Liebert Air Cooled Fintube Condensers User Manual 00
Liebert Air Cooled Fintube Condensers User Manual 00
Liebert Air Cooled Fintube Condensers User Manual 00
Condensers
50/60 Hz
User Manual
Technical Support Site
If you encounter any installation or operational issues with your product, check the pertinent section of
this manual to see if the issue can be resolved by following outlined procedures. Visit
https://www.VertivCo.com/en-us/support/ for additional assistance.
TABLE OF CONTENTS
Adhere to all warnings, cautions and installation, operating and safety instructions on the unit and in this
manual. Follow all operating and user instructions.
WARNING! Risk of improper handling, installation and service. Can cause property damage,
injury or death.
Only properly trained and qualified personnel should install or perform repairs or maintenance
on this unit. Read all installation, operation and safety alerts and instructions and wear
appropriate protective headgear, safety glasses, gloves and clothing before installing,
operating or servicing this unit.
WARNING! Arc flash and electric shock hazard. Open all local and remote electric power
disconnect switches, verify with a voltmeter that power is Off and wear personal protective
equipment per NFPA 70E before working within the electric control enclosure. Failure to
comply can cause serious injury or death.
Customer must provide earth ground to unit, per NEC, CEC and local codes, as applicable.
Before proceeding with installation, read all instructions, verify that all the parts are included
and check the nameplate to be sure the voltage matches available utility power.
The factory-supplied disconnect switch is inside the electric control enclosure. The line side of
this switch contains live high-voltage.
The only way to ensure that there is NO voltage inside the unit is to install and open a remote
disconnect switch. Refer to unit electrical schematic. Follow all local codes.
WARNING! Risk of contact with high-speed, rotating fan blades. Can cause serious injury or
death.
Fan blades can automatically start rotating without warning at any time during a cooling cycle
or after power is restored after a power failure.
Open all local and remote electric power supply disconnect switches, wait 10 minutes and verify
with a voltmeter that power is Off before working within the unit cabinet, removing the fan
guards or servicing the fan speed control, fan blades or fan motors.
Select and install the line side electrical supply wire and overcurrent protection device(s)
according to the specifications on the unit nameplate(s), per the instructions in this manual
and according to the applicable national, state and local code requirements. Use copper
conductors only.
Verify that all electrical connections are tight. Unit-specific wiring diagrams are provided on
each unit.
The optional, variable-frequency fan-speed control may contain a stored electrical charge.
Open all local and remote electric power disconnect switches, verify with a voltmeter that power
is Off and wait 10 minutes before working within the optional, variable-frequency fan-speed
control electrical enclosures.
WARNING! Risk of heavy condenser falling or tipping over. Can cause property damage,
serious injury or death.
Confirm that all components of the lifting system are rated for the weight of the condenser by
an OSHA Certified rating organization before attempting to lift and/or move the condenser. See
Table 3.1 on page 14 for the condenser weights.
CAUTION: Risk of contact with sharp edges, splinters and exposed fasteners. Can cause
personal injury.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should attempt to move, lift, remove packaging from or prepare unit for
installation.
Do not exceed the design pressure rating that is marked on the nameplate.
Do not install a shutoff valve between the compressor and the field-installed pressure relief
valve.
NOTICE
Risk of improper storage. Can cause unit damage.
Keep the forklift tines level and at a height that will fit under the skid.
NOTICE
Risk of improper refrigerant charging. Can cause equipment damage.
Refrigerant R-407C and R-410A are blended refrigerants and must be introduced and
charged from the cylinder only as a liquid.
When adding liquid refrigerant to an operating system, it may be necessary to add the
refrigerant through the compressor suction service valve. Care must be exercised to avoid
damage to the compressor.
Vertiv recommends connecting a sight glass between the charging hose and the compressor
suction service valve. This will permit adjusting the cylinder hand valve so that liquid can leave
the cylinder while allowing vapor to enter the compressor.
NOTICE
Risk of refrigerant overcharge. Can cause equipment damage.
Do not use the sight glass as an indicator when charging Liebert Fin/Tube Condenser
condenser systems.
NOTICE
Risk of using damaging cleaning agents, including non-base paint solvents. Can cause
equipment damage and damage to property and loss of refrigerant charge.
Using acid-based or sodium hydroxide-based cleaners can damage the Liebert Fin/Tube
Condenser condenser coil and cause a loss of charge. This could cause equipment damage as
well as damage to the surrounding structure.
The Liebert Lee-Temp head pressure control system is designed to maintain proper operating head
pressures in outdoor temperatures down to -30°F (-34.4°C). The condensers utilize head pressure control
valves, extra refrigerant and insulated refrigerant receivers with heater pads. It works by flooding the
condenser coil with liquid refrigerant to a level that balances the system condensing requirements with
the condenser coil surface available to reject the system heat. During the summer, the system requires
the entire condenser coil surface for heat rejection and most of the refrigerant is stored in a receiver. In
the winter, the same amount of heat can be rejected by only a fraction of the coil surface. As head
pressure begins to fall, the control valve restricts the flow of liquid refrigerant exiting from the condenser.
This extra liquid refrigerant reduces the effective condenser surface area available for heat transfer. The
head pressure control valve also bypasses hot gas into the receiver to warm the liquid and maintain liquid
pressure for proper operation of the expansion valve. Condenser fan controls are either fan cycling on
ambient temperature or constant on. Liebert Lee-Temp control is required for Liebert Quiet-Line
Condensers.
Avoid ground-level sites with public access and areas that contribute to heavy snow or ice accumulations.
Utilize Piggyback condensers whenever interior building locations must be used. To ensure adequate air
supply, Vertiv recommends that condensers be installed in an area with clean air, away from loose dirt and
foreign matter that might clog the coil. In addition, condensers should not be located near steam, hot air
or fume exhausts. Also, the condensers should be located no closer than 3 feet (1m) from a wall,
obstruction or adjacent unit.
The condenser must be installed on a level surface to ensure proper refrigerant flow. Condensers must be
installed in vertical airflow orientation to ensure NEMA 3R rating of electrical box. The electrical-control
enclosure is not designed for horizontal air-flow mounting and may allow water to enter the enclosure and
damage components and/or create hazardous-voltage electrical short circuits. For roof installation, mount
the condenser on suitable curbs or other supports in accordance with local codes. Use caution when
installing condensers below the indoor unit. Fan Speed and VFD condensers must not be installed more
than 15ft. (4.6m) below the indoor unit; Liebert Lee-Temp condensers should be installed above or at the
same level as the indoor unit. Contact the factory for assistance in specifying sub-cooling coils to each
circuit to extend these limits.
Table 3.1
Air-cooled condenser weights, dimensions and volume, approximate
Domestic Packaging Export Packaging
Unit
No.
Model dry weight Shipping Shipping
of Fans Dimensions (LxWxH) Volume Dimensions (LxWxH) Volume
lb. (kg) Weight lb. Weight lb.
in. (mm) ft 3 (m3) in. (mm) ft 3 (m3)
(kg) (kg)
Standard Models
1 315 (143) 62 x 36 x 63 63 x 37 x 64
063 470 (213) 81 (2.3) 577 (262) 86 (2.5)
(157 x 91 x 160) (160 x 94 x 163)
R-410A Models
1 325 (147) 62 x 36 x 63 63 x 37 x 64
28K 480 (218) 81 (2.3) 587 (266) 86 (2.5)
(157 x 91 x 160) (160 x 94 x 163)
Table 3.2
Liebert Lee-Temp™ receiver weights
Standard Models
R-410A Models
WARNING! Risk of improper handling. Can cause equipment damage, injury or death.
Read all of the following instructions before attempting to move, lift, remove packaging from or
preparing unit for installation.
WARNING! Risk of heavy unit falling or tipping over. Can cause property damage, serious injury
or death.
Confirm that all components of the lifting system are rated for the weight of the condenser by
an OSHA Certified rating organization before attempting to lift and/or move the condenser. See
Table 3.1 on page 14 andTable 3.2 on page 15 for the condenser weights.
CAUTION: Risk of contact with sharp edges, splinters and exposed fasteners. Can cause
personal injury.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should attempt to move, lift, remove packaging from or prepare unit for
installation.
NOTICE
Risk of improper forklift handling. Can cause unit damage.
Keep the forklift tines level and at a height that will fit under the skid.
NOTICE
Risk of improper storage. Can cause unit damage.
WARNING! Risk of heavy unit falling or tipping over. Can cause property damage, serious injury
or death.
Confirm that all components of the lifting system are rated for the weight of the condenser by
an OSHA Certified rating organization before attempting to lift and/or move the condenser. See
Table 3.1 on page 14 andTable 3.2 on page 15 for the condenser weights.
Keep the forklift tines level and at a height that will fit under the skid.
• Make sure the forks (if adjustable) are spread to the widest allowable distance to still fit under
the skid.
• Type of forklift used will depend on the terrain the unit is to be moved across during handling.
• Minimum forklift fork length:
• for 1-fan and 2-fan units—48 in. (1219 mm)
• for 3-fan and 4-fan units—72 in. (1829 mm)
• for 6-fan units—72 in. (1829 mm)
• for 8-fan units—96 in. (2438 mm)
• When moving the packaged unit, do not lift it any higher than 6 in. (152 mm). If the unit must
be lifted higher than 6 in. (152 mm), great care must be exercised and no one may be closer
than 20 ft (5 m) to the lift point.
• Using a forklift to move the unit, lift fron one end only, and do not raise the end more than 6 in.
(152 mm), Figure 4.2 on the facing page.
Using a Crane
• Verify that the crane and slings rated for the unit weight.
• Spreader bars must be used for sling stability and to keep the slings from pressing against the
unit. Make sure spreader bars are wider than the unit.
• Place the slings near the ends and in the middle of the unit, under the top deck boards of the
skid.
CAUTION: Risk of contact with sharp edges, splinters and exposed fasteners. Can cause
personal injury.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should attempt to move, lift, remove packaging from or prepare unit for
installation.
Refer to Figure 4.3 on the next page for the following steps:
– or –
2. Carefulley remove the steel straps securing the unit to the skid.
1. Attach legs to the unit at indicated locations, using the fasteners provided with the legs, Figure
4.4 on the facing page.
• Recommended tools for attachment is a 5/8” socket and ratchet.
• More legs may be available for installation than are shown. This will depend on the unit
type and number of fans.
2. Place slings around the unit between the unit and the top deck boards of the skid as shown in
Figure 4.5 below:
• 1-fan, 2-fan and 3-fan units: against the inside of the attached legs.
• 4-fan units: against the outside of the attached eye bolts.
3. Use spreader bars, a lift beam and a crane to lift the unit off the skid. Make sure spreader bars
are wider than the unit.
NOTICE
Risk of improper lifting. Can cause equipment damage.
Make sure that the spreader bars wider are than the unit. If the spreader bars are too short, the
slings may crush the unit.
Figure 4.5 Securing slings to 1- to 4-fan condensers for lifting off skid
4. Lift the unit 24" (610mm) off the top deck of the skid.
5. Remove the skid from under the unit.
9. Refer to Figure 4.7 on the facing page to attach rigging for lifting.
Spreader bars are still required. Make sure that the spreader bars are wider than the unit to
prevent crushing force.
• 1-fan, 2-fan and 3-fan units: Route the straps through the large holes in the side of the
legs.
• 4-fan units: Secure straps or chains to the eye bolts on top of the unit.
NOTICE
Risk of improper lifting. Can cause equipment damage.
Make sure that the spreader bars wider are than the unit. If the spreader bars are too short, the
slings may crush the unit.
1. Refer to Figure 4.8 on the next page to attach the legs to the higher side of the unit:
• Use four (4) fasteners per leg. Fasteners are provided with the legs.
• Recommended tools for attachment is a 5/8” socket and ratchet.
• More legs may be required for installation than shown in Figure 4.8 on the next page.
Refer to the anchor plan corresponding to your unit’s number of fans in Figure 3.1 on
page 17 throughFigure 3.3 on page 19.
2. Attach slings or chains to the unit lift rails as shown in Figure 4.9 on the facing page.
• Mechanically lower the unit in order to rest on the attached legs.
• Make sure not to damage the opposite side of the unit.
3. Move the slings or chains to the lift rail side that is resting on the skid, Figure 4.10 on the next
page.
• Mechanically lift the unit to a point where the side being lifted is just high enough to allow
for safe attachment of the remaining unit legs.
• Move the skid out the way and attach remaining legs.
4. Set the upright unit on the ground so that the legs support the unit’s weight.
5. Reposition and add straps and spreader bars to prepare the unit for lifting to installation
location, Figure 4.11 on the facing page.
• Use the support channels located under the unit to attach straps or chains.
• Spreader bars are still required. Make sure spreader bars are wider than the unit to keep
the straps from pressing on the sides of the unit.
NOTICE
Risk of improper lifting. Can cause equipment damage.
Make sure that the spreader bars wider are than the unit. If the spreader bars are too short, the
slings may crush the unit.
Relieve system pressure and verify that the indoor and outdoor units are Off before making
piping connections/disconnections.
Do not exceed the design pressure rating that is marked on the nameplate.
Do not install a shutoff valve between the compressor and the field-installed pressure relief
valve.
Local building and plumbing codes may require that a fusible plug or other type of pressure
relief device be installed in the system. Do not install a shutoff valve between the compressor
and the field-installed relief device.
Consult local building and plumbing codes for installation requirements of additional pressure
relief devices when isolation valves are field-installed as shown in Figure 5.4 on page 38. Do
not isolate any refrigerant circuits from over-pressurization protection.
NOTE: POE (polyol ester) oil, required with R407C/R410A and used with some R22 systems, is much
more hygroscopic than mineral oils. This means that POE oil absorbs water at a much faster rate when
exposed to air than previously used mineral oils. Because water is the enemy of a reliable refrigeration
system, extreme care must be used when opening systems during installation or service. If water is
absorbed into the POE oil, it will not be easily removed and will not be removed through the normal
evacuation process. If the oil is too wet, it may require an oil change. POE oils also have a property that
makes them act as a solvent in a refrigeration system.
NOTICE
Risk of improper installation and system contamination. Can degrade system performance and
damage components.
• Use copper piping with a brazing alloy with a minimum temperature of 1350°F (732°C), such as
Sil-Fos. Avoid soft solders such as 50/50 or 95/5.
• Use a flow of dry nitrogen through the piping during brazing to prevent formation of copper
oxide scale inside the piping. When copper is heated in the presence of air, copper oxide forms.
POE oil will dissolve these oxides from inside the copper pipes and deposit them throughout
the system, clogging filter driers and affecting other system components.
• A pure dry nitrogen flow of 1-3 ft3/min (0.5-1.5 l/s) inside the pipe during brazing is sufficient to
displace the air. Control the flow using a suitable metering device.
• Ensure that the tubing surfaces to be brazed are clean and that the ends of the tubes have
been carefully reamed to remove any burrs.
• Ensure that all loose material has been cleaned from inside the tubing before brazing.
• Protect all refrigerant line components within 18" (460mm) of the brazing site by wrapping
them with wet cloth or suitable heat sink compound.
• Isolate piping from building using vibration isolating supports.
• Refer to indoor unit user manual for appropriate piping sizes.
• Install traps on the hot gas (discharge) lines at the bottom of any rise over 5 feet high. If the rise
exceeds 25 feet (7.5m), then install a trap in 20 foot (6m) increments or evenly divided.
• Pitch horizontal hot gas piping at a minimum rate of 1/2” per 10 ft. (42mm per 10m) so that
gravity will aid in moving oil in the direction of refrigerant/oil flow.
• Consult factory if Liebert Lee-Temp condenser is below the evaporator or if Fan Speed/VFD
Control Condenser is more than 15 ft (4.6m) below the evaporator.
• Consult factory if piping run exceeds 150 feet (46m) equivalent length.
• Keep piping clean and dry, especially on units with POE oil (R407C, R410A or R22 refrigerant).
• Avoid piping runs through noise-sensitive areas.
• Do not run piping directly in front of indoor unit discharge air stream
• Refrigerant oil – do not mix oil types or viscosities. Consult indoor unit for refrigerant type and
oil requirements.
• Do not hang or suspend piping from the condenser-tube sheets protruding below the finned
sections of the coil.
Refer to ASHRAE Refrigeration Handbook for general good practices for refrigeration piping.
The Liebert indoor cooling unit has a factory-installed high-pressure safety switch in the high side
refrigerant circuit. A pressure relief valve is provided with Liebert Lee-Temp condensers. Consult local
building codes to determine if the Liebert Fan Speed Control (FSC) and VFD condensers will require
field provided pressure relief devices. A fusible plug kit for Liebert FSC and VFD condensers is available
for field installation.
Table 5.1
Indoor unit maximum distance from the remote condenser—Fin/Tube condenser
with or without Liebert Lee-Temp
See Table 5.1 on the previous page for maximum distances between, above, and below units.
See Table 5.1 on page 35 for maximum distances between, above, and below units.
NOTE: Keep the evaporator unit and condenser closed with their factory charge of an inert gas while all
field piping is installed. Keep the field piping clean and dry during installation, and do not allow it to
stand open to the atmosphere.
When all the field interconnecting piping is in place, vent the condenser’s an inert gas charge and
connect to the field piping. Finally, vent the evaporator unit’s inert-gas charge and make its piping
connections last.
Follow all proper brazing practices, including a dry nitrogen purge to maintain system cleanliness. Refer
to Piping Guidelines on page 34.
Entering
Returning
Model Number Hot-gas Line,
Liquid Line, in.
in.
TCSV28K
1-1/8 7/8
TCSV60K
TCSV90K 7/8
DCSF251, TCSV251
DCSL28K 195315P1
1-1/8 7/8 1-1/8 5/8 7/8
DCSL60K 195316P1
DCSL205 7/8
W-0050
DCSL251 1-3/8 1-1/8 7/8
DCSL308 1-5/8
1-1/8
DCSL415 1-3/8 185011P1
DCST119
1-1/8 W-0050
DCSL127 7/8
Quiet-Line
DCSL143 W-0060 1-3/8 1-1/8 7/8
DCST214 1-5/8
1-1/8 W-0410
DCST286 2-1/8
Entering
Returning
Model Number Hot-gas Line,
Liquid Line, in.
in.
DCDF104 1/2
7/8
DCDF165, TCDF165 5/8
DCDF205, TCDV205
1-1/8 7/8
DCD251, TCDV251
DCDF308, TCDV308
1-3/8
DCDF415, TCDV415 1-1/8
DCDL104 1/2
7/8 (2) 1C19982P1 1-1/8 7/8 5/8
DCDL165 5/8
DCDL143 Quiet-Line
1-1/8 7/8 (2) W-0050
DCDT214 1-3/8 1-1/8 7/8
Number
Model Number Entering
of Fans Returning
Hot-gas Line,
Liquid Line, in.
in.
DCDF616 6 1-5/8
1-1/8
DCDF830 1-3/8
8
DCDF1010 2-1/8 1-5/8
These values can be used for obtaining adequate refrigerant for the system, but should not be used for
final charging. Consult indoor unit manual for charging procedures.
308 29 (13.2) 113 (51.3) 11 (5.0) 58 (26.3) 28 (12.7) 107 (48.5) 11 (5.0) 55 (24.9)
415 54 (24.5) 210 (95.0) 25 (11.3) 107 (48.4) 51 (23.1) 200 (90.8) 24 (10.9) 102 (46.2)
510 72 (32.7) N/A 30 (13.6) 149 (67.6) 68 (30.8) N/A 29 (13.2) 142 (64.4)
830 N/A N/A 53 (24) 210 (95.1) N/A N/A 51 (23.1) 200 (90.8)
143 N/A 126 (57.2) N/A 64 (29.0) N/A 120 (54.5) N/A 61 (27.7)
214 N/A 161 (73.0) N/A 81 (36.7) N/A 153 (69.4) N/A 77 (34.9)
286 N/A 196 (88.9) N/A 125 (56.7) N/A 186 (84.4) N/A 119 (54.0)
409 N/A N/A N/A 152 (68.9) N/A N/A N/A 148 (67.2)
572 N/A N/A N/A 196 (88.9) N/A N/A N/A 186 (84.4)
Table 5.3
R-407C refrigerant required for DCSL616 condensers for Liebert XDC,
approximate
Table 5.5
Interconnecting piping refrigerant charge
O.D., in.
Hot Gas Line Liquid Line Hot Gas Line Liquid Line
Data based on 50°F Evap, 15°F superheat, 125°F SCT, 10°F subcooling.
Per DPN003099 Rev. 0
Each unit is shipped from the factory with all internal unit wiring completed.
A manual, electrical-disconnect switch should be installed in accordance with local codes. Consult local
codes for external disconnect requirements.
WARNING! Arc flash and electric shock hazard. Open all local and remote electric power
disconnect switches, verify with a voltmeter that power is Off and wear personal protective
equipment per NFPA 70E before working within the electric control enclosure. Failure to
comply can cause serious injury or death.
Customer must provide earth ground to unit, per NEC, CEC and local codes, as applicable.
Before proceeding with installation, read all instructions, verify that all the parts are included
and check the nameplate to be sure the voltage matches available utility power.
The factory-supplied disconnect switch is inside the electric control enclosure. The line side of
this switch contains live high-voltage.
The only way to ensure that there is NO voltage inside the unit is to install and open a remote
disconnect switch. Refer to unit electrical schematic.
WARNING! Risk of contact with high-speed, rotating fan blades. Can cause serious injury or
death.
Fan blades can automatically start rotating without warning at any time during a cooling cycle
or after power is restored after a power failure. Open all local and remote electric power supply
disconnect switches, wait 10 minutes and verify with a voltmeter that power is Off before
working within the unit cabinet, removing the fan guards or servicing the fan speed control, fan
blades or fan motors.
NOTE: Installation and service of this equipment should be performed only by properly-trained and
qualified personnel who have been specially-trained in the installation of air-conditioning equipment.
NOTE: Use copper wiring only. Make sure that all connections are tight.
Model # 083, 104, 28K 165, 205, 60K 251, 308, 90K 415, 510 616 830, 1010
# of Fans 1 2 3 4 6 8
Input
ph FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD
Voltage
460 3 — — — 4.2 4.8 15 5.9 6.5 15 7.6 8.2 15 11.8 12.4 15 15.2 15.8 20
575 — — — 3.3 3.8 15 4.7 5.2 15 6.1 6.6 15 9.4 9.9 15 12.2 12.7 15
VFD Controlled1
208/230 3.7 4.6 15 7.2 8.1 15 10.7 11.6 15 14.2 15.1 20 N/A N/A N/A N/A N/A N/A
3
460 1.8 2.3 15 3.5 4.0 15 5.2 5.7 15 6.9 7.4 15 N/A N/A N/A N/A N/A N/A
208/230 3.5 4.4 15 7.0 7.9 15 10.5 11.4 15 14.0 14.9 20 21.0 21.9 25 28.0 28.9 35
460 3 1.7 2.1 15 3.4 3.8 15 5.1 5.5 15 6.8 7.2 15 10.2 10.6 15 13.6 14.0 20
575 1.4 1.8 15 2.8 3.2 15 4.2 4.6 15 5.6 6.0 15 8.4 8.8 15 11.2 11.6 15
FLA = Full Load Amps; WSA = Wire Size Amps; OPD = Maximum Overcurrent Protection Device
1When Low-Ambient VFD Heater Kit is installed, increase condenser WSA by 1.0 A for 208 V, 1.1 A for 230 V and 0.5 A for 460 V.
51
Table 6.2
60Hz condenser data, Liebert Quiet-Line (Liebert Lee-Temp controlled/fan-cycling)
# of Fans 1 2 3 4 6 8
Input
ph FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD FLA WSA OPD
Voltage
208/230 1.8 2.3 15 3.6 4.1 15 5.4 5.9 15 7.2 7.7 15 10.8 11.3 15 14.4 14.9 20
460 3 0.9 1.1 15 1.8 2.0 15 2.7 2.9 15 3.6 3.8 15 5.4 5.6 15 7.2 7.4 15
575 0.7 0.9 15 1.4 1.6 15 2.1 2.3 15 2.8 3.0 15 4.2 4.4 15 5.6 5.8 15
FLA = Full Load Amps; WSA = Wire Size Amps; OPD = Maximum Overcurrent Protection Device
Liebert Quiet-Line
Condenser Fan Speed VFD Lee Temp
(Liebert Lee Temp
Control Type Controlled Controlled Controlled/Fan-Cycling
Controlled/Fan-Cycling)
Model # of Voltage - Phase Voltage - Phase Voltage - Phase Model Voltage - Phase
# Fans #
200/220- 380/415- 200/230- 380/415- 200/230- 380/415- 200/230- 380/415-
1 3 3 3 3 3 3 3
083, 104 1 4.0 - 3.7 1.8 3.5 1.7 063 1.8 0.9
119,
165, 205 2 — 3.7 7.2 3.5 7.0 3.4 127, 3.6 1.8
143
251, 308 3 — 5.4 10.7 5.2 10.5 5.1 214 5.4 2.7
415, 510 4 — 7.1 14.2 6.9 14.0 6.8 286 7.2 3.6
830,
8 — 14.2 — — 28.0 13.6 572 14.4 7.2
1010
Table 6.4
Liebert Lee-Temp receiver electrical data, 50Hz and 60Hz
Rated Voltage - Single Phase 120 200/208/230
Maximum Overcurrent
15 15 15 15 15 15
Protection Device, Amps
The Liebert Lee-Temp receiver requires a separate power feed for heaters. The condenser is
not designed to supply power to the receiver.
WARNING! Risk of improper wire sizing. Can cause short circuit, overheated wire, smoke, fire,
building and equipment damage, injury or death.
Select and install the electrical supply wire and overcurrent protection device(s) according to
the specifications on the unit nameplate(s), per the instructions in this manual and according
to the applicable national, state and local code requirements. Use copper conductors only.
Make sure all electrical connections are tight. Unit-specific wiring diagrams are provided on
each unit.
Line voltage electrical service is required for all condensers at the location of the condenser. The power
supply does not necessarily have to be the same voltage supply as required by the indoor unit connected
to the condenser. See the unit’s serial tag for specific condenser electrical requirements. A unit
disconnect is standard on VFD and Liebert Quiet-Line Condensers and is optional on Fan Speed Control
and standard Liebert Lee-Temp condensers. However, a site disconnect may be required per local code
to isolate the unit for maintenance. Route the supply power to the site disconnect switch and then to the
unit. Route the conduit through the hole provided in the cabinet. Connect earth ground to lug provided
near terminal board.
NOTE: Lee-Temp and Liebert Quiet-Line Condensers require a separate line voltage electrical supply
for the heated receivers. See 6 on page 49 for power requirements.
Wye-connected power has two different voltages that can be measured: Phase-to-Phase voltage (this is
equal to the nominal input voltage) and Phase-to-Neutral voltage (typically used for small single phase
loads (120VAC or 277VAC). See Figure 6.1 on the facing page.
Delta-connected power only has one voltage level that can be measured: Phase-to-Phase.
See Figure 6.2 on the facing page
The optional, variable-frequency fan-speed control may contain a stored electrical charge. Open all local
and remote electric power disconnect switches, verify with a voltmeter that power is Off and wait 10
minutes before working within the optional, variable-frequency fan-speed control electrical enclosures.
No control changes are required if the Liebert VFD Control Condenser will be operated with Wye-
connected power.
An illuminated green LED indicates power supply is On and panel status is OK. An illuminated red LED
indicates conditions require service and the SPD may require replacement to restore surge protection to
the condenser.
Table 6.5
Minimum recommended control circuit wire size, AWG, 60Hz models
Control Type
1 2 3 4 6 8 1-4 6&8 2 3 4 6 8
0-25 (0-7.6) 16 16 16 16 16 16 16 16
26-50 (7.9-15.2) 16 16 14 16 16 16 16 16
51-75 (15.5-22.8) 16 16 14 14 16 16 16 16
16 16 16 16 16
76-100 (23.2-30.4) 16 16 12 12 16 16 16 16
101-125 (30.8-38.1) 16 14 10 12 16 14 16 14
126-150 (38.4-45.7) 14 14 10 10 14 14 14 14
Table based on 16AWG min. wire size, 0.4A per contactor, 1 to 1.5V maximum drop & 104°F (40°C) average ambient temperature
Table 6.6
Minimum recommended control circuit wire size, mm2, 50 Hz models
Control Type
1 2 3 4 6 8 1-4 6&8 2 3 4 6 8
0-7.6 (0-25) 1.0 1.0 1.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0
7.9-15.2 (26-50) 1.0 1.0 2.5 2.5 1.0 1.0 1.0 1.0 1.0 1.0
15.5-22.8 (51-75) 1.5 1.5 4.0 4.0 1.0 1.0 1.5 1.5 1.5 1.5
1.0 1.0 1.0
23.2-30.4 (76-100) 1.5 2.5 6.0 4.0 1.0 1.0 1.5 2.5 1.5 2.5
30.8-38.1 (101-125) 2.5 2.5 6.0 6.0 1.5 1.5 2.5 2.5 2.5 2.5
38.4-45.7 (126-150) 2.5 4.0 6.0 6.0 1.5 1.5 2.5 4.0 2.5 4.0
Table based on 1.0mm2 min. wire size, 0.5A per contactor, 1 to 1.5V maximum drop & 40 °C (104 °F) average ambient temperature
Contact closure on VFD Drive monitoring terminals indicates a healthy VFD drive. Contact open indicates
no power to condenser or a permanent VFD fault. A factory-programmed VFD must be used as the
replacement.
Contact closure on SPD monitoring terminals may indicate unit trouble ranging from electrical supply
issues to SPD replacement required. A properly trained and qualified electrician is required.
7.2 Electrical
1. Line voltage connected and matches equipment nameplate
2. Power line circuit breakers or fuses have proper ratings for equipment installed
3. Control wiring connections completed between indoor cooling unit and condenser
4. All internal and external high and low voltage wiring connections are tight
5. VFD condensers only—Check for Delta-Connected Power Supply and make any needed
adjustments per Disconnect EMC Filter for Delta-Connected Power on page 55
6. Monitoring wiring connections completed, when equipped, to indoor cooling unit or external
monitoring panel
7. Confirm that unit is properly grounded to an earth ground
8. Control transformer setting matches incoming power
9. Electrical service conforms to national and local codes
10. Check fans for proper phase rotation. Blades should rotate clockwise when viewing the unit
from the fan guard side.
7.3 Piping
1. Piping is completed to corresponding indoor cooling unit refrigeration circuit.
2. Piping leak-checked, evacuated and charged with specified refrigerant.
3. Additional refrigerant oil added, if required, per circuit.
4. Piping is properly sized, sloped and trapped for proper oil return.
5. Piping is routed to reduce potential of rub-through or chaffing.
6. Refrigerant lines are secured to condenser leg(s).
7.4 Other
1. Fans rotate freely and in proper direction
2. Adjust ambient thermostat setpoints to match setpoints on the electrical schematic supplied
with the condenser.
3. Foreign material removed from in and around all equipment installed (construction materials,
construction debris, etc.).
4. Installation materials and tools have been removed from in and around all equipment
(literature, shipping materials, tools, etc.).
5. Blank start-up sheet located, ready for completion by installer or start-up technician.
WARNING! Arc flash and electric shock hazard. Open all local and remote electric power
disconnect switches, verify with a voltmeter that power is Off and wear personal protective
equipment per NFPA 70E before working within the electric control enclosure. Failure to
comply can cause serious injury or death.
Customer must provide earth ground to unit, per NEC, CEC and local codes, as applicable.
Before proceeding with installation, read all instructions, verify that all the parts are included
and check the nameplate to be sure the voltage matches available utility power.
The factory-supplied disconnect switch is inside the electric control enclosure. The line side of
this switch contains live high-voltage.
The only way to ensure that there is NO voltage inside the unit is to install and open a remote
disconnect switch. Refer to unit electrical schematic.
8.2 Startup
• Locate “Liebert Fin/Tube Condenser Warranty Inspection Check Sheet”
(Document # PSWI-8542-407CO).
• Turn the condenser disconnect ON. Indoor units should be turned on and set for cooling to
allow operation of condenser.
• Check the fans for proper rotation: Clockwise when viewing the unit from the fan guard (top)
side. Check that air is being drawn through the coil and discharged out the fan assembly. Some
ambient thermostats may need to be temporarily adjusted to lower temperature settings to
observe all fans operate. Readjust thermostat settings to correspond to setpoints shown on the
electrical schematic supplied with the unit.
• Complete “Liebert Fin/Tube Condenser Warranty Inspection Check Sheet”
(Document # PSWI-8542-407CO).
NOTE: This document must be completed and forwarded to your local Vertiv sales office to validate
warranty.
• Contact your local Vertiv sales representative or Liebert Thermal Management Support if you
have any questions or problems during unit startup and commissioning.
• Local Vertiv sales offices and Liebert Thermal Management Support contacts can be found at
www.VertivCo.com or by calling 1-800-LIEBERT.
No low voltage signal to/from indoor unit Locate open circuit and repair
Insufficient refrigerant in system Check for leaks, repair, and add refrigerant
Low indoor unit
Fan-cycling ambient thermostats
suction pressure Check schematic for recommended setpoints and adjust.
setpoints too low
Customer must provide earth ground to unit, per NEC, CEC and local codes, as applicable.
Before proceeding with installation, read all instructions, verify that all the parts are included
and check the nameplate to be sure the voltage matches available utility power.
The factory-supplied disconnect switch is inside the electric control enclosure. The line side of
this switch contains live high-voltage.
The only way to ensure that there is NO voltage inside the unit is to install and open a remote
disconnect switch. Refer to unit electrical schematic.
NOTE: When ordering replacement parts for equipment, it is necessary to specify unit model number,
serial number, and voltage. Please record those numbers in the spaces below.
Voltage/Phase/Frequency _______________________________________
Periodic attention is necessary for continued satisfactory operation of your unit. Restricted air flow
through the condenser coil, reduced airflow from non-functioning fans and low refrigerant system charge
levels will reduce the operating efficiency of the unit and can result in high condensing temperatures and
loss of cooling. In winter, do not permit snow to accumulate around the sides or underneath the condenser
coil.
Monthly and semi-annual inspections and maintenance are recommended for proper system operation.
Use copies of Preventive Maintenance Checklist on page 71 for each of these inspections.
If performance or operation problems are detected at anytime, refer to Troubleshooting on page 67 for
required action.
Reinstall and secure the fan blades and fan guards after the cleaning is finished. Last, reconnect the
power supply to the condenser.
Good maintenance practices are essential to minimizing operation cost and maximizing product life. Read and
follow all applicable maintenance checks listed below. At a minimum, these checks should be performed
semi-annually. However, maintenance intervals may need to be more frequent based on site-specific
conditions. Review the unit user manual for further information on unit operation. Vertiv recommends the use
of trained and authorized service personnel, extended service contracts, and factory-certified replacement
parts. Contact your local Vertiv Representative for more details.
Check all that apply:
Air-Cooled Fin/Tube Condenser
1. Coil clean and free of debris
2. Fans free of debris
3. Fans securely mounted
4. Motor bearings in good condition
5. Check all refrigerant lines for vibration isolation. Support as necessary
6. Motor mounts tight
7. Piping support/clamps secure
8. Check/Re-torque wire connections
9. Check contactors for pitting (replace if pitted)
10. Check fuses
11. Verify fan operation
12. Check surge-protection device status-indicator lights (if equipped)
13. Verify operation sequence/set points
14. Ambient thermostat settings ______ ______ ______ ______
15. Refrigerant level (Lee-Temp™)
16. Check refrigerant lines for signs of leaks/repair as found
17. Charge verification:
a. Outdoor Ambient Temperature ------__________
b. Subcooling ------__________
c. Indoor-unit Return-air Temperature ------__________
d. Sight-glass level (if Lee-Temp) ------__________
18. Motor amp draw
#2 L1 L2 L3
#3 L1 L2 L3
#4 L1 L2 L3
#5 L1 L2 L3
#6 L1 L2 L3
#7 L1 L2 L3
#8 L1 L2 L3
Name
Signature
Company
Make photocopies for your records. Compare readings/information to previous maintenance worksheet.
To locate your local Liebert representative for Liebert engineered parts, check the Vertiv Web site: www.VertivCo.com or call 1-800-Liebert.