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Special Tools

Special Tools Hydraulic Oil Filter Cart

Prevent premature failure with this filter cart from
Schwing America. This filter cart moves easily around
Hydraulic Trouble Shooting Kits your shop on pneumatic tires and operates on 120-volt
These kits contain a 0-600 Bar pressure gauge, a 0-40 power. Dule elements (included) filter synthetic and oil
Bar pressure gauge, plus all the necessary fittings, based fluids at up to 8 GPM
locking plugs, manitrol valves, and hoses to plumb the
gauges into any hydraulic circuit on the unit. These
kits include the heavy duty foam lied carrying case

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Trouble Shooting Kit for All BPA and BPL Models

except BPA 750 H.P. Portable Filtration Cart
• Part # .......................................................30308553 • Part #........................................................30380898
Replacement Filter Element
• Part #........................................................30380857

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Special Tools

Flow Meters and Accesories Accessories:

AC/DC Power Supply
Flow Meter Y223 Model HT200 • Part # .......................................................30314788
Blow-Out Disc
• Schwing Part#..........................................30314789
Adapter Flange (SAE to BSP)
• Schwing Part#..........................................30303384
Calibrator
• Schwing Part#..........................................30328467
Schwing America offers the flow meter with or without
the calibrator. Please contact our Spare Parts
Department for current pricing.

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Flow Meter (only)

• Part #........................................................30314787

Specifications:
Maximum Flow (G.P.M.).........................................200
Flow Ranges-High Scale:
U.S.G.P.M .......................................................... 25-200
t/min. ................................................................ 100-750
Flow Ranges-Low Scale:
U.S.G.P.M .............................................................. 5-40
t/min ................................................................... 20-150

Maximum Operating Pressure ........345 Bar (5000 psi)

Temperature Scale Range ... 100°-250° F (40°-120° C)
Port Sizes ................................. 11/2" SAE (split flange)
Weight ................................................. 30 lbs. (13.6kg)

Dimensions:
Length ............................................ 15 7/8" (403.47mm)
Width.............................................. 13 1/4" (336.55mm)
Height............................................... 6 3/4" (171.45mm)

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Special Tools

Material Cylinder Alignment machine requires, measure the O.D. of your differential
rod and the I.D. of the material cylinders installed. To
Tool order one of those tools, find the proper tool from the
Schwing America offers a tool which aligns the following chart, and contact our Spare Parts
material cylinders after rotation or replacement has Department.
been completed. To determine whick tool your

Rod Diameter

Material Cylinder Diameter

Ordering Chart
Rod Cylinder Item
Diameter Diameter Number Pumpkit Model Number

50 mm 150 mm 30379547 450, 500, BP 750-15

50 mm 180 mm 30339165 WP 750-18, WP 1000-18, BP 1000-18
55 mm 150 mm 30379532 250-15
55 mm 180 mm 30379533 350-18, 500-18, 650-18
63 mm 150 mm 30379534 650-15
63 mm 180 mm 30379535 580-18, 600-18, 650-18, 601-18, 900-18, 901D-18
63 mm 200 mm 30379536 800-20, 801-20, 901-20
80 mm 150 mm 30379541 3000-15, 3001-15, 5000-15
80 mm 150 mm 30379544 5000-15
80 mm 180 mm 30379548 900-18, 2000-18, 3000-18, 3001-18, 4000-18, 5000-18,
80 mm 200 mm 30379542 900-20, 1200-20, 1201-20, 2000-20, 3000-20, 3001-20, 4000-20,
5000-20, 8000-20, 2020
80 mm 230 mm 30379543 1200-23, 1201-23,2000-23, 4000-23, 5000-23, 8000-23, 2023
85 mm 180 mm 30379538 4000-18
90 mm 180 mm 30379549 8000-18HPR, 4000-18
85 mm 200 mm 30379540 1001-20
90 mm 200 mm 30379550 4000-20
85 mm 230 mm 30379539 1001-23, 4000-23
85 mm 250 mm 30364756 2525 S0044.eps

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Special Tools

Piston Installation Tools for completely installed. Attempting to install the piston
without this tool can cause damage to the piston rings.
Differential Cylinders
Because the differential cylinders are designed with a To obtain any of these tools, find the proper sized tool
counter bore, it is extremely difficult to install the for your application from the chart below, and contact
differential piston while compressing the piston rings our Spare Parts Department to place your order.
at the same time. These piston intalling tools have a
taper at the mouth of tool to help compress the piston
rings and keep them compressed untill the piston is

Ordering Chart
Piston Item
Diameter Number Description

70 mm 10061734 PISTON INSTALLING TOOL 70MM

80 mm 10061732 PISTON INSTALLING TOOL 80MM
90 mm 10061733 PISTON INSTALLING TOOL 90MM
120 mm 10061737 PISTON INSTALLING TOOL 120MM
125 mm 10061736 PISTON INSTALLING TOOL 125MM
130 mm 10061735 PISTON INSTALLING TOOL 130MM
150 mm 10103894 PISTON INSTALLING TOOL 150MM

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Special Tools

Gland Packing Installation Tools pushed into the mouth of the guide bushing and then
pushed completely into position by using the packing
for Differential Cylinders tool as a slide-hammer.
Important! Reference SAIE 5221 regarding proper To do this, first * lightly lubricate the inside radius of
shimming, in "Rock Valve" section in this Service the packing tool to avoid scratching the rod surface.
Manual. Then gently slide the packing tool along the rod
The gland packing tools are designed to aid in surface, drawing away from the seal and then back to
installing the gland packing seal kit (chevrons) into the the seal; again and again tapping it a little further in
guide bushing of the diff cylinder. The packing tool with each slide until the packing section is completely
has a "V" groove machined into one end to fit the shape home.
of the individual seals of the packing set. The guide NOTE: do not attempt to insert all seal sections at the
tool is beveled on one end forcing the hard edge of the same time. Rather, remove both tools from the rod and
seal section to compress thus providing easy check the seal section you just installed to be sure it did
installation into the bushing. not catch on the mouth of the guide bushing and roll
To properly use these tools together, first * lightly inside-out. If seal appears correctly installed, repeat
lubricate the inside radius of the guide tool and also the this exact procedure with the remaining seal sections,
rod surface. Then insert the guide tool onto the rod * but do not reapply any more lubricant.
with beveled edge facing outward. Now take one * To avoid trapping air or lubricant between the
section of the packing set and slide it onto the piston packing sections, we recommend using a silicone spray
rod all the way to the beveled edge of the guide tool. lubricant, if oil is used, be careful not to over-lubricate
Slide the packing tool onto the rod, with "V" groove any surfaces or seal sections.
inward mating the "V" groove with the curvature of the
seal section. Using a rubber mallet, softly strike the
flat end of the packing tool to start the seal section into To obtain any of these tools, find the proper sized tool
the guide tool. for your application from the following chart, and
contact our Spare Parts Department to place your order.
With this seal section inside the guide tool, check to
be sure the guide tool is resting flush with the guide
bushing of the diff cylinder. Now the section can be

PACKING TOOL GUIDE TOOL

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Ordering Chart
Bushing Diameter of Rod Diameter of Item Number Item Number
Differential Cylinder Differential Cylinder Guide Tool Packing Tool
90 mm 50 mm 30378922 30378926
125 mm 80 mm 30378923 30378927
120 mm 80 mm 30378924 30378927
150 mm 90 mm 30378925 30378929
120 mm 85 mm 30356740 30356741

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Special Tools

Seal Replacement Tools Bushing Installation Tool

Piston Seal Guide Tool Rock Shaft Bushing Installation Tool
This tool is designed to aid in installing the piston seal This 4 piece tool aids in removal and installation of the
onto the piston rod of the Rock Valve Shifting brass bushings that are pressed into the rock valve
Cylinder. The tool allows the piston seal to stretch housing and housing cover. This tool works for both
uniformly to the diameter size of the piston and then be the short rock and long rock models. This tool prevents
easily slid into the groove of the piston rod. damage to the bushings by eliminating any need to
pound the bushings into place. With the rock housing
cover bolted into place, a bushing is placed between
one of the tool’s plates and the rock housing. The
tool’s other plate is placed onto the tool’s threaded rod
between the opposite end of the rock housing and the
tool’s threaded nut. The threaded nut is then slowly
wrenched onto the rod, drawing the brass bushing into
its place in the rock housing.

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Piston Seal Guide Tool

• Schwing Part#..........................................30313746
• Schwing Part# (150mm)..........................30356740

Piston Seal Form Tool

This tool, much like the piston installation tool for
differential cylinders, has a taper at the mouth to
compress (form) the piston seal and keep it formed
until the piston is completely installed into the rock
shifting cylinder barrel. The tool prevents the piston
seal from damage due to rolling.

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Tool, Installation, 95 mm Rock Shaft Bushing
Piston Seal Form Tool • Schwing Part#..........................................10013417
• Schwing Part#..........................................30313745
• Schwing Part# (150mm)..........................30356741

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Special Tools

Accumulator Charging Kit Technition Support Kit

100

50 150
150
100 0 20
0 00
50 25
0 00
30
00
0 35 20
00 0

25
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0

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O-Ring O-Ring O-Ring O-Ring

13 X 2 25.12 X 1.78 37.69 X 3.53 21 X 26
10061730 10000442 10166320 10004056

O-Ring - 48 X 55
O-Ring O-Ring O-Ring 10004053
12 X 5 22 X 2.5 34 X 2.5
10000205 10061728 10077601 O-Ring - 56.74 X 3.53
Accumulator Charging Kit 10118767

O-Ring Flat Ring O-Ring O-Ring

• Schwing Part# .........................................30355436 10.77 X 2.62 19.5 X 24 X 1 32.93 X 3.53 52 X 4
10000175 10002827 10000497 10000721

O-Ring O-Ring O-Ring O-Ring

Adjustment Meters for Analog 9.19 X 2.62

10000155
18.72 X 2.62
10000361
32.92 X 3.53
10068689
47.2 X 3.53
10015089

Proportional Cards O-Ring

9X2
10016731
O-Ring
17 X 2.5
10061729
O-Ring
32 X 2.5
10000489
O-Ring
44 X 3
10000677

O-Ring O-Ring O-Ring O-Ring

Analog Adjustment Meter 8.73 X 1.78
10000151
15.54 X 2.62
10067850
27 X 2.5
10077249
38 X 4
10000652

Drawer 1
Toggle Switch ON/OFF/ON Toggle Switch ON/ON Corrosion Inhibitor Press Out Tool - Harting
1TL 1-8 2TL 1-3 30346014 10083751
30315771 30341455

Crimp Pin - 0.5 MM

10022656
Toggle Switch ON/ON Toggle Switch ON/OFF/ON
1TL 1-3 2TL 1-7
30315770 30333041 Crimp Pin - 1.5 MM
10013423

Toggle Switch ON/OFF/ON Toggle Switch ON/OFF/ON Crimp Pin - 0.5 MM

1TL 1-1 1TL 1-7 10013422
30314009 30324217
Press Out Tool - Burndy
10028823

Toggle Switch OFF/ON Toggle Switch ON/ON Crimp Bushing - 0.5 MM

1TL 1-2 4TL 1-3 10013421
30333040 30324215

Fuse, 80 AMP E-stop Contact Crimp Bushing - 1.5 MM

30348131 303038211 10013420

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Adjusting Device Technition Support Cabinet
• Schwing Part# .........................................30321192 • Schwing Part#..........................................30366963

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Electrical Tools and connectors. The kit includes an ejection tool for
removing and inserting the contacts into the
Accessories connectors. The kit also includes a crimping pliers
Schwing America Inc. is offering an Electrical Service with interchangeable jaw inserts that adapt to both
Kit for the repair of electrical connections in cables and styles of connector contacts. All the following pieces
connectors. This kit enables a wide range of repairs to of this kit are contained in a painted metal box with a
Schwing electrical equipment. The kit includes crimp plastic divider tray and may be ordered separately or as
style pin and bushing contacts for the BURNDY brand a complete kit.
electrical connectors as well as the HARTING brand

Part Description Item Number

Service-Kit (complete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10083745

Item # Qty Part Description Item Number

1 1 Crimping tool w/exchangeable inserts . . . . . . . . . . . . . . . . . . . . 10083746
2 1 Insert for "Burndy" contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10083747
3 1 Insert for "Harting" contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10083748
4 1 Insert for insulated pin and socket connections . . . . . . . . . . . . . 10083749
5 1 Insert for un-insulated pin and socket connections. . . . . . . . . . . 10083750
6 1 Ejection tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10083751
7 25 Contact (crimp style pin), 0.32-0.52 qmm. . . . . . . . . . . . . . . . . . 10030557
8 25 Contact (crimp style bushing), 0.32-0.52 qmm . . . . . . . . . . . . . . 10030558
9 5 Contact (crimp style pin), 0.52-1.5 qmm. . . . . . . . . . . . . . . . . . . 10027381
10 5 Contact (crimp style bushing), 0.5-1.52 qmm . . . . . . . . . . . . . . . 10027382
11 25 Contact (crimp style pin), 0.5 qmm . . . . . . . . . . . . . . . . . . . . . . . 10013422
12 25 Contact (crimp style bushing), 0.5 qmm . . . . . . . . . . . . . . . . . . . 10013421
13 5 Contact (crimp style pin), 1.5 qmm . . . . . . . . . . . . . . . . . . . . . . . 10013423
14 5 Contact (crimp style bushing), 1.5 qmm . . . . . . . . . . . . . . . . . . . 10013420
15 2 Connector guide pin, M3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10013424
16 2 Connector guide bushing), M3 . . . . . . . . . . . . . . . . . . . . . . . . . . 10013425
17 10 Blade terminal, female (RED), 6.3 x 1.0 qmm . . . . . . . . . . . . . . 10007591
18 10 Blade terminal, female (BLUE), 6.3 x 2.5 qmm . . . . . . . . . . . . . 10007297
19 10 Blade terminal, female (RED), 2.8 x 0.5 qmm . . . . . . . . . . . . . . 1000772
20 10 Butt connector (RED), 0.5-1.0 qmm . . . . . . . . . . . . . . . . . . . . . . 10013447
21 10 Butt connector (BLUE), 1.0-2.5 qmm. . . . . . . . . . . . . . . . . . . . . 10012176
22 10 Ring terminal (RED) M4, 0.5-1.0 qmm . . . . . . . . . . . . . . . . . . . . 10007299
23 10 Ring terminal (RED) M6, 0.5-1.0 qmm . . . . . . . . . . . . . . . . . . . . 10022491
24 10 Ring terminal (BLUE) M4, 1.0-2.5 qmm . . . . . . . . . . . . . . . . . . . 10007301
25 10 Ring terminal (BLUE) M6, 1.0-2.5 qmm . . . . . . . . . . . . . . . . . . . 10007295
26 100 Conductor end sleeve (WHITE), 0.75 qmm . . . . . . . . . . . . . . . . 10012648
27 100 Conductor end sleeve (YELLOW), 1.0 qmm . . . . . . . . . . . . . . . 10012917
28 100 Conductor end sleeve (RED), 1.5 qmm . . . . . . . . . . . . . . . . . . . 10012649
29 100 Conductor end sleeve (BLUE), 2.5 qmm . . . . . . . . . . . . . . . . . . 10012650
30 10 Blade terminal, female, 6.3 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 10014953
31 10 Blade terminal, male, 6.3 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 10009698
32 10 Blade terminal, male, 6.3 x 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . 10009701
33 10 Blade terminal, male, 2.8 x 0.5 . . . . . . . . . . . . . . . . . . . . . . . . . . Not on File
34 1 Steel box with higged cover and divider tray. . . . . . . . . . . . . . . . 10083752

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Spanner Socket Tools for Boom life of the boom pin nuts by preventing the need to
hammer the nuts on and off with a drift. To order these
Pins tools, find the sizes for your machine from the chart
The spanner socket tools are designed to remove and below, and contact the Schwing America Spare Parts
install the round, notched nuts which thread onto Department with the corresponding part number:
certain boom pins. These handy sockets prolong the

Ordering Chart
Boom Pin Nut
Item Number Tool Description
mm inches
98.5 mm 3.879" 30331885 FOUR LUG NUT SOCKET (3/4" Drive)
66 mm 2.596" 30331886 FOUR LUG NUT SOCKET (3/4" Drive)
69 mm 2.702" 30331887 SIX LUG NUT SOCKET (3/4" Drive)
95 mm 3.745" 30334225 SIX LUG NUT SOCKET (3/4" Drive)
111 mm 4.375" 30331884 SIX LUG NUT SOCKET (3/4" Drive)
135 mm 5.334" 30331883 SIX LUG NUT SOCKET (3/4" Drive)

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Special Tools

Truck Engine Tools Micellaneous Tools

Pro-Link 9000 Whip Hose and Fittings
The Pro-Link 9000 is a microprocessor-based test
instrument designed to tap into the vehicle’s on-board 1 or 2
computer. It’s programmed to communicate with the
engine and/or transmission and ABS(Anti-lock Brake
System) and provide readouts you can use for
diagnostics. You have instant access to any of the 3
vehicle’s operating data as long as the Pro-Link 9000 is
5
connected to the vehicle.
4
The Pro-Link 9000 can be used on V-MacII/E-tech,
Detroit Diesel, Navistar and Cummins engines, as well
as CEEMAT and Allison transmissions.

POS. DESCRIPTION PART #

1 GAUGE (0-40 Bar) 10012414
2 GAUGE (0-400 Bar) 10004662
3 GAUGE CONNECTOR 10018990
4 WHIP HOSE 10018991
5 GAUGE PORT 10020459
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Rock Valve Cover Alignment

+

9 _
8 6 +
7 5 3
4 2
1
O

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• Schwing Part# (Small Rock valve)..........30309007

• Schwing Part# (Standard Rock Valve).....30304515
For ordering information contact:

Kent-Moore
Heavy Duty Division
29784 Little Mack
Roseville, MI 48066-2298
1-800-328-6657

MPSI
Micro Processor System, Inc.
6405 Nineteen Mile Road
Sterling Heights, MI 48314
1-810-731-6410

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