Masteflow 410PC

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MASTERFLOW® 410 PC

High strength impermeable epoxy mortar


Description Packaging

MASTERFLOW 410 PC is a high performance non- MASTERFLOW 410 PC is supplied in 13.5 litre units
shrink, solvent-free impermeable epoxy mortar for pile comprising components weights:
cap surfaces to ensure the proper transmission of
static and dynamic loads to the foundations. These Base 2.345kg
properties combined with its impermeability to Reactor 0.789kg
moisture, make it ideal for pilecap waterproofing Aggregate 26.930kg
applications. Total pack weight 30.064kg

Colour - dark grey


Advantages

MASTERFLOW 410 PC is a three component system Typical properties*


that includes a two-part epoxy resin and carefully
Compressive strength - ASTM C 579 65MPa at 1 day
blended aggregate. At elevated temperatures,
Method B at 25°C 95MPa at 14 days
MASTERFLOW 410 PC provides excellent resistance
Density ASTM C 905 2222 kg/m³
to creep, high compressive strength, modulus of
Resistance to water Resistant to passage of water
elasticity and excellent resistance to cracking. This
product also produces a high percentage of bearing
surface, and good adhesion to steel and concrete. Chemical resistance
MASTERFLOW 410 PC is chemically stable for
temperatures up to 150°C. MASTERFLOW 410 PC resists non-oxidising mineral
The product is easily mixed on-site to a pourable acids and salts, caustics, dilute oxidising acids and
consistency. MASTERFLOW 410 PC is suitable for an salts, plus some organic acids and solvents. For
application thickness range of 20mm-150mm above more specific information contact your BASF
which steel reinforcement should be used. Representative.

MASTERFLOW 410 PC is resistant to oil, synthetic Cure time vs. temperature


lubricants, water and most chemicals, and cures
quickly which means the pile cap can be placed and Cure time of the mortar will depend upon the
waterproofed rapidly temperature of the base and foundation rather than
the ambient air temperature. Unless the ambient air
• Versatile application thickness. temperature has been constant for several days the
• High tensile, flexural and compressive strength. base / foundation temperature will generally be lower
• Excellent adhesion to steel and concrete. than air temperature. A surface thermometer and
• Rapid installation and strength gain field judgement should be used to determine actual
• Excellent fatigue resistance. cure rates. Cured grout should have solid, almost
• High resistance to dynamic loads and chemical metallic ring when struck lightly with a hammer,
attack. checking as close to the base as possible.
• Non-shrink and tolerant of damp surfaces.
Application thickness
Typical applications
MASTERFLOW 410 PC can be used for thick section
application.
• Anchors, rails and bolt fixing
The following procedures briefly describe installation
• Structural filling of holes and cavities in concrete.
of MASTERFLOW 410 PC:
• Bridge bearing seats
• Pile cap waterproofing
MASTERFLOW® 410 PC
High strength impermeable epoxy mortar
concrete. They should be of sufficient strength,
Concrete preparation & sealing anchored or braced to withstand pressure from the
grout and must be liquid tight. Wrapping forms in
Surface preparation: polyethelene will ensure clean release.
As with all epoxy resin applications the quality of
surface preparation has a direct effect on the Placing
performance and durability of the system. Concrete
surfaces should be sound, dimensionally stable, Place immediately after mixing, into the prepared area
clean, free from laitance, paint, oil, grease, mould and use a steel trowel to level.
release agent and residual curing compound. The Allow the grout to set prior to removal of formwork
concrete surface must be chipped so that large (normally after 6 hours).
aggregate is exposed to ensure removal of all laitance Working time
and weak surface material. New concrete should
have a compressive strength of at least 25 MPa; The following chart is a guide for the working time of a
greater strength is preferred. THE CONCRETE fresh grout mix at various ambient temperatures. The
SURFACE MUST BE CLEAN AND DRY WHEN THE working time of a MASTERFLOW 410 PC mix begins
GROUT IS POURED. The concrete areas to be when the hardener is added to the liquid.
grouted should not be primed or sealed.
Do not apply MASTERFLOW 410 PC when the 40 - 50 min at 32°C
contact surfaces are less than 10°C. If the ambient 50 - 90 min at 21°C
temperature is less than 10°C then artificial heating 90-150 min at 10°C
may be used. Storage
In summer weather shade host concrete from direct
sunlight. Store under cover, out of direct sunlight, and protect
from extremes of temperature. In tropical climates the
Mixing product must be stored in an air conditioned
Do not split packs or alter the ratio of resin environment. Failure to comply with the
components in any way. Mix with a slow speed drill recommended storage conditions may result in
and paddle. Add the contents of the reactor container premature deterioration of the product or packaging.
to the base component in a suitable mixing vessel, For specific storage advice consult BASF's Technical
ensuring complete transfer of both resin components. Department.

Mix for one minute before slowly adding the Safety precautions
aggregate and continue mixing until a pourable
consistency is achieved. Do not overmix as this may MASTERFLOW 410 PC is formulated for industrial
entrain air. and professional use only and must be kept our of the
reach of children. These products contain chemicals
Metal preparation and priming which may be COMBUSTIBLE and potentially
Metal surfaces or components to be bedded, should HARMFUL to your health if not stored and used
be free from any rust or scaling. Base plates or rails properly. Hazards can be significantly reduced by
and other metal surfaces to be grouted should be observing all precautions which are found on material
cleaned to obtain proper adhesion. This is preferably safety data sheets, and product labels. Please read
done just prior to grouting. Primer should be used this literature carefully before using the product.
ONLY when a long delay between cleaning and
grouting will allow rusting or contamination. As with all chemical products, care should be taken
during use and storage to avoid contact with eyes,
Surfaces where a bond is not desired should be mouth, skin and foodstuffs (which can also be tainted
protected with heavy coats of wax. with vapour until product is fully cured or dried). Treat
splashes to skin and eyes immediately. If accidentally
Forming ingested, seek medical attention. Reseal containers
MASTERFLOW 410 PC requires forms. Forms are after use. For specific storage and disposal
generally wood, the same as used for forming instructions refer to the Material Safety Data Sheet.
MASTERFLOW® 410 PC
High strength impermeable epoxy mortar

Note

Field service, where provided, does not constitute


supervisory responsibility. For additional information
contact your local BASF representative.

BASF reserves the right to have the true cause of any


difficulty determined by accepted test methods.

Quality and care

All BASF Products are manufactured under a


management system independently certified to
conform to the requirements of the quality,
environmental and occupational health and safety
standards of ISO 9001 and BASF ESHQ
recommendations.

Saudi BASF – 12/2007

* Properties listed are only for guidance and are not a guarantee of
performance.

Saudi BASF For Building Materials Co, .Ltd. (Saudi Arabia)


P.O Box-1884 Al-Khobar 31952 Tel: +966 3 8121140 Fax: +966 3 8121822
Web: www.saudi-basf.com e-mail: [email protected]
Whilst any information contained herein is true, accurate and represents our best knowledge and experience, no warranty is given or implied
with any recommendations made by us, our representatives or distributors, as the conditions of use and the competence of any labour involved
in the application are beyond our control.

As all BASF technical datasheets are updated on a regular basis it is the user's responsibility to obtain the most recent issue.

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