Scribd Logo
Upload

Welcome to Scribd!

  • 11 views

    414 Column Procedure - Rev 2

    Uploaded by

    Mohammad Mushtaq

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    414 Column Procedure - Rev 2

    Uploaded by

    Mohammad Mushtaq
    11 views5 pages

    Original Title

    414 Column procedure - Rev 2

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    11 views5 pages

    414 Column Procedure - Rev 2

    Uploaded by

    Mohammad Mushtaq

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    ZPEC DOCUMENT No.

    PE-0414-RP-01
    METHOD OF STATEMENT
    FOR Rev. No. 2
    COLUMN SHELL REPLACEMENT
    QA/QC DATE: 29th Oct 2019

    ZAMIL PROCESS EQUIPMENT COMPANY


    QA/QC DEPARTMENT

    Revision History
    Reviewed/
    Prepared By
    Approved By Approved By
    ZPEC
    Rev. No. Date Purpose of Revision AI End User
    Sign/Date
    Sign/Date Sign/Date

    Issued for Review and


    0 22.10.2019 DHK Saudi Aramco
    Acceptance
    Revised to include
    1 22.10.2019 DHK Saudi Aramco
    Aramco comments
    Revised to include
    2 29.10.2019 PAK Saudi Aramco
    Aramco comments

    Page 1 of 5
    ZPEC DOCUMENT No. PE-0414-RP-01
    METHOD OF STATEMENT
    FOR Rev. No. 2
    COLUMN SHELL REPLACEMENT
    QA/QC DATE: 29th Oct 2019

    1.0 PURPOSE:
    This procedure describes the method of statement for rectification work with detailed activities to
    be followed to shell replacement along with nozzle, tray support, internal & external attachments.

    2.0 DETAIL OF ITEM UNDER REPAIR:


    Owner: SAUDI ARABIAN OIL COMPANY
    Name of Original Manufacturer: As Per SIS Data Sheet
    Item Identification: 110-C-6; 110-C-9; 110-C-11
    Original Code of Construction / Edition: As Per SIS Data Sheet
    G.A.DRAWING NO./ REV NO. :

    3.0 REFERNCE DOCUMENTS/CODES/STANDARDS

    Construction Code: ASME SEC VIII Div. 1 Ed. 2017


    Aramco Specification: 32-SAMSS-004; SAES-W-010; SAES-D-008
    Process Industry Practice: VEFV 1100M
    ZPEC Welding Procedure Specification (WPS): PED-414-WB
    ZPEC PT Procedure: ZPEC-0414-PT, Rev. 0
    ZPEC MT Procedure: ZPEC-0414-MT, Rev. 0
    Petrochem RT Procedure: PETROCHEM/RT/01, Rev. 11.1
    Sievert Arabia RT Procedure: SAL/TECH/SOP/ERT/002/2011 Issue 3 Rev.02
    Heat treatment Procedure: ZPEC-414-HT Rev.0
    Hardness Procedure: ZPEC-414-HM Rev.1
    Hydrostatic test Procedure: ZPEC-414-HP Rev.0
    Painting Procedure: ZPEC-414-SP Rev.0

    4.0 DESCRIPTION OF WORK:


    4.1 Removal of Damaged portion From Existing Column.
    1. Identify the Equipment Tag No. (Column Tag No. 110-C—6; 110-C-9; 110-C-11)
    2. Blast (Sweep blast) the equipment completely from both inside and outside so that no traces
    of corrosion, paint or insulation left on column.
    3. Carryout thickness mapping (Corrosion mapping) on complete equipment so the verification
    method shall include both minimum and maximum thickness as per Saudi Aramco
    specification Manual Ultrasonic Thickness Testing (SAEP – 1146 dated 9th July 2014)
    4. Perform Visual inspection on complete column and Magnetic particle inspection on complete
    column pressure boundaries (Long weld joints, circumferential weld joints, nozzle joints, etc.)
    from both internal and external side.
    Page 2 of 5
    ZPEC DOCUMENT No. PE-0414-RP-01
    METHOD OF STATEMENT
    FOR Rev. No. 2
    COLUMN SHELL REPLACEMENT
    QA/QC DATE: 29th Oct 2019

    5. Mark Reference line (By punch) & Orientation mark and reference point before cutting the
    damaged portion so that those references shall be used during fit-up of new replacement
    shell segments.
    6. Carry out UT covering distance minimum 100 mm on either side of punch mark before cutting
    to ensure no cracks, lamination or inclusions.
    7. Cut the shell segment along the punch marks
    8. After cutting the shell carryout bevel preparation as per the sketch shown in weld map, the
    cut section shall be completely free from HAZ formed during oxy-acetylene cutting. Further,
    perform MPI on prepared bevel edge to ensure the base metal is free from lamination.
    9.
    4.2 Fabrication of New Shell Segments (Column # 110-C-06; 110-C-09 & 110-C-11)
    Note: Fabrication of New shell segment shall follow requirements of 32-SAMSS-004 & SAES-W-010

    1. Identify the Equipment Tag No. (Column Tag No. 110-C—6; 110-C-9; 110-C-11) applicable for
    each component
    2. After clearance of receiving inspection, carryout material traceability and record the details in
    traceability report for all pressure retaining components
    3. Upon completion of material inspection, perform fitup as per drawing# and
    welding of long seam, cir-seam and nozzle welds as per approved weld book no. ZPEC-0414-WB
    (Weld map shall be prepared and submitted as built after full column assessment)
    4. Carry out Following NDE as minimum
    S. No Joint Category NDE to be Carried out
    1 Category A & B VT; MT; RT & UT
    2 Category C VT; MT;RT& UT as accessible
    3 Category D VT; MT & UT as accessible

    5. Up on completion of All NDE and inspection from all parties, the shell segment shall be heat
    treated as per approved heat treatment procedure# ZPEC-414-HT
    6. After completion of PWHT repeat all NDE as same as before PWHT, additionally hardness shall
    be ensured as per ZPEC-414-HM

    Page 3 of 5
    ZPEC DOCUMENT No. PE-0414-RP-01
    METHOD OF STATEMENT
    FOR Rev. No. 2
    COLUMN SHELL REPLACEMENT
    QA/QC DATE: 29th Oct 2019

    4.3 Assembly of New Shell Segments with Column(Column # 110-C-06; 110-C-09 & 110-C-11)
    Note: Assembly of New shell segment shall follow requirements of 32-SAMSS-004, SAES-D-008 &
    SAES-W-010

    1. After inspection completion by all party, the newly fabricated segment shall be fitup with old
    column.
    2. Care shall be take while performing fitup the heat-treated area shall not be subject to any kind
    of welding or heating.
    3. Upon fitup completion (Closing joints # ), verify the column for water level, straightness
    (verticality) and other dimension from previously marked reference line.
    4. After successful inspection from all party, closing joint shall be welded as per approved WPS &
    Weld map.
    5. On completion, perform VT, MT, UT & RT of closing joints as applicable.
    6. Where minor damage observed less than T/3 and not exceeding 100 Sq. mm in size shall be
    welded/ repaired and MT/UT to be performed. Such spots shall be welded using WPS (without
    PWHT) (Except newly fabricated shell segments)
    Note: Repair once the defects are detected by appropriate NDE.
    7. Verify the Internal Tray support rings, if any damage is observed the same need to rectify with
    same thickness with approved WPS as mentioned above. Upon final weld completion perform
    the weld visual and MT examination.
    8. Perform final visual and dimensional inspection of complete column for its suitability.

    4.4 Hydro Static Examination of Column(Column # 110-C-06; 110-C-09 & 110-C-11)


    1. After Successful inspection completion, the complete column shall be subject to Hydrostatic
    examination as per procedure no. ZPEC-414-HP
    2. Holding time followed shall meet Saudi Aramco specification 32-SAMSS-004 and to the
    satisfactory limit of all inspectors to complete pressure test inspection.
    3. Hydro pressure shall be followed based on newly established MAWP after assessment and
    design of complete column.

    4.5 Painting and Insulation (Column # 110-C-06; 110-C-09 & 110-C-11)


    1. Upon finish of Hydro pressure test, the column shall be thoroughly inspected for complete
    draining of water and also drying of equipment prior to box up the equipment.
    2. Further blasting and painting shall be carried out as per procedure # ZPEC-414-SP
    3. Verify final DFT of equipment and release for insulation.

    Page 4 of 5
    ZPEC DOCUMENT No. PE-0414-RP-01
    METHOD OF STATEMENT
    FOR Rev. No. 2
    COLUMN SHELL REPLACEMENT
    QA/QC DATE: 29th Oct 2019

    4.6 Painting and Insulation (Column # 110-C-06; 110-C-09 & 110-C-11)

    1. After complete verification of documents and equipment’s, equipment shall be certified with R-
    form as per the latest design condition for which hydrostatic examination carried out.

    Records
    1. Thickness mapping report
    2. MPI report for all pressure retaining joints
    3. RT report for newly welded category A, B & C joints
    4. UT report for newly welded category A, B, C & D joints
    5. Shop Hydrostatic report
    6. Painting report
    7. Traceability records for newly welded Pressure items
    8. Alignment Verification & Dimensional report
    9. Visual inspection report for complete column
    10. Signed R2 Form for Alteration.

    Page 5 of 5

    You might also like