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    Pro 801

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    sorsanbar

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    © All Rights Reserved
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    Pro 801

    Uploaded by

    sorsanbar
    3 views6 pages

    Original Title

    PRO-801

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    © © All Rights Reserved

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    Pro 801

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    of 6

    PUERTO RICO PEÑUELAS LNG

    CONTROL ASSOCIATES OF PUERTO RICO LLC


    Z995A04151
    BALL VALVES
    ALL
    PRO-801
    PROCEDURE FOR WELDING REPAIRS
    6

    588/14
    PRO-801 Rv2

    Nahikari Oier Alex


    0 22/09/2014 FOR APPROVAL
    Eskisabel Azketa Eizmendi
    Y/REF: DATE:
    RV.2 20.02.98
    S/REF: FECHA:
    PROCEDURE FOR WELDING REPAIRS
    O/REF: SHEET: OF
    PRO-801
    N/REF: HOJA: 1 DE 4

    PROCEDURE FOR WELDING REPAIRS

    REV. DATE UNDERTAKEN BY APPROVED BY REMARKS


    0 31.01.92 U. ARRATIBEL R. RODRIGUEZ
    1 25.04.96 U. ARRATIBEL R. RODRIGUEZ
    2 20.02.98 J. AZURMENDI R. RODRIGUEZ
    Y/REF: DATE:
    RV.2 20.02.98
    S/REF: FECHA:
    PROCEDURE FOR WELDING REPAIRS
    O/REF: SHEET: OF
    PRO-801
    N/REF: HOJA: 2 DE 4

    1.- PURPOSE

    This procedure set out the operational sequence and guidelines for the welding repair of
    pieces undergoing non-destructive tests and/or in-process.

    2.- SCOPE

    This procedure is applicable to all types of cast material, except cast iron, especially bodies
    and bonnets, regardless of the type of valve design.

    3.- OPERATING PROCEDURE

    3.1. Defect Detection

    Non-conformities are detected by means of a visual or dimensional check, or by NDT,


    according to the specifications applicable and in compliance with the quality plan and
    procedures approved by the customer, or in their absence with the basic procedures
    established by POYAM Valves, which are as follows:

    PRO-802 VISUAL to MSS-SP-55


    PRO-803 D.P. to AINSI B16.34. Rough surfaces
    PRO-806 M.P. to ANSI B16.34. Rough surfaces
    PRO-804 D.P. to ASME VIII.Transition welds
    PRO-807 M.P. to MSS-SP-53. Rough surfaces
    PRO-805 D.P. to ASME VIII. Machined areas
    PRO-808 X-RAY to ASME VIII. Welded tubing
    PRO-809 X-RAY to ANSI B16.34 and MSS-SP-54

    Points arising from the inspection are assessed in line with applicable procedures. Areas to
    be repaired, if necessary, are marked by the NDT supervisor.

    3.2. Scarfing

    The defective area of the piece to be repaired is pre-heated to the temperature indicated in
    document DOC-801.a, depending on the type of material.
    Y/REF: DATE:
    RV.2 20.02.98
    S/REF: FECHA:
    PROCEDURE FOR WELDING REPAIRS
    O/REF: SHEET: OF
    PRO-801
    N/REF: HOJA: 3 DE 4

    Scarfing is performed by means of special electrodes (ductil iron rod, with rutile coating
    and organic binder).

    The scarfed areas are cleaned by grinding or blasting.

    The scarfed areas are observed by D.P. in line with procedure PRO-805 .

    3.3. Major Repairs

    Once the defective material has been scarfed, and prior to repair by welding, the welder
    contacts the NDT supervisor and between them they assess whether it is major repair,
    based on the following criteria:

    a) Defect deeper than 20% of wall thickness or 25 mm, whichever is the smaller.

    b) Defect with a repair surface over 65 cm2.

    c) Leakage through the pressure-retaining walls during hydraulic or pneumatic testing.

    If it is deemed a major repair, the work is not carried out until authorization is received
    from the Quality Manager. Procedures to be followed are stipulated in the Quality Plan.

    Other defects are regarded as minor and do not need documenting.

    3.4. Welds

    Weld repairs are performed in line with procedures and welders qualified as established
    in ASME section IX.

    Welders only undertake repairs to the level for which they have approval.

    Before performing the repair, the welder must complete the welder’s internal control sheet.

    The weld is performed according to the welding parameter summary sheet, which each
    welder has.

    3.5. Thermal treatment

    Following flash-trimming the pieces undergo post-welding thermal treatment in


    compliance with the applicable specification.
    Y/REF: DATE:
    RV.2 20.02.98
    S/REF: FECHA:
    PROCEDURE FOR WELDING REPAIRS
    O/REF: SHEET: OF
    PRO-801
    N/REF: HOJA: 4 DE 4

    3.6. Inspection

    All weld repairs are re-inspected using the same procedures and acceptance criteria that
    were used originally.

    3.7. Repair Chart

    If a customer so requests, he is provided with a report of repairs performed, DOC-801.d.

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