Scribd Logo
Upload

Welcome to Scribd!

  • 10 views

    TPM RCA (Why-Why Analysis) Example

    Uploaded by

    ashan303
    TPM Format

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    TPM RCA (Why-Why Analysis) Example

    Uploaded by

    ashan303
    10 views1 page
    TPM Format

    Original Title

    4. TPM RCA (Why-Why Analysis) Example

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    TPM Format

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    10 views1 page

    TPM RCA (Why-Why Analysis) Example

    Uploaded by

    ashan303
    TPM Format

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 1

    WHY-WHY (Root Cause)ANALYSIS REPORT

    Location Module-01
    Date & Time of Problem 13-07-2023, 01:57 AM Specific Location Furnace -2A
    Shift C

    Nature of problem: Furnace-2A tripped due to Inverter current feedback problem.

    Brief Description of the Problem:


    Furnace 2A Tripped at 1:57 AM due to “DC bus trip” at lining life-5. Tripping time gld was 20 mA and metal around 20 ton. After checking we found no
    abnormalities so reset done. We tried several times to turn ON the Inverter but repeatedly Inverter current feedback problem came. Then furnace was
    switched over to sintering panel and ran 20 minutes with full power and without any abnormalities. After that we tried again in melting panel but
    same problem arised. Again 2A was switched over to sintering panel and we started throughly checking the melting VIP panel along with FSS and EZ
    card. After checking we tried to turn on melting in furnace 2B but same problem came. After 1 hour and 18 mins we tried with melting panel in 2A this
    time we were able to run furnace in melting panel.

    Name of Incharge: Anisur Rahman

    WHY-WHY ANALYSIS

    Why Furnace Tripped ? ROOT CAUSE

    Furnace 2A Tripped due to “Inverter current feedback problem".

    EZ Card Malfunction was the root cause of this problem


    Why “Inverter current feedback ” Fault came?

    Inverter current feedback come if there is any issues with panel, WCL or crucible. It can also
    Other Causes
    come during cold furnace startup. It could be traced to panel or EZ card issue
    Tick the
    Causes Pillar/Fn Resp /copied What Who When
    box

    Why Panel or EZ card malfunctioned ? Due to Poor JH/ AM AM/prodn

    Due to Poor PM PM/Engg


    Mulfuntion of
    Need details explanation from Vendor Due to Poor Design EM/PM/Technical Ö electronic EZ control IIPL All Shift
    board
    Due to Poor Skill T&D

    Due to Poor Optg.


    FI/AM/process/prodn
    Condition

    METHOD OF DETECTION

    Visual Checking and Multimeter.

    You might also like