Hustler® FasTrak SD

Parts Manual

200 South Ridge Road

Hesston, Kansas
67062
 Table of Contents
General Information
Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . 1-2
Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Guard & Hitch—S/N 16020001 & Higher . . . . . . . . . . . . . . . . . . 2-4
Section 3
Hydraulic Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Section 4
Wheel & Tire—13 X 6.5 Front Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Front Tire Breakdown—13 X 6.5 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Section 5
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Section 6
Battery & Fenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Section 7
54" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
54" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
60" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Section 8
Seat & Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Engine Guard & Hitch—S/N Prior to 16020001 . . . . . . . . . . . . . . . . . . . 8-4
Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

121356EX_0716 c-1
c-2 121356EX_0716
 General Information

This manual covers Hustler® FasTrak SD models 933499EX & 933507EX.

Service Literature

PART NO. DESCRIPTION

605597 OPERATOR’S MANUAL
121354 WARRANTY STATEMENT
121364 GENERAL SERVICE MANUAL

Options Available From Your Dealer

PART NO. DESCRIPTION

933655 2-BAG CATCHER
121075 2-BAG CATCHER ADAPTER KIT (54")
121076 2-BAG CATCHER ADAPTER KIT (60")
121475 MULCH KIT (54")
121476 MULCH KIT (60")
605123 FLEX FORKS KIT (54/60")
121482 LIGHT KIT
121479 HIGH VACUUM KIT (54")
121480 HIGH VACUUM KIT (60")
122166 SEAT ISOLATOR KIT
333724 STEERING LEVER EXTENSIION KIT
121472 STRIPE KIT

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler®
mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used
were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in
detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-
fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized
dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to
perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-
ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing
of their products.

121356EX_0716 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CB CARRIAGE BOLT MB MACHINE BUSHING
CE CLEVIS PIN MS MACHINE SCREW
CN CLIP NUT NT NUT
CP COTTER PIN SC SELF TAPPING CAP SCREW
CS CAP SCREW SH SOCKET HEAD
CW CUP WASHER SB SHOULDER BOLT
FDRW FENDER WASHER SS SET SCREW
FW FLAT WASHER OD OUTSIDE DIAMETER
HX HEX HEAD ID INSIDE DIAMETER
LW LOCK WASHER WN WELD NUT

Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N•M SIZE FT-LBS N•M

.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750

1-2 121356EX_0716
 Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Engine Guard & Hitch—S/N 16020001 & Higher . . . . . . . . . . . . . . . 2-4

121356EX_0716 2-1
Frame
2

1 3
4
1

2
2

2
5 A

2 6 B

8 2

2-2 121356EX_0716
Frame
INDEX NO. PART NO. QTY. DESCRIPTION
1 552849 1 54/60" FRAME (WITH DECALS & HARDWARE)
2 808493 12 3/8-16 THREAD RIVET NUT
3 N/A 1 SERIAL NUMBER / SPEC DECAL
4 602041 2 HOT DECAL
5 713198 5" SEAL 3/8 X 3/4
6 033035 9" WEATHERSTRIP
7 601993 1 SAFE OPERATION DECAL
8 015495 4 GREASE FITTING STRAIGHT

NOTES:

SEAL/WEATHERSTRIP LENGTHS

A 5.0"

B 9.0"

1. Serial number decal. In the event the serial number decal becomes
damaged or illegible, please contact your dealer to order a replacement.

121356EX_0716 2-3
Engine Guard & Hitch—S/N 16020001 & Higher

1 2
2
3
4

3
4

3 6
4 7

4
9
8

2-4 121356EX_0716
Engine Guard & Hitch—S/N 16020001 & Higher
INDEX NO. PART NO. QTY. DESCRIPTION
1 119977 1 HITCH PLATE
2 025395 6 CB .375-16 X 1.00 G5 ZNY
3 054502 6 NT .375-16 HX G5 ZNY
4 767954 12 FW .379 X .813 X .063
5 121134 1 RS GUARD
6 553123 1 CENTER GUARD (WITH DECAL)
7 604770 1 H LOGO DECAL
8 121133 1 LS GUARD
9 052860 6 CS .375-16 X 1.25 HX G5 ZN

NOTES:

1. See Section 8 for "Engine Guard & Hitch—S/N Prior to 16020001" on

page 8-4.

121356EX_0716 2-5
2-6 121356EX_0716
 Section 3

Hydraulic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

121356EX_0716 3-1
Hydraulic Transmission
1
2 FRONT OF
MOWER
SEAT
SUPPORT
25
25
26
3

2
26
29
25 27
28 30

27 29 29
28 32
31
30

4 29
5

6 32
FRONT OF
12 MOWER
13
7
14 31
15

8
16
9
10
5
11
17

18 2

19
20
2 2
1 21
3 22 24
21
23

23
3 22

3-2 121356EX_0716
Hydraulic Transmission
INDEX NO. PART NO. QTY. DESCRIPTION
1 710087 4 CS .312-18 X 2.50 HX G5
2 768523 16 FW .343 X .687 X .051/.080H
3 043067 4 CS .312-18 X 3.00 HX G5 Z
4 704791 1 FW .781 X 1.25 X .024 ZN
5 781153 2 BUSHING
6 605468 1 BELT, A-SEC
7 025007 1 CS .625-11 X 1.75 HX G5
8 786848 1 IDLER PULLEY
9 600296 1 DECK IDLER SPACER
10 123271 1 TENSION ARM
11 016972 1 NT .625-11 HX G5 ZNYC
12 052860 1 CS .375-16 X 1.25 HX G5
13 712919 1 FW .406 X 1.00 X .12 HRD Z
14 036384 1 SPRING 1/4 COIL PL 1.23
15 605481 1 BUSHING
16 086660 1 NT .375-16 HX G5 NL
17 025296 1 FW .760 X 1.625 X .08
18 601084 1 SB .750 X 2.00 SH .625-11
19 605500 1 LS TRANSMISSION
20 605501 1 RS TRANSMISSION
21 058776 8 NT .312-18 HX G5 ZY NL
22 016410 2 CS .375-16 X 2.00 HX G5
23 767954 2 FW .379 X .813 X .063
24 600987 1 SPACER TUBE
25 601982 4 CN .250-20 X .15 MAX THK
26 605217 2 SINGLE FITTING RESERVOIR (WITH CAP)
600767 2 RESERVOIR CAP
27 768515 4 FW .281 X .625 X .066
28 055939 4 CS .250-20 X .75 HX G5
29 601001 4 SPRING CLAMP
30 605218 2 OVERFLOW HOSE
31 120126 2 TOW VALVE LINK
32 706549 2 HP .080D X 1.19

NOTES:

1. Torque to 17 ft-lbs.
2. Torque to 100 ft-lbs.
3. Torque to 30 ft-lbs.

121356EX_0716 3-3
Transmission Service Parts
10

11

1
2

8
9

5
3

INDEX NO. PART NO. QTY. DESCRIPTION

1 603866 1 FAN/PULLEY KIT
2 605608 1 TRANSMISSION FITTING
3 605778 1 RTN, LEFT
605779 1 RTN, RIGHT (NOT SHOWN)
4 604903 1 HG RTN SPRING
5 600976 1 OIL FILTER
6 601433 1 4-BOLT HUB KIT (INCLUDES NUT)
7 788877 1 HUB NUT
8 600975 1 LS FILTER GUARD KIT (WITH BOLTS)
600974 1 RS FILTER GUARD KIT (NOT SHOWN)
9 603572 1 CHARGE COVER KIT (WITH BOLTS)
10 601221 1 BRAKE ARM
11 600972 1 RETAINING CLIP
12 603223 1 O-RING (NOT SHOWN)

3-4 121356EX_0716
This page intentionally left blank.

121356EX_0716 3-5
Steering

3 4

5 4
3
4
3

3 2 1
6

FRONT OF THE MOWER 4

VIEWED FROM ABOVE
3

3
6

RIGHT SIDE SHOWN

FLOOR PAN LEFT SIDE SIMILAR

8
9
10

BOTTOM OF THE MOWER

3-6 121356EX_0716
Steering
INDEX NO. PART NO. QTY. DESCRIPTION
1 605383 1 STEERING BAR RS (WITH GRIP)
781260 1 STEERING BAR GRIP
2 605384 1 STEERING BAR LS (WITH GRIP)
3 767954 24 FW .379 X .813 X .063
4 036244 10 CS .375-16 X 1.00 HX G5
5 N/A 1 STEERING ASSEMBLY
6 054502 6 NT .375-16 HX G5 ZNY
7 016832 2 NT .312-18 HX FLK ZNYC
8 768523 10 FW .343 X .687 X .051/.080H
9 781922 2 BALL STUD
10 603983 2 DAMPER

NOTES:

121356EX_0716 3-7
Steering

11

12
3 FRONT OF THE MOWER

13
3
3
15 1
14

17

18 16
3 12
20

RIGHT SIDE SHOWN

LEFT SIDE SIMILAR

21

8
8
22

22
8
23
FRONT OF THE MOWER

3-8 121356EX_0716
Steering
INDEX NO. PART NO. QTY DESCRIPTION
11 605592 1 DECAL
12 086660 4 NT .375-16 HX G5 ZY NL
13 605145 2 BRAKE ROD ASSEMBLY
14 080655 2 CS .375-16 X 1.50 HX G5
15 601131 2 SPRING
16 601051 2 OVERTRAVEL SPRING
17 016816 2 NT .250-20 HX FL LK ZNY
18 120671 1 RS BRAKE SPRING LINK
19 120672 1 LS BRAKE SPRING LINK (NOT SHOWN)
20 055939 2 CS .250-20 X .75 HX G5
21 600981 2 PUMP ROD
22 023655 4 NT .312-24 HX NL G5
23 604456 2 SPACER

NOTES:

1. Part of the transmission.

121356EX_0716 3-9
Steering Assembly

3 2
4 5 6
10
9
7

11

16
22
13 A 17 21
2
18
4
14
20 2
12 2
2
15 7
17 2
16 23 20
RIGHT SIDE SHOWN
LEFT SIDE SIMILAR

3-10 121356EX_0716
Steering Assembly
INDEX NO. PART NO. QTY. DESCRIPTION
1 064345 2 CS .312-18 X 2.00 HX G5
2 768523 12 FW .343 X .687 X .051/.080H
3 086660 2 NT .375-16 HX G5 ZY NL
4 767954 4 FW .379 X .813 X .063
5 785220 1 RS STEERING DECAL
6 042630 2 CS .500-13 X 6.50 HX G5 Z
7 712976 4 FW .531 X 1.375 X .125
8 119811 2 SPACER
9 552852 1 STEERING COVER (WITH DECALS)
10 605542 1 ISOLATOR
11 785139 1 LS STEERING DECAL
12 034280 2 CS 0.312-18 X .75 HX G5
13 033035 6" WEATHERSTRIP
14 016832 1 NT .312-18 HX FLK ZNYC
15 725796 2 CS .375-16 X 4.00 HX G8 Z
16 605518 2 STEERING STOP
17 765339 4 BUSHING
18 119813 1 RS BRAKE BELL CRANK
19 119812 1 LS BRAKE BELL CRANK (NOT SHOWN)
20 058776 4 NT .312-18 HX G5 ZY NL
21 604179 2 BRAKE ROD
22 N/A 1 STEERING BOX ASSEMBLY
23 707398 2 NT .500-13 JAM NY LK

NOTES:

WEATHERSTRIP LENGTH

A 3"

121356EX_0716 3-11
Steering Box Assembly

RS SHOWN
LS SIMILAR

3
4

2 5

7 6

10
5 9

INDEX NO. PART NO. QTY. DESCRIPTION

1 119807 1 STEER LEVER
2 119750 1 RS STEER PIVOT
119749 1 LS STEER PIVOT (NOT SHOWN)
3 086660 1 NT .375-16 HX G5 ZY NL
4 767954 2 FW .379 X .813 X .063
5 781153 2 BUSHING
6 705178 1 CS .375-16 X 1.75 HX G5
7 601087 1 SWITCH
8 016832 1 NT .312-18 HX FLK ZNYC
9 768523 1 FW .343 X .687 X .051/.080H
10 781922 1 BALL STUD

NOTES:

3-12 121356EX_0716
 Section 4

Wheel & Tire—13 X 6.5 Front Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Tire Breakdown—13 X 6.5 Tire . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

121356EX_0716 4-1
Wheel & Tire—13 X 6.5 Front Tire

6
3 1
7

8 2 1

4-2 121356EX_0716
Wheel & Tire—13 X 6.5 Front Tire
INDEX NO. PART NO. QTY. DESCRIPTION
1 605302 2 TIRE/WHEEL ASSEMBLY (54"/60" MOWERS)
2 061077 8 WHEEL NUT
3 111875 2 WHEEL BACKUP PLATE
4 705954 2 CS .500-13 X 1.25 HX G5 ZN
5 344267 2 FW .510 X 2.15 X .187 SPL
6 712976 2 FW .531 X 1.375 X .125 ZNY
7 784223 4 BEARING
8 784603 2 SPACER
9 N/A 1 FRONT TIRE ASSEMBLY

NOTES:

1. Torque to 65–75 ft-lbs.

121356EX_0716 4-3
Front Tire Breakdown—13 X 6.5 Tire

9 10

7
7

8
6
6
6

RIBBED TIRE OPTION 6

8

1
3

3
4

4-4 121356EX_0716
Front Tire Breakdown—13 X 6.5 Tire
INDEX NO. PART NO. QTY DESCRIPTION
1 604691 1 FORK
2 041475 1 CS .750-10 X 9.50 HX ZY
3 025296 2 FW .760 X 1.625 X .08
4 061101 1 NT .750-10 HX ZY NL
5 605197 1 TIRE/WHEEL ASSY 13 X 6.50
6 786103 2 WHEEL BEARING
7 605198 1 WHEEL, 6 X 4.5
8 019521 1 VALVE STEM
9 604843 1 TIRE 13 X 6.5
10 747741 1 TIRE 13 X 6.5 (RIBBED)

NOTES:

121356EX_0716 4-5
Drive Wheel Breakdown

605302 TIRE & WHEEL ASSEMBLY

INDEX NO. PART NO. QTY. DESCRIPTION

1 605737 1 TIRE 22 X 11-10
2 601347 1 WHEEL 10 X 8.5
3 019521 1 TIRE VALVE

NOTES:

4-6 121356EX_0716
 Section 5

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

121356EX_0716 5-1
Engine

5
7
1
7
6 8

7
7
9
11 8
2 10
1
27 12
1 4

13

2 14

OIL
PRESSURE
SWITCH
3

4 3
5

15

5-2 121356EX_0716
Engine
INDEX NO. PART NO. QTY. DESCRIPTION
1 N/A 1 ENGINE, KAWASAKI FS691V & FS730V
2 604250 1 MUFFLER
3 767954 4 FW .379 X .813 X .063
4 602580 4 CS .375-16 X 1.25 HX G8 P85
5 113946 1 CLUTCH ANCHOR
6 036236 2 CS .312-18 X 1.00 HX G5
7 768523 5 FW .343 X .687 X .051/.080H
8 034272 2 NT .312-18 HX G5
9 605490 1 PULLEY, ENG 4.818 OP
10 712372 1 KEY 1/4 SQ X 0.66 LG
11 000331 4 WIRE TIE
12 603545K 1 CLUTCH KIT
13 602680 1 FW .453 X 1.12 X .119 HRD
14 601834 1 CS .437-20 X 3.25 HX G5 P85
15 605317 1 OIL DRAIN HOSE

NOTES:

1. Supplied with the engine.

2. Torque to 45–48 ft-lbs.
3. Torque to 30–35 ft-lbs.
4. Torque to 22 ft-lbs.

121356EX_0716 5-3
Engine

16

7
5 BLK

17

18

19
1
5

LS FRAME PANEL MOWER FRAME

21
20
22

23 21
22

24 5 BLK
26 21
25 5 RED

19

5 30A FUSE
21 TO BATTERY
25 POSITIVE

5-4 121356EX_0716
Engine
INDEX NO. PART NO. QTY. DESCRIPTION
16 720516 1 CS M8 X 1.25 X 16 HX FL 10.9
17 601841 1 NEGATIVE BATTERY CABLE
18 029876 1 LW .325 INT-EXT TOOTH
19 601840 2 POSITIVE BATTERY CABLE
20 601982 2 CN .250-20 X .15 MAX THK
21 768515 4 FW .281 X .625 X .066
22 064329 2 CS .250-20 X .625 HX G5
23 030817 1 STARTER SOLENOID
24 044255 1 NT #10-32 HX ZN
25 024927 2 NT .250-20 HX G5 ZNYC
26 771428 1 RED BATTERY CABLE BOOT
27 791251 1 CLUTCH HARNESS PIGTAIL

NOTES:

5. Part of the wire harness.

121356EX_0716 5-5
Engine Service Parts
1

INDEX NO. PART NO. QTY. DESCRIPTION

1 603059 1 AIR FILTER
2 603058 1 PRE FILTER
3 068478 1 IN-LINE FUEL FILTER
4 602581 1 OIL FILTER
5 604369 1 O-RING
6 604350 1 OIL DRAIN VALVE

NOTES:

5-6 121356EX_0716
This page intentionally left blank.

121356EX_0716 5-7
Fuel System

1 A
B 2

4
5 C

D 8

6
12 F 7
4

G 10 9

11
E
15
H 13
15
J 13 14
15

17
15

16

FRONT OF MOWER

5-8 121356EX_0716
Fuel System
INDEX NO. PART NO. QTY. DESCRIPTION
1 605491 1 3/16" FORMED VAPOR LINE
2 605493 1 3/16" FORMED VAPOR LINE
3 605565 1 3/16" ELBOW BOOT
4 605690 2 3/16" PLASTIC TEE
5 605535 1 3/16" FORMED VAPOR LINE
6 605425 1 3/16" PLASTIC CROSS
7 605564 1 3/16" TO 3/16" STRAIGHT BOOT
8 605534 1 3/16" FORMED VAPOR LINE
9 605492 1 3/16" FORMED VAPOR LINE
10 603326 11.5" 3/16" VAPOR LINE
11 604323 1 VAPOR SYSTEM FILTER
12 605533 1 3/16" FORMED VAPOR LINE
13 015818 23" 1/4" FUEL LINE
14 605601 1 INLINE FUEL SHUT-OFF VALVE
15 000323 4 HOSE CLAMP
16 605432 1 FUEL TANK ASSEMBLY
17 603807 1 RATCHETING GAS CAP, 3.5"

NOTES:

FUEL & VAPOR LINE LENGTHS

A — FRONT RIGHT SIDE PORT TO TEE (VAPOR)

B — ENGINE TO CROSS (VAPOR)

C — TEE TO CROSS (VAPOR)

D — LEFT BACK PORT TO TEE (VAPOR)

E — FILLER NECK PORT TO TEE (VAPOR)

F — RIGHT BACK PORT TO TEE (VAPOR)

G 11.5" CROSS TO FILTER (VAPOR)

H 2" VALVE TO ENGINE (FUEL)

J 21" TANK TO VALVE (FUEL)

121356EX_0716 5-9
Fuel System
25 26 18 20 21 23

22

24

23
20

18
20
18

FRONT OF MOWER
27 24
26

28 25

29

30

5-10 121356EX_0716
Fuel System
INDEX NO. PART NO. QTY. DESCRIPTION
18 000331 8 WIRE TIE
19 602725 1 WIRE TIE
20 604307 3 PUSH BUTTON MOUNT
21 047456 1 GM .750 X .188 X 1.00 X .12
22 080358 1 GM .50 X 1.00 X .75 X .12
23 601503 4 CB .250-20 X .625 ZNYC
24 706531 2 GM 1.12 X 1.75 X 1.37 X .12
25 016816 4 NT .250-20 HX FL LK ZNY
26 043570 2 LOOP CLAMP
27 121056 1 FUEL TANK NECK SUPPORT
28 781880 2 BUMPER
29 605542 1 ISOLATOR
30 016832 1 NT .312-18 HX FLK ZNYC
31 000430 1 WIRE TIE (NOT SHOWN)

NOTES:

121356EX_0716 5-11
5-12 121356EX_0716
 Section 6

Battery & Fenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

121356EX_0716 6-1
Battery & Fenders

2
1 3 10

BATTERY

4
5
6
7 A

3
8

9 INSTRUMENT
PANEL
10
11
3

12
1

13

5 16
15 16
15
POSITIVE
BATTERY
CABLE

15
10 NEGATIVE
14 BATTERY
CABLE
14 15

6-2 121356EX_0716
Battery & Fenders
INDEX NO. PART NO. QTY. DESCRIPTION
1 605558 1 LS FENDER LID
2 605627 1 CS .250-20 X 1.25 HX
3 605628 8 FW .281 X .625 X .066
4 601815 1 BATTERY WARNINGS DECAL
5 601982 3 CN .250-20 X .15 MAX THK
6 552858 1 BATTERY HOLD DOWN (WITH SEAL)
7 713198 2.5" SEAL 3/8 X 3/4
8 605629 1 UNTHREADED PN .250 ID
9 605522 1 LS FENDER
10 604324 4 CS .250-20 X .75 HX FLG
11 605473 6 CS .25-20 BH TX BZ
12 605521 1 RS FENDER
13 016816 2 NT .250-20 HX FL LK ZNY
14 024927 2 NT .250-20 HX G5
15 029868 4 LW .250 INT-EXT TOOTH Z
16 055939 2 CS .250-20 X .75 HX G5

NOTES:

SEAL LENGTH

A 2.5"

1. Part of the instrument panel assembly.

2. When performing service on the mower, disconnect the negative battery
cable (black) and do not reconnect it to the battery until ready to start the
engine.

121356EX_0716 6-3
Instrument Panel
1 4
3
2
5

6 10 5
7

FUSES 1
8 15A
10A

14

15
11
15
12
16
13

19
14
16

1
17 20
18 21

15
15 17
18 15
13 22

AUXILIARY
23 CONNECTION

24

6-4 121356EX_0716
Instrument Panel
INDEX NO. PART NO. QTY. DESCRIPTION
1 786657 1 CHOKE CABLE
2 776476 1 PTO SWITCH
3 605483 1 FUEL GAUGE/HOUR METER
4 785808 1 KEY ASSEMBLY
5 045898 1 IGNITION SWITCH
6 808477 4 1/4-20 THREAD RIVET NUT
7 601098 4 CB 10-24 X .500 ZYNC
8 552855 1 INSTRUMENT PANEL (WITH DECAL)
9 712257 1 RED INDICATOR LIGHT
10 605605 1 INSTRUMENT PANEL DECAL
11 778365 1 THROTTLE CABLE
12 704932 2 FW .219 X .500 X .048
13 059832 4 NT #10-24 HX NL ZN
14 601982 2 CN .250-20 X .15 MAX THK
15 000331 5 WIRE TIE
16 604307 2 PUSH BUTTON MOUNT
17 768515 2 FW .281 X .625 X .066
18 056077 2 CS .250-20 X 1.00 HX G5
19 016253 2 CB .312-18 X .75 FUL ZN
20 043570 1 LOOP CLAMP
21 000398 1 LOOP CLAMP
22 016832 2 NT .312-18 HX FLK ZNYC
23 605554 1 WIRE HARNESS ADAPTER
24 605457 1 WIRE HARNESS

NOTES:

1. Part of the wire harness.

121356EX_0716 6-5
6-6 121356EX_0716
 Section 7

54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

54" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

60" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

121356EX_0716 7-1
54" Service Deck

2 1

INDEX NO. PART NO. QTY. DESCRIPTION

1 552873 1 54" DECK (WITH DECALS)
2 781419 1 BELT ROUTING DECAL
3 604221 1 DANGER/CHUTE DECAL
4 799171 1 54" DECK ID DECAL
5 604222 1 DANGER/OBJECTS DECAL

NOTES:

7-2 121356EX_0716
This page intentionally left blank.

121356EX_0716 7-3
54" Deck Pulleys & Spindles
1
2
3
8 3
4
9
5 6

1 11 1
10 2
12
3
13
19

14
1
15 2
20
17 16 3
18 19
8
21
22

23

18 25

2 24 25
26

7-4 121356EX_0716
54" Deck Pulleys & Spindles
INDEX NO. PART NO. QTY. DESCRIPTION
1 781567 3 NT .500-13 HX G8 ZY NL
2 604486 3 FW .531 X .812 X .089 HD
3 605467 3 DUST SHIELD
4 605512 1 4" IDLER PULLEY
5 122388 1 IDLER SPRING
6 121052 1 TENSIONER SLED
7 604790 2 IDLER SLIDE
8 604251 7 NT .312-18 HX NL JAM G2 ZN
9 604252 6 FW .340 X .675 X .035 ZN
10 604253 1 CB .50-13 X 2.00 STD ZN
11 705954 3 CS .500-13 X 1.25 HX G5
12 798603 3 FW .515 X 1.65 X .125 HD ZY
13 604777 3 SPINDLE SPACER
14 604664 3 PULLEY, DECK DRIVE B-SEC
15 605504 3 PULLEY SPACER
16 606362 3 DUST SHIELD
17 054502 12 NT .375-16 HX G5 ZNY
18 767954 24 FW .379 X .813 X .063
19 605463 2 6.00" IDLER PULLEY
20 605465 1 IDLER PULLEY MOUNT BASE
21 017129 1 FW .440 X 1.00 X .083 ZNY
22 605508 1 FW .73 X 2.25 X .312
23 605380 3 SPINDLE ASSEMBLY
24 005116 12 CS .375-16 X 1.375 HX G5
25 016253 7 CB .312-18 X .75 FUL ZN
26 604254 2 CB .50-13 X 2.50 STD ZN

NOTES:

1. Torque to 73 ft-lbs.
2. Torque to 30 ft-lbs.
3. Torque to 3–6 ft-lbs.

121356EX_0716 7-5
54" Deck
2 3
1

2
4

3 6

2 3
5
7

17

16
15
10
10
15
10

12
11 15
10 20
18
4 21
9 10 19
16 17

13

14

22

23

1 24

7-6 121356EX_0716
54" Deck
INDEX NO. PART NO. QTY. DESCRIPTION
1 604722 1 RS PULLEY COVER
2 604723 1 LS PULLEY COVER
3 604324 4 CS .250-20 X .75 HX FLG
4 605469 1 DISCHARGE CHUTE
5 602435 1 TORSION SPRING
6 086660 1 NT .375-16 HX G5 ZY NL
7 786483 1 BELT B 148.56" EL
8 602432 1 CHUTE PIN
9 113717 2 PULLER
10 781567 5 NT .500-13 HX G8 ZY NL
11 042630 2 CS .500-13 X 6.50 HX G5 Z
12 602338 1 CB .500-13 X 7.50 STD ZN
13 602344 1 SPACER 5.73
14 602341 1 PLASTIC WHEEL
15 767962 3 FW .531 X 1.063 X .175
16 604780 2 ANTI-SCALP WHEEL
17 602339 2 CB .500-13 X 4.50 STD ZN
18 016253 2 CB .312-18 X .75 FUL ZN
19 605376 1 DECK BUMPER
20 079210 2 FW .344 X 1.00 X .06 ZNYC
21 604251 2 NT .312-18 HX NL JAM G2 ZN
22 606251 3 BLADE, 18.5"-H-F-CW
601124 3 BLADE, 18.5"-L-F-CW
797712 3 BLADE, 18.5"-GAT-F-CW
797704 3 BLADE, 18.5"-MUL-F-CW
23 782474 3 CW .631 X 2.25 X .187 PNT
24 781872 3 CS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft-lbs.

2. Torque to 2–5 ft-lbs on these self-tapping screws.
3. Do not torque; the discharge chute must pivot freely.
4. Torque to 3–6 ft-lbs.

121356EX_0716 7-7
60" Service Deck

2 1

INDEX NO. PART NO. QTY. DESCRIPTION

1 552874 1 60" DECK (WITH DECALS)
2 781419 1 BELT ROUTING DECAL
3 604222 1 DANGER / OBJECTS DECAL
4 786277 1 60" SD DECK ID DECAL
5 604221 1 DANGER / CHUTE DECAL

NOTES:

7-8 121356EX_0716
This page intentionally left blank.

121356EX_0716 7-9
60" Deck Pulleys & Spindles
1
2

4 8 3
5
6 9

1 11
10
12
1
13 2
3
14 19

15 1

16 20 2
3
17
19
18
8

21
22

23 25

18
26
2 24 25

7-10 121356EX_0716
60" Deck Pulleys & Spindles
INDEX NO. PART NO. QTY. DESCRIPTION
1 781567 3 NT .500-13 HX G8 ZY NL
2 604486 3 FW .531 X .812 X .089 HD
3 605467 3 DUST SHIELD
4 605512 1 4" IDLER PULLEY
5 122388 1 IDLER SPRING
6 121052 1 TENSIONER SLED
7 604790 2 IDLER SLIDE
8 604251 7 NT .312-18 HX NL JAM G2 ZN
9 604252 6 FW .340 X .675 X .035 ZN
10 604253 1 CB .50-13 X 2.00 STD ZN
11 705954 3 CS .500-13 X 1.25 HX G5
12 798603 3 FW .515 X 1.65 X .125 HD ZY
13 604777 3 SPINDLE SPACER
14 604704 3 PULLEY
15 605504 3 PULLEY SPACER
16 606362 3 DUST SHIELD
17 054502 12 NT .375-16 HX G5 ZNY
18 767954 24 FW .379 X .813 X .063
19 605463 2 6.00" IDLER PULLEY
20 605465 1 IDLER PULLEY MOUNT BASE
21 017129 1 FW .440 X 1.00 X .083 ZNY
22 605508 1 FW .73 X 2.25 X .312
23 605380 3 SPINDLE ASSEMBLY
24 005116 12 CS .375-16 X 1.375 HX G5
25 016253 7 CB .312-18 X .75 FUL ZN
26 604254 2 CB .50-13 X 2.50 STD ZN

NOTES:

1. Torque to 73 ft-lbs.
1. Torque to 30 ft-lbs.
2. Torque to 3–6 ft-lbs.

121356EX_0716 7-11
60" Deck
2 3
1

4
2

6 3

2 3
5

8
7

17

16
15
10

10
20
10 15

11
12
10 10 15 19
9 18
4 21
17
16

13

14

22

23

24 1

7-12 121356EX_0716
60" Deck
INDEX NO. PART NO. QTY. DESCRIPTION
1 604722 1 RS PULLEY COVER
2 604723 1 LS PULLEY COVER
3 604324 4 CS .250-20 X .75 HX FLG
4 605469 1 DISCHARGE CHUTE
5 602435 1 TORSION SPRING
6 086660 1 NT .375-16 HX G5 ZY NL
7 605510 1 BELT, B 158.5 EL
8 602432 1 CHUTE PIN
9 113717 2 PULLER
10 781567 5 NT .500-13 HX G8 ZY NL
11 042630 2 CS .500-13 X 6.50 HX G5 Z
12 602338 1 CB .500-13 X 7.50 STD ZN
13 602344 1 SPACER 5.73
14 602341 1 PLASTIC WHEEL
15 767962 3 FW .531 X 1.063 X .175
16 604780 2 ANTI-SCALP WHEEL
17 602339 2 CB .500-13 X 4.50 STD ZN
18 016253 2 CB .312-18 X .75 FUL ZN
19 605376 1 DECK BUMPER
20 079210 2 FW .344 X 1.00 X .06 ZNYC
21 604251 2 NT .312-18 HX NL JAM G2 ZN
22 606253 3 BLADE, 20.5"-H-F-CW
600901 3 BLADE, F20.5"-L-F-CW
794214 3 BLADE, 20.5"-MUL-F-CW
794230 3 BLADE, 20.5"-GAT-F-CW
23 782474 3 CW .631 X 2.25 X .187 PNT
24 781872 3 CS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft-lbs.

2. Torque to 2–5 ft-lbs on these self-tapping screws.
3. Do not torque; the discharge chute must pivot freely.
4. Torque to 3–6 ft-lbs.

121356EX_0716 7-13
Deck Lift
1
2
2 3
5
4 6
7
11 5 8
14 12
13 10 9

15 6

13 12 13
12
11
16 12 17
13
12
16

18

20 19
19

21
21 18
20
19 19

21
RIGHT
21
SIDE

23
22

21

21 24
23

7-14 121356EX_0716
Deck Lift
INDEX NO. PART NO. QTY. DESCRIPTION
1 605466 1 TRANSPORT LATCH
2 768259 2 BUSHING
3 605470 1 CE .500 X 2.00 X 1.63
4 552859 1 INDICATOR PLATE (WITH DECAL)
5 793059 2 E CLIP (1/2") .80 X .396
6 710194 2 CB .375-16 X 1.50 STD G5
7 601963 1 DECK HEIGHT STOP PIN
8 605538 1 DECK HEIGHT DECAL
9 119970 1 INNER CUT HEIGHT BRACKET
10 119969 1 INDICATOR BRACKET
11 118900 2 DECK LIFT LINK SPACER
12 767954 6 FW .379 X .813 X .063
13 086660 4 NT .375-16 HX G5 ZY NL
14 008938 1 SPRING
15 601486 1 EB, .375-16 X 3.00 FULL THD
16 054502 2 NT .375-16 HX G5 ZNY
17 120779 1 SPRING BRACKET
18 603113 2 CB .375-16 X 1.25 G5 ZN
19 055749 8 CS .437-14 X 1.75 HX G5
20 119976 4 DECK LIFT LINK
21 704643 16 NT .437-14 HX FLG ZN
22 078949 2 CS .500-13 X 2.00 HX G5 ZNY
23 767962 4 FW .531 X 1.063 X .175
24 008193 2 NT .500-13 HX G5 ZNYC

NOTES:

121356EX_0716 7-15
Deck Lift

21
20

19

21
19 21

21
19

20
21

LEFT
SIDE

21

21

7-16 121356EX_0716
 Section 8

Seat & Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Engine Guard & Hitch—S/N Prior to 16020001. . . . . . . . . . . . . . . . . 8-4

Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

121356EX_0716 8-1
Seat & Footrest

4 3
3
5 2 4
4 5

11
3 3
6
4 7 4

3 8 12
4
17
13
9
1 10
9
10 1
18 14
A 16
19

4 15
3
A 16
4
3

8-2 121356EX_0716
Seat & Footrest
INDEX NO. PART NO. QTY. DESCRIPTION
1 605566 1 TWO-PIECE SEAT
2 121069 1 RS HYDRO GUARD
3 036244 8 CS .375-16 X 1.00 HX G5
4 767954 18 FW .379 X .813 X .063
5 604324 4 CS .250-20 X .75 HX FLG
6 601967 1 ENGINE COMPARTMENT DECAL
7 600899 1 PUMP BELT WARNING DECAL
8 552853 1 SEAT PAN (WITH DECALS)
9 712927 4 FW .344 X 1.00 X .12 HRD Z
10 058776 4 NT .312-18 HX G5 ZY NL
11 121070 1 LS HYDRO GUARD
12 779280 1 HOT & HYD OIL DECAL
13 605782 1 LEVEL FUEL FILL DECAL
14 601758 2 CN .375-16 X .20 MAX THK
15 552848 1 SEAT SUPPORT (WITH SEAL)
16 713198 15" SEAL 3/8 X 3/4
17 602407 1 HUSTLER ID DECAL
18 552856 1 FOOTREST (WITH DECAL)
19 029629 2 CS .375-16 X .75 HX FLK

NOTES:

SEAL LENGTH

A 5.0"

1. Torque to 17 ft-lbs.

121356EX_0716 8-3
Engine Guard & Hitch—S/N Prior to 16020001

23
21 22 4 20

22
4

24
4
25
21

8-4 121356EX_0716
Engine Guard & Hitch—S/N Prior to 16020001
INDEX NO. PART NO. QTY. DESCRIPTION
20 119977 1 HITCH PLATE
21 025395 4 CB .375-16 X 1.00 G5 ZNY
22 054502 4 NT .375-16 HX G5 ZNY
23 552857 1 ENGINE GUARD (WITH DECAL)
24 604770 1 H LOGO DECAL
25 052860 6 CS .375-16 X 1.25 HX G5

NOTES:

121356EX_0716 8-5
Seat Service Parts

INDEX NO. PART NO. QTY. DESCRIPTION

1 605614 1 SEAT BACK
2 605613 1 SEAT BOTTOM
3 605615 1 ARM REST (PAIR)
4 604945 1 SEAT BELT (SET)
5 605813 1 SEAT SLIDES (PAIR)
6 603148 1 SEAT SWITCH

NOTES:

8-6 121356EX_0716
This page intentionally left blank.

121356EX_0716 8-7
ROPS

7 1

4 1

5
5
6

8-8 121356EX_0716
ROPS
INDEX NO. PART NO. QTY. DESCRIPTION
1 605479 1 ROPS KIT
2 605044 1 ROPS HARDWARE KIT
3 605646 2 POLY STOP KIT
4 023317 4 NT .500-13 UNT LK G8 ZN
5 767962 8 FW .531 X 1.063 X .175
6 061812 4 CS .500-13 X 3.50 HX G5
7 605691 1 COMMERCIAL DUTY DECAL

NOTES:

1. Torque to 73 ft-lbs.

121356EX_0716 8-9
8-10 121356EX_0716