MAg8000 Manual
MAg8000 Manual
MAg8000 Manual
Safety notes 2
Description 3
SITRANS F
Installing/Mounting 4
Electromagnetic flowmeters
SITRANS MAG 8000 5
Connecting
Commissioning 6
Operating Instructions
Operation 7
Troubleshooting/FAQs 9
Technical data 10
Flow Tool A
Qualification certificate B
Appendix C
11/2018
A5E03071515-AE
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Introduction...................................................................................................................................................7
1.1 Items supplied..........................................................................................................................7
1.2 History......................................................................................................................................8
1.3 Further Information...................................................................................................................8
2 Safety notes................................................................................................................................................11
2.1 General safety instructions.....................................................................................................11
2.2 Laws and directives................................................................................................................11
2.3 Conformity with European directives......................................................................................12
2.4 Lithium batteries.....................................................................................................................12
2.5 Installation in hazardous area................................................................................................12
3 Description..................................................................................................................................................13
3.1 System components...............................................................................................................13
3.2 Operating principle.................................................................................................................13
3.3 Design....................................................................................................................................13
3.4 Benefits..................................................................................................................................15
4 Installing/Mounting......................................................................................................................................17
4.1 Sensor installation..................................................................................................................18
4.1.1 Locating the sensor................................................................................................................18
4.1.2 Orienting the sensor...............................................................................................................20
4.1.3 Mounting the sensor...............................................................................................................22
4.2 Potential equalization.............................................................................................................25
4.3 Grounding..............................................................................................................................25
4.4 Cathodic-protected pipes.......................................................................................................27
4.5 Potting and direct burial.........................................................................................................28
4.6 Transmitter installation...........................................................................................................29
5 Connecting.................................................................................................................................................31
5.1 General safety requirements..................................................................................................32
5.2 Remote version......................................................................................................................33
5.3 Power supply..........................................................................................................................34
5.4 Outputs...................................................................................................................................36
5.5 Communication modules........................................................................................................37
5.6 Connection of add-on modules..............................................................................................40
6 Commissioning...........................................................................................................................................41
6.1 SIMATIC PDM........................................................................................................................41
6.2 Initial commissioning via SIMATIC PDM................................................................................41
6.2.1 Configuring the device...........................................................................................................43
6.3 Setting the basic parameters.................................................................................................48
6.4 Unit selection..........................................................................................................................53
6.5 Output configuration...............................................................................................................53
6.6 Data protection.......................................................................................................................55
7 Operation....................................................................................................................................................57
7.1 Operation via key and display................................................................................................57
7.2 Display symbols.....................................................................................................................58
7.3 Default display information and accessible display menus....................................................59
7.4 Operator menu.......................................................................................................................62
7.5 Internal data handling.............................................................................................................68
7.6 Battery-powered operation.....................................................................................................69
8 Service and maintenance...........................................................................................................................75
8.1 Maintenance...........................................................................................................................75
8.2 MAG 8000 service guidelines................................................................................................75
8.3 Replacing transmitter or PCB board......................................................................................76
8.4 Battery replacement...............................................................................................................77
8.5 Power up with battery reset, date and time set up.................................................................79
8.6 Verification.............................................................................................................................80
8.7 User and verification sealings................................................................................................81
8.8 Technical support...................................................................................................................82
8.9 Return procedures.................................................................................................................83
8.10 Battery disposal......................................................................................................................84
9 Troubleshooting/FAQs................................................................................................................................85
9.1 Fault codes.............................................................................................................................85
9.2 Built-in functions.....................................................................................................................87
9.3 Flow simulation......................................................................................................................89
10 Technical data............................................................................................................................................91
10.1 MAG 8000 water meter..........................................................................................................91
10.2 Sensor....................................................................................................................................92
10.3 Transmitter.............................................................................................................................93
10.4 Power supply..........................................................................................................................94
Note
It is the responsibility of the customer that the instructions and directions provided in the
operating instructions are read, understood, and followed by the relevant personnel before
installing the device.
Inspection
1. Check for mechanical damage due to possible improper handling during shipment. All
claims for damage are to be made promptly to the shipper.
2. Make sure the items supplied, and the information on the nameplate corresponds to the
ordering information.
&HUWLILFDWLRQ1R '.0,
M17 0200
Siemens AG, DE-76181 Karlsruhe
Made in France
1.2 History
The contents of these instructions are regularly reviewed and corrections are included in
subsequent editions. We welcome all suggestions for improvement.
The following table shows the most important changes in the documentation compared to each
previous edition.
Edition Remarks
11/2018 ● Update for software version 3.09
● Technical data and Appendix C.2 updated
05/2014 ● NMI M 10 approval for MAG 8000 Irrigation
10/2012 ● Primary operation software changed from Flow Tool to PDM (Flow Tool moved to
appendix)
● Qualification Certificate functionality added
03/2010 ● Integration of MAG 8000 for irrigation applications
● Restructuring of the document
CAUTION
Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Only qualified personnel should install or operate this instrument.
Note
Alterations to the product, including opening or improper modifications of the product are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.
General requirements
Installation of the equipment must comply with national regulations. For example EN 60079-14
for the European Community.
NOTICE
Material compatibility
Siemens Flow Instruments can provide assistance with the selection of wetted sensor parts.
However, the full responsibility for the selection rests with the customer and Siemens Flow
Instruments can take no responsibility for any failure due to material incompatibility.
WARNING
Potential hazard
Lithium batteries may present a potential hazard if they are abused electrically or
mechanically. Observe the following precautions when handling and using lithium batteries:
● Do not short-circuit, recharge or connect with false polarity.
● Do not expose to temperatures beyond the specified temperature range.
● Do not incinerate.
● Do not crush, puncture or open cells or disassemble.
● Do not weld or solder to the battery’s body.
● Do not expose contents to water.
Communication solutions
The following communication modules are available:
● RS 232
● RS 485 Modbus RTU
● Encoder interface for AMR solutions
● GSM/GPRS module
3.3 Design
MAG 8000 is a battery-supplied magnetic inductive water meter for revenue, district and
irrigation metering application.
Compact
Remote
Custody transfer
Compact and remote versions.
Irrigation
Compact and remote versions.
3.4 Benefits
● Simple placement of the meter - bury the meter underground or in a floating chamber. The
IP 68 (NEMA 6P) design is unaffected by meter position or in-line piping stresses, and there
is no requirement for filters.
● Low pressure loss - an unrestricted flow tube ensures minimal pressure loss, even at the
highest flow rates. Overall network system pressures can be reduced, helping to prevent
leakage from burst pipes and excess stress placed on pumping stations.
● Zero maintenance - designed without moving parts and has a 10-year battery life.
● Measurement in both directions - only one meter required for measuring in both direction.
● Intelligent meter - only one meter for leak detection, data logger function, and self-detection
of errors.
General information
This chapter describes how to install the water meter in the compact version as well as in the
remote version.
87L130.10
Flow direction
)ORZ
GLUHFWLRQ
If process flow direction is opposite of flow direction indicated on sensor label, forward flow
rates can be restored via parameter 327, if factor is adjusted to "-1".
MAG 8000 CT is approved for bidirectional measurement.
Therefore avoid:
● Air in pipe.
● Installation at the highest point in pipe system.
● Installation in vertical pipes with free outlet.
Horizontal pipes
Sensor must be mounted as shown in upper part of figure. Do not mount sensor as shown in
lower part of figure as electrodes then will be positioned at top where air bubbles may occur
and in bottom, where mud, sludge, sand etc. may deposit and cover the electrode, thus
impacting the measurement.
If "Empty Pipe Detection" is used, sensor should be tilted 45° as shown in upper right figure
to maximize full pipe detection and provide accurate volume calculations.
Note
Physical installation of battery pack may influence battery capacity. Optimal battery capacity
is achieved with battery pack in an upright position. Installation examples marked with dotted
cross will affect battery capacity.
With an 8° reducer, the following pressure drop curve applies. The curves are applicable to
water.
Example:
A flow velocity of 3 m/s (10 ft./sec.) (V) in a sensor with a diameter reduction from DN 100 to
DN 80 (4" to 3") (d1/d2 = 0.8) gives a pressure drop of 2.9 mbar (0.04 psi).
All values are theoretical and are calculated on the assumption that:
● All bolts are new and material selection is according to EN 1515-1 table 2.
● Gasket material not exceeding 75 shore A is used between the water meter and mating
flanges.
● All bolts are galvanized and adequately lubricated.
● Flanges are made of carbon steel.
● Water meter and mating flanges are correctly aligned.
87L150
① Built-in grounding electrode ② Grounding rings pre-mounted on
(7ME6810 and 7ME6820) MAG 8000 Irrigation (7ME6880)
4.3 Grounding
The sensor body must be grounded using grounding/bonding straps and/or grounding rings
to protect flow signal against stray electrical noise and/or lightning. This ensures that noise is
carried through sensor body and that the measuring area within sensor body is noise-free.
Irrigation applications
MAG 8000 Irrigation device is always delivered with pre-mounted grounding rings. Grounding
rings are mandatory for MAG 8000 Irrigation.
/
Metal pipes
Connect straps to both flanges with 6 mm (1/4") screws.
① Metal pipes
① Metal pipe
② Plastic pipe
Bonding/grounding straps, grounding rings and straps are not included in delivery.
Note
All straps or grounding wires must be 12 AWG (or heavier) copper wire and connected with 6
mm screws.
Isolate meter from pipeline by mounting isolation sleeves and washers on flange bolts and
connect a wire dimensioned to manage the cathodic current and environmental influence,
between pipelines.
NOTICE
Electrical connections
Do not pot meter before electrical connections have been made.
Meter is rated IP68/NEMA 6P from the factory as standard. If cable glands are used, IP68/
NEMA 6P enclosure rating is obtained by potting transmitter bottom with Sylgard potting kit.
Otherwise only an IP67/NEMA 4 rating is obtained.
Sealing of transmitter
1. Select the proper gland size to fit installed cable size.
2. Mount O-ring properly and correctly and grease with gel.
3. Fill Sylgard potting kit in bottom part of casing.
4. Renew Silicagel bag (placed behind battery cup) to prevent condensation within meter, if
necessary.
5. Mount the enclosure carefully and make sure not to damage the O-ring.
Note
Potting
Ensure not to fill Sylgard potting kit in the space for the battery pack.
Ensure Silicagel bag is not in contact with Sylgard potting.
Wall mounting
*
Pipe mounting
*
Connection diagram
The 3.6 V DC battery connector - male and pulse connection terminals are placed in the right
side of the PCB board - see figure.
Connection for add-on interface modules is placed on the left side.
HL = Hardware lock key connection
V = Verification button (enables verification mode for 4 hours)
To configure the outputs via PDM, see "Output configuration" (Page 53).
To configure the outputs via Flow Tool, see "Output configuration" (Page 125) in the Flow Tool
appendix.
WARNING
The pertinent regulations must be observed for electrical installation.
● Never install the device with the mains voltage switched on!
● Danger of electric shock!
● The electrodes and magnetic current line may only be connected when the device is not
connected to the power supply.
● If the housing is under voltage (power supply), the cover may be unscrewed by qualified
personnel only.
WARNING
Mains supply from building installation Class II
A switch or circuit breaker (max. 15 A) must be installed in close proximity to the equipment
and within easy reach of the operator. It must be marked as the disconnecting device for the
equipment.
Remote installation
1. Verify that model and serial numbers shown on labels of sensor and transmitter are
matched properly.
2. Ensure that cable is safely installed to avoid damage of cable and connectors. Please note
the different coil and electrode connector types both having a minimum RADIUS of 45 mm
(1.8 inches); otherwise there s a risk of damaging the cable. Save dust covers for future
use and protection.
3. Ensure connectors are clean.
4. Ensure connectors are fastened securely to achieve a good connection and watertight seal.
Note
If dirt enters connector ends, use plain water for cleaning. Ensure connectors are completely
dry before making connections.
For MAG 8000 CT user sealing, see User and verification sealings (Page 81).
Connection diagram for 115 to 230 V AC (mains) or 12/24 V AC/DC (line) power supply
87L112.12.10
7
Mains power input Factory mounted PUR cable with 2 x 1 mm2 (brown wire, blue wire) cable length = 3 m
Brown wire - L (Line, +) and blue wire - N (Neutral, -)
Mains power output Female battery connector with blue and yellow wires; blue wire is ground. Female battery con‐
nector has to be connected to male connector 3.6 V DC on PCB board
Battery backup input Male battery connector with black and red wires; black wire is ground. Male battery connector
has to be connected to female connector on backup battery
Functional ground Black wire with terminal must be connected to the device encapsulation with a screw
Mains power supply has to be connected to a switch near water meter according to IEC 61010-1 clause 5.4.3.d
Line power input Factory mounted PUR cable with 2 x 1 mm2 (brown wire, blue wire) cable length = 3 m
Brown wire - L (line, hot, positive) and blue wire - N (neutral, cold, negative)
Line power output Female battery connector with blue and yellow wires; blue wire is ground. Female battery con‐
nector has to be connected to male connector 3.6 V DC on PCB board
Battery backup input Male battery connector with black and red wires; black wire is ground. Male battery connector
has to be connected to female connector on backup battery
Functional ground Black wire with terminal must be connected to the device encapsulation with a screw
Cable installation
Choose the correct glands for the selected cable type, see Accessories (Page 157) for glands
selection. Ensure shield is mounted under cable clamps - do not make pig tails.
Note
Mains or line-powered PUR cable (no shield) has to be mounted under cable clamps. All cable
glands have to be sufficiently tightened to ensure IP-rating.
5.4 Outputs
87L166.10.10
① Output A
② Output B
③ Passive output - no polarization - open drain
Pulse output can be configured as volume, alarm or call-up, see Commissioning (Page 53).
Pulse output is not polarized and can be connected for positive or negative logic.
Pull up/down resistor (R) is selected in relation to power supply voltage (V) and with a max.
current (I) of 50 mA.
Note
Pulse output isolation
The MAG 8000 pulse output has a functional isolation only and must therefore be connected
to equipment complying with the Low Voltage Directive in order to be considered safe.
① Common
② Connect shield to encapsulation
③ Shield must be connected to protective ground
① Common
① Common
② Connect shield to encapsulation
③ Shield must be connected to protective ground
① Common
② Termination
A Modbus RS 485 must use a balanced pair (for D+ - D−) and a third wire (for common).
For the balanced pair used in an RS 485 system, a characteristic impedance with a value
between 100 and 120 ohms must be used.
Shield must always be connected to MAG 8000 encapsulation using cable clamp as shown in
figure in section cable installation, see Power supply (Page 34).
Bus termination:
All RS 485-based networks must be terminated correctly to function properly. A termination
must be placed at each end of segment.
The Modbus RTU module can add a 120 ohm termination if a jumper is placed beside terminals
in position "ON".
Termination is set to "ON" from factory.
① Black wire
② Red wire
③ Unshielded wire
④ Endpoint
Figure 5-1 Encoder interface cable connection between MAG 8000 and ITRON 200WP with Itron cable
Connect black wire to terminal 91, red wire to terminal 92 and unshielded wire to terminal 93.
WARNING
Unshielded wire
It is important that unshielded wire does not touch any metal parts of MAG 8000 housing.
Other radio interface cable has to be a 3-wire cable with a shield connected to MAG 8000
housing (mounting cable shield is shown to the right).
Data
GND
129.10.10
① Power clock
② Connect shield to encapsulation
③ Radio interface
128.10.10
Note
For instructions on installation and operation of SIMATIC PDM, refer to the SIMATIC PDM
Getting Started
In the SIMATIC PDM "Manage Device Catalog" window, click on "Browse" and navigate to the
driver and the path where the file was downloaded and saved. The PDM will show a tree with
the Software options. Click on the "Siemens" checkbox to select all options.
Click OK to install the new EDD files.
Setting up meter
1. Click on "File".
2. Select "New".
3. Assign a new project name in the "Name" box, e.g. MAG8000.
4. In Process Device Network View, right-click on "Net" → select "Insert New Object" →
"MODBUS net".
6. Click on "Connection" tab and select "activated" for IrDA. Click "OK".
Note
Maximum data transmission rate
The maximum data transmitter rate for the MAG 8000 is 19 200 baud.
If the IrDA adapter is connected properly, a small IrDA icon will appear in the Windows
notification area.
When placing mouse at this icon, the device information will be shown (e.g. "MAG8000
SN1234 is in range").
7. In Process Device Network View, right-click on "MODBUS net" → "Insert New Object" →
"MODBUS device".
10.Click on "OK".
11.Double-click created device, e.g. "MAG8000 Advanced". A new window will pop up for
device parameter configuration.
Note
No factory reset
The device is delivered with factory settings that are not stored as default values. Because no
default values are present in the meter, an automatic return to factory values is not possible.
Enter password
The "User" dialog box is always displayed on the first start-up after installation of SIMATIC
PDM but not on the first start-up for a specific device.
You can also use the menu command "Options" → "Settings" to specify whether you are
permanently registered as a "Maintenance engineer" or "Specialist" and/or whether to disable
the display of the "User" dialog box. Refer to SIMATIC PDM help manual for more details of
"Maintenance engineer" and "Specialist".
Proceed as follows:
Click the appropriate button ("Maintenance engineer" or "Specialist").
If the option "Specialist" is selected, enter the password in the "Password" box in order to work
with additional parameters. The default password is "1000", and can be changed after gaining
access to the meter.
Only parameters (data) shown on white background can be changed. Red texts are off-line
data which are not stored in the MAG 8000 yet, whereas black texts show the actual meter
data. Each adjustable parameter has a "Default Value", a "Minimum Value", and a "Maximum
Value" which are prompted by right-clicking on the parameter. More information will be
available when the "Help" button is clicked.
Each parameter has a description (prompt) advising how the parameter can be programmed
and which settings are programmable.
The figure below shows alarm status with the marked alarms enabled. Click on "Transfer" to
instantly synchronize alarm configurations between the PC and the device.
Select "Device" → "Download to Device…" to download all the changed parameters to the
device.
The meter configuration and parameters can also be exported as PDM data, and imported to
another location, e.g. another project or PC.
In the SIMATIC Manager view, right-click on the PDM object to be exported, select "Export…".
In the subsequent dialog box, specify the type of export as well as the name and location where
the PDM file containing the exported data is to be saved. Confirm the entries by clicking "OK".
During the export process, a dialog box is displayed showing export progress. After the export
is completed, the status "Result" is displayed.
See also
www.siemens.com/flow (www.siemens.com/flow)
Afterwards, the change must be stored into the transmitter via "Download to Device".
See "Output characteristics" (Page 96) for more information on how the outputs work.
Display
Display is divided into 3 areas.
6WDWXV
,QIRUPDWLRQ
,QGH[ PHQX
Key
There are three different ways the interface key will respond to being pressed:
1. A brief press (less than 2 seconds) will advance screen to next index or menu.
2. A short press (2 to 5 seconds) will enter a menu or escape menu selection.
3. A long press (more than 5 seconds) while in the operator menu ( ) will activate a reset of
selected value (e.g., call-up function) indicated by an "r".
A flashing "r" indicates a reset. A request for time and date setup is shown during power-up.
6KRUWSUHVVIRUQH[WLQGH[PHQXVHF
0HGLXPSUHVVIRUHQWHUHVFDSHPHQX
:DLWIRUPHQXV\PEROWRIODVK!VHF
/RQJSUHVVIRUDFFHSWUHVHWLQIRUPDWLRQIXQFWLRQ
:DLWIRUV\PEROWRIODVK!VHF
5HVHW 5HVHW
SRVVLEOH DFFHSWHG
$FFHSWDEOH &KDQJH
LQIRUPDWLRQ DFFHSWHG
It will take 3 to 5 minutes for the capacitive touch key's self-calibration once the MAG 8000
transmitter enclosure is removed and mounted again. There will be no response from the touch
key during self-calibration.
6WDWXVEDU
$FWXDOWDULIIDFFRXQWDQGUHVHWLQGLFDWLRQ
&XUUHQWDFWLYH
(PSW\SLSHDFWLYH
0DLQVSRZHUVXSSO\
%DWWHU\SRZHUVXSSO\DQGHQHUJ\VWDWXV
Tariff symbol shows actual accounting tariff. In operator menu, tariff value will change to "r" if
information is resettable.
Alarm symbol is active when an alarm is active and shown independently of alarm output
configuration.
Empty pipe symbol indicates an empty pipe condition. To conserve power and prevent false
readings due to exposed measurement electrodes, flow measurement is disabled until a full
pipe is detected and the symbol has disappeared.
Power supply type is automatically detected by meter.
Plug symbol indicates that mains power is supplied.
Battery symbol indicates that battery power is supplied. It also indicates remaining battery
capacity, see Operation menu index 1 (Page 62) for more information.
Bottom part of display shows menu bar.
0HQXEDU
,QGH[IRUVKRZQPHQXDQG
DFFHSWDEOHYDOXHLQGLFDWLRQ
'HIDXOWRSHUDWRUPHQX
0HWHULQIRUPDWLRQPHQX
6HUYLFHPHQX
'DWDORJJHUPHQX
6WDWLVWLFVPHQXDGYDQFHGYHUVLRQRQO\
7DULIIPHQXDGYDQFHGYHUVLRQRQO\
The menu bar icons indicate actual selected menu and related index for selected information.
Display overview shows relation between menu, index and information.
Only operator menu ( ) has information and functions that can be reset. During power-up
function battery power can be preset to 100% capacity and time and date can be adjusted -
an "A" in index shows acceptable values. The menu shown in each menu index is the menu
bar.
Default information is shown after power-up as well as after no key operation for 10 minutes.
Parameter 130 defines accessible display menus with selection of one or more of the following
menus:
● Operator menu
● Meter info menu
● Service menu
● Data logger menu
● Statistic menu (advanced version only)
● Revenue menu (advanced version only)
3DULW\6WRSELW
Index 1
Totalizer 1
Index 2
Totalizer 2
Flow volume totalizer 2 (factory-configured for reverse flow). A negative value indicates reverse
flow calculation.
For MAG 8000, the value of totalizer 2 can be reset to zero or set to any value desired via
PDM or Flow Tool (example - replacing an existing old meter).
Index 3
Flow rate
Index 3 shows actual flow rate. If a negative value is indicated, flow is in reverse direction.
MAG 8000 CT
Note
For MAG 8000 CT, the value of totalizer 1 or 2 can only be reset to zero if verification sealing
is broken and a hardware lock is mounted on device.
Index 4
Active alarm
Faults are indicated with the lowest number first. The left of display indicates 3 alarm conditions:
low power warning (5), leakage warning (L), and empty pipe warning (E).
Faults 1 to 4 affect meter performance and remain active until alarm condition disappears.
Faults 5 to d are warnings that will disappear when alarm condition has been corrected and
they are reset via communication interface.
Fault evaluation and service guidelines are made in service section.
After all faults have disappeared, display shows total hours of faults until meter was reset.
Fault information. Each number indicates a dedicated fault:
1 Insulation fault
2 Coil current fault*)
3 Amplifier overload fault*)
4 Data base checksum fault
5 Low power warning (alarm limits are configurable)
6 Flow overload > Qmax. (Q4) (125% Qn) flow overload
7 Pulse output 1 overflow > PF [Hz] pulse output 1 overflow
8 Pulse output 2 overflow > PF [Hz] pulse output 2 overflow
9 Consumption interval warning (alarm limits are configurable)
L Leakage warning (alarm limits are configurable)
E Empty pipe / low conductivity - when enabled*
C High conductivity / low impedance warning (alarm limits are configurable)
Index 5
NET totalizer
Totalizer 3 indicates NET volume. For the CT version the totalizer is neither configurable nor
resttable.
Display test
All segments of display are alternately flashed on and off during this test.
Menu selection
6KRUWSUHVVIRUHQWHUHVFDSHPHQX
:DLWIRUPHQXV\PEROWRIODVK!VHF
If key is pressed shortly (2 to 5 seconds), menu selection will flash indicating that a new
selection can be made.
After toggling to desired menu, a short press on key will enable chosen menu, which must be
activated in parameter 130 in advance.
/RQJSUHVVIRUDFFHSWUHVHWLQIRUPDWLRQIXQFWLRQ
:DLWIRUV\PEROWRIODVK!VHF
5HVHW 5HVHW
SRVVLEOH DFFHSWHG
Call-up reset window (index 0) is only shown when call-up function is activated. "r" indicates
that it can be reset by a long press on key. When releasing key while "r" is flashing, call-up
function will be reset and window disappears.
Meter status
Meter status parameter (120) gives a fast indication of reliability of revenue data.
The logged information has a time and date stamp. The data logger never stops storing data
- old data is overwritten following the first in/first out principle, i.e. log 1 is the last stored
information which is moved to log 2 when the next logging is made and so on.
The consumption alarm indicates that the actual consumption on totalizer 1 is above or below
the consumption limits.
Note
Invalid log date
If the log date "00.00.2000" is shown in the device display, the log period was never set.
● Full symbol indicates battery capacity is above battery alarm level (% preset parameter
206).
● Low symbol indicates that battery should be replaced; however, measurement will remain
active. Level is based on a preset alarm level.
● When low symbol is flashing, measurement and communication is disabled until battery
pack has been replaced and reset.
"Low battery" is a selectable % (parameter 206) of 100% full capacity. The meter calculates
the remaining capacity every four hours, including all consuming elements and the influence
of temperature changes.
The nominal capacity of external battery pack (4 D-cell) is 66 Ah and gives typically 10 years
operation time for MAG 8000 Standard and MAG 8000 CT, and 8 years for MAG 8000 Irrigation.
Typical operation time of 6 years is based on only 80% battery capacity, an operation time/
temperature profile of 5% at 0 °C (32 °F), 80% at 15 °C (59 °F) and 15% at 50 °C (122 °F),
and no use of add-on communication module.
Leakage detection (advanced version only) will affect battery operation time if a higher
excitation frequency is selected during leakage period.
The effect of other temperatures is shown in the figure below.
A variation in temperature from 15 °C to 55 °C (59 °F to 131 °F) reduces the capacity by 17%
(in the table from 15 Ah to 12½ Ah).
$YDLODEOHFDSDFLW\
&DSDFLW\WR9$K
7HPSHUDWXUH
Note
Installation orientation of battery pack may influence battery capacity. Optimal battery capacity
is achieved with battery pack in an upright position.
Typical operation time of 6 years is based on only 80% battery capacity and an operation time/
temperature profile of 5% at 0 °C (32 °F), 80% at 15 °C (59 °F) and 15% at 50 °C (122 °F),
and no use of add-on communication module.
Battery configuration
The battery figures show power management information, which can be accessed via "Device"
→ "Power".
At each battery replacement the actual battery capacity is reset to 100% (parameters 508 to
510), which is then reduced with real meter consumption every 4 hours.
Power related alarm settings are located in "Alarm" group, e.g. "Battery limit" (parameter 206),
which is the level at which low power alarm is activated generating an alarm or call-up (if
configured), as well as low power fault related parameters 230 to 234.
When switching between battery power from the internal and the external battery packs,
"Battery power" (parameter 507) must be adjusted to match the actual number of batteries
connected.
NOTICE
Repair and service must be carried out by Siemens authorized personnel only.
Note
Siemens defines flow sensors as non-repairable products.
Note
SITRANS F M Verificator
The SITRANS F M Verificator cannot be used with MAG 8000.
Replacing battery
1. Loosen screws on transmitter top.
2. Remove transmitter top using a screwdriver.
2OG
&KHFNRI
2ULQJ
1HZ 2OG
If necessary, adjust time and date via software, see "Power up with battery reset, date and
time set up".
Note
All sealed MAG 8000 CT meters have to be re-verified when sealings (marked "A") have been
broken.
VHF
5HVHW
1RUHVHW!VHF
!VHF
1RFKDQJH!VHF &KDQJH
!VHF
!VHF
1H[W
When new batteries have been installed, power-up procedure will enable resetting battery
capacity and setting up date and time. Battery capacity reset, date and time can also be
corrected via parameters 508 and 100.
When battery plug is connected, meter will display meter version for 10 seconds. Display will
then show "rESEt.bAt" indicating the option to reset internal battery power calculation. To
execute reset, press key within 6 seconds. If key is not pressed, meter will proceed to set date,
set clock, and finally normal operation mode.
If key is pressed within reset battery time, display will indicate "Accept" to ensure that reset
should take place. Reset will take place only if key is pressed again within the next 6 seconds.
If not, normal operation will begin.
For setting up date and time, the different key function must be used - see Operator menu
(Page 62). An "A" indicates an acceptable value and a flashing "A" indicates that value is stored
when key is released.
Reset function also sets actual date as battery replacement date.
8.6 Verification
Verification mode increases measurement frequency to provide maximum measurements per
second. This function is especially useful to minimize calibration rig time when validating water
meter accuracy. Frame around digits will blink slowly to indicate that verification mode is
enabled. Maximum pulse rate on output A is increased to 1 kHz and pulse width is set to 0.5
ms. When verification mode is exited the previous pulse setting is restored. Pulse widths other
than 1 ms can be selected by storing new pulse values. This setting remains when verification
mode is exited.
Verification mode
The following indicate that meter is in verification mode:
● Frame surrounding digits in LCD starts flashing.
● Excitation frequency is set to maximum allowable frequency.
– (ExcitationFreqNo = ExcitationFreqNoLimit)
● Resolution in display is set to 3 digits after decimal point.
– (DecimalPoint = 3)
Compact version
Remote version
Additional Support
If you have additional questions about the device, please contact your local Siemens
representative and offices at:
AUTOHOTSPOT
See also
Service and support (http://www.siemens.com/automation/service&support)
Local contact person (http://www.automation.siemens.com/partner)
Technical support (http://support.automation.siemens.com/WW/view/en/16604318)
Support request (http://www.siemens.com/automation/support-request)
Required forms
● Delivery Note
● Cover Note for Return Delivery with the following information
Cover note (http://cache.automation.siemens.com/dnl/zY/
zY0OTg1AAAA_16604370_TxtObj/Begleitschein_RW_AD.pdf)
– product (ordering number)
– number of devices or spare parts returned
– reason for the return
● Declaration of Decontamination
Declaration of Decontamination (http://pia.khe.siemens.com/efiles/feldg/files/Service/
declaration_of_decontamination_en.pdf)
With this declaration you certify that the returned products/spare parts have been carefully
cleaned and are free from any residues.
If the device has been operated together with toxic, caustic, flammable or water-damaging
products, clean the device before return by rinsing or neutralizing. Ensure that all cavities
are free from dangerous substances. Then, double-check the device to ensure the cleaning
is completed.
We shall not service a device or spare part unless the declaration of decontamination
confirms proper decontamination of the device or spare part. Shipments without a
declaration of decontamination shall be cleaned professionally at your expense before
further proceeding.
You can find the forms on the Internet and on the CD delivered with the device.
Error system
MAG 8000 can detect and report 14 different faults.
The faults are divided into two types: Fatal errors and Warnings.
Fatal errors: Faults 1, 2, 3, and 4
Warnings: Faults 5, 6, 7, 8, 9, L, E, C, d, and 14
Note
Reset of fault log (parameter 204) also resets all alarms. Once reset, only active alarms
become visible again.
Insulation test
Insulation measurement is working like the normal measurement by excitation of the magnetic
coils in the sensor. Value is checked against a limit of 1.25 mm/s. A value above this limit
results in a failure report.
Measurement will NOT stop if an insulation fault occurs.
Flow value is freezed during insulation test.
Insulation test interval according to register "Insulation Test Interval". Minimum 1 day between
tests.
The insulation test can be enabled/disabled with register "Insulation Test".
When the insulation test is enabled the test starts immediately. All following insulation tests
will start at 00:00:00 (midnight).
Duration of insulation test is 2 min 42 sec (1024 samples @ 6.25 Hz)
Insulation test will always be made with an excitation frequency of 6.25 Hz.
Note
Insulation test cannot be enabled in the MAG 8000 and MAG 8000 CT basic version.
Coil-current test
When H-bridge is turned and just before making samples (4 times each measurement), the
coil current is checked via a comparator. If the coil current is not settled, a failure is reported.
During coil current failure the flow value is forced zero.
Amplifier test
Overload is possible both from the AD conversion of sensor signal and from the pre-amplifier.
These checks are made at each sample and if one of the sample fails with an overload, this
measurement is cancelled and a failure is reported.
During overload detection the coil current is held OFF and the flow value is forced zero.
Checking facilities
The MAG 8000 and MAG 8000 CT are equipped with checking facilities of types P, I, and N.
(2.5.5 in OIML R49). The automatic checks are performed without operator intervention.
Type P permanent checking facilities are automatic checks performed constantly during meter
operation. They include:
● Coil current test
● Amplifier test
● Empty pipe test
● Flow overload
● Pulse overload
Type I intermittent checking facilities are automatic checks performed at certain time intervals
or per fixed number of measurements. They include:
● Checksum calculation (10 min. interval on totalizer checksum)
● Insulation test (minimum 24 hour interval)
● Battery capacity check (4 hours interval)
Type N non-automatic checking facilities are checks that are not performed automatically
including all other diagnosis functions in the MAG 8000 and the MAG 8000 CT.
WARNING
Totalized values are changed during simulation and actual flow is NOT measured.
Simulation will stop automatically in 4 hours.
For MAG 8000 CT flow simulation is only possible when verification sealings are broken.
10.2 Sensor
Technical specifications
10.3 Transmitter
Power supply
Battery power supply 1) Internal battery pack 1 D-Cell 3.6 V / 16 Ah
Internal battery pack 2 D-Cell 3.6 V / 33 Ah
External battery pack 4 D-Cell 3.6 V / 66 Ah
Power supply
12-24 V AC/DC power supply Input voltage range 12/24 V AC/DC (10 ... 32 V DC)
Power consumption 2 VA
Isolation Class II
Fuse 1000 mA T - Not replaceable
Short circuit protection Module is protected from short circuit on the output con‐
nector. Both during mains and backup supply
Conformity IEC 61010-1
OIML R 49-1
EMC:
EN 61000-6-3
EN 61000-6-2
115 to 230 V AC mains supply Input voltage range 115 to 230 V AC, +15% to −20%, 50-60 Hz
Power consumption 2 VA
Isolation Class II
Fuse 250 mA T - Not replaceable
Short circuit protection Module is protected from short circuit on the output con‐
nector. Both during mains and backup supply
Conformity IEC 61010-1
OIML R49-1
EMC:
EN 61000-6-3
EN 61000-6-2
Input cable for Factory-mounted PUR cable 2 x 1 mm2 (brown, blue)
12/24 V AC/DC and Length = 3 m
115 to 230 V AC power supply Resistance Sunlight and water
Outer diameter 7 mm (0.28")
Rated voltage 300 ... 500 V AC
Testing voltage 2000 V AC
Temperature range Fixed laying: −40 to +90 °C (-40 to 194 °F)
Flexible application: −30 to +80 °C (-22 to 176 °F)
Bending radius Min. 28 mm (fixed installation)
Pulling force Max. 200 N
Output Female connector
Backup battery Male connector
1)
Lithium batteries are subject to special transportation regulations according to United Nations
"Regulation of Dangerous Goods, UN 3090 and UN 3091". Special transport documentation
is required to observe these regulations. This may influence both transport time and costs.
Add-on modules must be connected to equipment complying with "Low Voltage Directive" in
order to be considered safe. The isolation within the MAG 8000 and MAG 8000 CT add-on
MODBUS module is only functional isolation.
MAG 8000
When output A or B is configured as volume per pulse, the output delivers a pulse when the
preset volume based on either Forward/Reverse or Net Forward/Net Reverse flow has passed
the sensor in the selected direction. The volume per pulse is freely scalable, from 0.000001
to 10 000 units per pulse, and should not exceed the pulse rate of the output configuration
table.
MAG 8000 CT
The volume per pulse is defined in the MAG 8000 CT version to 0.001 or 0.01 or 0.1 or 1 m3
per pulse.
① Alarm output
② Alarm status
③ On - Off
④ No Error
MAG 8000
When output B is configured as an "alarm" output, it will follow the internal alarms that were
previously chosen in the Alarm Configuration List (Page 50).
Note
Alarm output is inverted to a pulse output providing an alarm if power disappears or cable
connection is interrupted.
① Call up output
② Call up reset
③ Call up status
④ On - Off
When output B is configured as "call-up", the output is activated by an alarm condition and
remains on until it is reset via meter display key or communication interface.
A new alarm will not activate a "call-up" function if the "call-up" function is still active from a
previous alarm.
Note
Like alarm output, call-up output inverts to a pulse output providing a call-up if power
disappears or cable connection is interrupted.
MAG 8000
When output B is configured as an "call-up" output, it will follow the internal alarms that were
previously chosen in the Alarm Configuration List.
Note
Call-up output is inverted to a pulse output providing an alarm if power disappears or cable
connection is interrupted.
Note
Via the MLFB order system is it possible to select other units than the default region units. The
pulse output will only be enabled if the pulse settings are selected in the MLFB no.
PW = pulse width
Note
The calculated numbers of pulses are an average of the measuring period.
The factory value of pulse width shall be 10ms by if Z option L70-L74 for pulse A or L90-L94
for pulse B selected.
For MAG 8000 CT please see definition of Q3 flow rates in the certificates for OIML R 49 or
MI 001.
Flow Net totalizer in Pulse output forward Uni-directional Pulse output net forward Bi-direction‐
meter display mode al mode
(Bi-directional) Volume [m3] Volume [m3]
Volume [m3] Internal calcula‐ Delivered volume Internal calcula‐ Delivered volume
tion tion
0 - 0 0 0
10 - 10 0 10
−2 - 0 -12 0
Flow Net totalizer in Pulse output forward Uni-directional Pulse output net forward Bi-direction‐
meter display mode al mode
(Bi-directional) Volume [m3] Volume [m3]
Volume [m3] Internal calcula‐ Delivered volume Internal calcula‐ Delivered volume
tion tion
18 - 20 −12+20= 8
Forward/Reverse
MSD LSD
Digits in MAG 8000 display 1 2 3 4 5 6 7 8
Model Size Unit Display configuration Q3 Digits after
dec. point
7ME 6820 2Y DN50 (2") m 3
0 0 0 0 0 0 0 0 63 1
7ME 6820 3F DN65 (2½") m 3
0 0 0 0 0 0 0 0 100 1
7ME 6820 3M DN80 (3") m3 0 0 0 0 0 0 0 0 160 1
7ME 6820 3T DN100 (4") m 3
0 0 0 0 0 0 0 0 250 1
7ME 6820 4B DN125 (5") m3 0 0 0 0 0 0 0 0 400 1
7ME 6820 4H DN150 (6") m 3
0 0 0 0 0 0 0 0 630 1
7ME 6820 4P DN200 (8") m3 0 0 0 0 0 0 0 0 1000 1
7ME 6820 4V DN250 (10") m 3
0 0 0 0 0 0 0 0 1600 1
7ME 6820 5D DN300 (12") m 3
0 0 0 0 0 0 0 0 1600 1
Parameter 305 Decimal Point should be configured to "1 digit after decimal point" in case
Encoder interface module is selected in MAG 8000, MAG 8000 CT and MAG 8000 Irrigation;
otherwise proper reading from the device cannot be performed.
Siemens offers accredited calibrations assured to ISO 17025 in the flow range from 0.0001
m³/h to 10 000 m³/h.
Siemens Flow Instruments accredited laboratories are recognized by ILAC MRA (International
Laboratory Accreditation Corporation- Mutual Recognition Arrangement) ensuring
international traceability and recognition of the test results worldwide.
The selected calibration determines the accuracy of the water meter. A MAG 8000 (7ME6810)
standard calibration results in max. ±0.4% of rate ±2 mm/s uncertainty. A MAG 8000
(7ME6880) standard calibration results in max. ±0.8% of rate ±2.5 mm/s uncertainty. An
extended calibration of the MAG 8000 (7ME6810) sizes DN50 (2") to DN 300 (12") results in
a max. ±0.2% of rate ±2 mm/s uncertainty. A calibration certificate is included with every sensor
and calibration data is stored within the meter.
(UURUs(
)ORZUDWHPV
10.8 FM Fire Service applications (MAG 8000 and MAG 8000 CT)
Devices ordered with Z-option P20, P21 or P22 are FM Fire Service approved for automatic
fire protection systems according to the Fire Service Meters Standard, Class Number 1044.
The approval is applicable for the sizes DN 50, DN 80, DN 100, DN 150, DN 200, DN 250,
and DN 300 (2", 3", 4", 6", 8", 10", and 12") with ANSI B16.5 Class 150 flanges.
)0
±E%
FM-Fire Service verification tolerances
1.5 %
Qmin Qmax
&O,&O,, 2,0/5&ODVV,&ODVV,,
Size 50 (2") 65 (2½") 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12")
"R" Q /Q1
3
250 250 250 250 250 250 250 250 125
Q4 [m /h]
3
78.75 125 200 312.5 500 787.5 1250 2000 2000
Q3 [m3/h] 63 100 160 250 400 630 1000 1600 1600
Q2 [m3/h] 0.4 0.64 1 1.6 2.5 4 6.4 10 20.48
Q1 [m /h]
3
0.25 0.4 0.63 1 1.6 2.5 4 6.4 12.8
Size 50 (2") 65 (2½") 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12")
"R" Q /Q1
3
400 400 400 400 400 400 400 400 200
Q4 [m /h]
3
78.75 125 200 312.5 500 787.5 1250 2000 2000
Q3 [m3/h] 63 100 160 250 400 630 1000 1600 1600
Size 50 (2") 65 (2½") 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12")
Q2 [m3/h] 0.25 0.4 0.63 1 1.6 2.5 4 6.4 16
Q1 [m /h]
3
0.16 0.25 0.4 0.63 1 1.6 2.5 4 10
MAG 8000 CT MI-001 verified and labelled products at a given Q3 and Q4/Q3 = 1.25 and Q2/
Q1 = 1.6 measuring ranges se below table:
Size 50 65 80 100 125 150 200 250 300 350 400 450 500 600
(2") (2½") (3") (4") (5") (6") (8") (10") (12") (14") (16") (18") (20") (24")
"R" Q3/Q1 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Q4 [m /h]
3
20 31.25 50 78.75 125 200 312.5 500 787.5 787.5 1250 1250 2000 2000
Q3 [m3/h] 16 25 40 63 100 160 250 400 630 630 1000 1000 1600 1600
Q2 [m /h]
3
0.96 1.6 2.6 4.03 6.4 10.24 16 25.6 40.3 40.3 64 64 102.4 102.4
Q1 [m3/h] 0.6 1 1.6 2.52 4 6.4 10 16 25.2 25.2 40 40 64 64
Size 50 65 80 100 125 150 200 250 300 350 400 450 500 600
(2") (2½") (3") (4") (5") (6") (8") (10") (12") (14") (16") (18") (20") (24")
"R" Q3/Q1 63 63 63 63 63 63 63 63 63 63 63 63 63 63
Q4 [m /h]
3
20 31.25 50 78.75 125 200 312.5 500 787.5 1250 1250 3125 3125 5000
Q3 [m3/h] 16 25 40 63 100 160 250 400 630 1000 1000 2500 2500 4000
Q2 [m /h]
3
0.41 0.63 1.02 1.6 2.54 4.06 6.35 10.16 16 25.4 25.4 63.49 63.49 101.6
Q1 [m /h]
3
0.25 0.4 0.63 1 1.59 2.54 3.97 6.35 10 15.9 15.9 39.68 39.68 63.49
Size 50 65 80 100 125 150 200 250 300 350 400 450 500 600
(2") (2½") (3") (4") (5") (6") (8") (10") (12") (14") (16") (18") (20") (24")
"R" Q3/Q1 80 80 80 80 80 80 80 80 80 80 80 80 80 80
Q4 [m /h]
3
20 31.25 50 78.75 125 200 312.5 500 1250 2000 2000 5000 5000 7875
Q3 [m3/h] 16 25 40 63 100 160 250 400 1000 1600 1600 4000 4000 6300
Q2 [m /h]
3
0.32 0.5 0.8 1.2 2 3.2 5 8 20 32 32 80 80 126
Q1 [m3/h] 0.2 0.31 0.5 0.75 1.25 2 3.13 5 12.5 20 20 50 50 78.75
Size 50 65 80 100 125 150 200 250 300 350 400 450 500 600
(2") (2½") (3") (4") (5") (6") (8") (10") (12") (14") (16") (18") (20") (24")
"R" Q3/Q1 160 160 160 160 160 160 160 160 160 160 160 160 160 -
Q4 [m /h]
3
50 78.75 125 200 312.5 500 787.5 1250 2000 2000 2000 7875 7875 -
Q3 [m3/h] 40 63 100 160 250 400 630 1000 1600 1600 1600 6300 6300 -
Q2 [m /h]
3
0.4 0.63 1 1.6 2.5 4 6.3 10 16 16 16 63 63 -
Q1 [m /h]
3
0.25 0.39 0.63 1 1.56 2.5 3.94 6.25 10 10 10 39 39 -
Size 50 65 80 100 125 150 200 250 300 350 400 450 500 600
(2") (2½") (3") (4") (5") (6") (8") (10") (12") (14") (16") (18") (20") (24")
"R" Q3/Q1 200 200 200 200 200 200 200 200 200 - - - - -
Q4 [m /h]
3
50 78.75 125 200 312.5 500 787.5 1250 2000 - - - - -
Q3 [m /h]
3
40 63 100 160 250 400 630 1000 1600 - - - - -
Q2 [m3/h] 0.32 0.5 0.8 1.28 2 3.2 5.04 8 12.8 - - - - -
Q1 [m3/h] 0.2 0.32 0.5 0.8 1.25 2 3.15 5 8 - - - - -
Size 50 65 80 100 125 150 200 250 300 350 400 450 500 600
(2") (2½") (3") (4") (5") (6") (8") (10") (12") (14") (16") (18") (20") (24")
"R" Q3/Q1 250 250 250 250 250 250 250 250 - - - - - -
Q4 [m3/h] 50 78.75 125 200 312.5 500 787.5 1250 - - - - - -
Q3 [m /h]
3
40 63 100 160 250 400 630 1000 - - - - - -
Q2 [m3/h] 0.26 0.4 0.64 1 1.6 2.56 4 6.4 - - - - - -
Q1 [m3/h] 0.16 0.25 0.4 0.64 1 1.6 2.52 4 - - - - - -
10.11 The effect of temperature MAG 8000 (7ME6810) and MAG 8000 CT
(7ME6820)
Meter dimensions
Dimensions for MAG 8000 Standard (7ME6810) and MAG 8000 CT (7ME6820).
For MAG 8000 Irrigation (7ME6880):
Sizes DN 25 to 300: Add 7 mm (0.28") to length (L) in table below.
Sizes DN 350 to 1200: Add 8 mm (0.31") to length (L) in table below.
1) For remote version the sensor weight is reduced with 2 kg (4.5 lb)
2) See flange table (Page 107)
Remote version
Flange dimensions
Dimensions mm Bolting
Size D PCD T B Holes Bolts
PN 10
200 340 295 24 22 8 M20
250 395 350 26 22 12 M20
300 445 400 26 22 12 M20
350 505 460 28 22 16 M20
400 565 515 32 26 16 M24
450 615 565 36 26 20 M24
500 670 620 38 26 20 M24
600 780 725 42 30 20 M27
700 895 840 - 30 24 M27
750 - - - - - -
800 1015 950 - 33 24 M30
900 1115 1050 - 33 28 M30
1000 1230 1160 - 36 28 M33
1050 - - - - - -
1100 - - - - - -
1200 1455 1380 - -39 32 M36
PN 16
50 165 125 19 18 4 M16
65 185 145 20 18 8 M16
80 200 160 20 18 8 M16
100 220 180 22 18 8 M16
125 250 210 22 18 8 M16
150 285 240 24 22 8 M20
200 340 295 26 22 12 M20
250 405 355 29 26 12 M24
300 460 410 32 26 12 M24
Dimensions mm Bolting
Size D PCD T B Holes Bolts
350 520 470 35 26 16 M24
400 580 525 38 30 16 M27
450 640 585 42 30 20 M27
500 715 650 46 33 20 M30
600 840 770 52 36 20 M33
750
800 1015 950 - 33 24 M30
900 1125 1050 - 39 28 M36
1000 1255 1170 - 42 28 M39
1050 - - - - - -
1100 - - - - - -
1200 1485 1390 - 48 32 M45
PN 40
25 115 85 16 14 4 M12
40 150 110 18 18 4 M16
Dimensions mm Bolting
Size D PCD T B Holes Bolts
PN 10 - drilling pattern
50 165 125 8 18 4 M16
65 185 145 8 18 8 M16
80 200 160 10 18 8 M16
100 220 180 10 18 8 M16
125 250 210 13 18 8 M16
150 285 240 13 22 8 M20
200 340 295 13 22 8 M20
250 395 350 16 22 12 M20
300 445 400 17 22 12 M20
350 505 460 28 22 16 M20
400 565 515 32 26 16 M24
450 615 565 36 26 20 M24
500 670 620 38 26 20 M24
600 780 725 42 30 20 M27
Dimensions mm Bolting
Size D PCD T B Holes Bolts
AS 2129 Table D - drilling pattern
50 150 114 8 18 4 M16
65 165 127 8 18 4 M16
Dimensions mm Bolting
Size D PCD T B Holes Bolts
80 185 146 10 18 4 M16
100 215 178 10 18 4 M16
125 255 210 13 18 8 M16
150 280 235 13 18 8 M20
200 335 242 13 18 8 M20
250 405 356 16 22 8 M20
300 455 406 19 22 12 M20
350 525 470 22 26 12 M20
400 580 521 22 26 12 M24
450 640 584 25 26 12 M24
500 705 641 29 26 16 M24
600 825 756 32 30 16 M27
Dimensions mm Bolting
Size D PCD T B Holes Bolts
AS2129 Table E
DN25 115 83 12.7 14 4 M20
DN40 135 98 12.7 14 4 M20
DN125 255 210 14 18 8 M20
Dimensions mm Bolting
Size D PCD T B Holes Bolts
AS4087 PN16
DN50 150 114 11 61.5 4 M16
DN65 165 127 11 77.5 4 M16
DN80 185 146 11 90.5 4 M16
DN100 215 178 13 116 4 M16
DN150 280 235 13 170.5 8 M16
DN200 335 292 19 221.5 8 M16
DN250 405 356 19 275.5 8 M20
DN300 455 405 23 326.5 12 M20
DN350 525 470 30 358 12 M24
DN600 825 756 48 613 16 M27
DN800 1060 984 56 818 20 M33
DN900 1175 1092 66 919 24 M33
DN1000 1255 1175 66 1021 24 M33
DN1200 1490 1410 76 1224 32 M33
/
Dimensions in mm (inch), weight 3.5 kg (8 lbs)
Note
Physical orientation of battery pack may influence battery capacity.
Optimal battery capacity is achieved with battery pack in an upright position as shown.
The cable for the battery pack connection must be ordered separately.
* Worn industry batteries may be disposed at the manufacturer or the importer who originally
marketed the battery, or where new batteries are bought.
Grounding rings
/
G
'
Sizes DN 350 to 600 (7ME6810 and 7ME6820) and DN 700 to 1200 (7ME6810)
W
W
Prerequirements
In order to commission the water meter, it is necessary to install the Flow Tool program/
software on your computer and connect the IrDA communication adaptor in the built-in IrDA
communication interface on transmitter. The Flow Tool software is compatible with Windows
2000, Windows XP, and Windows 7 32/64 bit.
Read Flow Tool FAQ and Release Note installed with the Flow Tool software.
Go to www.siemens.com/flow (www.siemens.com/flow). Click on "Product overview". Then
click on "Battery-Operated Watermeter" in the list to the right. Click on the link "Product Page".
Extend the list under "Product support" to the right and select "Software downloads" in order
to get to the support homepage and the latest downloads.
Device driver
The Device Drivers are related to meter version and is automatically selected in "Automatic"
mode. In "Manual" mode, meter version is manually selected and version check is
automatically made when data is uploaded or downloaded.
Data backup
Meter information is stored in an internal data prom that secures data in case of power failure.
Information like totalizer 1 and 2, date and time, and the statistic data in Advanced version is
stored every 10 minutes. Every 4 hours battery consumption is calculated and remaining
battery capacity is updated together with "operation time since first power up" and "battery
operation time".
See also
www.siemens.com/flow (www.siemens.com/flow)
Connecting PC to meter
Connect IrDa communication adaptor to its interface on transmitter and connect PC to adaptor.
Figure A-1 MAG 8000 or MAG 8000 CT has a built-in IrDA communication interface on top of meter.
IrDA adaptor can be fixed to lid by rubber band.
Note
For on-line communication make sure the IrDA symbol is visible in the toolbar status menu
before starting Flow Tool.
Setting up meter
1. Right-click on "Project".
2. Select "New".
3. Select "Flow Meter".
4. Name device.
5. Select configuration type ("Automatic" or "Manual").
Note
No factory reset
The device is delivered with factory settings that are not stored as default values. Because no
default values are present in the meter, an automatic return to factory values is not possible.
Setting parameters
The meter information is password-protected. The default factory password is "1000" and can
be changed after gaining access to the meter. The password can be reset using a hardware
key, see Data protection (Page 55).
Copy any existing parameter to the new folder. These parameters are updated and handled
as the original parameters and listed in the same order as copied to the customized parameter
list.
Note
Saving the file with only the customized parameter list expanded will make future monitoring
and changes of parameters easier.
See also
www.siemens.com/flow (www.siemens.com/flow)
All measurement units are printed on a label affixed to the display (except the European
version). Some meter sizes have a factor included to secure the 8 digit display value will not
overrun after short time of operation. Manual configuration of new units is allowed. A new
sticker showing the new settings must then be affixed to the display.
Protected parameters
The following parameters are protected (see also parameter lists in appendix (Page 136)):
MAG 8000 Standard / MAG 8000 CT / MAG 8000 Irrigation MAG 8000 CT (additionally)
Parameter no. Parameter name Parameter no. Parameter name
- New password 101 Totalizer 1
5 Sensor tube diameter 102 Totalizer 2
7 Meter No. 303 Operation excitation frequency
8 Totalizer unit 305 Decimal point place
9 Flow unit 310 Flow direction totalizer 1
10 Qn (Q3) 312 Flow direction totalizer 2
300 Totalizer unit factor 327 Adjustment factor
301 Flow unit factor 328 Low flow cut-off
302 Pipe size 332 Empty pipe impedance
321 Calibration date 420 Device Communication Address
323 Calibration factor 550 Coil current active
MAG 8000 Standard / MAG 8000 CT / MAG 8000 Irrigation MAG 8000 CT (additionally)
Parameter no. Parameter name Parameter no. Parameter name
325 Sensor offset 551 Fix flow mode active
332 Max. sensor frequency excitation
Hardware lock
To gain access to protected parameters a hardware lock must be installed. HL (Hardware
Lock) hole is located in front part of PCB behind battery, see connection diagram (Page 31).
Changing units
1. Select service mode and meter version – upload data from meter.
2. Open transmitter.
3. Remove battery (keep connected).
4. Attach hardware key to PCB board (for correct attachment, see upper part of figure).
5. Change units description in parameters 8 and 9, see Unit conversion table (Page 135).
6. Change units factor in parameters 300 and 301, see Unit conversion table (Page 135).
7. Change maximum flow rate Qn (Q3) to new unit selection in parameter 10.
8. Select display unit in parameter 306.
9. Download each parameter to meter.
10.Remove hardware key.
11.Re-assemble meter.
Note
Important
The service mode opens many parameters. If these parameters are changed, it can
seriously affect meter accuracy and operation. Be careful when writing new parameter
values as meter has no default settings to return to.
To see how the outputs work, please see "Output characteristics" (Page 96).
Meter status
Meter status parameter (120) gives a fast indication of reliability of revenue data.
It shows whether important information has been reset or manipulated, for instance if meter
has been powered down.
Status information can only be reset while hardware lock key is mounted.
The integrated data logger has 26 logging periods in which data can be stored daily, weekly
or monthly. The logger stores the consumption for totalizer 1 and totalizer 2 in the selected
period. Forward consumption is stored as a positive value and reverse consumption is stored
as a negative value. Alarm and meter status are also stored for the same period to indicate
alarms that have been active, or that revenue data has been influenced in the specific period.
The logged information has a time and date stamp. The data logger never stops storing data
- old data is overwritten following the first in/first out principle, i.e. log 1 is the last stored
information which is moved to log 2 when the next logging is made and so on.
The consumption alarm indicates that the actual consumption on totalizer 1 is above or below
the consumption limits.
At each battery replacement the capacity is reset to 100% (parameters 508 to 510) which is
then reduced with the real meter consumption every 4 hours.
The battery limit (parameter 206) is the level at which the low power alarm is activated
generating an alarm or call-up (if configured). The power status (parameter 513) follows the
battery symbol on the display.
When switching between battery power from internal and external battery packs, "Battery
power" (parameter 507) must be adjusted to match the actual number of batteries connected.
Note
Scope
The MAG 8000 Qualification Certificate is a qualification report of device functionality and
NOT a tool for measurement accuracy verification like the MAG VERIFICATOR
(FDK-083F5060 or FDK-083F5061).
The MAG 8000 uses two main physical components for communication:
● The IrDA sensor on the MAG 8000
● An IrDA interface cable (with USB or RS 232 connector)
B.1 Commissioning
The qualification certificate is generated from PDM via the following steps:
1. Enabling insulation test
2. Uploading the device data to the PC
3. Generating the qualification certificate
Finally, the service technicians must evaluate the result.
Wait at least three minutes after downloading the change to the device before carrying out the
first insulation test. Further details are available in section “Insulation test” in chapter "Built-in
functions" (Page 87).
When the device data is completely read to the pc, select "Device" → "Qualification Certificate".
The qualification certificate tool is protected by a service password that is only available for
service specialists.
After entering the password, click "OK". Then click "Generate qualification certificate" in the
next dialog box. A progress bar shows the percentage of the process.
See also
Qualification Certificate Reference Guideline (http://support.automation.siemens.com/WW/
view/en/66867834)
Parameter lists
MAG 8000 is delivered with factory settings that are not stored as default values. Because
defaults values are not present in the meter, an automatic return to factory values is not
possible.
The default settings are available at www.siemens.com/flow (www.siemens.com/flow).
Navigate to Tools & Downloads under MAG 8000.
Visible display information is indicated in the table by menu and index number. Remember to
enable displayed menus in parameter 130.
The abbreviations used in the display menu table are: Operator menu = O, Meter menu = M,
Service menu = Se, Data Logger menu = L, Statistic menu = St, Revenue menu = R.
Factory settings marked in italic cannot be edited.
Note
Change of units
If the unit and factor is changed, all unit-related values become invalid.
It is recommended to reset all unit-related values.
C.2.1 1-99
C.2.2 100-199
C.2.3 200-299
C.2.4 300-399
R (Q3/Q1) no verifi‐ 25 63 80 160 200 250 100 with 250 with 400
cation no verifi‐ no verifi‐
cation cation
DN 50 (2") 0.17 0.66 0.66 0.66 0.27 0.27 0.27 0.42 0.17 0.17
DN 65 (2½") 0.18 0.72 0.72 0.72 0.28 0.28 0.28 0.45 0.18 0.18
DN 80 (3") 0.17 0.68 0.68 0.68 0.27 0.27 0.27 0.43 0.17 0.17
DN 100 (4") 0.17 0.67 0.67 0.67 0.27 0.27 0.27 0.42 0.17 0.17
DN 125 (5") 0.17 0.66 0.66 0.66 0.27 0.27 0.27 0.41 0.17 0.17
DN 150 (6") 0.15 0.60 0.60 0.60 0.24 0.24 0.24 0.38 0.15 0.15
DN 200 (5") 0.17 0.68 0.68 0.68 0.27 0.27 0.27 0.42 0.17 0.17
DN 250 (10") 0.17 0.66 0.66 0.66 0.27 0.27 0.27 0.42 0.17 NA
DN 300 (12") 0.24 0.61 0.61 0.38 0.24 0.24 0.24 0.38 0.24 NA
DN 350 (14") 0.21 0.82 0.52 0.32 0.32 0.32 0.32 0.52 0.21 NA
DN 400 (16") 0.17 0.68 0.68 0.42 0.42 0.42 0.42 0.42 0.17 NA
DN 450 (18") 0.21 0.86 0.34 0.21 0.14 0.14 0.14 0.21 0.21 NA
DN 500 (20") 0.17 0.66 0.42 0.27 0.17 0.17 0.17 0.27 0.17 NA
DN 600 (16") 0.24 0.95 0.38 0.24 0.15 0.15 0.15 0.24 0.24 NA
C.2.5 400-499
*: The parameter is accessible via PDM menu "Device" →"Pulse guide offline".
**: The parameter is accessible via the PDM menu "Device" → "Communication settings".
C.2.6 500-599
C.2.7 600-799
C.2.8 800-899
)ORZYHORFLW\
C.4 Certificates
You can find certificates on the Internet at AUTOHOTSPOT or on an included DVD.
See also
Certificates on the internet (http://support.automation.siemens.com/WW/view/en/
10806951/134200)
C.6 Features
Features
Application identification (parameters 1 and 2)
Tag number (visible on display if numbers are selected) and meter location, up to 15 characters
per information.
Time and date (parameter 100)
Real time clock and date (max. 15 minutes drift per year)
Totalizer (parameters 101, 102 and 103)
● 3 totalizers: Forward, reverse, bidirectional netflow calculation and freely selectable start
value.
Note
CT version
The totalizers are not resettable for the CT version.
● Excitation frequency with mains power follows maximum sensor excitation frequency
● Filter constant as numbers of excitations
● Low flow cut off, % of Qn (Q3)
● Empty pipe detection (active symbol on display when active)
● Filter selection for mains power frequency (50/60 Hz)
● Correction factor for change of flow direction or to adjust flow measurement
Data logger (Parameters 600 to 739)
● Logging of 26 records: selectable as daily, weekly or monthly logging
● Each logging includes:
– Consumption on totalizer 1
– Consumption on totalizer 2
– Alarm in current period (13 alarms)
– Meter status (8 values)
– Alarm on high or low consumption for selected logging period
– Totalizer 1 values for all 26 periods can be read on the display
Data protection
● All data stored in an EEPROM. Totalizers 1 and 2 are backed up every 10 min., statistic
every hour and power consumption and temperature measurement every 4 hours.
● Password protection of all parameters and hardware protection of calibration and revenue
parameters.
Battery power management
● Optimal battery information on remaining capacity.
● Calculated capacity includes all consuming elements and available battery capacity is
adjusted related to change in ambient temperature.
Diagnostic
● Continuous self test including
– Coil current to drive the magnetic field
– Signal input circuit
– Data calculation, handling and storing
● Features
– Alarm statistics and logging for fault analyzing
– Electrode impedance to check actual media contact
– Flow simulation to check pulse and communication signal chain for correct scaling
– Number of sensor measurements (excitations)
– Transmitter temperature (battery capacity calculation)
– Low impedance alarm for change in media
– Flow alarm when defined high flow exceeds
– Verification mode for fast measure performance check
● Advanced version includes
– Insulation "Cross-Talk" test
– Meter utilization
– Consumption profile
– Statistical flow and consumption data
P
D Parameter lists, 136
Decontamination, 83 PDM
Device inspection, 7 Commissioning, 41
Pressure specifications, 17
E
Electrical connection, 40
R
Safety instructions, 32 Repair, 75
Return procedures, 83
F
Flow Tool
S
Commissioning, 41 Safety, 11
Instrument safety standards, 11
Safety instructions
H Electrical connection, 32
Service, 75, 82
History, 8
Sizing table, 156
Hotline, 82
Support, 82
System components, 13
I
Installation T
Compact, 17
Temperature specifications, 17
Indoor/outdoor, 17
Type plate, 8
Remote, 17
Internet
Contact person, 8, 83
Flow documentation, 8
Support, 82