Operating Instructions, 1MD5 ATEX-GB
Operating Instructions, 1MD5 ATEX-GB
Operating Instructions, 1MD5 ATEX-GB
II 2G Ex d IIB/IIC T. Gb
0102
II 3D Ex tc IIIA/B/C T...°C Dc
SIMOTICS XP
Induction motor
Type 1MD4/1MD5
Operating Instructions / Installation Instructions N-R 602d
Edition 08/2016
siemens.com
04.08.2016 11:00
V3.00
Introduction 1
Safety information 2
Description 3
SIMOTICS XP
Preparations for use 4
Induction motor
1MD4/1MD5 5
Assembly
Electrical connection 6
Operating Instructions
Installation Instructions
Start-up 7
Operation 8
Maintenance 9
Spare Parts 10
Disposal 11
Edition 08/2016
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Introduction.................................................................................................................................................11
1.1 About these instructions.........................................................................................................11
2 Safety information.......................................................................................................................................13
2.1 The five safety rules...............................................................................................................13
2.2 Qualified personnel................................................................................................................14
2.3 Safe handling.........................................................................................................................14
2.4 Use in hazardous areas.........................................................................................................16
2.5 Electrostatic sensitive devices...............................................................................................17
2.6 Interference immunity.............................................................................................................18
2.7 Influence on the line power supply through a strongly irregular torque..................................18
2.8 Interference voltages when operating the converter..............................................................18
2.9 Electromagnetic fields when operating electrical power engineering installations.................19
3 Description..................................................................................................................................................21
4 Preparations for use...................................................................................................................................29
4.1 Safety-related aspects to consider when configuring the plant..............................................29
4.2 Observing the operating mode...............................................................................................29
4.3 Terminal box with separate cable entry plate.........................................................................30
4.4 Machines without final paint coating......................................................................................31
4.5 Corrosion protection for bare metal surfaces.........................................................................31
4.6 Thermal protection.................................................................................................................31
4.7 Interlock circuit for anti-condensation heating........................................................................32
4.8 Noise emissions.....................................................................................................................32
4.9 Voltage and frequency fluctuations during line operation .....................................................33
4.10 Rotational speed limit values.................................................................................................34
4.11 System-inherent frequencies.................................................................................................34
4.12 Transport and storage............................................................................................................34
4.12.1 Transport markings................................................................................................................35
4.12.2 Checking the delivery.............................................................................................................35
4.12.3 Attaching the rotor locking device..........................................................................................35
4.12.4 Checking the load handling attachments...............................................................................36
4.12.5 Storage for up to two years....................................................................................................37
4.12.5.1 Storage conditions.................................................................................................................37
4.12.6 Storage at low temperatures..................................................................................................37
4.12.6.1 Storing machines at temperatures down to -50° C................................................................37
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Operating Instructions 08/2016 5
Table of contents
4.12.7 Machines that are mounted together with the driven machine and transported....................38
4.12.7.1 Storing machines together with the driven machine..............................................................38
4.12.8 Storage outdoors....................................................................................................................38
4.12.9 Commissioning after storage.................................................................................................38
4.12.9.1 Insulation resistance and polarization index..........................................................................38
4.12.9.2 Lubricating the roller bearings ...............................................................................................39
4.12.9.3 Regreasing roller bearings after storage periods of up to two years......................................39
4.12.9.4 Releasing the rotor shipping brace before commissioning....................................................39
4.13 Converter operation...............................................................................................................39
4.13.1 Reducing bearing currents when operated with a converter .................................................40
4.13.2 Insulated bearings when operated with a converter...............................................................42
5 Assembly....................................................................................................................................................45
5.1 Conformity..............................................................................................................................45
5.2 Modifications to the machine..................................................................................................45
5.3 Preparations for installation....................................................................................................46
5.3.1 Requirements for installation..................................................................................................46
5.3.2 Safety information – do not lift below -55°C...........................................................................46
5.3.3 Preparing the assembly area.................................................................................................47
5.4 Lift the machine to where it will be installed, and position it...................................................47
5.4.1 Preconditions for correct alignment and secure attachment .................................................47
5.4.2 Checking the load handling attachments...............................................................................48
5.4.3 Lifting and transportation........................................................................................................48
5.4.4 Setting down the machine......................................................................................................50
5.4.5 Removing anti-corrosion protection.......................................................................................50
5.5 Installing the machine............................................................................................................52
5.5.1 Preconditions for smooth, vibration-free operation................................................................52
5.5.2 Aligning the machine to the driven machine and mounting....................................................52
5.5.2.1 Selecting bolts........................................................................................................................52
5.5.2.2 Horizontal types of construction with mounting feet...............................................................52
5.5.3 Removing the rotor shipping brace........................................................................................53
5.5.4 Recommended alignment accuracy.......................................................................................54
5.5.5 Mounting the output elements................................................................................................54
5.5.6 Axial and radial forces ...........................................................................................................56
6 Electrical connection...................................................................................................................................57
6.1 Preparation.............................................................................................................................58
6.1.1 Terminal box with cable entry plate........................................................................................58
6.1.2 Selecting cables.....................................................................................................................59
6.2 Connecting.............................................................................................................................59
6.2.1 Terminal boxes with type of protection "Ex d" .......................................................................59
6.2.2 Terminal boxes with type of protection "Ex e" .......................................................................60
6.2.3 Connecting the grounding conductor.....................................................................................60
6.2.4 Circuit diagram in the terminal box cover...............................................................................61
6.2.5 Terminal designation..............................................................................................................61
6.2.6 Connecting the machine for a specific direction of rotation....................................................61
6.2.7 Terminal box..........................................................................................................................62
6.2.8 Cable ends with wire end sleeves..........................................................................................63
6.2.9 Connection with terminal board..............................................................................................63
SIMOTICS XP 1MD4/1MD5
6 Operating Instructions 08/2016
Table of contents
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Operating Instructions 08/2016 7
Table of contents
Tables
Table 3-1 Marking of machines with type of protection Ex d for Zone 1......................................................23
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8 Operating Instructions 08/2016
Table of contents
Table 3-2 Marking of machines with type of protection Ex tb for Zone 21...................................................24
Table 3-3 Marking of machines with type of protection Ex tc for Zone 22 without certificate......................24
Table 3-4 Machine design ..........................................................................................................................24
Table 3-5 Machine design with type of protection Ex d...............................................................................25
Table 3-6 Machine design with type of protection Ex tb or Ex tc.................................................................25
Table 5-1 Recommended alignment accuracy............................................................................................54
Table 5-2 Overall flatness of the installation surfaces.................................................................................54
Table 6-1 Determining the cross-section of the grounding conductor.........................................................60
Table 6-2 Terminal designations using the 1U1-1 as an example..............................................................61
Table 6-3 Tightening torques for standard cable glands [Nm] ................................................................64
Table 7-1 Stator winding insulation resistance at 40° C..............................................................................72
Table 8-1 Electrical faults .......................................................................................................................81
Table 8-2 Mechanical faults .....................................................................................................................81
Table 8-3 Roller bearing faults ...............................................................................................................82
Table 9-1 Checks after installation or repair ...............................................................................................86
Table 9-2 Checks that have to be performed during the general inspection...............................................87
Table 9-3 Bolt grade between BG071 and BG315 ..................................................................................88
Table B-1 Tightening torques for bolted connections with a tolerance of ±10%........................................121
Images
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Operating Instructions 08/2016 9
Table of contents
SIMOTICS XP 1MD4/1MD5
10 Operating Instructions 08/2016
Introduction 1
1.1 About these instructions
These instructions describe the machine and explain how to handle it, from initial delivery to
final disposal of the equipment. Keep these instructions for later use.
Read these operating instructions before you handle the machine and follow the instructions
to become familiar with its design and operating principles and thus ensure safe, problem-free
machine operation and long service life.
Please contact the Service Center if you have any suggestions on how to improve this
document.
Note
A Note is an important item of information about the product, handling of the product or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 11
Introduction
1.1 About these instructions
SIMOTICS XP 1MD4/1MD5
12 Operating Instructions 08/2016
Safety information 2
This machine has been designed and built in accordance with Directive 2014/34/EU
("Explosion Protection Directive") and is intended for use in industrial plants with potentially
explosive atmosphere.
Commissioning in the European Community in accordance with Directive 2006/42/EU
(“Machinery Directive”) is forbidden until the plant into which the machine will be installed has
been shown to conform with this directive. Please observe the country-specific regulations
when using the machine outside the European Community.
WARNING
Risk of explosion with commissioning prior to determining the conformity
If the machine is commissioned prior to determining the plant conformance, the explosion
protection of the plant is not ensured. An explosion can occur. This can result in death, serious
injury or material damage.
Do not commission the machine until it has been confirmed that the plant conforms with the
explosion protection directive.
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Safety information
2.3 Safe handling
WARNING
Live parts
Electric machines contain live parts.
Fatal or severe injuries and substantial material damage can occur if the covers are removed
or if the machine is not handled, operated, or maintained properly.
● Always observe the “five safety rules" when carrying out any work on the machine.
● Only remove the covers using the methods described by these operating instructions.
● Operate the machine properly.
● Regularly and correctly maintain the machine.
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14 Operating Instructions 08/2016
Safety information
2.3 Safe handling
WARNING
Rotating parts
Electric machines contain dangerous rotating parts.
Fatal or severe injuries and substantial material damage can occur if the covers are removed
or if the machine is not handled, operated, or maintained properly.
● Only remove the covers using the methods described by these operating instructions.
● Operate the machine properly.
● Regularly and correctly maintain the machine.
● Secure free-standing shaft ends and other rotating parts such as couplings, belt pulleys
etc. against touch.
WARNING
Hot surfaces
Electric machines have hot surfaces. Do not touch these surfaces. They could cause burns.
● Allow the machine to cool before starting work on the machine.
● Only remove the covers using the methods described by these operating instructions.
● Operate the machine properly.
CAUTION
Hazardous substances
Chemical substances required for the setup, operation and maintenance of machines can
present a health risk.
Poisoning, skin damage, cauterization of the respiratory tract, and other health damage may
result.
● Read the information in these operating instructions and the product information supplied
by the manufacturer.
● Observe the relevant safety regulations and wear the personal protective equipment
specified.
CAUTION
Flammable substances
Chemical substances required for the setup, operation and maintenance of machines may
be flammable.
Burns and other damage to health and material may result.
● Read the information in these operating instructions and the product information supplied
by the manufacturer.
● Observe the relevant safety regulations and wear the personal protective equipment
specified.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 15
Safety information
2.4 Use in hazardous areas
See also
The five safety rules (Page 13)
WARNING
Noise emissions
During operation, the machine's noise emission levels can exceed those permitted at the
workplace, which can cause hearing damage.
Take steps to reduce noise, such as introducing covers and protective insulation or adopting
hearing protection measures, so that the machine can be operated safely within your system.
Note
The basic requirements relating to electrical systems and their operation in hazardous areas
are described, for instance, in EU Directive 1999/92/EC as well as in IEC / EN 60079-14.
Ignition hazards
The assessment of operating risks and local operating conditions and the necessary
monitoring methods must be clarified and made binding by the system operator in consultation
with the responsible supervisory authority. The required measures must be adhered to at all
times. The machine manufacturer cannot provide any generally applicable recommendations.
Please observe the information in these operating instructions.
Note
The basic requirements relating to the assessment of ignition hazards arising from electrical
equipment and their operation in hazardous zones are specified in the 2014/34/EU and
1999/92/EC directives as well as in the IEC/EN 60079 series of standards.
If a third-party certification is available for the machine, then carefully comply with the technical
data defined in it and any special conditions.
The certificate must be available before commissioning.
SIMOTICS XP 1MD4/1MD5
16 Operating Instructions 08/2016
Safety information
2.5 Electrostatic sensitive devices
NOTICE
Electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These modules can be easily destroyed by improper handling.
To protect equipment against damage, follow the instructions given below.
● Only touch electronic modules if you absolutely have to work on them.
● The body of the person concerned must have been electrostatically discharged and
grounded immediately before any electronic modules are touched.
● Electronic modules should not be brought into contact with electrically insulating materials,
such as:
– Plastic film
– Plastic parts
– Insulating table supports
– Clothing made of synthetic fibers
● Always place electrostatic sensitive devices on conductive bases.
● Always pack, store and transport electronic modules or components in conductive
packaging, such as:
– Metallized plastic or metal containers
– Conductive foam material
– Domestic aluminum foil
The necessary ESD protective measures for electrostatic sensitive devices are illustrated once
again in the following drawings:
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Operating Instructions 08/2016 17
Safety information
2.8 Interference voltages when operating the converter
WARNING
Risk of explosion due to electrostatic discharge
Electrostatic discharge poses a potential ignition source. Dangerous electrostatic charges
can occur, for example as a result of mechanical friction, flowing air that contains particles -
or persons that are not appropriately grounded, e.g. when carrying out maintenance or
cleaning work.
In an explosive atmosphere, there is a risk of an explosion. This can result in death, serious
injury or material damage.
● Avoid carrying out work specified above on non-metallic parts, e.g. foam rubber for noise
dampeners/attenuators.
● Please comply with ESD protective measures.
2.7 Influence on the line power supply through a strongly irregular torque
A strongly irregular torque, for example with the drive of a reciprocating motor, forces a non-
sinusoidal motor current. The emerging harmonics can have an impermissible influence on
the line power supply via the connection lines.
WARNING
Interference voltages when operating the converter
When a converter is in operation, the emitted interference varies in strength depending on
the converter (manufacturer, type, interference suppression measures undertaken). On
machines with integrated sensors (e.g. PTC thermistors), interference voltages caused by
the converter may occur on the sensor lead. This can cause faults which can result in eventual
or immediate death, serious injury or material damage.
Observe the EMC instructions of the converter manufacturer in order to avoid exceeding the
limit values according to IEC/EN 61000-6-3 for drive systems comprising machine and
converter. You must put appropriate EMC measures in place.
SIMOTICS XP 1MD4/1MD5
18 Operating Instructions 08/2016
Safety information
2.9 Electromagnetic fields when operating electrical power engineering installations
WARNING
Interference to electronic devices caused by electrical power equipment
Electrical power equipment generate electric fields during operation. Potentially lethal
malfunctions can occur in medical implants, e.g. pacemakers, in the vicinity of electrical power
equipment. Data may be lost on magnetic or electronic data carriers.
● It is forbidden for people with pacemakers to enter the vicinity of the machine.
● Protect the personnel working in the plant by taking appropriate measures, such as
erecting identifying markings, safety barriers and warning signs and giving safety talks.
● Observe the nationally applicable health and safety regulations.
● Do not carry any magnetic or electronic data media.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 19
Safety information
2.9 Electromagnetic fields when operating electrical power engineering installations
SIMOTICS XP 1MD4/1MD5
20 Operating Instructions 08/2016
Description 3
Applications
This electrical machine is designed for driving rotating machines in industrial environments
and also for energy conversion. It is characterized by a high level of safety, long lifetime, and
overall reliability.
The machine was designed in accordance with the ordering party's specification and may only
be used for the contractually agreed purpose.
Carefully take into account the comparison of IEC and GOST standards, if the machine is to
be used in countries belonging to the Russia/Belarus/Kazakhstan customs union.
Comparison of IEC and GOST standards
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 21
Description
SIMOTICS XP 1MD4/1MD5
22 Operating Instructions 08/2016
Description
DANGER
Explosion hazard from hybrid mixtures
Hybrid mixtures are mixtures of flammable dusts with explosive gas/air atmospheres which
can together create a dangerous explosive atmosphere if they occur at the same time.
Changes can arise in the safety characteristics here, such as a change in the zonal
classification, increase in the explosion pressure, reduction in the minimum ignition energy
and a reduction in the maximum temperatures to be observed.
An explosion can result. This can result in death, serious injury or material damage.
● For this reason, the relative characteristics must be considered both for gas (zones 0, 1
and 2) and for dust (zones 20, 21 and 22) where hybrid mixtures arise. It is necessary for
a competent assessor to determine in the individual case whether the parameters
determining ignition are unfavorably affected in a particular hybrid mixture.
● Motors with dual plates for G (“Gas”) and D (“Dust”) may only be used where these two
occur after prior examination of the properties of the hybrid mixtures by the user.
NOTICE
Use of machines without EAC marking
Machines without EAC marking are not intended for operation within the Russia/Belarus/
Kazakhstan customs union.
The roller bearing machines with type of protection Ex d can have the following Ex marking:
Directive Ex marking
2014/34/EU with EC or EU type-examina‐ 0102
II 2G Ex d IIC T3 to T6 Gb
tion certificate 0102
II 2G Ex d e IIC T3 to T6 Gb
0102
II 2G Ex d ib IIC T3 to T6 Gb
0102
II 2G Ex d e ib IIC T3 to T6 Gb
IECEx scheme with Certificate of Con‐ Ex d IIC T3 to T6 Gb
formity Ex d e IIC T3 to T6 Gb
Ex d ib IIC T3 to T6 Gb
Ex d e ib IIC T3 to T6 Gb
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 23
Description
Directive Ex marking
2014/34/EU with EC or EU type-examination certificate 0102
II 2D Ex tb IIIC T... °C Db
0102
II 2D Ex tb IIIB T... °C Db
0102
II 2D Ex tb IIIA T... °C Db
IECEx scheme with Certificate of Conformity Ex tb IIIC T... °C Db
Ex tb IIIB T... °C Db
Ex tb IIIA T... °C Db
Table 3-3 Marking of machines with type of protection Ex tc for Zone 22 without certificate
Directive Ex marking
2014/34/EU optionally with outside body certificate II 3D Ex tc IIIC T... °C Dc
II 3D Ex tc IIIB T... °C Dc
II 3D Ex tc IIIA T... °C Dc
IECEx scheme with Certificate of Conformity Ex tc IIIC T... °C Dc
Ex tc IIIB T... °C Dc
Ex tc IIIA T... °C Dc
Machine design
The regulations and standards used as the basis to design and test this machine are stamped
on the rating plate.
The machine design basically complies with the subsequent standards. Please refer to the EC
or EU Declarations of Conformity for the versions of the harmonized standards referenced.
Feature Standard
Rating and performance IEC/EN 60034‑1
Degree of protection IEC/EN 60034‑5
Cooling IEC/EN 60034‑6
Type of construction IEC/EN 60034‑7
Terminal markings and direction of rotation IEC/EN 60034‑8
Noise emission IEC/EN 60034‑9
Starting characteristics, rotating electrical machines IEC/EN 60034‑12*
Vibration severity grades IEC/EN 60034‑14
Vibration limits DIN ISO 10816-3
SIMOTICS XP 1MD4/1MD5
24 Operating Instructions 08/2016
Description
See also
Quality documents (Page 123)
Additionally, the following standards apply to these explosion-protected machines:
Feature Standard
Explosion protection type (Ex d) IEC / EN 60079‑0
IEC / EN 60079‑1
When this machine is optionally implemented with type of protection "Protection through
enclosure" (Ex t) according to IEC / EN 60079‑0 and IEC / EN 60079‑31, then the following
standards apply:
Feature Standard
Type of protection Ex tb or Ex tc IEC / EN 60079-0
IEC / EN 60079-31
Rating plate
The rating plate shows the identification data and the most important technical data. The data
on the rating plate and the contractual agreements define the limits of proper usage.
Rotor
The rotor has a squirrel cage rotor manufactured out of die-cast aluminum or a brazed copper
rotor. The rotor is dynamically balanced with half feather key as standard. With a different
balancing status the marking for the corresponding balancing status is made using an adhesive
sticker.
Stator winding
The stator winding has a temperature class according to EN 60034-1, see rating plate. High-
quality enameled wires, suitable surface insulating materials, and the type of impregnation
guarantee great mechanical and electrical stability together with a high utility value and a long
service life.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 25
Description
Cooling for machines with surface cooling, hollow-rib cooling or tube cooling
For machines with rib, hollow-rib or tube cooling, the cooling air is drawn in through openings
in the fan cover. The air is blown over the surface or through the cooling tubes of the stator
frame. With hollow-rib or tube cooling, a closed cooling air circuit inside the machine assists
with heat dissipation.
Bearings
The machine is equipped with grease-lubricated roller bearings.
● The bearings of the standard size machines (up to size 280) are permanently lubricated.
● The bearings of machines from size 315 upwards have a relubrication facility and automatic
grease quantity control.
Terminal boxes
In the terminal box, additional connecting terminals are available if required for monitoring
equipment. For larger machines, an additional terminal box can be optionally mounted. You
can see the number of available terminals in the circuit diagrams.
Paint finish
The machine is painted according to the instructions in your order.
Supplementary devices
Depending on the order, various supplementary devices can be installed or mounted. These
include sensors for bearing temperature monitoring or winding monitoring, for example.
Monitoring equipment
Monitoring equipment is provided corresponding to what has been ordered. KTY83 and KTY84
semiconductor sensors are electrostatic sensitive devices (ESD). These elements can be
damaged by electrostatic discharge. Observe the ESD protective measures.
SIMOTICS XP 1MD4/1MD5
26 Operating Instructions 08/2016
Description
DANGER
Risk of explosion during operation due to too high surface temperature
This can result in death, serious injury, or material damage.
• Prevent the maximum surface temperature from being exceeded by maintaining the
specified operating conditions.
• Monitor the coil temperature. Use the temperature sensor that is built into the stator winding
for this as specified on the rating plate or extra rating plate.
Anti-condensation heating
The machine can be fitted with anti-condensation heating. The connection data is listed on an
additional plate on the machine.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 27
Description
SIMOTICS XP 1MD4/1MD5
28 Operating Instructions 08/2016
Preparations for use 4
Good planning and preparation of machine applications are essential in terms of keeping
installation simple and avoiding errors, ensuring safe operation, and allowing access to the
machine for servicing and corrective maintenance.
This chapter outlines what you need to consider when configuring your plant in relation to this
machine and the preparations you need to make before the machine is delivered.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 29
Preparations for use
4.3 Terminal box with separate cable entry plate
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30 Operating Instructions 08/2016
Preparations for use
4.6 Thermal protection
DANGER
Danger due to damaged seals
Damaged seals can result in the failure of the explosion protection.
This can cause faults which can result in eventual or immediate death, serious injury or
material damage.
Only operate the machine with intact, undamaged seals.
Note
Please contact the Service Center for recommendations relating to the paint finish.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 31
Preparations for use
4.8 Noise emissions
an additional protection. For pole-changing motors, use a direct temperature monitoring sensor
as stated on the rating plate, e.g. PTC thermistor according to DIN 44081/44082, for each
speed level in addition to the separate, mutually interlocked motor protection relays.
See also
Switching on with the anti-condensation heating active (Page 77)
WARNING
Noise emissions
During operation, the machine's noise emission levels can exceed those permitted at the
workplace, which can cause hearing damage.
Take steps to reduce noise, such as introducing covers and protective insulation or adopting
hearing protection measures, so that the machine can be operated safely within your system.
SIMOTICS XP 1MD4/1MD5
32 Operating Instructions 08/2016
Preparations for use
4.9 Voltage and frequency fluctuations during line operation
NOTICE
Overheating of the winding
Exceeding the permissible tolerances for voltage and frequency can lead to an impermissibly
high temperature rise in the windings and thus cause long-term damage to the machine.
Every machine must be protected against an inadmissible temperature rise. Observe the
following notes:
● Protect every machine according to IEC/EN 60079–14 using a current-dependent, delayed
circuit breaker with phase failure protection according to IEC/EN 60947 or a similar device
in all phases.
● Set the protective device to the rated current (value is stamped on the rating plate).
● Select the protective device so that the machine is thermally protected even with a locked
rotor.
● For explosion-protected electrical machines with type of protection "Increased safety", also
monitor the starting (starting monitoring with EC or EU type-examination certificate
according to Directive 2014/34/EU or IECEx scheme with Certificate of Conformity). When
the rotor is locked, the protective device must trip within the tE time (safe locked rotor time).
This requirement is satisfied if the tripping time is not longer than the specified tE time.
● Protect the windings in a delta connection in such a way that the tripping unit or relay is
connected in series with the winding phases. When selecting and setting the tripping unit,
define the rated value of the phase current. The phase current is 0.58 times the rated
machine current. Any thermal machine protection via direct temperature monitoring to be
used in addition to the machine circuit breaker is specified on the rating plate if required.
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Operating Instructions 08/2016 33
Preparations for use
4.12 Transport and storage
WARNING
Vibrations due to resonance
At over-critical speeds, machines encounter resonance within certain speed ranges. Such
vibrations can reach impermissibly high levels. This can result in death, serious injury, or
material damage.
● The controller must ensure that those speed ranges are blocked when the converter is in
operation. Refer to the "Electrical Data" section in the appendix for details of the blocked
speed ranges.
● The blocked speed ranges must be run through rapidly.
WARNING
Excessively high speeds
Excessive rotational speed can lead to serious damage to the machine. This can result in
death, serious injury, or material damage.
● Avoid operation above the permissible speed by using the appropriate control function.
● Observe the speeds stamped on the rating plate and specified in Chapter "Electrical data"
in the appendix.
NOTICE
System resonances
Excessive vibrations and system resonances can damage the machine set.
● Configure and match the system consisting of the foundation and machine set in such a
way that no system resonances can arise and result in the permissible vibration levels
being exceeded.
● The vibration limit values according to DIN ISO 10816-3 must not be exceeded.
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34 Operating Instructions 08/2016
Preparations for use
4.12 Transport and storage
Top Fragile material Keep dry Keep cool Center of Do not use Attach here
gravity hand hook
NOTICE
Bearing damage caused by vibration
If storage conditions are inappropriate there is a risk of bearing seizure damage. This can
result in material damage, such as damage to bearings caused by vibration.
● On machines that have been supplied with a rotor shipping brace, secure the rotor as per
the notes on transportation.
● Protect the machine against strong radial vibrations, since the rotor shipping brace might
not absorb these completely.
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Preparations for use
4.12 Transport and storage
NOTICE
Bearing damage when being transported
If the customer has already mounted parts, for example coupling, belt pulley, etc., the bearing
can be damaged during transport.
● In this case, make sure that the customer uses a rotor shipping brace.
WARNING
The machine can be dropped
If the load handling attachments and lifting gear are damaged or not correctly secured,
the machine may be dropped during lifting. This can result in death, serious injury or
material damage. Inspect the load handling attachments and lifting gear before use.
Note
Place the machine in a secure and raised position
In order to obtain easy and safe access to the underside of the machine, place it in a secure
and raised position.
DANGER
Standing under suspended loads
If the lifting gear or load handling attachments were to fail, the machine could fall. This can
result in death, serious injury or material damage.
Never remain under or in the immediate vicinity of the machine when it is raised.
Note
Store the rotor locking device
Be sure to store the rotor locking device. It must be remounted for possible disassembly and
transport.
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Preparations for use
4.12 Transport and storage
● Store the machines in a dry, dust-free room where the temperature is controlled. Special
packing is therefore not necessary. In all other cases, pack the machines in a plastic film
with a substance that absorbs moisture, e.g. Branogel, or in hermetically sealed welded
foil. Use a protective cover to protect against sun and rain.
● Store the machines only in vibration-free rooms in order to avoid consequential damage to
the bearings due to vibration at standstill.
WARNING
Risk of explosion due to damaged sealing materials
Storing the machine at temperatures that do not fall within the specified limits can damage
the material of the seals and cause them to fail. As a result, a potentially explosive gaseous
atmosphere can enter the machine and be ignited during commissioning. Explosions can
occur. This can result in death, serious injury or material damage.
The materials used are specially designed for the temperature range required by the
customer. Do not store the motor in conditions that lie outside the specified temperature limits.
The relevant temperature limits are specified on the rating plate.
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Preparations for use
4.12 Transport and storage
4.12.7 Machines that are mounted together with the driven machine and transported
If the machine is stored outdoors, then the following should additionally be observed:
● Provide protective cover against the effects of sun and rain. Air must freely circulate to
avoid condensation forming.
● Every two months check the following:
– Free parts of the shaft extension and other bare metal parts, e.g. mounting foot surfaces
or the flange faces, terminal box and cover contact surfaces must be greased.
– Caps filled with grease attached to the shaft output gland to provide protection against
the ingress of dust and moisture are still effective.
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Preparations for use
4.13 Converter operation
As such, you can determine whether the machine needs commissioning or any necessary
measures such as cleaning and/or drying the winding:
● Can the machine be put into operation?
● Must the windings be cleaned or dried?
Detailed information on testing and the limit values can be found here:
"Testing the insulation resistance and polarization index"
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Operating Instructions 08/2016 39
Preparations for use
4.13 Converter operation
The load characteristics show the permanent permissible load torque as a function of the speed
and the cooling method. The load torque is specified as a percentage referred to the maximum
torque according to the supplementary plate for converter operation.
00PD[
11V\QF
Converter operation
● If the machine design requires a special converter assignment, you can find the appropriate
supplementary data on the supplementary plate for the converter.
● Correctly parameterize the converter. Information about the parameters is available in the
operating instructions for the converter.
WARNING
Exceeding limit values
It is not permissible that the maximum speed and torque values stamped on the
supplementary plate for converter operation are exceeded.
This can result in death, serious injury, or material damage.
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40 Operating Instructions 08/2016
Preparations for use
4.13 Converter operation
/ / /
3( 3(
/ / / / / /
3( 3(
● If the cable shield is not connected due to special secondary conditions, or not adequately
connected, then the specified equipotential bonding is not provided. In this particular case,
use a separate RF equipotential bonding conductor:
– Between the motor enclosure and protective ground rail of the converter.
– Between motor enclosure and driven machine
– Use braided flat copper straps or high-frequency cables with finely-stranded conductors
for the separate RF equipotential bonding cable. Solid copper cables are not suitable
for high frequency grounding because of the skin effect.
– Ensure that the contacts are established over a large area.
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Operating Instructions 08/2016 41
Preparations for use
4.13 Converter operation
Note
Converter documentation
The operating instructions for the converter are not part of this documentation. Refer also to
the configuration information for the converter.
① Driving machine ④ Insulated bearings
② Motor ⑤ Insulated tachometer fitting
③ Coupling
NOTICE
Bearing damage
The bearing insulation must not be bridged.
Damage may be caused to the bearings if there is a flow of current.
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Preparations for use
4.13 Converter operation
Tandem operation
If you connect two motors in series in "tandem operation", install an insulated coupling between
the motors.
① Driving machine ④ Insulated bearings
② Motor ⑤ Insulated tachometer fitting
③ Coupling ⑥ Insulated coupling
NOTICE
Bearing damage
If the coupling between the motors of the tandem drive is not insulated, bearing currents can
cause damage to the drive-end bearings of both motors.
Use an insulated coupling to link the motors.
WARNING
Dangerous voltage via the converter
As long as the feeding converter is switched on, or the DC link of the converter is not
discharged, there can be a voltage at the motor terminals even when the rotor is not moving.
The voltage is up to 1000 V, depending on the converter type.
Ensure that the five safety rules are followed before working on the motor.
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Operating Instructions 08/2016 43
Preparations for use
4.13 Converter operation
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44 Operating Instructions 08/2016
Assembly 5
When carrying out any work on the machine, observe the general safety instructions and the
specifications contained in EN 50110‑1 regarding safe operation of electrical equipment.
See also
Safety information (Page 13)
5.1 Conformity
Note
Loss of conformity with European directives
In the delivery state, the machine corresponds to the requirements of the European directives.
Unauthorized changes or modifications to the machine lead to the loss of conformity with
European directives and the loss of warranty.
WARNING
Explosion hazard when making modifications to the machine
Substantial modifications to the machine are not permitted – or may only be performed by
the manufacturer. Otherwise an explosion can occur in an explosive atmosphere. This can
result in death, serious injury or material damage.
Please contact the Service Center, if necessary.
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Operating Instructions 08/2016 45
Assembly
5.3 Preparations for installation
NOTICE
High temperatures
The motor components get very hot during operation. High temperatures can damage
mounting parts such as the cable insulation.
● Temperature-sensitive parts such as normal cables or electronic components must not
rest against or be attached to mounted machine parts.
● Only use heat-resistant mounting parts. The connecting cables and cable entries must be
suitable for the ambient temperature.
WARNING
Lifting at temperatures below -55°C
The welding material of the lifting posts or the support ribs themselves can become brittle at
temperatures below -55°C. When lifting and transporting, the support ribs can tear off and
the motor might be dropped.
This can result in death, serious injury or material damage.
Only lift the machine using the support ribs at temperatures above -55° C. Alternatively, warm
up the support ribs or lift the machine in a different way.
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46 Operating Instructions 08/2016
Assembly
5.4 Lift the machine to where it will be installed, and position it
WARNING
Explosion hazard when making modifications to the machine
Substantial modifications to the machine are not permitted – or may only be performed by
the manufacturer. Otherwise an explosion can occur in an explosive atmosphere. This can
result in death, serious injury or material damage.
Please contact the Service Center, if necessary.
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Operating Instructions 08/2016 47
Assembly
5.4 Lift the machine to where it will be installed, and position it
WARNING
The machine can be dropped
If the load handling attachments and lifting gear are damaged or not correctly secured,
the machine may be dropped during lifting. This can result in death, serious injury or
material damage. Inspect the load handling attachments and lifting gear before use.
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48 Operating Instructions 08/2016
Assembly
5.4 Lift the machine to where it will be installed, and position it
● When lifting the machine, refer to the information on the lifting plate:
– Comply with the specified spreading angles.
– Lift the machine without jerking it.
● When lifting, use only the load handling attachments on the stator casing, such as lifting
eyes or eye bolts.
WARNING
Transporting or lifting the machine
The machine or the machine set may be transported and lifted only using the load handling
attachments.
Otherwise, death, serious injury, or material damage may result.
1. Always use the load suspension device provided on the stator frame to lift the motor.
2. Use suitable rope guidance or spreading devices. The weight of the machine is stated
on the rating plate.
WARNING
Center of gravity when transporting or lifting the motor
If the center of gravity of a load is not located centrally between the attachment points,
the motor can tip over or slip out of the lifting gear when it is being transported or lifted.
This can result in death, serious injury, or material damage.
1. Always take account of the center of gravity when transporting or lifting the machine.
The machine's center of gravity is indicated in the relevant dimension diagram.
2. Observe the handling instructions on the motor when transporting it. If the center of
gravity is not located centrally between the attachment points, then position the hoisting
hook above it.
3. Be aware of the possibility of different loads on the sling ropes or lifting straps and the
carrying capacity of the lifting equipment.
Note
Place the machine in a secure and raised position
In order to obtain easy and safe access to the underside of the machine, place it in a secure
and raised position.
DANGER
Standing under suspended loads
If the lifting gear or load handling attachments were to fail, the machine could fall. This can
result in death, serious injury or material damage.
Never remain under or in the immediate vicinity of the machine when it is raised.
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Assembly
5.4 Lift the machine to where it will be installed, and position it
Requirements
The following preconditions must be satisfied before setting down the machine at the
installation location:
● The mating faces must be clean.
● The anti-corrosion protection paint has been removed from the mating faces, such as the
machine mounting feet, flange, ...
Requirement
The transmission element such as a coupling half has already been pulled on.
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50 Operating Instructions 08/2016
Assembly
5.4 Lift the machine to where it will be installed, and position it
NOTICE
Paintwork damage
Make sure that the detergent or solvent does not come into contact with any painted
surfaces, as this could damage the lacquer.
● Use a suitable solvent to soften thick layers of anti-corrosion agent. Then push off the
softened layers using a piece of hardwood (approximately 10 x 10 x 1 cm). Do not sand
the protective coating down or scrape it off.
NOTICE
Do not use metal tools.
Do not use metal objects such as scrapers, spatulas, or plates to remove the anti-corrosion
protection,
as this could damage the surfaces of the machine parts.
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Assembly
5.5 Installing the machine
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52 Operating Instructions 08/2016
Assembly
5.5 Installing the machine
4. When positioning the machine, ensure that a uniform axial gap (y→0) is maintained around
the coupling.
5. Fix the machine to the foundation. The choice of fixing elements depends on the foundation
and is the plant operator's responsibility.
Note
Machine expansion
When aligning, make allowance for the thermal expansion of the machine when the
temperature increases.
NOTICE
Removing the rotor shipping brace in the horizontal position.
Dismantling the rotor shipping brace when the machine is in a horizontal position could
damage the bearings.
● Only remove the rotor shipping brace when the machine is in a vertical position.
NOTICE
Turning the motor over without rotor shipping brace
Failure to fit the rotor shipping brace can result in damage to the bearings while the machine
is being turned onto its side.
● Fix the rotor in place before you turn the machine into a horizontal position.
Note
Store the rotor locking device
Be sure to store the rotor locking device. It must be remounted for possible disassembly and
transport.
Details about the alignment accuracy can be found in the Section "Information about the
machine dimension drawing".
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Operating Instructions 08/2016 53
Assembly
5.5 Installing the machine
Speed [rpm] Parallel offset [mm] Angular offset [mm per 100 mm cou‐
pling diameter]
750 0.09 0.09
1500 0.06 0.05
3000 0.03 0.025
To avoid stressing the motor feet, the overall flatness of the installation surfaces must satisfy
the values in the following table:
If shims are necessary for height adjustment and to avoid stresses, make them out of
adequately sized pieces of flat rolled strip. Complete balancing of the rotor together with the
transmission element may be found necessary.
Balance quality
The rotor has a squirrel cage rotor made of die-cast aluminum or a brazed copper rotor. The
rotor is dynamically balanced with half feather key as standard. With a different balancing
status the marking for the corresponding balancing status is made using an adhesive sticker.
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54 Operating Instructions 08/2016
Assembly
5.5 Installing the machine
WARNING
The feather key can fall out
The feather keys are only locked against falling out during shipping. If a machine with two
shaft extensions does not have an output element on one shaft extension, the feather key
can fall out during operation.
Death or serious injury can result.
● Do not operate the machine unless the output elements have been pulled on.
● On shaft extensions without output element, make sure that the feather key cannot fall
out and shorten it by approximately half for balance type "H".
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Operating Instructions 08/2016 55
Assembly
5.5 Installing the machine
NOTICE
Damage to bearings or the shaft
Large output masses and their centers of gravity outside the shaft extensions can lead to
resonance in operation. This can result in damage to the bearings and shaft.
Ensure that the permissible loads for the forces on the shaft extension are adhered to in
accordance with the catalog data or configuration data.
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56 Operating Instructions 08/2016
Electrical connection 6
When carrying out any work on the machine, observe the general safety instructions and the
specifications contained in EN 50110‑1 regarding safe operation of electrical equipment.
See also
Safety information (Page 13)
Note
Service Center
If you require support when electrically connecting up the machine, please contact the Service
Center.
WARNING
Connected parts can loosen
If you use fixing elements made from the wrong material or apply the wrong tightening torque,
this could impair current transfer or cause connecting parts to become loose. Fastening
elements can work loosely, so that the minimum air clearances are no longer maintained.
Sparking formation may occur, in an explosive atmosphere it can lead to an explosion. This
could result in death, serious injury or material damage to the machine or even in failure,
which could in turn lead indirectly to material failure of the system.
● Tighten the screwed connections to the specified tightening torques.
● Observe any specifications regarding the materials from which fixing elements must be
made.
● When performing servicing, check the fastenings.
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Electrical connection
6.1 Preparation
6.1 Preparation
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58 Operating Instructions 08/2016
Electrical connection
6.2 Connecting
DANGER
Danger due to damaged seals
Damaged seals can result in the failure of the explosion protection.
This can cause faults which can result in eventual or immediate death, serious injury or
material damage.
Only operate the machine with intact, undamaged seals.
6.2 Connecting
WARNING
Loss of type of protection “Ex d" when using cable entries, pipeline systems as well as sealing
plugs with a basic design.
An explosion can occur. This can result in death, serious injury, or material damage.
Only use sealing plugs with type of protection "Ex d" that have been tested and certified in
accordance with IEC / EN 60079-1 to close openings that are not to be used.
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Electrical connection
6.2 Connecting
WARNING
If the seal of the pressure relief flap (preset breaking point) in the lower section of the terminal
box is damaged, then the explosion type of protection is no longer guaranteed.
An explosion may occur during operation. This can result in death, serious injury or material
damage.
The damaged seal may only be repaired with original sealing material.
WARNING
No cable entries or simple designs of sealing plug may be used on terminal boxes with the
“Ex e" type of protection.
An explosion may occur during operation. This can result in death, serious injury or material
damage.
● Use only cable entries that have been tested and certified in accordance with
IEC / EN 60079–7.
● Use only sealing plugs that have been tested and certified in accordance with
IEC / EN 60079–7 to close openings that are not to be used.
CAUTION
Working on terminal boxes of the “Ex e" type of protection with undrilled cable entry plate
This can result in death, serious injury or material damage.
Ensure that the cable entry plate is still strong enough after drilling the threads.
A terminal strip for grounding is fitted either on the stator frame or on the flanged endshield,
depending on the type of construction. The grounding point is marked.
The terminal strip is suitable for connecting stranded cables with cable lugs or connecting flat
straps. In addition, all machines have a PE terminal within the terminal box.
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60 Operating Instructions 08/2016
Electrical connection
6.2 Connecting
When connecting up the grounding conductor, ensure that the contact surface of the
connection is bare and protected against corrosion using a suitable agent, e.g. with acid-free
Vaseline.
1 U 1 - 1 Designation
x Index for pole assignment for pole-changing machines where applicable. A lower
index signifies a lower speed. Special case for split winding.
x Phase designation U, V, W
x Index for winding start (1) or end (2) or if there is more than one connection per
winding
x Additional indices for cases in which it is obligatory to connect parallel power feed
cables to several terminals with otherwise identical designations
NOTICE
Incorrect direction of rotation
The machine will not be adequately cooled if it is operated other than how it was originally
ordered or with the incorrect direction of rotation. This can result in machine damage.
Observe the direction of rotation data on the nameplate.
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Electrical connection
6.2 Connecting
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62 Operating Instructions 08/2016
Electrical connection
6.2 Connecting
WARNING
Securely and reliably clamping and enclosing the end of the conductor
If the end of the conductor is not correctly enclosed by the end sleeve, but is clamped together
with it, then this can lead to overheating. The temperature class of the machine can be
exceeded. This can trigger ignition of an explosive mixture. This can result in death, serious
injury or material damage.
● Insert only one conductor end into each end sleeve. Attach the end sleeve correctly.
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Electrical connection
6.2 Connecting
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64 Operating Instructions 08/2016
Electrical connection
6.2 Connecting
NOTICE
Aluminum flow due to contact pressure
Aluminum flows following installation due to the contact pressure. The connection with the
clamping nuts can loosen as a result. The contact resistance would increase and the
current-carrying impeded; as a consequence the terminal box and the surrounding
components could burn. This could result in material damage to the machine or even in
total failure, which could in turn lead to indirect material damage to the system.
Retighten the clamping nuts after approximately 24 hours and then again after
approximately four weeks. Make sure that the terminals are de-energized before you
tighten the nuts.
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Electrical connection
6.2 Connecting
WARNING
Damaged pressure relief device
Water and foreign bodies can penetrate the enclosure if the pressure relief device is
damaged: The degree of protection of the terminal box is no longer guaranteed, a short-
circuit can occur, which can result in death, serious injury or material damage.
● Do not operate the machine with a damaged pressure relief device.
● Any damage may only be repaired after prior discussion with the person responsible
for the safety of the plant or system and only using original parts. Any damage may
only be repaired after prior discussion with the person responsible for the safety of
the installation and only by using original parts.
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66 Operating Instructions 08/2016
Electrical connection
6.2 Connecting
The equipotential bonding is achieved by means of a stranded wire. A copper braided strip, a
stranded wire or a metal contact is used to ensure potential equalization between the cable
entry plate and the terminal box enclosure.
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Electrical connection
6.2 Connecting
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68 Operating Instructions 08/2016
Start-up 7
When carrying out any work on the machine, observe the general safety instructions and the
specifications contained in EN 50110‑1 regarding safe operation of electrical equipment.
See also
Safety information (Page 13)
Note
Service Center
Please contact the Service Center (Page 119), if you require commissioning support.
Note
Checks to be carried out prior to commissioning
The following list of checks to be performed prior to commissioning does not claim to be
complete. It may be necessary to perform further checks and tests in accordance with the
specific situation on-site.
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Operating Instructions 08/2016 69
Start-up
7.1 Checks to be carried out prior to commissioning
● The operating conditions match the data provided in accordance with the technical
documentation, such as degree of protection, ambient temperature, etc..
● Moving parts, for example the coupling, move freely.
● All touch protection measures for moving and live parts have been taken.
● The air leakage filters are installed and function correctly.
WARNING
Risk of losing the IP degree of protection as a result of damaged shaft sealing rings
This can result in death, serious injury, or material damage.
Replace damaged components immediately.
● The rotor can spin without coming into contact with the stator.
● The bearing insulation is not bridged.
● Appropriately configured control and speed monitoring functions ensure that the the
permissible speeds specified on the rating plate cannot be exceeded.
● Any supplementary motor monitoring devices and equipment have been correctly
connected and are fully functional.
Electrical connection
● The grounding and equipotential bonding connections have been made correctly.
● The machine is connected so that it rotates in the direction specified.
● Appropriately configured control and speed monitoring functions ensure that the motor
cannot exceed the permissible speeds specified in the technical data. For this purpose,
compare the data on the rating plate or, if necessary, the system-specific documentation.
● The minimum insulation resistance values are within tolerance.
● Minimum air clearances have been maintained.
● Any supplementary motor monitoring devices and equipment have been correctly
connected and are functioning correctly.
● All brakes and backstops are operating correctly.
● At the monitoring devices, the values for "Warning" and "Shutdown" are set.
Converter operation
● If the design of the motor requires connection to a particular converter type, the rating plate
will contain corresponding additional information.
● The converter is correctly parameterized. The parameterization data is specified on the
rating plate of the machine. Information about the parameters is available in the operating
instructions for the converter.
● Any supplementary motor monitoring devices and equipment have been correctly
connected and are functioning correctly.
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Start-up
7.2 Insulation resistance and polarization index
● In continuous operation, the motor cannot exceed the specified upper speed limit nmax or
undershoot the lower speed limit nmin.
● The permissible acceleration time to the limit speed nmin depends on the parameter
assignment.
Converter operation
● If the design of the motor requires connection to a particular converter type, the rating plate
will contain corresponding additional information.
● The converter is correctly parameterized. The parameterization data is specified on the
rating plate of the machine. Information about the parameters is available in the operating
instructions for the converter.
● Any supplementary motor monitoring devices and equipment have been correctly
connected and are functioning correctly.
● In continuous operation, the motor cannot exceed the specified upper speed limit nmax or
undershoot the lower speed limit nmin.
The permissible acceleration time to the limit speed nmin depends on the parameter
assignment.
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Start-up
7.3 Testing the insulation resistance and polarization index
WARNING
Hazardous voltage at the terminals
During and immediately after measuring the insulation resistance or the polarization index
(PI) of the stator winding, hazardous voltages may be present at some of the terminals.
Contact with these can result in death, serious injury or material damage.
● If any power cables are connected, check to make sure line supply voltage cannot be
delivered.
● Discharge the winding after measurement until the risk is eliminated, e.g. using the
following measures:
– Connect the terminals with the ground potential until the recharge voltage drops to a
non-hazardous level
– Attach the connection cable.
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Start-up
7.3 Testing the insulation resistance and polarization index
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Operating Instructions 08/2016 73
Start-up
7.4 Testing the cooling of the machine
NOTICE
Damage to insulation
If the critical insulation resistance is reached or undershot, this can damage the insulation
and cause voltage flashovers.
● Contact the Service Center.
● If the measured value is close to the critical value, you must subsequently check the
insulation resistance at shorter intervals.
See also
Preparations for use (Page 29)
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Operation 8
When carrying out any work on the machine, observe the general safety instructions and the
specifications contained in EN 50110‑1 regarding safe operation of electrical equipment.
See also
Safety information (Page 13)
WARNING
All terminal boxes must be closed
Terminal boxes contain live electrical parts. Death, serious injury or material damage can
result if terminal box covers are removed.
When the machine is in operation, the terminal boxes must remain closed at all times.
Terminal boxes may be opened only when the machine is stopped and de-energized.
WARNING
Do not remove covers when the motor is running
Rotating or live parts are dangerous. Death, serious injury or material damage can result if
the required covers are removed.
Any covers that prevent live electrical or rotating parts from being touched, or that ensure
compliance with a particular degree of protection or are required for ensuring proper air flows,
and hence effective cooling, must not be opened during operation.
WARNING
Faults in operation
Deviations from normal operation such as increased power consumption, temperatures or
vibrations, unusual noises or odors, tripping of monitoring devices, etc., indicate that the
machine is not functioning properly. This can cause faults which can result in eventual or
immediate death, serious injury or material damage.
● Immediately inform the maintenance personnel.
● If you are in doubt, immediately switch off the motor, being sure to observe the system-
specific safety conditions!
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Operation
8.1 Safety instructions during operation
CAUTION
Fire hazard
Certain parts of the motor may reach temperatures above 50° C. Touching them can result
in burns.
● Check the temperature of the parts before touching them and take appropriate protective
measures if necessary.
DANGER
Explosion hazard if the bridging is removed from the insulated bearing
Removing the factory-fitted bridging of the insulated bearing leads to potential differences
between the rotor and the grounded motor. This can cause the generation of sparks, which
especially in an explosive atmosphere can ignite surrounding dust or combustible gases.
Explosions can occur. There is also a risk of an electric shock. Death, serious injury, or
material damage will result.
Do not open the bridging of the bearing insulation during operation.
DANGER
Explosion hazard from hybrid mixtures
Hybrid mixtures are mixtures of flammable dusts with explosive gas/air atmospheres which
can together create a dangerous explosive atmosphere if they occur at the same time.
Changes can arise in the safety characteristics here, such as a change in the zonal
classification, increase in the explosion pressure, reduction in the minimum ignition energy
and a reduction in the maximum temperatures to be observed.
An explosion can result. This can result in death, serious injury or material damage.
● For this reason, the relative characteristics must be considered both for gas (zones 0, 1
and 2) and for dust (zones 20, 21 and 22) where hybrid mixtures arise. It is necessary for
a competent assessor to determine in the individual case whether the parameters
determining ignition are unfavorably affected in a particular hybrid mixture.
● Motors with dual plates for G (“Gas”) and D (“Dust”) may only be used where these two
occur after prior examination of the properties of the hybrid mixtures by the user.
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Operation
8.3 Switching on with the anti-condensation heating active
WARNING
Explosion hazard due to overheating of the machine caused by deposits of dust
Deposits of dust have a thermal insulation effect, which can lead to the machine overheating.
The maximum surface temperature of the machine cannot be adhered to. The dust can ignite,
resulting in an explosion. This can result in death, serious injury or material damage.
● Dust the machine regularly.
● Do not switch the machine on until the dust has been removed.
WARNING
Risk of explosion due to excessive bearing temperature
The surface temperature cannot be maintained within maximum permissible limits if the
bearing becomes too hot. The dust can ignite, resulting in an explosion. This can result in
death, serious injury or material damage.
● Always check the bearing temperatures.
● In addition to the current-dependent overload protection device located in the three phases
of the connecting cable, we recommend that you also monitor the temperature rise in the
machine with the aid of the temperature sensors built into the stator winding.
For the alarm and shutdown temperatures, see the "Explanatory text for the machine
dimension drawing" section.
NOTICE
Excessive machine temperature
If the anti-condensation heating is operated while the machine is running, this can increase
the temperatures inside the machine. This can result in material damage.
● Make sure that the anti-condensation heating is switched off before the machine is
switched on.
● Only operate anti-condensation heating when the machine is switched off.
See also
Interlock circuit for anti-condensation heating (Page 32)
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8.6 Stoppages
WARNING
Explosion hazard
If the anti-condensation heating is switched on during operation, the temperature class or the
maximum surface temperature of the machine can be exceeded.
In an explosive atmosphere, there is a risk of an explosion. This can result in death, serious
injury or material damage.
Only switch the anti-condensation heating on after the motor has been switched off.
NOTICE
Thermal overload of motors connected directly to the line supply
In addition to the load torque, the ramp-up (accelerating) time is essentially influenced by
the moment of inertia to be accelerated. While ramping up when connected to the line
supply, the inrush (starting) current is a multiple of the rated current. This can result in
thermal overload. This can damage the motor.
As a consequence, when ramping up, observe the following:
● Monitor the ramp-up time and number of consecutive starts.
● Comply with the limit values and/or ramp-up conditions specified in the catalog or the
order documentation.
3. If this is possible using the available measuring equipment, check the bearing and stator
winding temperatures.
8.6 Stoppages
The stoppage is a shutdown for a period of time, during which the machine is stopped but
remains at the location of use.
Under normal ambient conditions, e. g. the stopped machine is not exposed to any vibration,
no increased level of corrosion, etc. in general, the following measures are necessary during
stoppages.
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Operation
8.7 Decommissioning the machine
WARNING
Explosion hazard
If the anti-condensation heating is switched on directly after the machine is switched off, the
temperature class or the maximum surface temperature of the machine can be exceeded.
In an explosive atmosphere, there is a risk of an explosion. This can result in death, serious
injury or material damage.
● Only switch on the anti-condensation heating after the motor has been switched off.
Carefully comply with the data on the anti-condensation heating plate.
See also
Start-up (Page 69)
NOTICE
Damage as a result of an extended period out of service
If the machine is going to be out of service for longer than six months, then take the necessary
measures for preservation and storing. Otherwise damage to the machine will result.
Record the decommissioning steps. This log will be useful upon recommissioning.
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Operation
8.9 faults
See also
Start-up (Page 69)
Decommissioning the machine (Page 79)
8.9 faults
Note
If you are operating the motor with a converter, the operating instructions of the converter must
also be observed if electrical faults occur.
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8.9 faults
↓ Grinding noise
↓ Radial vibrations
↓ Axial vibrations
Possible causes of faults Remedial measures
X Rotating parts grind Establish the cause and realign the parts.
X Stator or coupling not balanced. Disconnect the stator or coupling and rebalance.
If the machine has two shaft ends, and a transmission element is
only fitted to one end, secure the fitted key at the other end to prevent
it from being thrown out. If the rotor has balance type "H" (standard
type), the fitted key must be cut back to roughly half of its length.
X Rotor out of true, shaft bent Consult the manufacturing plant.
X X Poor alignment Align the machine set; check the coupling. (1)
X Coupled machine not balanced Rebalance the coupled machine.
X Shocks from coupled machine Investigate the coupled machine.
X X Uneven running of gear unit Fix the gearing.
X X Resonance of the overall system com‐ Stabilize the foundation following consultation.
prising motor and foundation
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8.9 faults
↓ Grinding noise
↓ Radial vibrations
↓ Axial vibrations
Possible causes of faults Remedial measures
X X Changes in foundation Establish the cause of the changes and eliminate them if necessary;
realign the machine.
(1)
Take any changes into account when warming up the machine.
Note
Damage to roller bearings can be difficult to detect in some cases. If in doubt, replace the
bearing. Use other bearing designs only after consulting the manufacturer.
↓ Bearing overheats
↓ Bearing "whistles"
↓ Bearing "knocks"
Possible causes of faults Remedial measures
X High coupling pressure Align the machine more accurately.
X Belt tension too high Reduce the drive belt tension.
X Bearing contaminated Clean the bearing or replace it. Check the seals.
X High ambient temperature Use a suitable high-temperature grease.
X X Insufficient lubrication Grease the bearings as instructed.
X X Bearing canted Properly install the bearing.
X X Insufficient bearing play Contact the Service Center.
X Excessive bearing play Contact the Service Center.
X X Bearing corroded Replace the bearing. Check the seals.
X Too much grease in bearing Remove surplus grease.
X Wrong grease in the bearing Use the correct grease.
X Friction marks on raceway Replace the bearing.
X Scoring (brinelling) Replace the bearing. Avoid any vibration at standstill
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Maintenance 9
Through careful and regular maintenance, inspections, and overhauls you can detect faults at
an early stage and resolve them. This means that you can avoid consequential damage.
Operating conditions and characteristics can vary widely. For this reason, only general
maintenance intervals can be specified here. Maintenance intervals should therefore be
scheduled to suit the local conditions (dirt, starting frequency, load, etc.).
When carrying out any work on the machine, observe the general safety instructions and the
specifications contained in EN 50110‑1 regarding safe operation of electrical equipment.
See also
Safety information (Page 13)
Comply with the IEC / EN 60079‑17 standard during all service and maintenance work on the
machine.
Note
Service Center
Please contact the Service Center (Page 119), if you require support with servicing,
maintenance or repair.
WARNING
Rotating and live parts
Electric machines contain live and rotating parts. Fatal or serious injuries and substantial
material damage can occur if maintenance work is performed on the machine when it is not
stopped or not de-energized.
● Perform maintenance work on the machine only when it is stopped. The only operation
permissible while the machine is rotating is regreasing the roller bearings.
● When performing maintenance work, comply with the five safety rules (Page 13).
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Maintenance
9.1 Inspection and maintenance
WARNING
Machine damage
If the machine is not maintained it can suffer damage. This can cause faults which can result
in eventual or immediate death, serious injury or material damage.
Perform regular maintenance on the machine.
CAUTION
Dust disturbances when working with compressed air
When cleaning with compressed air, dust, metal chips, or cleaning agents can be whirled up.
Injuries can result.
When cleaning using compressed air, make sure you use suitable extraction equipment and
wear protective equipment (safety goggles, protective suit, etc.).
NOTICE
Damage to insulation
If metal swarf enters the winding head when cleaning with compressed air, this can damage
the insulation. Clearance and creepage distances can be undershot. This may cause damage
to the machine extending to total failure.
When cleaning with compressed air, ensure there is adequate extraction.
NOTICE
Machine damage caused by foreign bodies
Foreign bodies such as dirt, tools or loose components, such as screws etc., can be left by
accident inside the machine after maintenance is performed. These can cause short circuits,
reduce the performance of the cooling system or increase noise in operation. They can also
damage the machine.
● When carrying out maintenance work, make sure that no foreign bodies are left in or on
the machine.
● Securely attach all loose parts again once you have completed the maintenance
procedures.
● Carefully remove any dirt.
Note
Operating conditions and characteristics can vary widely. For this reason, only general
intervals for inspection and maintenance measures can be specified here.
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WARNING
Explosion hazard
Components within the machine may be hotter than the maximum permissible surface
temperature of the enclosure. In an explosive atmosphere, dust can ignite and an explosion
occur. This can result in death, serious injury or material damage.
● Do not open the machine in an explosive and dusty atmosphere when it is still at normal
operating temperature.
● Allow the machine to cool down before opening it.
● When disassembling, ensure that the parts necessary to seal the enclosure are not
damaged, for example seals, face/plane mating surfaces. Perform a new routine test for
the parts that have been repaired if these parts are crucial to ensure dust protection.
WARNING
Explosion hazard due to overheating of the machine caused by a layer of dust
Layers of dust thicker than 5mm can insulate the machine, resulting in overheating. The
maximum surface temperature of the machine cannot be adhered to. The dust can ignite,
resulting in an explosion. This can result in death, serious injury or material damage.
Dust the machine regularly. Do not allow dust layers thicker than 5 mm to build up on the
machine surface. Do not switch the machine on until the dust has been removed.
WARNING
Risk of explosion due to excessive bearing temperature
The surface temperature cannot be maintained within maximum permissible limits if the
bearing becomes too hot. The dust can ignite, resulting in an explosion. This can result in
death, serious injury or material damage.
● Always check the bearing temperature.
● In addition to the current-dependent overload protection device located in the three phases
of the connecting cable, we recommend that you also monitor the temperature rise in the
motor with the aid of the temperature sensors built into the stator winding.
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Maintenance
9.1 Inspection and maintenance
WARNING
Risk of explosion due to static charging
If you clean the machine with compressed air, plastic components may become statically
charged and create a potentially explosive atmosphere. An explosion can occur. This can
result in death, serious injury or material damage.
● Do not use compressed air to clean plastic parts in an explosive atmosphere.
● When cleaning the machine, make sure that the air in the vicinity of the motor is free of
gas and dust.
(*) You can perform these checks while the motor is at standstill or, if required, while running.
Further checks
Further checks may be required if so specified in supplementary instructions or in accordance
with the plant-specific conditions.
NOTICE
If you detect any deviations during the inspection, you must rectify them immediately. They
may otherwise damage the motor.
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9.1 Inspection and maintenance
Table 9-2 Checks that have to be performed during the general inspection
(*) You can perform these checks while the motor is at standstill or, if required, while running.
NOTICE
If you detect any deviations during the inspection, you must rectify them immediately. They
may otherwise cause damage to the machine.
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Maintenance
9.1 Inspection and maintenance
All machines marked in accordance with Directive 94/9/EC (“Explosion Protection Directive”,
until April 19, 2016, according to Directive 2014/34/EU from April 20, 2016) must be regularly
inspected for mechanical damage which could constitute a risk of ignition in accordance with
IEC / EN 60079‑17 .
● Comply with the following intervals:
– Bearing replacement intervals
– Relubrication intervals
– Grease replacement intervals
– Oil change intervals
● Roller bearing service life
– Replace the roller bearings once the nominal service life is reached. Alternatively, you
can verify they are free of mechanical damage as part of an inspection.
– In the case of roller bearings without a regreasing system, it is ensured that the nominal
service life will only be achieved clearly after achievement of the service life of the grease
in the bearings.
– The roller bearing service life under full specified load is at least 20 000 hours for
machines subject to radial or axial forces.
– The nominal roller bearing service life of machines which are not subject to any forces
is at least 40 000 hours.
● For roller bearings with external oil supply, monitor that lubrication is maintained.
9.1.8 Maintenance
9.1.8.1 Explosion protection for machines with type of protection "Ex d"
For explosion-protected machines with type of protection "flameproof enclosure" according to
IEC/EN 60079–0 and IEC/EN 60079–1, observe the following:
It is not permissible to subsequently machine or paint contact and mating surfaces of the parts
listed below:
● Stator frame
● End shields
● Bearing covers
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9.1 Inspection and maintenance
● Motor shaft
● Gland plate
● Terminal box base
● Terminal box cover
● Gland plates for additional terminal boxes, where present
Keep these surfaces clean and protect them against corrosion by applying a thin coating of
grease. It is not permissible that any seals are fitted between the surfaces that guarantee that
flame is not transmitted.
WARNING
Explosion hazard due to increased surface temperature
Components within the motor may be hotter than the maximum permissible surface
temperature for the enclosure. In an explosive atmosphere, dust can ignite and an explosion
occur. This can result in death, serious injury or material damage.
● Do not open the motor in an explosive and dusty atmosphere when it is still at normal
operating temperature.
● Allow the machine to cool down before opening it.
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Maintenance
9.1 Inspection and maintenance
Size Grease stability time for permanent lubrication or relubrication in‐ Grease filling quantity for permanent
terval lubrication or grease quantity for relubrica‐
for a regreasing system in operating hours at rated speed tion in g per bearing
Horizontal type of construction Vertical type of construction (V) Permanent lubrica‐ Relubrication
(B) tion
3000 1500 ≤1000 3000 1500 ≤1000 3000 ≤1500 3000 ≤1500
rpm rpm rpm rpm rpm rpm rpm rpm rpm rpm
71 3 3 - -
80 3 3 - -
90 4 4 - -
100 33000 24000 33000 9 9 - -
112 9 9 - -
132 18 18 - -
160 32 32 - -
180 51 51 - -
200 40000 40000 40000 63 63 - -
225 79 79 - -
250 24000 16000 26000 99 99 - -
280 99 132 - -
315 - - 35 25
4000 8000 11000 2800 5600 8000
355 4000 5600 - - 35 50
The specified grease stability times and/or relubrication intervals are valid for maximum
ambient temperatures of 40 °C. Reduce the lubrication interval for a 10 °C increase in
temperature by a factor of 0.7 of the value listed in the table (max. 20 °C = factor 0.5). With an
ambient temperature <= 25° C, twice the grease stability time can be expected; but a maximum
of 40000 hours. Times for operation on 60 Hz systems on request. With pure coupling operation
with flexible coupling, the calculated bearing life is L10h greater than 50000 hours. Comply
with the grease service life and relubrication intervals.
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9.1 Inspection and maintenance
Size Grease stability time for permanent lubrication or relubrication interval Grease quantity for relu‐
for a regreasing system in operating hours at rated speed brication in g per bearing
Horizontal type of construction (B) Vertical type of construction (V)
3000 1500 ≤1000 3000 1500 ≤1000 3000 ≤1500
rpm rpm rpm rpm rpm rpm rpm rpm
180 17 17
200 20 20
225 2800 5600 8000 2000 4000 5600 25 25
250 25 25
280 25 35
315 4000 1400 2800 4000 35 25
355 2000 2800 5600 35 50
The specified relubrication intervals are valid for maximum ambient temperatures of 40 °C.
Reduce the relubrication intervals for a
10°C increase in temperature by a factor of 0.7 of the value listed in the table (max. 20
°C = factor 0.5). Times for operation on 60 Hz systems on request.
9.1.8.5 Regreasing intervals and types of grease for operating rolling-contact bearings
Regreasing intervals
The regreasing intervals for roller bearings in operating hours and the grease types are stated
on the machine's lubricant plate. Regardless of the actual number of operating hours reached,
the machine must be regreased at least once a year. The lubrication information can be found
on the lubricant plate.
Note
Observe the regreasing intervals for the roller bearings
The regreasing intervals for roller bearings are different from the service/inspection intervals
for the machine. Failure to regrease the roller bearings at the specified intervals can result in
bearing damage.
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Maintenance
9.1 Inspection and maintenance
Regreasing
The spent grease chamber is designed to accommodate the spent grease for a computed,
rated service life of 40000 operating hours.
● Clean the grease nipples before regreasing and then gradually press in an appropriate type
and amount of grease, as described on the lubricant plate. The shaft must then be rotated
so that the new grease can be distributed throughout the roller bearing. The roller bearing
temperature rises sharply at first, then drops to the normal value again after the excess
grease has been displaced out of the bearing.
– If the machine is fitted with grease removal sliders :
After the bearings have been regreased, with the motor running, the used grease should
be removed by pulling the slider fitted to the bearing to its stop several times.
– If the machine is fitted with grease collection chambers :
Unbolt the grease collection chambers at the intervals shown on the notice plate with
the motor stopped, and remove the used bearing grease. If this is not done, the grease
will clog and the bearings will overheat.
WARNING
Rotor can fall out
If the machine is in a vertical position, the rotor can fall out while work is being performed
on the locating bearing. This can result in death, serious injury or material damage.
Support or relieve the rotor when carrying out work with the machine in a vertical
position.
Grease types
For the standard operating range, a grease for temperatures down to ‑20 °C is normally used
for the initial greasing of roller bearings. If the machine has been ordered for use in the
extended temperature range of below ‑20 °C, the permissible type of grease is indicated on
the lubricant plate.
Note
Grease quantity control
The grease quantity control only operates correctly if the specified greases are used. This is
specified on plates attached to the machine.
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9.1 Inspection and maintenance
In the following table, you will find a list of approved alternative types of grease.
Filling with oil for the first time Alternative permissible greases
Shell Gadus S2 V100 3 Aral Aralub HL3
BP Energrease LS3
Castrol Optimol Olista Longtime 3
Exxon Mobil Beacon EP3
Mobilux EP3
OMV Signum L3
SKF LGMT 3
Shell Gadus S3 T100 2 BP Energrease SY2202
Castrol Firetemp XT2
Chevron Grease SRI2
Klüber Petamo GHY 133N
SKF LGHP 2
Exxon Mobil Polyrex EM
Observe the following when changing over to an alternative type of grease that is permitted according
to the table:
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Maintenance
9.1 Inspection and maintenance
normal greasing interval. During this time, very carefully monitor the bearing locations involved.
Then resume the normal greasing intervals.
NOTICE
Damage due to mixing grease types
If you mix greases and oils with different soap or oil bases, then the lubricating properties
may no longer be guaranteed.
Mixing low-temperature grease with normal temperature grease can cause lumps to form in
the lubricant. The consequence can be damage to the roller bearings due to overheating.
Never mix greases that have different thickening agents and different base oils.
Cleaning
● To ensure problem-free machine cooling, the air ducts (ventilation grilles, channels, cooling
fins, tubes) must be free of any dirt.
WARNING
Explosion hazard
Cleaning the machine in an explosive atmosphere is forbidden. This can result in death,
serious injury or material damage.
Surfaces can become statically charged and discharge to ignite potentially explosive
atmospheres.
NOTICE
Cleaning intervals depend on the degree of fouling
The frequency of the cleaning intervals depends on the local degree of fouling. The
machine will overheat if the cooling air ducts are polluted and the cooling air cannot flow
without obstruction.
Regularly check for pollution, and clean the cooling air ducts through which the ambient
air flows.
9.1.8.8 Maintenance and repair for machines of protection type "Ex d"
The machine marking based on IEC / EN 60079–0 was supplemented by the "X" symbol.
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9.1 Inspection and maintenance
Maintain the special conditions for repairs. The gap dimensions for the electric machine do not
comply with the standardized values in IEC / EN 60079–1. For repair work, obtain the gap
dimensions of the electrical machine from the manufacturer.
Perform maintenance, repair and modification work on explosion-protected machines in strict
compliance with the corresponding national health and safety legislation, the safety
instructions and descriptions in the general maintenance instructions.
Work influencing explosion protection must be carried out by the manufacturer or by a specialist
workshop for electrical machinery authorized by the manufacturer. This includes the following
operations, for example:
● Repairs to the stator or rotor windings and to the terminals
● Repairs to the ventilation system
● Repairs to the bearings
● Dismantling machines with flameproof enclosures
● Connection work carried out in the terminal box
The operations must be identified by an additional repair plate carrying the following
information:
● Date
● Company carrying out repair
● Type of repair
● Reference number of the repair technician regarding repair work
Testing after repair shall be carried out in accordance with EU directives.
DANGER
Gap dimensions
Changing ignition gap geometries (gap dimensions) as part of repair work according to the
minimum specifications of IEC / EN 60079–1 is not permissible.
This can result in death, serious injury or material damage.
Obtain the gap dimensions of the electrical machine from the manufacturer for the repair or
restoration of ignition gap geometries.
Requirement
The machine is de-energized.
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9.1 Inspection and maintenance
WARNING
Short-circuit hazard
Short-circuits can occur as a result of damaged components that can lead to death, serious
injury or material damage.
Replace damaged components.
Note
Paint system
Contact the Service Center (Page 119) before you repair any paint damage. They will provide
you with more information about the correct paint system and methods of repairing paint
damage.
Complete overpainting
The paint applied must conform to the requirements to avoid electrostatic charging. See
DIN EN 60079-0. The repair of painted surfaces of the non-conductive paint coating up to a
nominal coating thickness of 350 μm was investigated and is acceptable.
9.1.8.11 Repainting
WARNING
Explosion hazard caused by incorrect painting
The paint coat can become electrostatically charged where there is a thick coat. Electrostatic
discharges can occur. There is a risk of explosion if potentially explosive mixtures are also
present at this moment. This can result in death, serious injury or material damage.
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Maintenance
9.2 Corrective Maintenance
You must comply with one of the following requirements when you repaint painted surfaces:
● Limit the total paint coating thickness according to the explosion protection group:
– IIB: Total paint coating thickness ≤ 2 mm
– IIC: Total paint coating thickness ≤ 0.75 mm for machines of Group II (gas)
– III: Total paint coating thickness ≤ 0.45 mm for Group III machines (dust)
According to tests, paint repair work up to the total paint coating thickness of the non-
conductive paint coating listed has also been investigated and is harmless.
● Limit the surface resistance of the paint used:
– IIB, IIC, III: Surface resistance ≤ 1 GΩ for machines of groups II and III (gas and dust)
● Breakdown voltage ≤ 4 kV for machines, Groups II and III (gas and dust)
● Limiting the charge transfer:M
– IIB: Limit value for the highest transferred charge < 25 nC
– IIC: Limit value for the highest transferred charge < 10 nC for Group II machines (gas)
– III: Limit value for the highest transferred charge < 200 nC for Group III machines (dust)
● Incapability, dangerous charge to be saved:
– IIB: Limit value for the maximum capacity ≤ 10 pF
– IIC: Limit value for the maximum capacity ≤ 3 pF for Group II machines (gas)
– III: Limit value for the maximum capacity ≤ 10 pF for Group III machines (dust)
See also
Safety information (Page 13)
Note
If the motor has to be transported, please observe the information and instructions in the
"Transport" section.
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9.2 Corrective Maintenance
DANGER
Gap dimensions
Changing ignition gap geometries (gap dimensions) as part of repair work according to the
minimum specifications of IEC / EN 60079–1 is not permissible.
This can result in death, serious injury or material damage.
Obtain the gap dimensions of the electrical machine from the manufacturer for the repair or
restoration of ignition gap geometries.
WARNING
Explosion hazard when repairing the anti-condensation heating
If repairs to the anti-condensation heating are not carried out correctly, e.g. if unauthorized
or untested spare parts are used, explosions can occur when the machine is operated in an
explosive atmosphere. This can result in death, serious injury or material damage.
The anti-condensation heating must be repaired and the necessary routine testing that follows
repair must always be undertaken by experts from the Service Center, as this work requires
extensive specialist knowledge. Only authorized and tested spare parts may be used.
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Maintenance
9.2 Corrective Maintenance
WARNING
Explosion hazard due to increased surface temperature
Components within the motor may be hotter than the maximum permissible surface
temperature for the enclosure. In an explosive atmosphere, dust can ignite and an explosion
occur. This can result in death, serious injury or material damage.
● Do not open the motor in an explosive and dusty atmosphere when it is still at normal
operating temperature.
● Allow the machine to cool down before opening it.
WARNING
Rotor can fall out
If the motor is in a vertical position, the rotor can fall out while work is being performed on the
locating bearing. This can result in death, serious injury or damage.
● Support or unload the rotor when carrying out work with the machine in a vertical position.
WARNING
Overheating of the rolling bearings
If the roller bearings are not regularly regreased, local overheating may be possible, and, as
a consequence, an explosion in an explosive atmosphere. This can result in death, serious
injury or material damage.
● Regrease the roller bearings regularly according to the lubrication plate.
● Implement bearing temperature monitoring if not yet in existence.
NOTICE
Insulated roller bearings
If insulated roller bearings are installed, use insulated roller bearings of the same type as
spare part. This will prevent any bearing damage being caused by bearing currents.
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9.2 Corrective Maintenance
WARNING
Risk of explosion
If repairs to the anti-condensation heating are not carried out correctly, e.g. if unauthorized
or untested spare parts are used, this can result in explosions during operation in a potentially
explosive gaseous atmosphere. This can result in death, serious injury or material
damage.
Repairing and mounting the anti-condensation heating and the subsequent routine testing
must always be undertaken by experts from the Service Center, because this work requires
extensive specialist knowledge. Only authorized and tested spare parts may be used.
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Spare Parts 10
10.1 Ordering data
When ordering spare parts, in addition to the precise designation of the spare part, specify the
motor type and the serial number of the motor. Ensure that the spare part designation matches
the designation in the spare part lists and add the associated part number.
Example:
Bearing shield, drive end (Part 105)
Machine type DNGW-315ML-04A
Serial numberLDX/30000001
The machine type and serial number can be found on the rating plate data and in the technical
data. The serial number is also stamped on the end face of the shaft extension at the drive
end.
Terminal box
If several terminal boxes are mounted on the machine, please also indicate the type
designation of the terminal box in addition to details of part designation and part number
according to the legend, as well as type and serial number of the motor when ordering spare
parts.
Example
● Terminal box type
● Terminal box cover (part 20.30 )
● Serial number of the motor
● Machine type
Rolling-contact bearings
When ordering roller bearings, in addition to the bearing identification code, the supplementary
specifying code is also necessary for the bearing version. Both of these codes are stamped
on the lubricant plate and specified in the motor documentation, or can also be taken from the
installed bearings.
NOTICE
Insulated roller bearings
If insulated roller bearings are installed, use insulated roller bearings of the same type as
spare part. This will prevent any bearing damage being caused by bearing currents.
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Spare Parts
10.2 Anti-condensation heating
WARNING
Risk of explosion
If you use parts other than the original spare parts, the type of protection can no longer be
guaranteed. This can result in an explosion during operation in a potentially explosive
gaseous atmosphere. This can result in death, serious injury or material damage.
● Use only original spare parts for explosion-proof machines; this also applies to
components such as seals, terminals, cables and cable entries. Should you have any
questions, please contact the Service Center .
● Commercially available equivalent standard parts such as screws may be used.
Anti-condensation heating
Please contact the Service Center for spare parts.
WARNING
Risk of explosion
If repairs to the anti-condensation heating are not carried out correctly, e.g. if unauthorized
or untested spare parts are used, this can result in explosions during operation in a potentially
explosive gaseous atmosphere. This can result in death, serious injury or material
damage.
Repairing and mounting the anti-condensation heating and the subsequent routine testing
must always be undertaken by experts from the Service Center, because this work requires
extensive specialist knowledge. Only authorized and tested spare parts may be used.
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102 Operating Instructions 08/2016
Spare Parts
10.3 Spare parts list, frame sizes 071 to 132
,0%
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Operating Instructions 08/2016 103
Spare Parts
10.4 Spare parts list, frame sizes 160 to 280
SIMOTICS XP 1MD4/1MD5
104 Operating Instructions 08/2016
Spare Parts
10.4 Spare parts list, frame sizes 160 to 280
,0%
,0%
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 105
Spare Parts
10.4 Spare parts list, frame sizes 160 to 280
SIMOTICS XP 1MD4/1MD5
106 Operating Instructions 08/2016
Spare Parts
10.5 Spare parts list, frame size 315
,0%
,0%
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 107
Spare Parts
10.6 Spare parts list, frame size 355
,09%
,0%
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Spare Parts
10.6 Spare parts list, frame size 355
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Operating Instructions 08/2016 109
Spare Parts
10.7 Spare parts list for terminal boxes with type of protection "Ex e", frame sizes 071-160
10.7 Spare parts list for terminal boxes with type of protection "Ex e", frame
sizes 071-160
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110 Operating Instructions 08/2016
Spare Parts
10.8 Spare parts list for terminal boxes with type of protection "Ex d", frame sizes 071-160
10.8 Spare parts list for terminal boxes with type of protection "Ex d", frame
sizes 071-160
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 111
Spare Parts
10.9 Spare parts list for terminal boxes with type of protection "Ex d", frame sizes 180-225
10.9 Spare parts list for terminal boxes with type of protection "Ex d", frame
sizes 180-225
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112 Operating Instructions 08/2016
Spare Parts
10.10 Spare parts list for terminal boxes with type of protection "Ex e", frame sizes 180-225
10.10 Spare parts list for terminal boxes with type of protection "Ex e", frame
sizes 180-225
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 113
Spare Parts
10.11 Spare parts list for terminal boxes with type of protection "Ex d", frame sizes 250 to 355
10.11 Spare parts list for terminal boxes with type of protection "Ex d", frame
sizes 250 to 355
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114 Operating Instructions 08/2016
Spare Parts
10.12 Spare parts list for terminal boxes with type of protection "Ex d", frame sizes 250 to 355
10.12 Spare parts list for terminal boxes with type of protection "Ex d", frame
sizes 250 to 355
SIMOTICS XP 1MD4/1MD5
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Spare Parts
10.12 Spare parts list for terminal boxes with type of protection "Ex d", frame sizes 250 to 355
SIMOTICS XP 1MD4/1MD5
116 Operating Instructions 08/2016
Disposal 11
Protecting the environment and preserving its resources are corporate goals of the highest
priority for us. Our worldwide environmental management system to ISO 14001 ensures
compliance with legislation and sets high standards in this regard. Environmentally friendly
design, technical safety and health protection are always firm goals even at the product
development stage.
Recommendations for the environmentally friendly disposal of the machine and its components
are given in the following section. Be sure to comply with local disposal regulations.
Note
Country-specific legislation
When disposing of the machine or of waste that is created during the individual phases of its
life cycle, please observe the statutory requirements applicable in the country of use.
WARNING
Machine parts can fall
The machine is made up of heavy parts. These parts are liable to fall during dismantling. This
can result in death, serious injury or material damage.
Before you release any machine parts, secure them so that they cannot fall.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 117
Disposal
11.3 Disposal of components
Components
The machines consist mainly of steel and various proportions of copper and aluminum. Metals
are generally considered to be unlimitedly recyclable.
Sort the components for recycling according to whether they are:
● Iron and steel
● Aluminum
● Non-ferrous metal, e.g. windings
The winding insulation is incinerated during copper recycling.
● Insulating materials
● Cables and wires
● Electronic waste
Packaging material
● If necessary, contact a suitable specialist disposal company.
● Wooden packaging for sea transport consists of impregnated wood. Observe the local
regulations.
● The foil used for water-proof packaging is an aluminum composite foil. It can be recycled
thermally. Dirty foil must be disposed of via waste incineration.
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118 Operating Instructions 08/2016
Service and Support A
Technical queries or additional information
If you have any technical queries or you require additional information, please contact
Technical Support (https://support.industry.siemens.com/cs/ww/en/sc/2090).
Please have the following data ready:
● Type
● Serial number
You can find this data on the rating plate.
Contact person
If you wish to request on-site service or order spare parts, please contact your local office. This
office will contact the responsible service center on your behalf. You can find your contact
person in the relevant contact database:
www.siemens.com/yourcontact (www.siemens.com/yourcontact)
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Service and Support
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120 Operating Instructions 08/2016
Technical data and drawings B
Bolt locking devices
● Refit nuts or bolts that are mounted together with locking, resilient, and/or force-distributing
elements with identical, fully-functional elements when re-assembling. Always renew keyed
elements.
● When screwing together threads secured with a liquid adhesive, use a suitable medium
such as Loctite 243.
Tightening torques
The bolted connections with metal contact surfaces, such as end shields, bearing cartridge
parts, terminal box parts bolted onto the stator frame, should be tightened to the following
torques, depending on the thread size:
Table B-1 Tightening torques for bolted connections with a tolerance of ±10%.
Case M4 M5 M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56
A 1.2 2.5 4 8 13 20 40 52 80 150 - - - - Nm
B 1.3 2.6 4.5 11 22 38 92 180 310 620 108 170 260 420 Nm
0 0 0 0
C 3 5 8 20 40 70 170 340 600 120 200 310 470 750 Nm
0 0 0 0 0
Applications
The above-mentioned tightening torques apply for the following applications:
● Case A
Applies to electrical connections in which the permissible torque is normally limited by the
bolt materials and/or the current carrying capacity of the insulators, with the exception of
the busbar connections in case B.
● Case B
Applies to bolts screwed into components made from materials with lower property class
(e. g. aluminum) and to bolts with property class 8.8 according to ISO 898-1.
● Case C
Applies to bolts with property class 8.8 or A4-70 according to ISO 898-1, however only to
bolts screwed into components made from materials with higher property class, e.g. cast
iron, steel or cast steel.
Note
Non-standard tightening torques
Different tightening torques for electrical connections and bolted connections for parts with
flat seals or insulating parts are specified in the relevant sections and drawings.
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Technical data and drawings
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Quality documents C
C.1 EC Declaration of Conformity
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 123
Quality documents
C.1 EC Declaration of Conformity
SIMOTICS XP 1MD4/1MD5
124 Operating Instructions 08/2016
Quality documents
C.1 EC Declaration of Conformity
Englisch / English
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 125
Quality documents
C.1 EC Declaration of Conformity
Dänisch / dansk
SIMOTICS XP 1MD4/1MD5
126 Operating Instructions 08/2016
Quality documents
C.1 EC Declaration of Conformity
Spanisch / español
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 127
Quality documents
C.1 EC Declaration of Conformity
Französisch / français
Italienisch / italiano
Dichiarazione di conformità CE/UE (secondo l’allegato VII della Direttiva Europea 94/9/CE,
2014/34/UE)
SIMOTICS XP 1MD4/1MD5
128 Operating Instructions 08/2016
Quality documents
C.1 EC Declaration of Conformity
Lettisch / latviešu
Litauisch / lietuvių
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 129
Quality documents
C.1 EC Declaration of Conformity
Maltesisch/ Malti
Dikjarazzjoni ta’ Konformità tal-UE (skont l-Anness VII tad-Direttiva 94/9/KE, 2014/34/UE
tal-KE)
Manifattur: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
Il-prodott indikat fid-dikjarazzjoni msemmija hawn fuq huwa f’konformità mal-leġiżlazzjoni rilevanti tal-
Unjoni dwar l-armonizzazzjoni:
≤ 19.04.2016 94/9/KE:
Direttiva tal-parlament Ewropew u tal-Kunsill dwar l-approssimazzjoni tal-liġijiet ta’l-Istati Membri li jirrigwardaw
tagħmir u sistemi ta' sigurtà għal użu skond ir-regolamenti f' żoni fejn hemm periklu ta' splużżjonijiet.
≥ 20.04.2016 2014/34/UE:
Direttiva tal-Parlament Ewropew u tal-Kunsill tas-26 ta’ Frar 2014 dwar l-armonizzazzjoni tal-liġijiet tal-Istati
Membri relattivament għal tagħmir u sistemi ta’ protezzjoni maħsuba għall-użu f’atmosferi potenzjalment
esplużivi. Ġurnal Uffiċjali tal-UE, L96 29.03.2014, p. 309-356
Din id-dikjarazzjoni ta’ konformità hija maħruġa bir-responsabilità unika tal-manifattur.
Nikkonfermaw il-konformità tal-prodott indikat hawn fuq mal-istandards: ara paġna 1 u l-anness
Il-prodott indikat huwa maħsub biex jiġi mmuntat f’magna oħra għall-użu f’żoni ta’ periklu taż-żona 1 f’konformità
ma’ EN 60079-10-1 u mad-Direttiva 1999/92/KE. Aktar informazzjoni dwar il-konformità ma’ din id-Direttiva hija
pprovduta fl-Anness li jifforma parti integrali ta’ din id-dikjarazzjoni ta’ konformità.
Din id-dikjarazzjoni tiċċertifika l-konformità mad-Direttiva/i indikat/i iżda ma tiggarantix il-kwalità tal-prodott jew kemm idum iservi.
L-istruzzjonijiet tas-sikurezza fid-dokumentazzjoni tal-prodott għandhom jiġu osservati.
SIMOTICS XP 1MD4/1MD5
130 Operating Instructions 08/2016
Quality documents
C.1 EC Declaration of Conformity
Niederländisch / Nederlandse
Norwegisch / Norsk
EU-konformitetserklæring (i henhold til vedlegg VII til EUs direktiv 94/9/EU, 2014/34/EU)
Produsent: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 131
Quality documents
C.1 EC Declaration of Conformity
Polnisch / polszczyzna
Deklaracja zgodności UE (zgodnie z załącznikiem VII do Dyrektywy 94/9/WE, 2014/34/UE)
Producent: Siemens Aktiengesellschaft
Hans-Loher-Straße
D-94099 Ruhstorf a. d. Rott
Przedmiot deklaracji opisany powyżej jest zgodny z właściwymi przepisami zharmonizowanymi Unii
Europejskiej:
≤ 19.4.2016 94/9/WE:
Dyrektywa Parlamentu Europejskiego i Rady ds. Harmonizacji Przepisów Prawnych Państw Członkowskich dla
Urządzeń i Systemów Ochronnych w celu ich użytkowania zgodnego z przeznaczeniem w obszarach
zagrożonych wybuchami.
≥ 20.4.2016 2014/34/UE:
Dyrektywą Parlamentu Europejskiego i Rady z dnia 26 lutego 2014 w sprawie harmonizacji ustawodawstw
państw członkowskich odnoszących się do urządzeń i systemów ochronnych przeznaczonych do użytku w
atmosferze potencjalnie wybuchowej. Dz. U. UE, L96 29.03.2014, str. 309-356
Niniejsza deklaracja zgodności wydawana jest na wyłączną odpowiedzialność producenta.
Potwierdzamy zgodność produktu wskazanego powyżej z następującymi normami: patrz strona 1 oraz
załącznik
Wskazany produkt przeznaczony jest do instalacji w innej maszynie przeznaczonej do użytkowania w
obszarach niebezpiecznych strefy 1 zgodnie z normą EN 60079-10-1 oraz Dyrektywą 1999/92/WE. Dalsze
informacje dotyczące zgodności z tą Dyrektywą podano w załączniku, który stanowi integralną część niniejszej
deklaracji zgodności.
Niniejsza deklaracja stanowi zaświadczenie zgodności ze wskazanymi Dyrektywami, jednak nie implikuje żadnej gwarancji jakości lub
trwałości. Należy przestrzegać instrukcji bezpieczeństwa zawartych w dokumentacji dołączonej do produktu.
Portugiesisch / português
Declaração de conformidade CE/UE (segundo Anexo VII da Diretiva 94/9/CE, 2014/34/UE)
Fabricante: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
O produto acima especificado está em conformidade com a legislação de harmonização da União
Europeia relevante:
≤ 19.4.2016 94/9/CE:
Directiva do Parlamento Europeu e do Conselho relativa à aproximação das legislações dos Estados-Membros
sobre aparelhos e sistemas de protecção destinados a serem utilizados em conformidade com as
especificações em atmosferas potencialmente explosivas
≥ 20.4.2016 2014/34/UE:
Diretiva do Parlamento Europeu e do Conselho de 26 de fevereiro de 2014 relativa à harmonização das leis
dos Estados-Membros sobre aparelhos e sistemas de proteção destinados a serem utilizados em atmosferas
potencialmente explosivas. Jornal Oficial da UE, L96 29.03.2014, p. 309-356
A presente declaração de conformidade é emitida sob a exclusiva responsabilidade do fabricante.
Certificamos a conformidade do produto supracitado com as seguintes normas: consulte a página 1 e
anexo
O produto supracitado destina-se à instalação noutra máquina para a utilização em atmosferas potencialmente
explosivas da zona 1 em conformidade com a Norma EN 60079-10-1 e Diretiva 1999/92/CE. Mais informação
sobre a conformidade desta Diretiva encontra-se no anexo, que é parte integrante da presente declaração de
conformidade.
A presente declaração atesta a conformidade com a(s) Diretiva(s) mencionada(s), no entanto, não constitui uma garantia de qualidade ou
durabilidade. Respeitar as indicações de segurança da documentação do produto juntamente fornecida.
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Quality documents
C.1 EC Declaration of Conformity
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Operating Instructions 08/2016 133
Quality documents
C.1 EC Declaration of Conformity
Slowenisch / slovenščina
Finnisch / suomi
SIMOTICS XP 1MD4/1MD5
134 Operating Instructions 08/2016
Quality documents
C.1 EC Declaration of Conformity
Schwedisch / svenska
Rumänisch / România
Declaraţie de conformitate CE/UE (în conformitate cu anexa VII a Directivei CE 94/9/CE,
2014/34/UE)
Producător: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
Obiectul declaraţiei descrise mai sus este conform cu legislaţia armonizată relevantă a Uniunii:
bis ≤ 19.4.2016 94/9/CE:
Directiva Parlamentului European şi a Consiliului cu privire la uniformizarea legislaţiei statelor membre pentru
aparate şi sisteme de protecţie cu privire la utilizarea conformă cu scopul de fabricaţie în zone cu pericol de
explozie.
ab ≥ 20.4.2016 2014/34/UE:
Directiva Parlamentului European şi a Consiliului din 26 februarie 2014 privind armonizarea legislaţiilor statelor
membre referitoare la echipamentele şi sistemele de protecţie destinate utilizării în atmosfere potenţial
explozive. Jurnalul Oficial al UE, L96 29.03.2014, p. 309-356
Această declaraţie de conformitate este emisă pe responsabilitatea unică a producătorului.
Confirmăm conformitatea produsului indicat mai sus cu standardele: consultaţi pagina 1 şi anexa
Produsul indicat este destinat instalării într-o altă maşină prevăzută pentru utilizarea în spaţii periculoase din
zona 1 în conformitate cu EN 60079-10-1 şi Directiva 1999/92/CE. Mai multe informaţii privind conformitatea cu
această directivă sunt prevăzute în anexă, care constituie o parte integrantă a acestei declaraţii de conformitate.
Această declaraţie atestă conformitatea cu directiva sau directivele menţionate, însă nu implică o garanţie a calităţii sau durabilităţii.
Se vor respecta instrucţiunile de siguranţă din documentaţia care însoţeşte produsul.
SIMOTICS XP 1MD4/1MD5
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Quality documents
C.1 EC Declaration of Conformity
SIMOTICS XP 1MD4/1MD5
136 Operating Instructions 08/2016
Quality documents
C.1 EC Declaration of Conformity
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 137
Quality documents
C.1 EC Declaration of Conformity
Gerät EG/EU-Baumuster-
Gasgruppe Notifizierte Stelle
Equipment prüfbescheinigung
Typ Alternativier Typ Lagerung EC/EU-Type Examination
IIB IIC Notified Body
type alternative type bearing Certificate
1)
PTB 08 ATEX 1077 X x NB 0102
1)
1PS*35*-*****-**** PTB 08 ATEX 1078 X x NB 0102
1)
D***-355**-** 1MD*35*-*****-**** anti-friction PTB 08 ATEX 1079 X x NB 0102
1MV*35*-*****-**** BVS 11 ATEX E 003 X x x NB 0158 2)
BVS 13 ATEX E 120 X x x NB 0158 2)
1)
PTB 07 ATEX 1060 X x NB 0102
1PS*40*-*****-**** 1)
D***-400**-** anti-friction PTB 07 ATEX 1047 X x NB 0102
1MV*40*-*****-**** 2)
BVS 11 ATEX E 162 X x x NB 0158
D*T*-400**-** 1PS440*-*****-****
sleeve BVS 11 ATEX E 029 X x NB 0158 2)
D*V*-400**-** 1MV440*-*****-****
1)
1PS*45*-*****-**** PTB 07 ATEX 1068 X x NB 0102
D***-450**-** anti-friction 2)
1MV*45*-*****-**** BVS 11 ATEX E 084 X x x NB 0158
D*T*-450**-** 1PS445*-*****-****
sleeve BVS 11 ATEX E 067 X x NB 0158 2)
D*V*-450**-** 1MV445*-*****-****
1)
PTB 08 ATEX 1035 X x NB 0102
1PS*50*-*****-**** 1)
D***-500**-** anti-friction PTB 08 ATEX 1036 X x NB 0102
1MV*50*-*****-****
BVS 15 ATEX E 088 X x x NB 0158 2)
1)
D*T*-500**-** 1PS450*-*****-**** PTB 07 ATEX 1074 X x NB 0102
sleeve 2)
D*V*-500**-** 1MV450*-*****-**** BVS 10 ATEX E 142 X x NB 0158
1PS*50*-*****-****
D*W*-500**-** anti-friction BVS 09 ATEX E 159 X x x NB 0158 2)
1MV*50*-*****-****
1PS*56*-*****-**** PTB 07 ATEX 1042 X x NB 0102 1)
D***-560**-** anti-friction 1)
1MV*56*-*****-**** PTB 07 ATEX 1043 X x NB 0102
D*T*-560**-** 1PS456*-*****-**** PTB 07 ATEX 1046 X x NB 0102 1)
sleeve 2)
D*V*-560**-** 1MV456*-*****-**** BVS 12 ATEX E 092 X x NB 0158
1)
1PS*63*-*****-**** PTB 06 ATEX 1028 X x NB 0102
D***-630**-** anti-friction 1)
1MV*63*-*****-**** PTB 06 ATEX 1022 X x NB 0102
D*T*-630**-** 1PS463*-*****-****
sleeve PTB 07 ATEX 1075 X x NB 0102 1)
D*V*-630**-** 1MV463*-*****-****
1)
1PS471*-*****-**** anti-friction PTB 09 ATEX 1009 X x NB 0102
D***-710**-** 2)
1MV471*-*****-**** sleeve BVS 13 ATEX E 045 X x NB 0158
1)
1PS*80*-*****-**** anti-friction PTB 09 ATEX 1078 X x NB 0102
D***-800**-** 2)
1MV*80*-*****-**** sleeve BVS 11 ATEX E 170 X x x NB 0158
1PS480*-*****-****
D*Q*-800**-** sleeve PTB 06 ATEX 1049 X x NB 0102 1)
1MV480*-*****-****
1PS491*-*****-****
D*Q*-910**-** sleeve BVS 10 ATEX E 103 X x NB 0158 2)
1MV491*-*****-****
Die Bewertung des Qualitätssicherungssystems erfolgte durch die Benannte Stelle: NB 0102 1)
The assessment of our quality system was done by the following notified body:
1)
NB 0102: PTB, Physikalisch-Technische Bundesanstalt,
Bundesallee 100, D-38116 Braunschweig
2)
NB 0158 DEKRA EXAM GmbH,
Dinnendahlstraße 9, D-44809 Bochum
SIMOTICS XP 1MD4/1MD5
138 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 139
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Englisch / English
SIMOTICS XP 1MD4/1MD5
140 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Dänisch / dansk
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 141
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Spanisch / español
SIMOTICS XP 1MD4/1MD5
142 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Französisch / français
Italienisch / italiano
Dichiarazione di conformità CE/UE (secondo l’allegato VII della Direttiva Europea 94/9/CE,
2014/34/UE)
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 143
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Lettisch / latviešu
Litauisch / lietuvių
SIMOTICS XP 1MD4/1MD5
144 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Maltesisch/ Malti
Dikjarazzjoni ta’ Konformità tal-UE (skont l-Anness VII tad-Direttiva 94/9/KE, 2014/34/UE
tal-KE)
Manifattur: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
Il-prodott indikat fid-dikjarazzjoni msemmija hawn fuq huwa f’konformità mal-leġiżlazzjoni rilevanti tal-
Unjoni dwar l-armonizzazzjoni:
≤ 19.04.2016 94/9/KE:
Direttiva tal-parlament Ewropew u tal-Kunsill dwar l-approssimazzjoni tal-liġijiet ta’l-Istati Membri li jirrigwardaw
tagħmir u sistemi ta' sigurtà għal użu skond ir-regolamenti f' żoni fejn hemm periklu ta' splużżjonijiet.
≥ 20.04.2016 2014/34/UE:
Direttiva tal-Parlament Ewropew u tal-Kunsill tas-26 ta’ Frar 2014 dwar l-armonizzazzjoni tal-liġijiet tal-Istati
Membri relattivament għal tagħmir u sistemi ta’ protezzjoni maħsuba għall-użu f’atmosferi potenzjalment
esplużivi. Ġurnal Uffiċjali tal-UE, L96 29.03.2014, p. 309-356
Din id-dikjarazzjoni ta’ konformità hija maħruġa bir-responsabilità unika tal-manifattur.
Nikkonfermaw il-konformità tal-prodott indikat hawn fuq mal-istandards: ara paġna 1 u l-anness
Il-prodott indikat huwa maħsub biex jiġi mmuntat f’magna oħra għall-użu f’żoni ta’ periklu taż-żona 21
f’konformità ma’ EN 60079-10-2 u mad-Direttiva 1999/92/KE. Aktar informazzjoni dwar il-konformità ma’ din id-
Direttiva hija pprovduta fl-Anness li jifforma parti integrali ta’ din id-dikjarazzjoni ta’ konformità.
Din id-dikjarazzjoni tiċċertifika l-konformità mad-Direttiva/i indikat/i iżda ma tiggarantix il-kwalità tal-prodott jew kemm idum iservi.
L-istruzzjonijiet tas-sikurezza fid-dokumentazzjoni tal-prodott għandhom jiġu osservati.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 145
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Niederländisch / Nederlandse
Norwegisch / Norsk
EU-konformitetserklæring (i henhold til vedlegg VII til EUs direktiv 94/9/EU, 2014/34/EU)
Produsent: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
SIMOTICS XP 1MD4/1MD5
146 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Polnisch / polszczyzna
Deklaracja zgodności UE (zgodnie z załącznikiem VII do Dyrektywy 94/9/WE, 2014/34/UE)
Producent: Siemens Aktiengesellschaft
Hans-Loher-Straße
D-94099 Ruhstorf a. d. Rott
Przedmiot deklaracji opisany powyżej jest zgodny z właściwymi przepisami zharmonizowanymi Unii
Europejskiej:
≤ 19.4.2016 94/9/WE:
Dyrektywa Parlamentu Europejskiego i Rady ds. Harmonizacji Przepisów Prawnych Państw Członkowskich dla
Urządzeń i Systemów Ochronnych w celu ich użytkowania zgodnego z przeznaczeniem w obszarach
zagrożonych wybuchami.
≥ 20.4.2016 2014/34/UE:
Dyrektywą Parlamentu Europejskiego i Rady z dnia 26 lutego 2014 w sprawie harmonizacji ustawodawstw
państw członkowskich odnoszących się do urządzeń i systemów ochronnych przeznaczonych do użytku w
atmosferze potencjalnie wybuchowej. Dz. U. UE, L96 29.03.2014, str. 309-356
Niniejsza deklaracja zgodności wydawana jest na wyłączną odpowiedzialność producenta.
Potwierdzamy zgodność produktu wskazanego powyżej z następującymi normami: patrz strona 1 oraz
załącznik
Wskazany produkt przeznaczony jest do instalacji w innej maszynie przeznaczonej do użytkowania w
obszarach niebezpiecznych strefy 21 zgodnie z normą EN 60079-10-2 oraz Dyrektywą 1999/92/WE. Dalsze
informacje dotyczące zgodności z tą Dyrektywą podano w załączniku, który stanowi integralną część niniejszej
deklaracji zgodności.
Niniejsza deklaracja stanowi zaświadczenie zgodności ze wskazanymi Dyrektywami, jednak nie implikuje żadnej gwarancji jakości lub
trwałości. Należy przestrzegać instrukcji bezpieczeństwa zawartych w dokumentacji dołączonej do produktu.
Portugiesisch / português
Declaração de conformidade CE/UE (segundo Anexo VII da Diretiva 94/9/CE, 2014/34/UE)
Fabricante: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
O produto acima especificado está em conformidade com a legislação de harmonização da União
Europeia relevante:
≤ 19.4.2016 94/9/CE:
Directiva do Parlamento Europeu e do Conselho relativa à aproximação das legislações dos Estados-Membros
sobre aparelhos e sistemas de protecção destinados a serem utilizados em conformidade com as
especificações em atmosferas potencialmente explosivas
≥ 20.4.2016 2014/34/UE:
Diretiva do Parlamento Europeu e do Conselho de 26 de fevereiro de 2014 relativa à harmonização das leis
dos Estados-Membros sobre aparelhos e sistemas de proteção destinados a serem utilizados em atmosferas
potencialmente explosivas. Jornal Oficial da UE, L96 29.03.2014, p. 309-356
A presente declaração de conformidade é emitida sob a exclusiva responsabilidade do fabricante.
Certificamos a conformidade do produto supracitado com as seguintes normas: consulte a página 1 e
anexo
O produto supracitado destina-se à instalação noutra máquina para a utilização em atmosferas potencialmente
explosivas da zona 21 em conformidade com a Norma EN 60079-10-2 e Diretiva 1999/92/CE. Mais informação
sobre a conformidade desta Diretiva encontra-se no anexo, que é parte integrante da presente declaração de
conformidade.
A presente declaração atesta a conformidade com a(s) Diretiva(s) mencionada(s), no entanto, não constitui uma garantia de qualidade ou
durabilidade. Respeitar as indicações de segurança da documentação do produto juntamente fornecida.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 147
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
SIMOTICS XP 1MD4/1MD5
148 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Slowenisch / slovenščina
Finnisch / suomi
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 149
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Schwedisch / svenska
Rumänisch / România
Declaraţie de conformitate CE/UE (în conformitate cu anexa VII a Directivei CE 94/9/CE,
2014/34/UE)
Producător: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
Obiectul declaraţiei descrise mai sus este conform cu legislaţia armonizată relevantă a Uniunii:
bis ≤ 19.4.2016 94/9/CE:
Directiva Parlamentului European şi a Consiliului cu privire la uniformizarea legislaţiei statelor membre pentru
aparate şi sisteme de protecţie cu privire la utilizarea conformă cu scopul de fabricaţie în zone cu pericol de
explozie.
ab ≥ 20.4.2016 2014/34/UE:
Directiva Parlamentului European şi a Consiliului din 26 februarie 2014 privind armonizarea legislaţiilor statelor
membre referitoare la echipamentele şi sistemele de protecţie destinate utilizării în atmosfere potenţial
explozive. Jurnalul Oficial al UE, L96 29.03.2014, p. 309-356
Această declaraţie de conformitate este emisă pe responsabilitatea unică a producătorului.
Confirmăm conformitatea produsului indicat mai sus cu standardele: consultaţi pagina 1 şi anexa
Produsul indicat este destinat instalării într-o altă maşină prevăzută pentru utilizarea în spaţii periculoase din
zona 21 în conformitate cu EN 60079-10-2 şi Directiva 1999/92/CE. Mai multe informaţii privind conformitatea
cu această directivă sunt prevăzute în anexă, care constituie o parte integrantă a acestei declaraţii de
conformitate.
Această declaraţie atestă conformitatea cu directiva sau directivele menţionate, însă nu implică o garanţie a calităţii sau durabilităţii.
Se vor respecta instrucţiunile de siguranţă din documentaţia care însoţeşte produsul.
SIMOTICS XP 1MD4/1MD5
150 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
SIMOTICS XP 1MD4/1MD5
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Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Gerät EG/EU-Baumuster-
Notifizierte Stelle
Equipment prüfbescheinigung
Typ Alternativier Typ EC/EU-Type Examination
Notified Body
type alternative type Certificate
2)
A***-071**-*** BVS 11 ATEX E 006 NB 0158
1PS*07*-*****-**** 2)
E***-071**-*** BVS 14 ATEX E 101 NB 0158
2)
1PS*07*-*****-**** BVS 11 ATEX E 053 X NB 0158
D***-071**-**
1MD*07*-*****-**** BVS 13 ATEX E 129 X NB 0158 2)
2)
A***-080**-*** BVS 11 ATEX E 014 NB 0158
1PS*08*-*****-**** 2)
E***-080**-*** BVS 14 ATEX E 092 NB 0158
2)
1PS*08*-*****-**** BVS 11 ATEX E 027 X NB 0158
D***-080**-**
1MD*08*-*****-**** BVS 13 ATEX E 128 X NB 0158 2)
2)
A***-090**-*** BVS 11 ATEX E 092 NB 0158
1PS*09*-*****-**** 2)
E***-090**-*** BVS 14 ATEX E 089 NB 0158
2)
1PS*09*-*****-**** BVS 11 ATEX E 015 X NB 0158
D***-090**-** 2)
1MD*09*-*****-**** BVS 13 ATEX E 098 X NB 0158
2)
A***-100**-*** BVS 11 ATEX E 105 NB 0158
1PS*10-*****-**** 2)
E***-100**-*** BVS 14 ATEX E 079 NB 0158
2)
1PS*10*-*****-**** BVS 10 ATEX E 155 X NB 0158
D***-100**-** 2)
1MD*10*-*****-**** BVS 13 ATEX E 127 X NB 0158
2)
A***-112**-*** BVS 11 ATEX E 112 NB 0158
1PS*11*-*****-**** 2)
E***-112**-*** BVS 14 ATEX E 070 NB 0158
2)
1PS*11*-*****-**** BVS 11 ATEX E 159 X NB 0158
D***-112**-** 2)
1MD*11*-*****-**** BVS 13 ATEX E 126 X NB 0158
2)
A***-132**-*** BVS 11 ATEX E 118 NB 0158
1PS*13*-*****-**** 2)
E***-132**-*** BVS 14 ATEX E 053 NB 0158
2)
1PS*13*-*****-**** BVS 10 ATEX E 123 X NB 0158
D***-132**-** 2)
1MD*13*-*****-**** BVS 13 ATEX E 099 X NB 0158
2)
A***-160**-*** BVS 11 ATEX E 126 NB 0158
1PS*16*-*****-**** 2)
E***-160**-*** BVS 13 ATEX E 086 NB 0158
2)
1PS*16*-*****-**** BVS 11 ATEX E 012 X NB 0158
D***-160**-** 2)
1MD*16*-*****-**** BVS 13 ATEX E 019 X NB 0158
2)
A***-180**-*** BVS 11 ATEX E 010 NB 0158
1PS*18*-*****-**** 2)
E***-180**-*** BVS 13 ATEX E 077 NB 0158
2)
1PS*18*-*****-**** BVS 11 ATEX E 047 X NB 0158
D***-180**-** 2)
1MD*18*-*****-**** BVS 13 ATEX E 017 X NB 0158
2)
A***-200**-*** BVS 11 ATEX E 005 NB 0158
1PS*20*-*****-**** 2)
E***-200**-*** BVS 13 ATEX E 056 NB 0158
2)
1PS*20*-*****-**** BVS 11 ATEX E 020 X NB 0158
D***-200**-** 2)
1MD*20*-*****-**** BVS 13 ATEX E 012 X NB 0158
A***-225**-*** BVS 11 ATEX E 017 NB 0158 2)
1PS*22*-*****-**** 2)
E***-225**-*** BVS 13 ATEX E 095 NB 0158
2)
1PS*22*-*****-**** BVS 11 ATEX E 046 X NB 0158
D***-225**-**
1MD*22*-*****-**** BVS 12 ATEX E 103 X NB 0158 2)
2)
A***-250**-*** BVS 11 ATEX E 034 NB 0158
1PS*25*-*****-**** 2)
E***-250**-*** BVS 12 ATEX E 109 NB 0158
SIMOTICS XP 1MD4/1MD5
152 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Gerät EG/EU-Baumuster-
Notifizierte Stelle
Equipment prüfbescheinigung
Typ Alternativier Typ EC/EU-Type Examination
Notified Body
type alternative type Certificate
2)
1PS*25*-*****-**** BVS 11 ATEX E 030 X NB 0158
D***-250**-** 2)
1MD*25*-*****-**** BVS 11 ATEX E 045 X NB 0158
2)
A***-280**-*** BVS 11 ATEX E 125 NB 0158
1PS*28*-*****-****
E***-280**-*** BVS 12 ATEX E 113 NB 0158 2)
2)
1PS*28*-*****-**** BVS 11 ATEX E 051 X NB 0158
D***-280**-**
1MD*28*-*****-**** BVS 12 ATEX E 029 X NB 0158 2)
A***-315**-***
1PS*31*-*****-**** BVS 11 ATEX E 123 NB 0158 2)
E***-315**-***
2)
1PS*31*-*****-**** BVS 11 ATEX E 025 X NB 0158
D***-315**-***
1MD*31*-*****-**** BVS 12 ATEX E 051 X NB 0158 2)
A***-355**-*** 1PS*35*-*****-****
BVS 10 ATEX E 077 NB 0158 2)
E***-355**-*** 1MV*35*-*****-****
1PS*35*-*****-**** BVS 11 ATEX E 003 X NB 0158 2)
D***-355**-** 1MD*35*-*****-****
1MV*35*-*****-**** BVS 13 ATEX E 120 X NB 0158 2)
A***-400**-*** 1PS*40*-*****-****
BVS 10 ATEX E 078 NB 0158 2)
E***-400**-*** 1MV*40*-*****-****
1PS*40*-*****-****
D***-400**-*** BVS 11 ATEX E 162 X NB 0158 2)
1MV*40*-*****-****
1PS*45*-*****-****
D***-450**-*** BVS 11 ATEX E 084 X NB 0158 2)
1MV*45*-*****-****
A***-500**-*** 1PS*50*-*****-****
BVS 13 ATEX E 114 NB 0158 2)
E***-500**-*** 1MV*50*-*****-****
1)
NB 0102: PTB, Physikalisch-Technische Bundesanstalt,
Bundesallee 100, D-38116 Braunschweig
2)
NB 0158 DEKRA EXAM GmbH,
Dinnendahlstraße 9, D-44809 Bochum
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 153
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
SIMOTICS XP 1MD4/1MD5
154 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Englisch / English
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 155
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Dänisch / dansk
SIMOTICS XP 1MD4/1MD5
156 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Spanisch / español
Declaración CE/UE de conformidad (según el Anexo VII de la Directiva 94/9/CE, 2014/34/UE)
Fabricante: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
El producto arriba mencionado es conforme a la legislación de armonización de la Unión pertinente:
≤ 19.4.2016 94/9/CE:
Directiva del Parlamento Europeo y del Consejo para la armonización de las leyes de los estados miembros
relativa a aparatos y sistemas de protección para uso conforme en atmósferas potencialmente explosivas.
≥ 20.04.2016 2014/34/UE:
Directiva del Parlamento Europeo y del Consejo de 26 de febrero de 2014 sobre la armonización de las
legislaciones de los Estados miembros en materia de aparatos y sistemas de protección para uso en
atmósferas potencialmente explosivas. Diario Oficial de la Unión Europea EU, L96 29.03.2014, págs. 309-356
La presente declaración de conformidad se expide bajo la exclusiva responsabilidad del fabricante.
Confirmamos que el producto arriba mencionado cumple las siguientes normas: véase la página 1 y el anexo
El producto mencionado está previsto para su montaje en otra máquina prevista para su instalación en atmósferas
potencialmente explosivas de la zona 22 conforme a EN 60079-10-2 y la directiva 1999/92/CE.
Esta declaración certifica el cumplimiento de las directivas mencionadas pero no garantiza las características ni la durabilidad.
Deben observarse las consignas de seguridad de la documentación de producto suministrada.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 157
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Französisch / français
Italienisch / italiano
Dichiarazione di conformità CE/UE (secondo l’allegato VII della Direttiva Europea 94/9/CE,
2014/34/UE)
Questa dichiarazione certifica la conformità con le Direttive citate, non costituisce però alcuna garanzia di caratteristiche di prodotto oppure
di durata. Le avvertenze di sicurezza riportate nella documentazione di prodotto allegata devono essere rispettate.
SIMOTICS XP 1MD4/1MD5
158 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Lettisch / latviešu
Litauisch / lietuvių
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 159
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Maltesisch/ Malti
Dikjarazzjoni ta’ Konformità tal-UE (skont l-Anness VII tad-Direttiva 94/9/KE, 2014/34/UE
tal-KE)
Manifattur: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
Il-prodott indikat fid-dikjarazzjoni msemmija hawn fuq huwa f’konformità mal-leġiżlazzjoni rilevanti tal-
Unjoni dwar l-armonizzazzjoni:
≤ 19.04.2016 94/9/KE:
Direttiva tal-parlament Ewropew u tal-Kunsill dwar l-approssimazzjoni tal-liġijiet ta’l-Istati Membri li jirrigwardaw
tagħmir u sistemi ta' sigurtà għal użu skond ir-regolamenti f' żoni fejn hemm periklu ta' splużżjonijiet.
≥ 20.04.2016 2014/34/UE:
Direttiva tal-Parlament Ewropew u tal-Kunsill tas-26 ta’ Frar 2014 dwar l-armonizzazzjoni tal-liġijiet tal-Istati
Membri relattivament għal tagħmir u sistemi ta’ protezzjoni maħsuba għall-użu f’atmosferi potenzjalment
esplużivi. Ġurnal Uffiċjali tal-UE, L96 29.03.2014, p. 309-356
Din id-dikjarazzjoni ta’ konformità hija maħruġa bir-responsabilità unika tal-manifattur.
Nikkonfermaw il-konformità tal-prodott indikat hawn fuq mal-istandards: ara paġna 1 u l-anness
Il-prodott indikat huwa maħsub biex jiġi mmuntat f’magna oħra għall-użu f’żoni ta’ periklu taż-żona 22
f’konformità ma’ EN 60079-10-2 u mad-Direttiva 1999/92/KE.
Din id-dikjarazzjoni tiċċertifika l-konformità mad-Direttiva/i indikat/i iżda ma tiggarantix il-kwalità tal-prodott jew kemm idum iservi.
L-istruzzjonijiet tas-sikurezza fid-dokumentazzjoni tal-prodott għandhom jiġu osservati.
SIMOTICS XP 1MD4/1MD5
160 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Niederländisch / Nederlandse
Norwegisch / Norsk
EU-konformitetserklæring (i henhold til vedlegg VII til EUs direktiv 94/9/EU, 2014/34/EU)
Produsent: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 161
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Polnisch / polszczyzna
Deklaracja zgodności UE (zgodnie z załącznikiem VII do Dyrektywy 94/9/WE, 2014/34/UE)
Producent: Siemens Aktiengesellschaft
Hans-Loher-Straße
D-94099 Ruhstorf a. d. Rott
Przedmiot deklaracji opisany powyżej jest zgodny z właściwymi przepisami zharmonizowanymi Unii
Europejskiej:
≤ 19.4.2016 94/9/WE:
Dyrektywa Parlamentu Europejskiego i Rady ds. Harmonizacji Przepisów Prawnych Państw Członkowskich dla
Urządzeń i Systemów Ochronnych w celu ich użytkowania zgodnego z przeznaczeniem w obszarach
zagrożonych wybuchami.
≥ 20.4.2016 2014/34/UE:
Dyrektywą Parlamentu Europejskiego i Rady z dnia 26 lutego 2014 w sprawie harmonizacji ustawodawstw
państw członkowskich odnoszących się do urządzeń i systemów ochronnych przeznaczonych do użytku w
atmosferze potencjalnie wybuchowej. Dz. U. UE, L96 29.03.2014, str. 309-356
Niniejsza deklaracja zgodności wydawana jest na wyłączną odpowiedzialność producenta.
Potwierdzamy zgodność produktu wskazanego powyżej z następującymi normami: patrz strona 1 oraz
załącznik
Wskazany produkt przeznaczony jest do instalacji w innej maszynie przeznaczonej do użytkowania w
obszarach niebezpiecznych strefy 22 zgodnie z normą EN 60079-10-2 oraz Dyrektywą 1999/92/WE.
Niniejsza deklaracja stanowi zaświadczenie zgodności ze wskazanymi Dyrektywami, jednak nie implikuje żadnej gwarancji jakości lub
trwałości. Należy przestrzegać instrukcji bezpieczeństwa zawartych w dokumentacji dołączonej do produktu.
Portugiesisch / português
Declaração de conformidade CE/UE (segundo Anexo VII da Diretiva 94/9/CE, 2014/34/UE)
Fabricante: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
O produto acima especificado está em conformidade com a legislação de harmonização da União
Europeia relevante:
≤ 19.4.2016 94/9/CE:
Directiva do Parlamento Europeu e do Conselho relativa à aproximação das legislações dos Estados-Membros
sobre aparelhos e sistemas de protecção destinados a serem utilizados em conformidade com as
especificações em atmosferas potencialmente explosivas
≥ 20.4.2016 2014/34/UE:
Diretiva do Parlamento Europeu e do Conselho de 26 de fevereiro de 2014 relativa à harmonização das leis
dos Estados-Membros sobre aparelhos e sistemas de proteção destinados a serem utilizados em atmosferas
potencialmente explosivas. Jornal Oficial da UE, L96 29.03.2014, p. 309-356
A presente declaração de conformidade é emitida sob a exclusiva responsabilidade do fabricante.
Certificamos a conformidade do produto supracitado com as seguintes normas: consulte a página 1 e
anexo
O produto supracitado destina-se à instalação noutra máquina para a utilização em atmosferas potencialmente
explosivas da zona 22 em conformidade com a Norma EN 60079-10-2 e Diretiva 1999/92/CE.
A presente declaração atesta a conformidade com a(s) Diretiva(s) mencionada(s), no entanto, não constitui uma garantia de qualidade ou
durabilidade. Respeitar as indicações de segurança da documentação do produto juntamente fornecida.
SIMOTICS XP 1MD4/1MD5
162 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Данная декларация подтверждает соответствие названным Директивам, но не является гарантией качества или долговечности.
Необходимо соблюдать указания по технике безопасности в документации из комплекта поставки изделия.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 163
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Slowenisch / slovenščina
Finnisch / suomi
SIMOTICS XP 1MD4/1MD5
164 Operating Instructions 08/2016
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
Schwedisch / svenska
Rumänisch / România
Declaraţie de conformitate CE/UE (în conformitate cu anexa VII a Directivei CE 94/9/CE,
2014/34/UE)
Producător: Siemens Aktiengesellschaft
Hans-Loher-Straße 32
D-94099 Ruhstorf a. d. Rott
Obiectul declaraţiei descrise mai sus este conform cu legislaţia armonizată relevantă a Uniunii:
bis ≤ 19.4.2016 94/9/CE:
Directiva Parlamentului European şi a Consiliului cu privire la uniformizarea legislaţiei statelor membre pentru
aparate şi sisteme de protecţie cu privire la utilizarea conformă cu scopul de fabricaţie în zone cu pericol de
explozie.
ab ≥ 20.4.2016 2014/34/UE:
Directiva Parlamentului European şi a Consiliului din 26 februarie 2014 privind armonizarea legislaţiilor statelor
membre referitoare la echipamentele şi sistemele de protecţie destinate utilizării în atmosfere potenţial
explozive. Jurnalul Oficial al UE, L96 29.03.2014, p. 309-356
Această declaraţie de conformitate este emisă pe responsabilitatea unică a producătorului.
Confirmăm conformitatea produsului indicat mai sus cu standardele: consultaţi pagina 1 şi anexa
Produsul indicat este destinat instalării într-o altă maşină prevăzută pentru utilizarea în spaţii periculoase din
zona 22 în conformitate cu EN 60079-10-2 şi Directiva 1999/92/CE.
Această declaraţie atestă conformitatea cu directiva sau directivele menţionate, însă nu implică o garanţie a calităţii sau durabilităţii.
Se vor respecta instrucţiunile de siguranţă din documentaţia care însoţeşte produsul.
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 165
Quality documents
C.2 EC Declaration of Conformity, Zone 21 or 22
SIMOTICS XP 1MD4/1MD5
166 Operating Instructions 08/2016
Quality documents
C.3 Data
C.3 Data
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 167
Quality documents
C.4 IECEx certificate
TheIECEx ID for the IECEx certificate can be found on the rating plate of the machine or on
the extra plate for explosion protection.
1. Enter the IECEx ID in the "Quick access" field.
You then have access to the certificate.
2. If you scroll down completely to the bottom of the page shown, you can open the certificate
as a PDF file and download it.
SIMOTICS XP 1MD4/1MD5
168 Operating Instructions 08/2016
Index
A D
Aligning, 50 Damage during transportation, 35
Prerequisites, 47 Damping cores, 42
Alignment accuracy, 53 Delivery, 35
Alternative types of grease, 93 Direction of rotation, 61
Aluminum conductors, 65 Disposal
Anti-condensation heating, 32, 77, 79, 98 Chemicals, 118
Insulation resistance, 74 Components, 118
Mounting, 100, 102
Repairs, 100, 102
Spare parts, 102 E
Anti-corrosion agent
Electrical faults, 81
Removing, 50
Electromagnetic fields, 19
Applications, 21
Emergency off, 78
Axial force, 56
Emitted interference, 19
Axial gap, 53
Equipotential, 66
Equipotential bonding conductor, 41, 44
ESD guidelines, 17
B Ex marking, 23
Balance quality, 54 Exceeding the tolerances, 33
Bearing currents, 44 Explosion hazard, 23, 76, 89, 99
Reduction, 40 Bearing temperature, 77
Bearing insulation, 42, 71 Bridging the insulated bearing, 76
Bearing shipping brace, 39 Dust deposits, 77
Blocked speed ranges, 34 Electrostatic discharge, 18
Bolt grade, 88 Layer of dust, 77
Bolt locking device, 121
F
C faults
Cable entries, 60 Mechanical, 81
Center of gravity, 49 Faults, 75
Checks to be carried out prior to commissioning, 69 Electric, 81
Circuit diagram, 61 Inspection, 80, 86
Common-mode filters, 42 Roller bearings, 82
Connecting cables Feather key, 55
Selection of, 59 Five safety rules, 13
Converter documentation, 42 Flammable substances, 15
Correct usage, 25 Foundation forces, 52
Corrective maintenance
Initial inspection, 86
Cross-section of the grounding conductor, 60 G
General inspection, 87
Grease quantity, 90
Grease service life, 90
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 169
Index
L Q
Lifting eye, 48, 49
Qualified personnel, 14
Limit speed, 71
Local service, 119
Lubricant plate, 91
R
Radial force, 56
M Rating plate, 25
Re-commissioning, 80
Machine
Regreasing, 92
Aligning to the driven machine, 52
Regreasing interval, 90
Securing, 52
Regreasing interval, 91
setting down, 50
Regreasing system, 39
Machine design
Repainting, 96
IEC, 24
Residual risks, 29
Machine expansion, 53
Resonance, 34
Machine marking, 95, 97
Restriction of certain Hazardous Substances, 117
Maintenance
RF grounding point, 41
Maintenance intervals, 83
Risk of explosion, 37, 98, 100, 102
Mechanical faults, 81
Bearing temperature, 85
More information, 119
Cleaning with compressed air, 86
SIMOTICS XP 1MD4/1MD5
170 Operating Instructions 08/2016
Index
V
S
Vibration limits, 34
Safety instructions
Voltage via the converter, 43
Flammable substances, 15
Hazardous substances, 15
Hot surfaces, 15
Live parts, 14
Maintenance work, 83
Rotating parts, 15
Selection of bolts, 52
Setting down, 50
Spare parts, 102, 119
Anti-condensation heating, 102
Terminal box, 101
Spare parts ordering, 101
Standard cable glands, 64
Stoppages, 78
Roller bearings, 79
Storage, 37
Supplementary devices, 26
Switching on, 78
System resonances, 34
System-inherent frequencies, 34
T
Tandem operation, 43
Technical Support, 119
Temperature class, 78, 79
Temperature limits, 37
Terminal board, 63
Terminal box
close, 66
Maintaining, 96
Terminal designation, 61
Thermal motor protection, 31
SIMOTICS XP 1MD4/1MD5
Operating Instructions 08/2016 171
Index
SIMOTICS XP 1MD4/1MD5
172 Operating Instructions 08/2016
AF EC-Declaration of Conformity (U161)
AE EC-Declaration of Conformity (U163)
AB R-Nr.20000i EN (U165)
Siemens AG
Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
www.siemens.com/drives