaches
for every independent/main switch. Double lobed the desired open position.
cams are provided in the S5B when the switch 2. Push the bottom yellow open cam towards the
configuration could include an auxiliary switch. bottom red cam to disengage the cam from
Double lobed cams will activate both main and the fixed cam holder.
auxiliary switches at the same time. 3 While the cam is disengaged, rotate the cam to
Cams are mounted to the indicator shaft, alternating the position that will activate the open switch.
between red and yellow and are independently a. NOTE: Do not attempt to adjust cams
adjustable by hand in 3.6° increments. No special prior to disengaging the cam from the
tools are needed for this adjustment. The self-locking fixed cam holder.
design ensures that cams will not slip position. 4. Release the cam and allow the locking spring
The bottom red cam is intended to indicate the close to re-engage the cam with the fixed cam
position while the bottom yellow cam is intended holder.
to indicate the open position. Both of the switches Mid-Travel Indication Adjustment
associated with these cams are labeled accordingly.
1. Operate the quarter turn device until it reaches
An additional red and yellow cam may be installed
the desired mid-travel position.
in the S5B and can be used for mid-travel position
indication or to provide an additional auxiliary 2. Disengage the cam from the cam holder.
open and close indication. Mid-travel switches a. NOTE: Mid-travel cams are disengaged
are unlabeled. similarly to the open and close cams.
Closed Travel Indication Adjustment 3. While the cam is disengaged, rotate the cam
to the position that will activate the mid-
1. Operate the quarter turn device until it travel switch.
reaches the desired closed position.
a. NOTE: Do not attempt to adjust cams
2. Pull the bottom red close cam upwards prior to disengaging the cam from the
towards the yellow cam to disengage the fixed cam holder.
cam from the fixed cam holder.
4. Release the cam and allow the locking spring
3. While the cam is disengaged, rotate the cam to re-engage the cam with the fixed cam
to the position that will activate the close holder.
switch.
a. NOTE: Do not attempt to adjust cams NOTICE
prior to disengaging the cam from the Test unit for proper switch activation prior to
fixed cam holder. commissioning VSM into service.
4. Release the cam and allow the locking spring
to re-engage the cam with the fixed cam
holder.

9
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

13. Switch Ratings and Certifications

Most Bray Series 5A and 5B VSMs hold cULus certification under UL file E152613. See lists below for
switch ratings and approval status.
Mechanical Switches

Mechanical Switches SPDT SPDT Low Power DPDT-DB

Switch Option A B S
Switch Ratings 10A, 250V AC 0.1A, 125V AC 10A, 250V AC
1/2 HP, 250V AC 0.1A, 30V DC 3/4 HP, 250V AC
0.25A, 250V DC 1mA, 4V AC/dc min 10A, 28V DC Res.
0.5A, 125V DC 7A, 28V DC Ind.
Max Number of Switches – 5A 2 2 N/A
Max Number of Switches – 5B 6 6 2
Approvals cULus cULus cULus

3-Wire DC Inductive Proximity Switches

3-Wire DC Proximity Switches PNP N.O. PNP N.C. NPN N.O. NPN N.C.
Switch Option C E D R
Power Supply Class 2 Class 2 Class 2 Class 2
Operating Voltage 10-30V DC 10-30V DC 10-30V DC 10-30V DC
Load Current ≤ 100 mA ≤ 100 mA ≤ 100 mA ≤ 100 mA
Current Consumption ≤ 15 mA ≤ 15 mA ≤ 15 mA ≤ 15 mA
Leakage Current ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA ≤ 0.5 mA
Voltage Drop ≤ 3V ≤ 3V ≤ 3V ≤ 3V
Max Number of Switches – 5A 2 2 2 2
Max Number of Switches – 5B 6 6 6 6
Approvals cULus cULus cULus N/A

10
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

2-Wire Inductive Proximity Switches

2-Wire Proximity Switches 140V N.O. 250V N.O.

Switch Option F G
Operating Voltage 20-140V AC 20-250V AC
10-140V DC 10-300V DC
Load Current 5-200 mA ≤ 100 mA
Leakage Current ≤ 0.8 mA ≤ 1.7 mA
Voltage Drop ≤ 7V ≤ 6V
Max Number of Switches – 5A 2 2
Max Number of Switches – 5B 6 6
Approvals cULus N/A

Reed Switches

Reed Switches SPDT

Switch Option K
Switch Ratings 180mA, 110V AC
830A, 24V DC
Max Power 20W
Max Number of Switches – 5A 2
Max Number of Switches – 5B 6
Approval N/A

11
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

14. Mounting Kits

Bracket NAMUR Actuator Actuator
VSM / Actuator Std. Part No.
Type Pattern Series Size
Imperial / Imperial 5B0000-22600534
92 / 93 063 - 128
Metric / Metric 5B0000-22650534
Single Piece 30 x 80
Imperial / Metric 5B0000-22630534
98 All
Metric / Metric 5B0000-22650534
063 - 210 Imperial / Imperial 5B0000-22601534
92 / 93 063 - 255 Metric / Metric 5B0000-22651534
30 x 80
Adjustable or 255 Imperial / Metric 5B0000-22631534
30 x 130
Imperial / Metric 5B0000-22631534
98 All
Metric / Metric 5B0000-22651534

15. Basic Tools

Common To All Units
Terminal Connections Screwdriver, ¼” tip flat blade
All switches, terminal strip Screwdriver, No. 1 Phillips
Ground screw Screwdriver, No. 2 Phillips
Imperial Style Housing
Indicator Dome Wrench, 5/16”
Cover Bolt, Imperial Hex Key, 5/32”
S5A Conduit Entry – ½” NPT Hex Key, 3/8”
S5B Conduit Entry – ¾” NPT Hex Key, 9/16”
Mounting Bracket Bolts Wrench, 5/16" & 7/16"
Metric Style Housing
Indicator Dome Wrench, 8mm
Cover Bolt, Metric Hex Key, 4mm
S5A Conduit Entry – M20 Screwdriver, No. 3 Phillips
S5B Conduit Entry – M25 Screwdriver, No. 3 Phillips
Mounting Bracket Bolts Wrench, 8mm & 10mm

12
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

16. Troubleshooting Chart

Problem Possible Cause Solutions
Wiring is not connected inside Rewire field wiring and check
VSM applied torque to terminal block
Cams are set outside of actuator Adjust cam position
Signal is not received
range
Damage to switches Check power ratings of switches
versus application
Open signal is received Field wiring is reversed Rewire field wiring
in close position (or vice
versa)
Condensation forming Seal conduit opening
Corrosion inside unit Water ingress Check all seals and possible water
entry through conduit
Visual indication is Visual indication was reversed or Reverse visual indication or
opposite of actuator VSM was mounted 90° remount VSM.
position
Bracket or adapter does not mate Check bracket and adapter for
properly with actuator. proper fit and adjust as needed.
VSM does not rotate
Actuator is not moving as Check troubleshooting chart in
commanded actuator IOM. Check field wiring.

13
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

17. Exploded Views

Exploded View S5A

7a

6a

14
 Series 5A and Series 5B Valve Status Monitor
Installation, Operation and Maintenance Manual

Exploded View - S5B

2
9

8
3

7b

6b

15
 THE HIGH PERFORMANCE COMPANY

BRAY INTERNATIONAL
PRIMARY SALES AND SERVICE LOCATIONS
USA CHINA MEXICO RUSSIA
Houston, Texas Hangzhou, Zhejiang Zapopan, Jalisco Moscow
AFRICA COLOMBIA MIDDLE EAST SINGAPORE
Johannesburg Bogotá Dubai Ubi Techpark
BENELUX FRANCE PACIFIC SOUTH KOREA
Heerhugowaard Voiron Melbourne, Australia Seoul
BRAZIL GERMANY PERU SOUTHEAST ASIA
Paulinia, Sao Paulo Krefeld Lima Malaysia
CANADA INDIA POLAND UNITED KINGDOM
Montreal Vadodara Oświȩcim Glasgow
CHILE ITALY
Santiago Milano

FLOW-TEK RITE CORPORATION AMRESIST KUGELHAHN MÜLLER

USA CANADA USA GERMANY
Houston, Texas Montreal Houston, Texas Krefeld
BRAZIL
Paulinia, Sao Paulo VALVTRONIC BRAY/VAAS
CHINA ARGENTINA INDIA
Hangzhou, Zhejiang Buenos Aires Chennai

HEADQUARTERS All statements, technical information, and recommendations in

this bulletin are for general use only. Consult Bray representatives
Bray International, Inc. or factory for the specific requirements and material selection
for your intended application. The right to change or modify
13333 Westland East Blvd. product design or product without prior notice is reserved.
Patents issued and applied for worldwide.
Houston, Texas 77041
Tel: 281.894.5454 Bray ® is a registered trademark of BRAY INTERNATIONAL, Inc.
© 2019 Bray International. All rights reserved.
bray.com IOM 5A-5B – 1_2019