974236-001 Installation Q230

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Quantium

Q230T

Installation Manual

Document Ref 974236-001


Rev - 1
12/2011
Quantium 230T Installation Manual

Great care has been taken in the preparation of this manual however Tokheim
shall not be liable for any misunderstanding, errors and/or loss or defect
arising from the use of this manual.

Tokheim shall not be liable for damage to the product, nor for personal or
third party injury, caused by incorrect use of the product or by attempts to
maintain or to repair the product by parties other than those fully trained by
Tokheim or by its accredited third party representatives.

Please contact your nearest service department, at the relevant address


printed on the back cover of this manual, should any aspect of this manual
be unclear.

© Copyright by Tokheim. All intellectual rights arising from, accruing


to,and residing in this manual belong to Tokheim. No part of this
document may be reproduced in any form without the express written
permission of Tokheim.

Tokheim reserves the right to apply changes to this document and the
equipment without further notice.

Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Revision Record

REVISION RECORD

Date Revision Chapter Reason


12/10/2011 1 All Original Issue

Document Ref 947236-001 Rev 1 1


Contents Quantium 230T Installation Manual

2 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Contents

CONTENTS

1 INTRODUCTION ........................................................................................................ 1-2


1.1 How To Use This Manual ....................................................................................1-2
1.2 Product Scope ...................................................................................................... 1-2
1.3 Authorised Technicians ........................................................................................1-3
1.4 Contact Information ............................................................................................. 1-3
1.5 Health & Safety ...................................................................................................1-3
1.5.1 Safety Checklist ................................................................................... 1-3
1.5.2 Duties of the Employees ...................................................................... 1-3
1.5.3 Hazards ................................................................................................1-4
1.5.4 Warning Signs ......................................................................................1-5
1.5.5 Personal Protective Equipment (PPE) ................................................1-6
1.6 Standards & Certificates ......................................................................................1-7
1.6.1 Dispenser Marking for the ATEX Directive ........................................1-7
1.6.2 Special Conditions for Safe Use .......................................................... 1-8
1.7 MID Dispensers ...................................................................................................1-8

2 SITE PREPARATION ................................................................................................. 2-2


2.1 General .................................................................................................................2-2
2.1.1 Zoning Diagrams ................................................................................. 2-2
2.2 Q230T Hose and Pump Configurations ......................................................... 2-4
2.3 Hydraulic Connections .........................................................................................2-5
2.3.1 TQP Connections ................................................................................. 2-5
2.3.2 PAS V3 Connections ...........................................................................2-6
2.3.3 Submerged Connections ...................................................................... 2-9
2.4 Electrical Connections ........................................................................................ 2-10

3 DRAWINGS ................................................................................................................... 3-2


3.2 Q230T Dispenser .................................................................................................3-5
3.2.1 Q230T Dispenser Dimensions .............................................................3-5
3.2.2 Q230T Ground Plan .............................................................................3-6
3.2.3 Q230T Retention Tray Assembly ........................................................ 3-7
3.2.4 Q230T Ground Fixing ..........................................................................3-7

4 PACKAGING & HANDLING ................................................................................... 4-2


4.1 Shipping Documentation .......................................................................................4-2
4.2 Packaging .............................................................................................................4-2
4.2.1 Unpacking ............................................................................................ 4-2
4.3 Inventory Inspection ............................................................................................. 4-2
4.3.1 Checking List .......................................................................................4-3

(CONT.)

Document Ref 974236-001 Rev 1 3


Contents Quantium 230T Installation Manual

4 PACKAGING & HANDLING


4.4 Dispenser Weights ............................................................................................... 4-3
4.4.1 Q210 Dispenser Weights ..................................................................... 4-3
4.5 Handling ...............................................................................................................4-3
4.6 Access the Hydraulic Area .................................................................................. 4-4
4.7 Access the Calculator Head ................................................................................ 4-4
4.8 Access the Junction Box ......................................................................................4-5
4.8.1 Bernstein Junction Box ........................................................................ 4-5

5 INSTALLATION .......................................................................................................... 5-2


5.1 General .................................................................................................................5-2
5.2 Identification of Side A .........................................................................................5-2
5.3 Lifting ................................................................................................................... 5-3
5.4 Placement ............................................................................................................. 5-3
5.4.1 By Forklift ............................................................................................ 5-4
5.4.2 Fixing to Ground................................................................................... 5-6
5.4.3 Earthing ................................................................................................ 5-7
5.5 Hydraulic Connections .........................................................................................5-8
5.5.1 Pipework - Suction Dispensers with Internal Filter .............................5-8
5.5.2 Pipework - Suction Dispensers with External Filter .......................... 5-10
5.5.3 Pipework - Submerged Dispensers ................................................... 5-12
5.6 Electrical Connections ........................................................................................ 5-12
5.6.1 Direct wiring into Terminal Rail - WWC ........................................... 5-13
5.6.2 Junction Box Wiring ........................................................................... 5-16
5.6.3 Communications Wiring (WWC Head only) ..................................... 5-19
5.6.4 OPT Communications option ............................................................. 5-24

6 COMMISSIONING ..................................................................................................... 6-2


6.1 Test and programming the Dispenser ................................................................... 6-2
6.1.1 Program the Dispenser ........................................................................ 6-2
6.1.2 Dispenser Functions.............................................................................6-2
6.1.3 Test the Dispenser ............................................................................... 6-2
6.2 Calibration of the Dispenser ................................................................................. 6-3
6.2.1 Mechanical Calibration of the Meter ...................................................6-3
6.2.2 Electronic Calibration of the MPE Pulser............................................ 6-4
6.2.3 Temperature Compensation Function ..................................................6-6
6.3 Final Checks ......................................................................................................... 6-7
6.4 Handing over to the Station Manager .................................................................. 6-7

4 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Contents

This page is intentionally blank

Document Ref 974236-001 Rev 1 5


Quantium 230T Installation Manual Introduction

CONTENTS

1 INTRODUCTION ......................................................................................................... 1-2


1.1 How To Use This Manual ................................................................................... 1-2
1.2 Product Scope ..................................................................................................... 1-2
1.3 Authorised Technicians ....................................................................................... 1-3
1.4 Contact Information ............................................................................................ 1-3
1.5 Health & Safety .................................................................................................. 1-3
1.5.1 Safety Checklist .................................................................................. 1-3
1.5.2 Duties of the Employees..................................................................... 1-3
1.5.3 Hazards ............................................................................................... 1-4
1.5.4 Warning Signs .................................................................................... 1-5
1.5.5 Personal Protective Equipment (PPE) ................................................ 1-6
1.6 Standards & Certificates ..................................................................................... 1-7
1.6.1 Dispenser Marking for the ATEX Directive ....................................... 1-7
1.6.2 Special Conditions for Safe Use......................................................... 1-8
1.7 MID Dispensers .................................................................................................. 1-8

Document Ref 974236-001 Rev 1 Page 1-1


Introduction Quantium 230T Installation Manual

1 INTRODUCTION

1.1 How To Use This Manual


It is recommended that all relevant persons familiarise themselves with the contents of
this manual prior to carrying out any operations or procedures.

This manual is divided into sections which are described as follows: -

Section 1 - Introduction
This section contains information on how to use the manual, the scope of equipment
covered, recommendations on qualified technicians and contact information. It also
includes relevant health and safety information required for the safe installation and
commissioning of the product.

Section 2 - Site Preparation


This section details the procedures to be carried out in preparation for receipt of equipment
at site and the necessary actions prior to installation.

Section 3 - Drawings
All necessary drawings required for reference during the installation and commissioning,
are listed and contained in this section.

Section 4 - Packaging and Handling


This section provides instructions for unpacking and safe handling of the equipment.

Section 5 - Installation
The instructions for the correct installation of the equipment are contained within this
section.

Section 6 - Commissioning
This section highlights the actions and checks, to be carried out, in preparation for the
commissioning activity and the procedures required from commissioning of the equipment
to handover.

1.2 Product Scope


The equipment and models covered by the contents of this manual are: -

The Quantium 110 & 210 range of fuel dispensers, with the exception of the LPG versions.
For information on Quantium LPG dispensers refer to the relevant LPG manual as provided
by Tokheim.

All dispensers in the Quantium 110 & 210 ranges use the same standard sub-assemblies
and offer a wide range of configurations and includes provision for options such as vapour
recovery etc.

Page 1-2 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Introduction

1.3 Authorised Technicians


Only qualified technicians familiar with the contents of this manual should carry out the
procedures contained herein.

WARNING : ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS


MANUAL, BY UNQUALIFIED OR UNAUTHORISED PERSONS, MAY RESULT
IN SERIOUS INJURY OR LOSS OF LIFE.
NOTE : THIS MANUAL IS NOT INTENDED TO REPLACE THE SERVICES OF
A FULLY QUALIFIED TECHNICIAN.

1.4 Contact Information


For information relating to the contents of this manual please contact: -
Technical Author
Tokheim UK Ltd.
Dundee, Scotland
[email protected]
For technical assistance please contact the appropriate service division listed on the back
cover of this manual.

1.5 Health & Safety

1.5.1 SAFETY CHECKLIST


• It is obligatory that this checklist be fully complied with during all work at the
petrol station, particularly construction or repair work.
• It is the duty of the contractor to ensure that all workers employed by him obey
each and all of the relevant laws, directives and other regulations.

Areas where special caution is required


• The insides of tanks, tubes, dome shafts, filling shafts, change over shafts, vessels
and dispensers.
• All areas in which fuel vapour that is heavier than air can accumulate, e.g. fuel
separator, draining shafts, low located rooms, cellars, excavations, pipe trenches
etc.
• The areas around the outlets of tank ventilation pipes, especially during the
filling phase.
• All areas near dispensers, tanker lorries and other vehicles while they are being
tanked up, and particularly when there is a lack of wind.
• A radius of 1.0 metres around petrol carrying pipes, as well as pipes that are not
vapour free.
• Silt traps.

1.5.2 DUTIES OF THE EMPLOYEES


• To ensure optimal accident prevention in our company, in addition to general
rules applying to worker’s protection, it is necessary to take into account all the
national protection of workers legislation and to actively support all measures
which enhance safety standards.

Document Ref 974236-001 Rev 1 Page 1-3


Introduction Quantium 230T Installation Manual

• It is an employee’s duty to follow all company directives regarding the prevention


of accidents, unless such directives can be proved to be unfounded.
• Employees should not follow any instructions that go against safety standards.
• Employees are only permitted to use equipment for its original purpose, and
this is defined by the company alone.
• If an employee detects equipment that is deficient in terms of safety, he shall
eliminate this deficiency immediately. If such safety rectification is not part of
his defined area of activities, or if his knowledge is insufficient to carry out
such work he must immediately inform his superior about the detected safety
deficiency.
This equally applies to:
1) Work Materials which have not been correctly packed or correctly marked in
order to meet safety requirements.
2) Work Methods or work processes which have not been correctly coordinated
or controlled in order to meet safety requirements.
3) Where dangerous activities are carried out by several persons, the need for
a permanent faultless communication between them in order to avoid dangerous
events shall require the appointing of one person in order to carry out overall
supervision.

1.5.3 HAZARDS
Prior to starting work, the dispenser must be isolated (i.e. entirely disconnected
from the mains supply) and the mains supply switch locked in the OFF position.
The submerged pump (if applicable) and control signals from the dispenser
must also be isolated. This is done to provide safety for the technician. As a
further precaution, switch off the mains supply in the service station shop and
place a clear notice on the switch to avoid it being turned on again inadvertently.

WARNING : THE CONNECTION AND DISCONNECTION OF


ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY
QUALIFIED PERSONNEL AUTHORISED FOR SUCH ACTIVITIES.
WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY
OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN
FORCE.
It is not permitted to put a fuel dispenser into operation before an authorised
official has inspected it and released it. This depends upon the national
regulations in force.

Dismantled packaging and cladding must be stored in such a way as to avoid


damage to components or injuries to persons. Covers that can be opened, such
as the calculator housing, should be handled with care. Ensure that the retaining
catch is placed in the correct position to prevent the cover falling onto the head
of the service engineer or other persons in the area.

At unattended service stations, every end-user should be able to read the User
Instructions. They should be visible on a notice board or integrated into the DIT
and should be sufficiently well lit so that they can be read at night.

Page 1-4 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Introduction

At unattended service stations break away couplings must always be used to


reduce the danger caused by a motorist driving off with the nozzle still in the
tank.

1.5.4 WARNING SIGNS


The following warning signs are fitted as standard, on the dispenser, however
they may vary according to individual country requirements or customer
specifications.
SIGN MEANING POSITION

Do not use mobile Visible from both


phones sides of dispenser

No naked flames Visible from both


sides of dispenser

Do not spill fuel on the Visible from both


ground sides of dispenser

Smoking forbidden Visible from both


sides of dispenser

Stop vehicle engine Visible from both


sides of dispenser

Trucks only At Diesel high speed


dispensers near the
nozzle boots

Do not drive away with Visible from both


nozzle in tank sides of dispenser

Next to User Instructions


near the nozzle boot

Document Ref 974236-001 Rev 1 Page 1-5


Introduction Quantium 230T Installation Manual

1.5.5 PERSONAL PROTECTIVE EQUIPMENT (PPE)


PROTECTIVE CLOTHING
The following clothing should be worn at all times during installation and
maintenance procedures:-

• Protective helmet.
• Protective shoes (conductive).
• Protective gloves and/or protective hand cream.
• Anti static clothing.
• Eye protection.

SAFETY EQUIPMENT FOR WORKING IN HAZARDOUS AREAS


The following safety equipment is required for working in hazardous areas:-

• Only spark free tools are permitted for work on dispensers.


• Work on bearings is only permitted using the standard workshop tools authorised
for this kind of work.
• The use of all electrical tools is strictly prohibited.
• Only the use of explosion protected work lights is permitted.
• The use of telecommunications equipment in hazardous areas is strictly
prohibited.

SAFETY INSTRUCTIONS
The following safety instructions must be adhered to during installation and
maintenance procedures:-

• Inhalation of petrol vapour must be avoided. Suitable precautions must be


taken and where necessary respirators used.
• Avoid direct contact of fuel with the skin.
• Use suitable protective clothing, protective gloves and/or protective hand cream.
• Avoid fuel spills.
• No smoking, no naked flames are permitted.
• Long hair and ties can get caught in moving parts. Hair must be suitably covered.

Page 1-6 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Introduction

1.6 Standards & Certificates


This dispenser is constructed in conformity with the requirements of all the applicable
European Directives (Machinery 2006/42//EC; EMC 89/336/EEC; ATEX 94/9/EC).

The components used within the dispenser, including connection facilities, are selected in
accordance with the European Standard EN BS 60079-0 (Electrical Apparatus for explosive
gas atmospheres), and the supplementary Standards listed therein.

Diesel dispensers do not create an explosive hazard, but due to the probability of these
being in close proximity to gasoline dispensers, the same construction rules are applicable.

The dispenser is certified by SIRA as suitable for use in Potentially Explosive Atmospheres
Directive 94/9/EC, and marked to be in accordance with the European Dispenser
Construction Standard EN 13617-1.

This dispenser is also certified to OIML International Recommendations R117 and R118.
Certificate Numbers R117/1995-NL-01.04 & 08.

The production and end test is controlled through the Quality Assurance systems within
the Tokheim Manufacturing Centres, and has received Quality Assurance Notification
from a Notified Body.

No modification to the dispenser may be performed without express permission from


Tokheim and must always use original components or Tokheim retrofit kits. Failure to
comply with the above will invalidate product conformance with the relevant European
Directives and Tokheim will no longer accept product liability.

1.6.1 DISPENSER MARKING FOR THE ATEX DIRECTIVE


The dispenser is labelled by Tokheim in accordance with the requirements of
the ATEX Directive. This labelling includes:-

• The CE mark (CE conformity)


• The specific explosion protection mark, together with the mark indicating the
equipment group and category; and, relating to equipment group II, the letter
“G” (concerning explosive atmospheres caused by gases and vapours)
• The “Tokheim” name or logo and manufacturing location
• The dispenser type and serial number including the year of production
Labels can either be plastic stickers or metal plates and may vary according to
national requirements. A typical example of a label follows:-
0518 SIRA DUNDEE
or or
0081 LCIE GRENTHEVILLE

“X” CONDITIONS -
refer to section 1.6.2

Document Ref 974236-001 Rev 1 Page 1-7


Introduction Quantium 230T Installation Manual

1.6.2 SPECIAL CONDITIONS FOR SAFE USE


Certain models include Special Conditions for Safe Use which must be observed
prior to putting the dispensers into operation. Failure to do so will invalidate
the ATEX certification of the dispenser. These models can be identified by an
X at the end of the certificate number as shown on the dispenser typeplate.

The Special Conditions for Safe Use are identified in the ATEX EC Type-
Examination Certificates and are repeated below:-

• Where a dispenser is supplied without hoses and/or nozzles, they shall be fitted
in accordance with:
- Hoses : EN1360 or EN13483
- Nozzles: EN13012
• When used for ethanol (blend) dispensing, the fuel specification must be less
than or equal to 85% ethanol, with minimum water content.
• The metering pumps and dispensers are designed for use in open air. Where a
metering pump or dispenser is positioned within a building, incorporated into
an enclosure, or integrated into a larger piece of equipment, additional measures
shall be taken to ensure that the zoning diagrams illustrated in the schedule
drawings are not compromised.

1.7 MID Dispensers


From mid 2007, Tokheim dispensers may be shipped from European factories in accordance
with the Metrological Instruments Directive (MID). Such dispensers are calibrated and
the relevant seals stamped in the factory so that the dispensers are fit for trade immediately
upon installation without the need for a local Weights and Measures inspector to put them
into use.

The dispenser is shipped with its own “MID datasheet” which documents the serial numbers
of the prime components fitted in the dispenser. This datasheet must remain with the
dispenser. Similarly dispensers are shipped with a Declaration of Conformance to the
MID. This document must not be lost as it is an essential document to allow the continued
use of the dispenser.

MID dispensers can be identified by the typeplate which


contains a reference to the MID certificate number as
shown:-

CHECKING THE SEALS


It is the responsibility of the Installer to check that all required seals are present and
correct prior to putting the dispenser into use. This includes seals on the pumping unit,
meter, pulser and calculator. Under no circumstances must any seals be disturbed or
broken during installation.
METER CALIBRATION
A calibration check should be performed during Commissioning (refer to section 6).

If a seal is damaged or missing, or if the calibration is outwith legal tolerances or in the


unlikely event that any repair is required to a pumping unit, meter, pulser or calculator
during installation, the factory MID verification is invalidated and a local National
verification will need to be performed before the dispenser can be used.

Page 1-8 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Site Preparation

CONTENTS

2 SITE PREPARATION ................................................................................................. 2-2


2.1 General ................................................................................................................. 2-2
2.1.1 Zoning Diagrams ................................................................................. 2-2
2.2 Q230T Hose and Pump Configurations ............................................................... 2-4
2.3 Hydraulic Connections ......................................................................................... 2-5
2.3.1 TQP Connections ................................................................................. 2-5
2.3.2 PAS V3 Connections ........................................................................... 2-6
2.3.3 Submerged Connections ...................................................................... 2-9
2.4 Electrical Connections ........................................................................................ 2-10

Document Ref 947236-001 Rev 1 Page 2-1


Site Preparation Quantium 230T Installation Manual

2 SITE PREPARATION

2.1 General
Tokheim dispensers must only be installed on a level island or forecourt surface.

The ground plan will depend on the model ordered. See drawings in Section 3. Refer to
separate LPG Dispenser Manuals for information on LPG dispenser classifications.

VENTILATION
There are no vapour traps in the structure of the dispenser. The hydraulic cabinet is
ventilated via the hydraulic doors. Note : The hydraulic doors must not be blocked
during installation.

VAPOUR BARRIERS
Hazardous areas, as defined in this manual, are applicable only when the dispenser is
located in open air. The control of the hazardous areas in and around the fuel dispenser is
by the use of Vapour Barriers. No specific precautions are taken to reduce the Zone 1
classification of the internal hydraulic housing of the dispenser.

2.1.1 ZONING DIAGRAMS


Quantium 110 and 210 dispensers comply with the requirements of the ATEX
Directive 94/9/EC by conforming to PrEN13617-1.

The classification of vapour barriers are indicated in the following diagrams.


The zone classifications shown are always the highest applicable to that location
within the dispenser. The zone drawings respect the zones created by the use of
vapour recovery systems. No fuel pipes pass through any vapour barrier except
dispensers with Mechanical Registers where a drive shaft passes through the
airgap. Cables glands and blanking plugs used in the vapour barriers are certified
to an equivalent protection rating.

Page 2-2 Document Ref 947236-001 Rev 1


Quantium 230T Installation Manual Site Preparation

Q230T DISPENSER

Zone 1 Zone 2 Non-hazardous zone

432
Calc Head
50 50
56.5

1570.5
Zone Zone 1 Zone
2 2
Zone Zone 1 Zone 1080 Hydraulic
2 2 housing

Island Level
350
200 427 200 200 673 200

Note:- On this drawing all zone 2 areas are external of the dispenser.
Zone 1 is internal in the dispenser.

Document Ref 947236-001 Rev 1 Page 2-3


Site Preparation Quantium 230T Installation Manual

2.2 Q230T Hose and Pump Configurations

The diagram below shows the possible functioning positions of the Q210 dispenser.

Product pipe 1 with TQP Product pipe 2 with TQP


or or
Suction pipe for PAS V3 Satellite product 2 (Inlet)

Side B
B1 B2

Vapour Recovery
product 1 (only if return
line to product) or
Satellite connection
product 1
P1 P2

A1 A2

Side A
Vapour Recovery (Default) or
Satallite connection product 2 (Outlet) Electrical Supply

Hose outlet positions

Any Product + 1 Hose = TQP Low Power 40 or 40/80 or 80


PASV3 High Power 130
Submerged 40 or 40/80 or 80 or 130
Any Product + 2 Hose = PASV3 High Power 40 or 80 or Shared 130
Submerged 40 or 40/80 or 80 or 130

Page 2-4 Document Ref 947236-001 Rev 1


Quantium 230T Installation Manual Site Preparation

2.3 Hydraulic Connections


The suction pipes are accessible from either side of the Dispenser. Different types of
hydraulic connection are available depending on the dispenser configuration.

Please note : If the inlet riser pipe has a female connection, an adaptor must be used
(1.5” or 2”).
If an adaptor is used, the dimensions shown will need to be reduced (maximum 36mm).

2.3.1 TQP CONNECTIONS


Q210 Dispenser with TQP

Satellite connection-Product 1
Accessible from Side B
Satellite connection-Product 2
Accessible from Side A

Riser pipe height


Riser VR pipe height

Riser knee height


201

40
55.5 70 Min - 90 Max

Vapour Suction Pipe Electrical


Recovery Supply
Ø1" Pipe
Suction pipes
Dimensions shown from the bottom of base
End threaded (VR pipe) Ø1.5"
(Ø40/49)

Document Ref 947236-001 Rev 1 Page 2-5


Site Preparation Quantium 230T Installation Manual

2.3.2 PAS V3 CONNECTIONS


Q230T Dispensers with PAS V3 (Standard configuration)

Riser filter height

Product 2
201

Side A

Suction pipe Electrical supply

Dimensions shown from the bottom of the base

Page 2-6 Document Ref 947236-001 Rev 1


Quantium 230T Installation Manual Site Preparation

PAS V3 Standard Suction & Submerged Hydraulic Connection


(without flexible coupling)

78
M10

Filter Level
82

201

Driptray
height 70
Island Level

Document Ref 947236-001 Rev 1 Page 2-7


Site Preparation Quantium 230T Installation Manual

PAS V3 Suction Connection - Flexible Coupling to 1.5” O-Ring


Compression Flange

Ø50

Flexible coupling to 1.5"


O-ring compression
flange

O-ring seal level


101 max Driptray
70 height 78
Island Level

PAS V3 Suction Connection - Flexible Coupling to 1.5” Female Thread

Rc 1.5" Ø38
Option - Flexible coupling to
1.5" female thread

O-ring seal level

Driptray 78
70
height
Island Level

Page 2-8 Document Ref 947236-001 Rev 1


Quantium 230T Installation Manual Site Preparation

2.3.3 SUBMERGED CONNECTIONS


Standard Submerged Connection

Riser Nut Coupling Height


Riser Shear Valve Height

134
117

End Threaded
Ø1.5"
(Ø40/49)

Dimensions shown from the bottom of base

Submerged Connection with Nefit Adaptor & Tokheim Shear Valve

Filter Level

Adapter NEFIT
201 Pipe 903583

Driptray
70
height
Island Level

117

Document Ref 947236-001 Rev 1 Page 2-9


Site Preparation Quantium 230T Installation Manual

2.4 Electrical Connections


The electrical connection to be established between the kiosk and the dispenser exists in
different configurations. The mains connection (power from the mains supply panel to
the dispenser) and the data connection (link between forecourt controller and calculator)
are customer, country and configuration specific. The number of cores and the cross
section of the cable will be specified, as will the cable construction (armoured or Explosion
proof) and guidance troughs, channels or cable trunks have to be carried out in accordance
with national technical regulations.

Page 2-10 Document Ref 947236-001 Rev 1


Quantium 230T Installation Manual Drawings

CONTENTS

3 DRAWINGS ................................................................................................................... 3-2

3.1 Q230T Dispenser ................................................................................................. 3-2


3.1 Q230T Dispenser Dimensions ............................................................. 3-2
3.2 Q230T Ground Plans ........................................................................... 3-3
3.3 Q230T Retention Tray Assembly ........................................................ 3-4
3.4 Q230T Ground Fixing .......................................................................... 3-4

Document Ref 974236-001 Rev 1 Page 3-1


Drawings Quantium 230T Installation Manual

3. Q230T Dispenser

3.1 Q230T DISPENSER DIMENSIONS

1032
2410 Rigid mast

2223 Spring mast


1439 Display

1133 Hose Hook


1570

825 Nozzle
1137
1082

Product 2
Product 1

Side A

Side B
Side A
Island level

670 (Base) (Base) 350

(Cladding) (Cladding)
673 427

NOTES:-
Side A is the side where the pulleys are (if TQP config).
When facing Side A the pump pulley is on the right hand side (if PASV3 config)
When facing Side A, filter brackets are on the right hand side (if submerged config)
For option "Display one side only" displays are on side A
Product outlet always on side 2 for single product
Outlet elbows are oriented upwards for springmast and oriented downwards for hose hook
For retaining hose option, the standard one is with the hook otherwise other options are either
spring or rigid mast.

Page 3-2 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Drawings

3.2 Q230T GROUND PLAN

Product pipe 1 with TQP


Product pipe 2 with TQP
or Suction pipes for
Bolting holes or Satellite product 2
PASV3
Vapour recovery product 1 (only Electrical supply
if return line per product) or Side B

Side - Product outlet (product 2) (std)


Satellite connection product 1

350
325
252
249

175
25
112

Vapour recovery (default) Side A


35
or Satellite connection
product 2 88
212
432
572
595
635
670
Dimensions shown are from base of chassis

Document Ref 974236-001 Rev 1 Page 3-3


Drawings Quantium 230T Installation Manual

3.3 Q230T RETENTION TRAY ASSEMBLY

903930

3.4 Q230T GROUND FIXING

Leak plate option


Base of the dispenser

Washer Pl M10
(900008-014)

Apply SILICON sealant all around the leak plate before placing the dispenser.
Leak plate
Ensure the seal between the leak plate and dispenser is complete to avoid water
(903567)
ingress.

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Quantium 230T Installation Manual Drawings

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Document Ref 974236-001 Rev 1 Page 3-5


Quantium 230T Installation Manual Packaging & Handling

CONTENTS

4 PACKAGING & HANDLING ................................................................................... 4-2


4.1 Shipping Documentation ....................................................................................... 4-2
4.2 Packaging ............................................................................................................. 4-2
4.2.1 Unpacking ............................................................................................ 4-2
4.3 Inventory Inspection ............................................................................................. 4-2
4.3.1 Checking List ....................................................................................... 4-3
4.4 Dispenser Weights ............................................................................................... 4-3
4.4.1 Q230T Dispenser Weights ................................................................... 4-3
4.5 Handling ............................................................................................................... 4-3
4.6 Access the Hydraulic Area .................................................................................. 4-4
4.7 Access the Calculator Head ................................................................................ 4-4
4.8 Access the Junction Box ...................................................................................... 4-5
4.8.1 Bernstein Junction Box ........................................................................ 4-5

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Packaging & Handling Quantium 230T Installation Manual

4 PACKAGING & HANDLING

4.1 Shipping Documentation


The following documents will accompany every delivery:-

• Shipping List
• Packing/Checking List
• CE Sticker
• Certificate of Conformity
The Serial Number on the dispenser should be identical to the Serial Number on the
Shipping List, CE sticker and Certificate of Conformity. Please inform Tokheim UK Ltd
before unpacking if there are any discrepancies in the notation.

4.2 Packaging
The type of packing depends on the destination of the goods. All products containing a
frame are fixed on a pallet by means of screws and by the use of beams or blocks screwed
onto the frame.

The goods are protected from moisture and scratching by bubble wrap and polystyrene
corner blocks and a standard carton is used for packing. Where the use of a forklift truck
or pallet truck is necessary, special arrangements make this possible through the use of
pallets, beams, dispenser beam bridges or blocks.

All separate components belonging to the same delivery are packed together.

4.2.1 UNPACKING
When the dispensers arrive at the installation site, the unpacked units should be
inspected for possible shipping damage. If damage is evident, it must be reported
to the carrier. Shipping damage is not covered under the Tokheim warranty
policy.

After checking the equipment, the dispenser may be unwrapped. Cladding is


packed in such a way that paint, screening and stickers are protected. Take care
when unwrapping so that these elements are not damaged.

After unwrapping, the dispensers must be checked for any faults or damage.
Any faults or damage found must be reported to the Installation Supervisor
immediately.

Make sure that all packing materials are removed from the service station. It is
recommended that you discuss this with the station’s supervisor.

4.3 Inventory Inspection


After unpacking and prior to installation, the delivered equipment should be inspected to
ensure that all the required materials are on hand, and the dispensers have all the ordered
options and markings. If discrepancies in dispenser options and markings are evident,
contact Tokheim France.

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Quantium 230T Installation Manual Packaging & Handling

4.3.1 CHECKING LIST


Proper installation of today’s sophisticated electronic dispensing systems is
essential to ensure trouble-free performance. Therefore, Tokheim has established
inspection and check-out procedures to be followed to ensure correct equipment
installation.

All products within a package are listed on the Checking List. Follow the
procedure on the Checking List to ensure all required components have been
delivered then return the completed Checking List to the Quality Dept., Tokheim,
Grentheville, France.

4.4 Dispenser Weights


The following weights are approximate and will vary according to options fitted.

4.4.1 Q210 Dispenser Weights


• Two Hose Dispenser : 190kg

4.5 Handling
The recommended procedure for safe handling of the dispenser is by use of a forklift
under the pallet.

The installer must supply all handling equipment and ensure safe working practice at all
times.

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Packaging & Handling Quantium 230T Installation Manual

4.6 Access the Hydraulic Area


The following instructions detail the procedure to be followed for the removal of the
hydraulic access panel(s) to allow safe access to the dispenser hydraulics.

INSTRUCTIONS
1) Locate the key for the hydraulic access panel.
2) Unlock the hydraulic access panel.

3) Carefully lift out the panel.

Note - the panel is still attached by a retaining cord, earth and/


or electrical cables.

4) Disconnect the retaining cord, earth and/or electrical cables from


the panel door.

5) Lift up the panel to release from the drive pins in the base and
remove the hydraulic access panel completely.
6) Repeat for opposite side of dispenser as required.
7) Place the hydraulic access panel(s) in a safe position.
8) To re-fit the hydraulic access panels, follow the instructions in
reverse.

4.7 Access the Calculator Head


The following instructions detail the procedure to be
followed for the safe access to the calculator head.

INSTRUCTIONS
1) Locate the key for the calculator head door.
2) Unlock the calculator head door on the relevant side of the
dispenser and carefully open it.

Note : the door is still attached by electrical and/or earth cables.

3) Secure the calculator head door in the open position.


4) Repeat for opposite side of dispenser as required.
5) To close and lock the calculator head door, follow
the instructions in reverse.

Note : ensure the electrical and/or earth cables


remain inside when closing the calculator head
door.

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Quantium 230T Installation Manual Packaging & Handling

4.8 Access the Junction Box

4.8.1 BERNSTEIN JUNCTION BOX


The following instructions detail the procedure to be followed to allow safe access
to the junction box connections.

INSTRUCTIONS
1) Follow the instructions given to access the hydraulic
area.
2) Locate the Junction Box in the hydraulic area.
3) Using a screwdriver, loosen and remove the four
screws on the junction box cover and remove
completely.
4) Refer to the wiring diagrams in section 5.
5) To re-fit the junction box cover, follow the instructions
in reverse.

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Packaging & Handling Quantium 230T Installation Manual

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Page 4-6 Document Ref 974236-001 Rev 1


Quantium 230t Installation Manual Installation

CONTENTS

5 INSTALLATION ........................................................................................................... 5-2


5.1 General ................................................................................................................ 5-2
5.2 Identification of Side A ....................................................................................... 5-2
5.3 Lifting ................................................................................................................. 5-3
5.4 Placement ............................................................................................................ 5-3
5.4.1 By Forklift .......................................................................................... 5-4
5.4.2 Fixing to Ground ................................................................................ 5-6
5.4.3 Earthing .............................................................................................. 5-7
5.5 Hydraulic Connections ....................................................................................... 5-8
5.5.1 Pipework - Suction Dispensers with Internal Filter ........................... 5-8
5.5.2 Pipework - Suction Dispensers with External Filter ........................ 5-10
5.5.3 Pipework - Submerged Dispensers ................................................... 5-12
5.6 Electrical Connections ...................................................................................... 5-12
5.6.1 Direct wiring into Terminal Rail - WWC ......................................... 5-13
5.6.2 Junction Box Wiring......................................................................... 5-16
5.6.3 Communications Wiring (WWC Head only) ................................... 5-19
5.6.4 OPT Communications option ........................................................... 5-24

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Installation Quantium 230T Installation Manual

5 INSTALLATION

5.1 General
Before the dispenser can be installed, the Safety Instructions as described in Section 1.5
and the Installation Instructions in this section must be carefully read.

Follow unpacking instructions in Section 4.2.1.

After unwrapping and before installation, the dispensers must be checked for any faults or
damage. Any faults or damage found must be reported to the Installation Supervisor
immediately.

NOTE: IF USING SUBMERGED PUMPS, THE CONTROL MUST BE


COMPLETELY ISOLATED DURING ALL PHASES OF INSTALLATION.

The following checks need to be made before starting the installation :-

• Check that the electric cabling and the piping arrangements have been made in accordance
with the Installation drawings in section 3.
• Check that the leakage plates have been produced in accordance with the Installation
drawing. Any differences or defects should be reported to the Installation Supervisor
immediately. The function of the leakage plate is to drain leakages to the outside of the
dispenser where they act as a warning to the station attendant.
• Check that all flame arresters are correctly installed according to the drawings.

5.2 Identification of Side A


The different sides of the dispenser referred to in this manual are described as follows:-
• Side A of the dispenser has the pulleys and inlet connections (visible upon removal of
hydraulic doors). All single hose models have the hose on the right hand side when facing
side A.

Side A

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Quantium 230t Installation Manual Installation

• Side B of the dispenser has the electrical supply (visible upon removal of hydraulic doors).
All single hose models have the hose on the left side when facing side B.

Side B

5.3 Lifting
The responsibility for carrying out the procedures described
in this manual lies with the persons lifting and placing the
dispenser.
Lifting equipment can be
The installer must supply all lifting equipment and ensure hazardous, and must be
safe working practice at all times. rated to lift the weight of
the dispenser. Equipment
could fall and cause
Quantium 110 & 210 dispensers can be lifted by forklift
severe injury or death.
truck under the pallet.
Stand clear from the
dispenser when lifting and
5.4 Placement lowering.

Before placement on the island can take place, the following


procedures must be carried out:-
• Check that the electric cabling and piping arrangements have been made in accordance
with the Installation drawing
• Check the pipes have been flushed before connecting the hydraulic components (if
necessary, contact the tank installer)
• Removal of stop plugs on fuel and vapour recovery pipes
• Preparation of mounting frame
• Fitting of seals for cable, fuel and vapour recovery pipe access
• Sealing of non-used holes

IMPORTANT - Make sure Side A of the dispenser is positioned onto the island per
customer specifications. See Section 5.2 for locating Side A.

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Installation Quantium 230T Installation Manual

5.4.1 BY FORKLIFT
1) Lift the dispenser using a forklift truck under the pallet. Position the dispenser
close to the dispenser island. Ensure side A with the inlet connections is correctly
positioned - refer to section 5.2 for the identification of side A.

2) Remove the hydraulic doors. Unbolt the pallet from the base of the dispenser.

IMPORTANT - Where supplied, the leak plate must be placed in the ground PRIOR
to positioning the dispenser. Once placed, the leak plate must be sealed to the ground
frame and to the dispenser using a suitable sealant.

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Quantium 230t Installation Manual Installation

3) Where supplied, place the leak plate onto fixing studs provided on the island
prior to positioning the dispenser ensuring the riser pipes and cables pass through
the correct holes in the leak plate.
Carefully lift the dispenser and position on the leak plate.

Leak Plate

4) IMPORTANT:-
Secure the dispenser to the ground as described in section 5.4.2.

Placement complete.

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Installation Quantium 230T Installation Manual

5.4.2 FIXING TO GROUND


The following information relates to a typical Tokheim dispenser, unmodified
by the user, with no additional advertisement boards, canopies or items added
to the dispenser. Any such modifications may affect the stability and have
warranty/liability consequences.

IMPORTANT:- Tokheim dispensers must be secured to the ground using


all 4 mounting positions provided in the driptray - refer to the groundplan
drawings in section 3 for mounting hole positions.
TYPICAL FIXING INTO CONCRETE (NO GROUNDFRAME)

TYPICAL FIXING INTO TOKHEIM GROUNDFRAME

WASHER M10 BOLT high tensile


min thickness 2mm
min dia 25mm

Underside of
dispenser driptray

Nut insert
Tokheim groundframe

TYPICAL FIXING INTO THIRD PARTY GROUNDFRAME / SUMP


FRAME
M12 BOLT high tensile
Alternative to nut & washer :-
Welded nut on groundframe
with min. 5 captured threads

Underside of WASHERS
dispenser driptray min thickness = 2mm
min dia = 25mm

Steel groundframe/ M12 NUT


sump frame

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Quantium 230t Installation Manual Installation

5.4.3 EARTHING
Earthing requirements are dictated by local National regulations and must always
be observed.

Tokheim recommends the following guidelines as a minimum requirement:-

• 6mm2 earth conductor(s) back to main site earth (up to 85m cable run)
• 10mm2 earth conductor(s) back to main site earth (85 to 150m cable run)
The primary earth connection point for Quantium dispensers is the M2000T
Junction Box provided for installation cable connections. Threaded inserts or
studs (M8) are also provided in the base frame as an additional external
connection facility for an earthing or equipotential bonding conductor.

Earthing requirements are dependent upon the number of earth conductors


provided (one per power cable) and the types of cable used. For example,
where steel wire armour cables or MICC are used in conjunction with the
appropriate termination glands, no supplementary specific earth cable is likely
to be required. Where simple PVC covered cables are used, Tokheim
recommends an additional earth core is connected to the point provided on the
dispenser base frame.

IMPORTANT : It is the responsibility of the Installer to supply the earth


wire and ensure the dispenser is safely earthed.

The photograph below is an typical example of an earth connection point on a


Q210 dispenser (exact location and/or fixture may differ between dispenser
ranges):-

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Installation Quantium 230T Installation Manual

5.5 Hydraulic Connections


Connect all hydraulic and electric junctions according to the specifications as described
in this section and indicated on the drawings in Section 3.

Flow rates achieved are dependent upon the type of submerged pumping system used and
other site-specific conditions.

Note : The maximum pressure must not exceed 3.5 bar.

5.5.1 PIPEWORK - SUCTION DISPENSERS WITH INTERNAL FILTER


Connections to the fuel supply pipes and the vapour return lines are accessible
from side A of the dispenser (see section 5.2 for identification of sides).

TQP PUMPS WITH INTERNAL FILTER

O-Ring OD37, 47x5.33

Junction Flange

Screw HFHS M8x25

Flexi Pipe EPZ

Screw HFHS M8x30

Flange
O-Ring OD49, 00x6.00

Threaded Flange
Terminal Earth Clamp

M8 Self Lock Nut

Page 5-8 Document Ref 974236-001 Rev 1


Quantium 230t Installation Manual Installation

1) Place the terminal earth clamp over the supply riser


pipe and tighten.
Add the threaded flange and O-ring OD49.

2) Place the elbow of the flexi pipe through


the hole of the flange. Connect to the
threaded flange resting on the supply
riser pipe using 3 M8x30 screws.

3) Tighten the screws on the terminal earth clamp, but leave


the screws joining the 2 flanges loose to allow for rotation
of the flexi pipe.

4) Place the elbow of the flexi pipe through the


hole of the junction flange, then add the O-
ring OD37. Bend the flexi pipe until the
junction flange mates with the pump inlet.

5) Tighten the screws from the junction flange to the


pump inlet.

6) Tighten the screws joining the 2 flanges from riser


pipe to flexi pipe.

7) Repeat steps 1 to 5 for each hydraulic position as


required.

Document Ref 974236-001 Rev 1 Page 5-9


Installation Quantium 230T Installation Manual

5.5.2 PIPEWORK - SUCTION DISPENSERS WITH EXTERNAL FILTER


Connections to the fuel supply pipes and the vapour return lines are accessible
from side A of the dispenser (see section 5.2 for identification of sides).

The dispenser is positioned with the filter box positioned above the relevant
fuel supply risers. If required, adapters should be fitted to the supply pipes.
The flexible connection (rigid for pressurised systems) should then be fitted
between the fuel supply risers and the filter box.

PAS V3 PUMPS WITH EXTERNAL FILTER BOX ONLY

1) Remove the protective covers on the fuel supply riser pipe and on the filter
box.

WARNING : BEWARE OF FUEL SPILLAGE.

2) Cut the rubber manchet to suit the riser pipe diameter


and fit over the pipe to cover the hole in the driptray.
3) Apply a sealant compound to the fuel supply riser
and to the inside of the flexible coupling.

4) Fit the flexible coupling to the fuel supply riser pipe.

Note : Hand tighten only at this point

5) Insert the top hat filter (provided in the installation


kit) into the flexible coupling.

6) Manoeuvre the flexible coupling into the correct


position, ready for securing to the filter box.

7) Insert the gasket between the filter box and the flange
on the flexible coupling.

8) Fit the flange to the filter box using the two screws
provided in the installation kit.

Note : Hand tighten only at this point.

Page 5-10 Document Ref 974236-001 Rev 1


Quantium 230t Installation Manual Installation

9) Use a large adjustable spanner to tighten and secure


the flexible connection to the fuel supply riser pipe.

10) Using a 15mm spanner or socket, tighten the two


screws on the flange.

11) Repeat steps 1 to 10 for each hydraulic position as


required.

Document Ref 974236-001 Rev 1 Page 5-11


Installation Quantium 230T Installation Manual

5.5.3 PIPEWORK - SUBMERGED DISPENSERS


The Installer is responsible for supplying the riser
pipe to the heights given in section 2.4 and all
pipework and connections below the filter box
connection.

EXTERNAL FILTER BOX ONLY


1) The dispenser must be positioned directly above the
riser pipes and carefully lowered into position.
2) Remove the protective covers on the fuel supply riser pipe and on the filter
box.

WARNING : BEWARE OF FUEL SPILLAGE.


3) Connect the fuel supply pipe to the filter box or optional flange (where fitted).
4) Repeat for each hydraulic position as required.

5.6 Electrical Connections


During installation, the main switch must be switched off - ensure the main switch cannot
be switched on inadvertently.

The installation of the cables must be carried out carefully to ensure the Eex-norm is
enforced (insertion of cables via glands).

The electrical connections are compatible with all European installation practices and
typical country specific cable types. The following information is the Tokheim
recommended installation, however where differences exist in the standards relating to
installation according to country specific legislation, the local/national standards must be
employed. Electrical connections are made by either :-

• Direct wiring into a terminal rail in a WWC (refer to section 5.6.1):-


- Single Phase Suction
- Three Phase Suction
- Submerged

• Wired into a junction box in hydraulic area (refer to section 5.6.3):-


- Single Phase Suction
- Three Phase Suction
- Submerged
- Split Power option - Three Phase Suction
- Split Power option - Single Phase Suction
- Split Power option - Submerged

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Quantium 230t Installation Manual Installation

CABLING
The type of cabling used will differ by country according to local and/or national laws and
regulations. The drawings in this section show the minimum number of cores required in
cables and the minimum core cross sectional area. Cables with more than the minimum
can be used provided that the cables are suitable for use with the cable gland sizes fitted.
Individual cables can be combined provided that the minimum number of conductors
remains.

The maximum number of forecourt cables required will be :-


• One power cable for motor power supply
• One power cable for calculator and lighting supply
• One cable for dispenser communications
• One cable per side for OPTimum communications (optional Q210 only)
• One cable per submerged pump control signals (where applicable)

ELECTRONICS & LIGHTING PROTECTION


Tokheim recommends the use of a 2 pole thermal-magnetic device for protection of the
metering pump electronics. A fuse must NOT be used in the neutral conductor. Thermal-
magnetic breakers or fuses must be capable of extinguishing a fault current of at least
4000A. Pump lighting and lighting switched remotely are optional.

MOTOR WIRING
The number of motors per dispenser will vary according to different models and options.
Always connect to the furthest left terminal first. Jumper sizes and positions vary according
to the number of motors connected.

5.6.1 DIRECT WIRING INTO TERMINAL RAIL - WWC

1) Follow the instructions given in section 4.7 to access the calculator head. Locate
the relevant terminal rail inside the head:-
• WWC - terminal rail located on side wall of WWC head

WWC
MOTOR
POWER
LIGHTS

MOTOR CECLI
POWER

LIGHTS

Document Ref 974236-001 Rev 1 Page 5-13


Installation Quantium 230T Installation Manual

2) Make the connections according to the correct wiring diagram shown in this
section.

IMPORTANT :- ENSURE THE CORRECT WIRING DIAGRAM IS


FOLLOWED.
3) When complete, ensure that all tools and unused materials are removed, close
the calculator door and lock.
4) Re-instate power to the dispenser and test its operation.

WWC - Single Phase Suction

CALC** LIGHTS
MOTOR POWER POWER
POWER

* Note 1
16A Motor Circuit Breaker for
FUSE

FUSE

models with 2 x TQP : Q200T 2-2


PE N L1 N PE N PE models
TERMINALS IN
CALC HEAD 10A Motor Circuit Breaker for all
other models

** Note 2
WWC Registers
L L

5x1.5mm² cable
FORECOURT 3x2.5mm² or
WIRING cable or MICC 4x1.0mm² MICC

KIOSK
EQUIPMENT

* Note 1 2A 2A

Motor MCB Calc** MCB Lights MCB

Page 5-14 Document Ref 974236-001 Rev 1


Quantium 230t Installation Manual Installation

WWC - Three Phase Suction

CALC** LIGHTS
MOTOR POWER POWER
POWER

* Note 1

FUSE

FUSE
PE L1 L2 L3 N PE N PE with 2 x EPZ : Q200T 2-2 models
TERMINALS IN
models
CALC HEAD
** Note 2
WWC Registers

L L

4x1.5mm² 5x1.5mm² cable


FORECOURT
or
WIRING cable or MICC
4x1.0mm² MICC

KIOSK
EQUIPMENT

* Note 1 2A 2A

Motor MCB Calc** MCB Lights MCB

WWC - Submerged

SUB PUMP CALC** LIGHTS


POWER POWER
Prod 1 Prod 2

* Note 1
FUSE

FUSE

PE 1 2 3 4 N PE N PE product models only


TERMINALS IN
CALC HEAD
*Note 1 ** Note 2
WWC Registers

L L

1 pump : 5x1.5mm² cable


FORECOURT 3x1.0mm² cable or
WIRING 2 pumps : 4x1.0mm² MICC
5x1.0mm² cable

KIOSK Sub Pump


EQUIPMENT Control

2A 2A
Calc** MCB Lights MCB

Document Ref 974236-001 Rev 1 Page 5-15


Installation Quantium 230T Installation Manual

5.6.2 JUNCTION BOX WIRING


1) Follow the instructions given in section 4.6 to access the hydraulic area. Locate
the relevant Junction Box in the hydraulic area.
2) Remove the four screws on the junction box cover
and remove completely.
3) Locate the relevant terminal rail inside the relevant
junction box.
4) Make the connections according to the correct wiring
diagram shown in this section.

IMPORTANT :- ENSURE THE CORRECT


WIRING DIAGRAM IS FOLLOWED.
5) When complete, re-fit the junction box cover.
6) Ensure that all tools and unused materials are
removed, close the hydraulic door and lock.
7) Re-instate power to the dispenser and test its operation.

Junction Box - Single Phase Suction

TERMINALS IN CA150
BERNSTEIN JUNCTION BOX
* Note 1
16A dispenser circuit breaker
1 2 3 4 5 6 7 8 for models with 2 x EPZ :
Q200T 2-2 models
TERMINALS IN
JUNCTION BOX 10A dispenser circuit breaker
for all other models
PE L N

FORECOURT 1 PH MOTOR & CALC


WIRING (3x2.5mm² or MICC)

KIOSK
EQUIPMENT
* Note 1
Dispenser MCB

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Quantium 230t Installation Manual Installation

Junction Box - Three Phase Suction

TERMINALS IN CA150
BERNSTEIN JUNCTION BOX * Note 1
10A dispenser circuit breaker
for models with 2 x EPZ :
1 2 3 4 5 6 7 8 Q200T 2-2 models
6A dispenser circuit breaker
TERMINALS IN for all other models
JUNCTION BOX
PE L1 L2 L3 N Use glands M20 900064-001

FORECOURT 3 PH MOTOR & CALC


WIRING (4x1.5mm² or MICC)

KIOSK
EQUIPMENT
* Note 1
Dispenser MCB

Junction Box - Submerged

TERMINALS IN CA150
BERNSTEIN JUNCTION BOX
* Note 1
* Note 1 Terminals 3 & 4 for
1 23 4 56 7 8 two product
TERMINALS IN
models only
JUNCTION BOX
SUB1
SUB2
SUB3
SUB4
PE

SUB PUMP
(1 pump : 3x1.0mm²
FORECOURT cable
WIRING 2 pumps: 5x1.0mm²
cable)

KIOSK Sub Pump


EQUIPMENT Control

Document Ref 974236-001 Rev 1 Page 5-17


Installation Quantium 230T Installation Manual

Junction Box - Single Phase Suction (SPLIT POWER OPTION)

TERMINALS IN CA170 BERNSTEIN


JUNCTION BOX * Note 1

Q200T 2-2 models


PE L1 L2 L3 N L N PE L N
for all other models

FORECOURT 1 PH MOTOR CALC LIGHTING


(3x2.5mm² (3x1.5mm² cable (3x1.5mm² cable or
WIRING
cable or MICC) or 2x1.0mm² 2x1.0mm² MICC)
MICC)

KIOSK
EQUIPMENT

* Note 1 2A 2A
Motor MCB Calc MCB Lights MCB 940330 Rev 1

Junction Box - Three Phase Suction (SPLIT POWER OPTION)

TERMINALS IN CA170 BERNSTEIN * Note 1


JUNCTION BOX 10A motor circuit breaker
for models with 2 x EPZ :
Q200T 2-2 models
6A motor circuit breaker for
PE L1 L2 L3 N L N PE L N
all other models

3 PH MOTOR CALC LIGHTING


FORECOURT
(4x1.5mm² cable (3x1.5mm² cable (3x1.5mm² cable or
WIRING
or MICC) or 2x1.0mm² 2x1.0mm² MICC)
MICC)

KIOSK
EQUIPMENT

* Note 1 2A 2A
Motor MCB Calc MCB Lights MCB 940330 Rev 1

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Quantium 230t Installation Manual Installation

5.6.3 COMMUNICATIONS WIRING (WWC HEAD ONLY)


Communications wiring will vary according to the different software protocols.

Comms connections are made by either :-


• Direct wiring into a connector on the Comms board
• Wired into a Comms junction box in hydraulic area

DIRECT WIRING INTO CONNECTOR ON COMMS BOARD


1) Follow the instructions given in section 4.7 to access the calculator head. Locate
the Comms board on the mainboard inside the calculator head.

CONNECTOR
ON COMMS
BOARD

4 WAY 8 WAY
CONNECTOR CONNECTOR

Note : Connectors are either 4-way or 8-way dependent upon software


protocol ordered
2) Use a small screwdriver or similar to open the connector for cable entry.
3) Make the connections according to the correct wiring diagram shown in this
section.

IMPORTANT :- ENSURE THE CORRECT WIRING DIAGRAM IS


FOLLOWED. SCREEN AND UNUSED WIRES MUST BE CUT AS
CLOSE AS POSSIBLE TO CABLE GLANDS. ENSURE WIRING IN
DISPENSER MATCHES WIRING IN KIOSK.
4) Ensure that all tools and unused materials are removed, close the hydraulic
door and lock.
5) Re-instate power to the dispenser and test its operation.

Document Ref 974236-001 Rev 1 Page 5-19


Installation Quantium 230T Installation Manual

4 4 way connector
3 (Kienzle, TOK, EIN, 82D, Autotank, Dresser, ZSR, M32, Metax,
2 DUN, LON)
1

cable

KIENZLE TOK EIN 82D


Comms Board Comms Board Comms Board Comms Board
KIENZLE TOK EIN EIN
4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1

RxTx
GND
GND
GND

GND
TTD
TTC
XR

RX
YR

TX
XL
YL

2x2x0.5mm² 2x2x0.5mm² 2x2x0.5mm² 2x2x0.5mm²


screened cable screened cable screened cable screened cable

AUTOTANK DRESSER ZSR M32


Comms Board Comms Board Comms Board
AUTOTANK DLS Board SC30 / FM M32
4 3 2 1 4 3 2 1 4 3 2 1 2 1
LR+
LT+

LR-
LT-
OH
OL

R+

L+
IH

R-
IL

L-

2x2x0.5mm² 2x2x0.5mm² 2x2x0.5mm² 2x2x0.5mm²


screened cable screened cable screened cable screened cable

METAX
Interface RIGHT side DUN LON
4 PUMP - Comms Board Comms Board
3 PUMP + SI- 1 SC30 / FM LON
-2 0V 2 4 3 2 1 3 2 1
+1 SO- 3
net-A
net-B

SI+ 4
R+

L+
R-

L-

4 SO+ 5
3 +28V 6
2 +5V 7
1

2x2x0.5mm²
screened cable 2x2x0.5mm² 2x2x0.5mm²
(cut unused wires) screened cable screened cable

Page 5-20 Document Ref 974236-001 Rev 1


Quantium 230t Installation Manual Installation

8 EPS / TATSUNO LOG Mainboard X101


Explanation Mainboard X101:-
7 Comms Board Comms Board VBU = 24V
GPIN1 = Auto/Manual
6 EPS LOG GPIN2 = Product Position
GPIN3 = Low Level Left
5 8 7 6 5 4 3 2 1 4 3 2 1 GPIN4 = Low Level Right
4 * Connect wire link between: -

RR+
RT+

LR+
LT+

LR-
RR-
RT-

OH
LT-

OL
IH
GPIN2 to VBU for Product Position menu not available

IL
3 * VBU to GPIN1 for Auto Mode dispenser (disconnect
wire in shop)
2

GPIN1
GPIN2
GPIN3
GPIN4
VBU
1

Installation
cable
4x2x0.5mm² 4x2x0.5mm²
8 way connector screened cable screened cable
(EPS/Tatsuno,
LOG)

NUOVO
1 PIGNONE
2
Comms Board
3
NUP
4
1 2 3 4 5 6 7 8
5
RxB-2
RxB-1

RxA-2
RxA-1
TxB-1
TxA-1

TxA-2
TxB-2

6
7
8

Installation
cable

8 way connector 4x2x0.5mm²


(Nuovo Pignone only) screened cable

Fleet Interface (Q100T only)


Terminal Rail

SIDE A
1 2 3 4 4 3 Terminal 1 U+ extern
Terminal 2 Volume A
2 Terminal 3 Volume B
b1 b1 b1 b1
5 6 7 8 K1 Terminal 4 GND extern
a1 a1 a1 a1
Terminal 5 Release gnd extern
1 2 3 4
- Terminal 6 Release input extern
a2 a2 a2 a2 +
1 5 Terminal K1-3 Nozzle +24V extern
b2 b2 b2 b2
Terminal K1-4 Nozzle GND extern
5 6

1 hose : 8 core signal cable

Document Ref 974236-001 Rev 1 Page 5-21


Installation Quantium 230T Installation Manual

WIRED INTO COMMS JUNCTION BOX


1) Follow the instructions given in section 4.6 to access the hydraulic area. Locate
the relevant Comms Junction Box in the hydraulic area.
2) Unlock the four screws on the junction box cover and remove completely.
3) Locate the relevant terminal rail inside the relevant junction box.

Note : The Comms are always located in a separate Bernstein Junction


Box.
Terminal Rail in
Comms Junction Box

4) Make the connections according to the correct wiring diagram shown in this
section.

IMPORTANT :- ENSURE THE CORRECT WIRING DIAGRAM IS


FOLLOWED.
5) When complete, re-fit the junction box cover.
6) Ensure that all tools and unused materials are removed, close the hydraulic
door and lock.
7) Re-instate power to the dispenser and test its operation.

Comms Terminals in
Bernstein Junction Box

8 TERMINAL COMMS
12 34 5 6 78 (EPS/Tatsuno, Nuovo
Pignone, LOG, Metax)

Installation cable
NUOVO
TATSUNO LOG PIGNONE
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Low Lev R
Low Lev L
Prod Pos

Aut/Man

RxB-2
RxA-2
RxA-1

TxA-2
RxB-1

TxB-2
TxB-1
TxA-1
RR+

RT+
brown RR-
LR+

GND
yellow RT-
LT+
LR-

TTC
yellow LT-

24V
TTD
screen
screen

screen

screen
brown

green

green
white

white

4 core 4 core 8 core 8 core


shielded cable shielded cable shielded cable shielded cable

Page 5-22 Document Ref 974236-001 Rev 1


Quantium 230t Installation Manual Installation

Comms Terminals in
Bernstein Junction Box
UP TO 4 TERMINAL COMMS
12 34 5 6 78
Dresser, ZSR, M32, Metax, DUN,
LON)

Installation cable

KIENZLE TOK EIN 82D


1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
TTC (out)

not used
not used
TTC (in)

RX+TX
GND

GND
GND

GND
YR

RX
XR
XL
YL

TX
screen

screen
screen

screen
LEFT RIGHT

5 core cable 4 core cable 5 core cable 2 core


shielded cable
AUTOTANK DRESSER ZSR M32
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

screen SCREEN
brown
white
LR+

LT+
LR-
OH

LT-
OL

R+
L+
IH

R-
IL

L-
screen

screen
screen

RIGHT
LEFT

5 core cable 5 core cable 4 core 2 core


shielded cable shielded cable

METAX DUN LON


5 6 7 8 1 2 3 4 1 2 3 4
not used
RT+
RT-

R+
L+
R-
L-

tail seal
tail seal

screen
screen

earth

outer
earth

RIGHT
RIGHT

copper
screen
copper
tinned
LEFT
LEFT

bare

2 core 2 core 2 core 2 core LON


shielded cable MICC cable MICC cable cable

Document Ref 974236-001 Rev 1 Page 5-23


Installation Quantium 230T Installation Manual

5.6.4 OPT COMMUNICATIONS OPTION

OPT Comms (Q210 only)

OPTimum Power/I/O OPTimum Power/I/O


Distribution Board Distribution Board

ISO-GND
TTD-1/2 OPT 012LX OPT 012LX
TTC-1/2

+A1

+A2
COMMS COMMS

-B1

-B2
X8 X8

DIT POWER

screen
screen

gnd

SUPPLY UNIT

Vapour Barrier Vapour Barrier

2x2x0,5mm 2x2x0,5mm

1 2 3 4 5 6 7 8 9101112
OPT
Comms
Connection
+side1
-side2
+side2
-side1
ISO-GND
TTC-1/2
TTD-1/2
GND

EIN M32

OPTimum Power/I/O OPTimum Isolator Board


Distribution Board RS485
OUT

TERMINATION
OPT 012LX SWITCHES
IN

COMMS
+

X8
-

* If the dispenser is last on the


Comms daisy chain, there is
no COMMS OUT cable.
screen

tinned copper
bare copper

bare copper

In this case:-
screen
screen
tinned
copper

IF COB Board is used


Add Resistor R=100 ohms and
set Termination Switches to
Vapour Barrier OFF position
COMMS OUT
COMMS IN

2x2x0,5mm
screened If RS232 to RS485 Converter is used
Do NOT fit Resistor R and set
Termination Switches to ON.
screened cable

screened cable
rs485+out
rs485+in
rs485-out
rs485-in

2 core

2 core

RS485 RS485 WITH OPTO

Page 5-24 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Commissioning

CONTENTS

6 COMMISSIONING ..................................................................................................... 6-2


6.1 Test and programming the Dispenser ................................................................... 6-2
6.1.1 Program the Dispenser ........................................................................ 6-2
6.1.2 Dispenser Functions............................................................................. 6-2
6.1.3 Test the Dispenser ............................................................................... 6-2
6.2 Calibration of the Dispenser ................................................................................. 6-3
6.2.1 Mechanical Calibration of the Meter ................................................... 6-3
6.2.2 Electronic Calibration of the MPE Pulser............................................ 6-4
6.2.3 Temperature Compensation Function .................................................. 6-6
6.3 Final Checks ......................................................................................................... 6-7
6.4 Handing over to the Station Manager .................................................................. 6-7

Document Ref 974236-001 Rev 1 Page 6-1


Commissioning Quantium 230T Installation Manual

6 COMMISSIONING
The procedures in this section are Tokheim recommended procedures for commissioning the
dispenser but differences may exist in the standards relating to commissioning in different countries
and local regions, in which case the local and/or national standards must be employed.

Follow the instructions given in section 4.7 to gain access to the calculator head.

6.1 Test and programming the Dispenser


Prior to Commissioning, the following must be checked:-

• Ensure that all the cabling and hydraulic connections have been made correctly.
• Check that power is present.

Note : Disconnect the Comms before switching on power to the dispenser. This
will reduce the possibility of errors.
• Check that the voltage of power supply is in accordance with the WWC calculator voltage.
• Check that back-up batteries are in correct working order.

6.1.1 PROGRAM THE DISPENSER


• If permitted, use the User Access Keypad (UAK) to place the dispenser(s) in
Stand-alone Mode and enter the unit prices.
• Alternatively, use the UAK to place the dispenser in Self-Service Mode. Re-
program the console for the new dispenser. The unit prices will be communicated
automatically to the dispenser.
• Check the unit prices are correct for each new dispenser.
• Where applicable, note the readings on the electronic and mechanical totalisers.

6.1.2 DISPENSER FUNCTIONS


• Where fitted, check that the leakage plates are correctly installed.
• Carry out a test filling using each nozzle and check all supported functions are
working correctly (local preset, HS/LS, etc.).
• Check that the nozzles correspond to the correct products and that product names
are correct.
• Check the correct operation of all hose retraction systems.
• Check the correct operation of all locks.
• Check the calculator lighting (where applicable).
• Check that all required warning stickers are in the correct positions.

6.1.3 TEST THE DISPENSER


The following procedures must be performed at each nozzle position:-

• Test the flow rates (litres/minute) - refer to the WWC Calculator Manual.
• Where applicable, test the Vapour Recovery for correct operation.

Page 6-2 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Commissioning

• Test the meters are within the legal requirements:-


- Lift each nozzle and deliver approximately 20 litres into a Tokheim
approved calibrated container until all air and fuel substitute has been expelled
through the nozzle and/or air vent pipes.

Note : Discard this filling since it will contain fuel substitute from the
dispenser pipes and components and air from the supply pipes.
IMPORTANT : DISCARD ALL TEST FILLINGS SAFELY.
• Perform a test filling into the calibrated container until 20 litres have been
dispensed according to the calculator display.
• Read the measurement on the calibrated container.
If the fuel dispensed into the container is above or below the calibration line (i.e.
greater or less than the 20 litres dispensed) then the meter must be adjusted to
ensure Weights & Measures (W&M) compliance.

Note : W&M regulations vary according to different countries.

6.2 Calibration of the Dispenser


If the meter is fitted with an enhanced pulser for electronic calibration (MPE-EC) or
temperature compensation (MPE-TC) then it should not be necessary to perform mechanical
calibration. Refer to section 6.2.2 to perform electronic calibration.

MID CERTIFIED DISPENSERS


MID certified dispensers are calibrated in the factory with the relevant seals stamped so it
can be put into operation immediately upon installation without Weights & Measures
verification. Refer to section 1.7 for the identification of MID dispensers.

A calibration check should be performed as part of the Commissioning procedure. If the


calibration is outwith legal tolerances, the factory MID verification is invalidated. The
meter should be adjusted accordingly then a local National verification will need to be
performed before the dispenser can be used.

6.2.1 MECHANICAL CALIBRATION OF THE METER


• Carefully remove the W&M seal on the bottom of
the meter.

Note : Store the seal in a safe place for re-use.


• Use a small screwdriver to adjust the calibration on
the meter.

Note : each notch on the meter corresponds to


approximately 20ml.
• Adjust in a clockwise direction to reduce the amount of fuel delivered i.e. if the
fuel in the container is greater than the reading on the calculator display.
• Adjust in an anti-clockwise direction to increase the amount of fuel delivered
i.e. if the fuel in the container is less than the reading on the calculator display.
• Re-test the dispenser until calibration is within acceptable tolerance levels.
• Replace the W&M seals to the bottom of the adjusted meter(s).

Document Ref 974236-001 Rev 1 Page 6-3


Commissioning Quantium 230T Installation Manual

6.2.2 ELECTRONIC CALIBRATION OF THE MPE PULSER


Refer to separate MPE Pulser Manual for more detailed information. Each
MPE pulser is required to be set up and configured independently.

IMPORTANT - To perform EC, the EC function must be turned ON


and the TC function must be switched OFF.
Connect the User Access Keypad (UAK) to the relevant Dipnet connection on
the Pulser Sealing Board and power up the UAK.

INITIAL SET UP

UAM f o r WW C The first screen is displayed for a few seconds.


V e r s i o n : 0 1 0 7 Check the software version is 01.07 or higher.

The UAK checks for connected devices then


o alternately flashes between two delivery messages
0 7 5 0 . 0 0 + 2 0 . 3 C
(displaying raw volume, EC volume, TC volume and
0 0 0 0 0 0 0 0 0 0
density, temperature, hose expansion time, value,
suppressed and flow rate).

MPE 0 1 . 0 7 D 3 3 F Press ON to start configuration.


1 : MA 2 : T ST 3 : S I M A choice of menus is displayed. Press 1 to enter
MAINTENANCE menu.

1 : EC 2 : SE T Press 2 to enter SET menu to allow entry of the EC/


3 : SERV 4 : ADC TC parameters.

The first parameter, DIRECTION, will set the


PARAMET ERS
direction of the rotation for the meters. This is preset
S e t d i r e c t i o n
in the factory. Press 7 to skip to next function.

PARAMET ERS The next parameter, EC, will turn the EC function on
S e t EC or off. Press F4 to enter EC sub menu.

S e t EC Default OFF is displayed. Press 7 to change to ON.


OF F Press F4 to save and continue.

PARAMET ERS The next parameter, TC, will turn the TC function on
S e t T C or off. Press F4 to enter TC sub menu.

Default OFF is displayed. Press F4 to save and


S e t T C OF F
continue. IMPORTANT : TC must be OFF if
EC is to be performed.

1 : EC 2 : SET
Press F1 to return to MAINTENANCE menu.
3 : SERV 4 : ADC

Page 6-4 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Commissioning

TEST FILLING PROCEDURE


• Do a test filling at maximum flow rate into a W&M calibrated container.
• Stop the delivery manually when the exact nominal volume of the can is displayed
on the calculator display.
• Check the volume on the gauge on the calibrated container.
• If the difference between the container volume and the calculator display does
not exceed the maximum allowed deviation (check local requirements) then no
further action is necessary. If the difference is outwith the maximum allowed
deviation then follow the instructions below to perform electronic calibration.

ELECTRONIC CALIBRATION FUNCTION


Perform a test filling as described above.

MPE 0 1 . 0 7 D 3 3 F Press ON to start configuration. A choice of menus


1 : MA 2 : T ST 3 : S I M will be displayed. Press 1 to enter MAINTENANCE
menu.

1 : EC 2 : SET
3 : SERV 4 : ADC
Press 1 to enter EC menu.

D i s p l a y e d v o l u me Read the volume displayed on the calculator and enter


- - - - . - - L into the UAK using the numeric keys. Press F4 to
save and continue.

C a n v o l u me Read the volume displayed on the calibrated container


- - - - . - - L and enter into the UAK using the numeric keys.
Press F4 to save and continue.

CA L I BRAT I ON OK If the difference is within acceptable limits i.e. +/-


0.5% then a new calibration factor will be calculated
and stored and CALIBRATION OK is displayed.

CA L I BRAT I ON ERR If the difference is outwith the acceptable limit then


CALIBRATION ERR is displayed. Manual
NO CHA NGE
calibration of the meter should then be performed
before attempting electronic calibratation again.
1 : EC 2 : SET
3 : SERV 4 : ADC Press F1 to return to MAINTENANCE menu.

Document Ref 974236-001 Rev 1 Page 6-5


Commissioning Quantium 230T Installation Manual

6.2.3 TEMPERATURE COMPENSATION FUNCTION


Refer to separate MPE Pulser Manual for more detailed information. To set the
temperature compensation (TC) function:-

MPE 0 1 . 0 7 D 3 3 F
Press ON to start configuration.
A choice of menus will be displayed.
1 : MA 2 : T ST 3 : S I M
Press 1 to enter MAINTENANCE menu.

1 : EC 2 : SE T
Press 2 to enter SET UP menu.
3 : SERV 4 : ADC

PARAMET ERS The first parameter, DIRECTION, is displayed.


S e t d i r e c t i o n Press 7 to skip to next function.

PARAMET ERS The next parameter, EC, is displayed. Press 7 to


S e t EC skip to next function.

PARAMET ERS The next parameter, TC, is displayed. Press F4 to


S e t T C enter TC sub menu.

Default OFF is displayed. Press 7 to change to ON.


S e t T C OF F IMPORTANT : TC must be OFF if EC is to be
performed.

S e t T C ON
Press F4 to save and continue.

Press 7 to scroll through fuel density options:-


90 = unleaded 90 (750kg/m3)
S e t T C ON 95 = unleaded 95 (750kg/m3)
F u e l : 9 0 98 = unleaded 98 (755kg/m3)
D iesel = diesel (833kg/m3)
LPG = LPG (537kg/m3)

S e t T C ON Or enter density value for different fuel type using


D e n s i t y : - - - - . - the numeric keys. Press F4 to save and continue.

T C S e t t i n g OK Press F4 to continue.
E n t e r ( F 4 )

MPE 0 1 . 0 7 D 3 3 F Press F1 several times until the main menu is


1 : MA 2 : T ST 3 : S I M displayed.

UAM f o r WW C Press OFF to disable the UAK and allow it to be


V e r s i o n : 0 1 0 7 disconnected safely.

Page 6-6 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual Commissioning

6.3 Final Checks


• Check that all W&M requirements have been fulfilled.
• Where applicable, use the UAK to check the limit of the High Speed Diesel as per W&M
regulations.
• Where applicable, note the readings on the electronic and mechanical totalisers.
• Where applicable, clear the error counters.
• Note the type/serial number(s) of the dispenser(s).
• Complete the Arrival Quality checklists and country specific product identification forms
for the dispensers and return them to the local Sales & Service Division.

6.4 Handing over to the Station Manager


Explain to the Station Manager the working of the dispenser(s) and train him in their use
(according to the User Manual).

Together with the Station Manager, go through the Acceptation checklist to check that
everything has been delivered as ordered and is in good condition. Both the Service
Engineer/Technician and Station Manager must sign the checklist.

The Station Manager must check the unit prices.

Hand over the following documents to the Station Manager:-


• One copy of the installation report including the totals of all totalisers and the type and
serial numbers of dispenser(s).
• User Manual.
• Declaration of Conformity (usually located in the Calculator Head).
• Copy of signed Acceptation checklist (usually located in the Calculator Head).
• All keys.

Document Ref 974236-001 Rev 1 Page 6-7


Commissioning Quantium 230T Installation Manual

This page is intentionally blank

Page 6-8 Document Ref 974236-001 Rev 1


Quantium 230T Installation Manual

GLOSSARY OF TERMS USED IN THIS MANUAL

VHS : VERY HIGH SPEED


T : TANK
DIT : DISPENSER INTEGRATED TERMINALS
OPT : OUTDOOR PAYMENT TERMINALS
POS : POINT OF SALE
MICC : MINERAL INSULATED COPPER CLAD CABLE
RCD : RESIDUAL CURRENT DEVICE
HMS : HOSE MANAGEMENT SYSTEM
UAK : USER ACCESS KEYPAD
HS / LS : HIGH SPEED / LOW SPEED
WWC : WORLD WIDE CALCULATOR
W&M : WEIGHTS AND MEASURES
MPE-EC : ENHANCED PULSER METER, ELECTRONIC CALIBRATION
MPE-TC : ENHANCED PULSER METER, TEMPERATURE CALIBRATION
TM80 : TOKHEIM METER
HSM : HIGH SPEED MASTER
VHSM : VERY HIGH SPEED MASTER
HBEF : HIGH BLEND ETHANOL FUELS
VR : VAPOUR RETURNS
TQP-RS : TOKHEIM QUALITY PUMP - REGULAR SPEED
HOM : HYDRAULIC OPTION MODULE

Document Ref 974236-001 Rev 1


NL Spare Parts GB Manufacturing F Manufacturing
Koppens Automatic (Bladel) Unit 3, Baker Road Route de Soliers
Industrieweg 5 West Pitkerro Industrial Estate 14540 Grentheville
5531 AD Bladel Dundee DD5 3RT BP268, Caen Cedex 14013
The Netherlands Scotland France
 +31 497 389 555  +44 (0)1382 598000  +33 231 15 15 15
 +31 497 381 950  +44 (0)1382 598001  +33 231 23 15 06

SALES & SERVICE DIVISIONS MIDDLE EAST, SOUTH & CENTRAL


EUROPE AMERICA
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Tokheim Austria GMBH Tokheim Netherlands B.V. ZAC Paris Nord 2
Eitzenberger Strasse 4-6 Touwslagerstraat 17 B.P. 40027 Tremblay-en-France
A-2544 Leobersdorf Postbus 4186 95912 Roissy C.D.G. Cedex
 +43 (0) 2256 606 0 2980 GD Ridderkerk France
 +43 (0) 2256 606 170  +31(0) 180 48 15 00  +33 (0)1 49 90 77 56
[email protected]  +31(0) 180 48 15 55  +33 (0)1 49 90 77 93
[email protected][email protected]
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Everdongenlaan 31 ul. Narwicka 1 Socatam S.A.
2300 Turnhout PL-80-557 Gdansk BP 3941
 +32 (0) 14 44 85 00  +48 58 343 21 71 Douala
 +32 (0) 14 44 85 55  +48 58 343 22 15  +237 40 57 86
[email protected][email protected]  +237 40 57 88
[email protected]
CZ Czech Republic P Portugal MA Morocco
Tokheim G.N.C. Matam S.A
Pernerova 48 Parque de Ciencia e Tecnologia 209 Bld Moulay Ismail
CZ-18602 Prague 8 Edificio Tecnologia 1, N° 27 Route de Rabat
 +420 224 890 312 2780-920 Oeiras Casablanca
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Tokheim Scandinavia A/S Tokheim Representative Office Cosetam S.A.
Hejrevang 10 Room 313, Hotel “Ukraina” Quartier de Bel Air
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[email protected]
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B.P. 40027 Tremblay-en-France Calle La Granja, 41 Cottam SARL
95912 Roissy C.D.G. Cedex Poligono Industrial de Alcobendas 116 Ave de l’Union du Maghreb Arabe
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 +216 175 95 30
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ASIA
Lothstrasse 1a Route du Crochet 7
D-80335 München Case Postale 50
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I Italy GB United Kingdom  [email protected]
Tokheim Sofitam Italia S.r.l. Unit 1, Baker Road
As Tokheim regularly improves its prod-
Quattordio Km 10800 West Pitkerro Industrial Estate
ucts to ever better respond to evolving
S.P. 26 Dundee DD5 3RT
market and regulatory requirements, it
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reserves the right to change any of the
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specifications of these products, and this
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without prior notice.
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For technical manual enquiries,


contact: [email protected]

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