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    Material Requirement Planning

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    ahmed.adel

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    Material Requirement Planning

    Uploaded by

    ahmed.adel
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    Copyright:

    © All Rights Reserved
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    1 views4 pages

    Material Requirement Planning

    Uploaded by

    ahmed.adel

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4

    Material Requirement Planning

    MRP14-2
    schedule
    Master
    Inventory

    materials
    records

    Figure
    Bill of

    Inputs
    file

    file

    MRP Processing
    programs reports control
    MRP computer
    reports
    Primary
    SecondaryPerformance-

    schedules
    Planned-order
    Order releases

    MRP Outputs
    transaction
    Inventory

    Changes
    reports

    Planning reports
    Exception reports

    Master schedule: One of three primary inputs in MRP; states which end items are to be
    produced, when these are needed, and in what quantities.

    Bill of materials: One of the three primary inputs of MRP; a listing of all of the raw materials,
    parts, subassemblies, and assemblies needed to produce one unit of a product.
    MRP Processing
     Gross requirements
     Schedule requirements
     Projected on hand
     Net requirements
     Planned-order receipts
     Planned-order releases

    MRP Outputs
     Planned orders - schedule indicating the amount and timing of future orders.
     Order releases - Authorization for the execution of planned orders.
     Changes - revisions of due dates or order quantities, or cancellations of orders.

    Other considerations
     Safety stock.
     Lot sizing.
    o Lot-for-lot ordering
    o Economic order quantity
    o Fixed-period ordering
    o Part-period model

    Capacity Planning
     Capacity requirements planning: The process of determining short-range capacity
    requirements.
     Load reports: Department or work center reports that compare known and expected
    future capacity requirements with projected capacity availability

    MRP Planning
    Develop a tentative Use MRP to
    master production simulate
    schedule material
    Convert material Revise tentative
    requirement
    requirements
    s to master production
    resource requirements schedule
    CanNo
    Is shop No
    capacity be
    capacity changed to meet
    adequate?
    Yes Yes
    requirements
    Firm up a portion Change
    of the MPS capacity
    Figure

    A work order is a supply.


    A purchase order is a supply.
    14-19

    On-hand inventory is a supply.


    Demand is the need of an item.
    Demand and supply

    Supply is a satisfaction of a demand


    Finance Master
    Market Manufacturing Master
    Demand production
    production
    Marketing schedule
    schedule
    Production
    Production
    plan MRP
    plan

    Customer order is a demand. Forecast order is a demand.


    Rough-cut
    Rough-cut Capacity
    capacity planning
    capacityplanning planning
    Adjust
    Adjust
    production plan
    productionplan Requirements
    Adjust master schedule

    Requirements
    YesProblems?No No Yes
    schedules
    Problems? schedules Problems?

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