Hyundai Powertech Final Document (2017.07.10)
Hyundai Powertech Final Document (2017.07.10)
Hyundai Powertech Final Document (2017.07.10)
■ JOB NO : 170105-1
■ MODEL : PHCN-7700SP
2017. 07. 10
FINAL DOCUMENT
1. OPERATING MANUAL
4. INSPECTION REPORT
1. OPERATING MANUAL
Recommended Installation,
Table of Contents
1. Precaution
2. Installation
4. Equipment systems
5 D
5. Description
i ti off Contents
C t t
6. Operation of equipment
7. Control Logic
8. Control Panel
9. Adsorbent packed
This equipment is manufactured in the pneutec korea has been designed with safety as a top priority,
in normal operation, plant safety and whether the test has been shipped.
All the pressure vessel is produced manufactured, produced written for and with the rules,
applicable laws in a hydrostatic test that will work safety by executing the verifie
Safe operation of this facility and to ensure the best performance and consequently for the installation,
operation, maintenance and repair of precautions must be observed.
In air dryer viewed from the state which is being pressed, repair or replacement
parts to disconnect or remove the Do not be alarmed.
Please completely remove the pneumatic Before stating any maintenance or installation
installation.
Install an air dryer under under pressure, or when maintenance can cause fatal accidents.
Check the nameplate attached to the pressure vessel,it should be used under the
design
g pressure
p and design
g temperature
p indicated on the nameplate,
p ,
The state does not block the main power supply Do not the electrical work.
Since the power is switched off in the electrical circuit may be left inside the
1. Warehousing inspection.
The equipment must be thoroughly inspected for damage that may occur during transport acquired
immediately. If there is damage to the equipment during shipping, please submit shipping
2. Handling
Handling of equipment is using the lifting rings attached to the dryer vessel or More transpor
using a forklift. There must always be used when transporting the equipment load and
3. Installation
-. Please install corrosive chemicals, explosive gas, where there is no harmful gas.
If unavoidable
unavoidable, if you must a periodic cleaning
cleaning.
-. The ambient temperature is not changing rapidly and must be installed in a location
that does not exceed the range of 4 ~ 49 ℃, please install where there is severe vibration.
-. More robust and secure installation on a flat basis and the foundation bolts.
-. Please consider the working conditions for the adsorbent heater replacement and
All external piping, except as specifically stated will be supplied by the user.
The p
pipe
p must be suitable for the maximum operating
p g conditions specified
p on the name
plate of the equipment, the weight of the piping when installing the piping must be connected so
as not to load equipment.
The size of all the piping must be greater than or equal to the connecting pipe installed
in the equipment.
equipment
Or install plumbing and piping components have a smaller size, reduce the pressure
You must select the correct size of piping, tubing, etc. Review your selection for future
expansion plans should be designed to accommodate the expansion and capacity to change.
If you are installing the piping of an existing piping system when connected, please
connect to thoroughly prevent foreign matter inside the piping before connecting.
If you are a new plumbing, piping so that the effect on the equipment during construction should
be working after you install a protective device, and construction be working after you install
a protective device, and construction and installation clean the inside of the pipe to prevent
foreign matter from entering inside the equipment, such as occurred during the operation
When conducting a pressure test of the pipe in a state-dryer is installed can also
It is not necessary to install a by-pass pipe, if necessary operations such as equipment repair and
p
replacement p
of parts, y
it is recommended that the entire air system can be easilyy installed
without doing the work as possible off.
5. Power Connection
After installation,
installation please be sure to check the power connection when the power specifications
specifications.
If you connect an improper voltage can cause equipment damage and serious injury.
-.. After connecting the power supply Please measure pilhi voltage and insulation.
-. Please check the wiring and the bonding state of the instrument panel.
6. Configuration of equipment
Water particles or the design specification over the inlet temperature of the dryer to reduce capacity,
the design flow rate than the flow rate used, or when used for a long period of time at
a lower pressure condition than the design pressure drop the performance of the absorbent inside
In order to maximize the performance of desiccant dryers meet the specifications of the equipment
inlet temperature, pressure, flow rate must meet the design requirements.
If inlet temperature is higher than the design conditions, such as installing
a cooler on the equipment front end to be designed to fit the inlet temperature conditions.
Also not to be brought into the liquid state of water tank at the front end equipment, separators,
you must install the equipment, such as filters.
In the pre-filter oil, dirt, can remove contaminants such as moisture muljilreul it should exhibit normal
performance of the dryer, install the rear end of the absorbent particulate filter to move on to the
B f
Before operating
ti the
th equipment,
i t check
h k whether
h th the
th normall installation
i t ll ti off the
th filter
filt inside
i id
Filter, we recommend installing a differential pressure gauge to check the replacement cycle.
3. Characteristics of the equipment
Dehumidification of the compressed air are the most important problem in all areas using compressed air.
It is because the water in the compressed air is an industrial manufacturing process, and instrumentation
In order to obtain this compression of the dry air non-staining, it is possible to use a desiccant air dryer
excellent in safety.
The Heat of Compression Air Dryer Dryer is held by an excellent performance not found in
If the Heat of Compression Air Dryer listed general functional characteristics and the advantages
held by below.
by using a two-stage ejection operation regenerate the adsorbent by heat of the Compressor costs
2) Dew point to prevent degradation - After playing enough to prevent the regeneration temperature
of the adsorbent was Tower Cooling Down by switching rapidly developing city that lowering
3) By using the hot air coming from the compressor, Cooling coolant is needed to cool off
4) Temperature suitable for playback desiccant a heater and control by setting up against
unnecessary power consumption because they admired electric heater automatic safety device
that will halt, overheating were murderedAttached and had induced the safe operation.
5) Heating line and cooling line in regulating flow rate the proportioning valve that was attached,
6) Applicable air turbo and is compressor oil free compressor recommend their intentions.
Compressed air by compressor of the entrance to dryer, 2-way butterfly valve entered
The air is passed through desiccant in tower tower head to the top of.
At this time of particulates in the air moisture is removed using dried air to the discharge
Air dryer ratio control valve installed at the entrance to the automatic disconnect in about
30 % with boosting heater case that is equipped with heater water rising of the renewable
heat sources through the locals. After oil absorbent to play back to the top of the Tower,
water-cooled passes through the cooler and separator main inlet the piping and joined a
Desiccant Tower After passing through pipes outletThrough production supply will be done
on this process
process, at about line.
line
1) Heating Cycle
If the Hot Air Compressor is equipped with a Boosting Heater, through the Heater
temperature rises to play, play from top to bottom of the recovery tower, by passing
g ((heating)
This is called Heating g) Electric Heater is automaticallyy byy the T.I.C ((Temp.
p Indicating
g
Controller) on the Control Panel On / Off, and thereby the operation. Hot Air also sometimes
come in below the design value alarm and the alarm can be fitted the design value alarm
and the alarm can be fitted check the temperature of the currently available supply.
Heating and Hot Air sikimyeo come natchu condensation temperature through the
water-cooled Cooler mounted on the Dryer Unit, through the subsequent Moisture
Separator to separate the water sikimyeo the Main Inlet piping and condensation,
remove the water after passing through the Moisture Separator to join the Main Inlet
2) Cooling Cycle
When the process proceeds to Cooing Cycle, is automatically closed and Valve
mounted on Heating Line, Cooler air that has passed through the bottom of the
compressor into a recovery tower through the Cooling Cycle Control valve lowers the
temperature of the adsorbent. The power supply is automatically cut off by the electric
heater is disconnected time. This is called Cooling .
Flow of air is about 30% air is passed through the cooler by the proportional control valve
mounted to the Inlet Line Cooling and Hot Air come natchu the temperature through
the water-cooled Cooler mounted in a Dryer Unit Said by the condensation, to pass
through the water to remove after Moisture Separator Main Inlet pipe and Joined and
5-1. Drying
y g Tower
air passing through the inside Drying Tower supplies the dry air.
Upper and lower mouth of the outlet Nozzle Tower has been grains of
Desiccant flow from entering the piping has been installed Design
of awards and controlled by Inside panel Electric heater to prevent overheating of a separate
If, compressor hot air the temperature of the adsorbent, which regeneration temperature even
Heating & cooling cycling while the north, the renewable air of temperature became
a high temperature.
And the role of the Air Cooling of the hot before joining the
5-4. Separator
Water inside the equipment for discharging the condensed water from Cooler consists
bottom.
bottom
Ai D
Air Dryer off th
the automatic
t ti control
t l tto maintain
i t i a constant
t t air
i volume
l play
l The
Th valve,
l
differential pressure transmitter Positioner & Major components include,
It consists Orifice.
Orifice and sent to the Controller to measure the flow rate
5 7 4-Way
5-7. 4 Way Solenoid Valve
Dryer piping installed on the Cylinder Valve and Actuator Valve, etc.
Press. Gauge and Temp. Gauge the pipe and Dryer in Drying Tower Heating of the particular
reproduction Tower serves to determine the operating state is provided Care should be taken
to drive the process on heating temperature. When the heating temperature is low in the
A measuring device that can determine the quality of the water content in the drying air
supplied to the internal field
6-1. Ready
y for operation
p
1) Check the spelling of the power supply specifications shall be supplied to the Panel
2) In / Out piping, check the connection status and temperature of the Hot Air & coolant pipe.
3) Open the By-Pass installed across the mouth of the Dryer outlet and A, B Drying Tower
4) Temperature of Air to be supplied to the Dryer is andoemeuro beyond the top 40 ℃ on Drying
Tower Check the temperature of the thermometer installed.
5) Make sure that all settings are properly input, the Control Panel.
1) By the Control Power On / Off Switch to On to start the operation of the Panel.
2 Pressure,
Pressure temperature,
temperature and confirms once more the settings for each instrument gapdeung
gapdeung.
5) Check the operation temperature of the cooling water In / Outlet connection pipe.
6) Each Valve, works and lighting conditions, such as Lamp and check that there are no more.
7) The value that is on the T.I.C Indicating ensure that increases with time and the input
Electric Heater confirm that by setting the On / Off and Tower of play
8) Verify that the process is in progress by the time entered for each Timer.
9) Playing tower heating of / cooling cycle of Temperature change is checked and going.
10) All according to the progress of the Heating / Cooling Cycle of Regen Cooler,
11) Check the connection status of the Separator Drain Line the bottom.
12) Check the operation state of the operation of the proportional control valve and the Controller,
13) If the check does not have to start over, and wherein the normal operation.
6-3. Confirmation of Operation Cycle : ( 7. Control Logic Reference)
1) After checking the supply pressure of the Tower Power Switch On Air
2) "A" or "B" T
Tower P
Purge pressure gauge status
t t
Drying Lamp lights up (4 timekeeping) Heating Lamp lights up (2.5 hours kept)
6-4. Shutdown
In principle, in case a stop driving the dryer cooling shutdown, it is recommended that after the
and heating during the In the case to case that the shutdown time heating We must give them
This time, drying tower the dehumidification The stand is getting worse in temporary exit
that they would be more than time you typed into the timer case.
Off the Power S / W and Dryer mouth. By-Pass V / V, then Close the Valve Open After the exit side..
Cl
Close and
d th
then removed
d after
ft ththe Open
O By-Pass
B P V/V
V.
Low Press. Alarm occurs when the Lamp is lit and the control of all the Dryer is stopped.
In this case, the proportional control valve is become Burn Out 100% Open is the rest
Automatic reset to ' the normal driving is dryer if someone deactivates alarm.
7. CONTROL LOGIC
HEATER RUN
HEATER RUN
ALARM RELEASE
ALARM RELEASE
HIGH DEW POINT HIGH DEW POINT ALARM HIGH DEW POINT ALARM CLEAR
SETTING VALUE ▲
SETTING VALUE ▼
HIGH DEW POINT ALARM OFF
HEATER OVER TEMP HEATER OFF (TRIP) HEATER OVER TEMP ALARM CLEAR
SETTING VALUE ▼
SETTING VALUE ▲ HEATER OVER TEMP ALARM
HEATER OVER TEMP ALARM OFF
MAIN HEATER TRIP MAIN HEATER OFF (TRIP) MAIN HEATER TRIP ALARM CLEAR
AUX. HEATER TRIP AUX. HEATER OFF (TRIP) AUX. HEATER TRIP ALARM CLEAR
8. Control Panel
4 5 6 7
1 콘센트
8 9 10
2
11 12 13
°C
RESET
MOISTURE TARGET
SERIES 6
T3S K0~300°C Autonics
14 15 16
2 CT 10 THERMOSTAT
Air dryer of running order, and control for all touch to implementation on the screen can
be configured. Touch screen the screen of components are largely consisting of..
1. Screen main : Ascertain comprised and keeping them available for the running order,
2. Screen process : Internal piping and valve control can be configured to check the conditions of.
3. Screen setting : The setting value of the settings, and stalls, temperature, pressure,
4. Screen alarm : In the event of an alarm, the type of alarm time, actions as members, including.
5. Screen trend : Dew point temperature, pressure, such as screen, which is graphically
compressed air, so cant also significantly shortened its lifespan and be careful
3) Dryer of cases that occur more than differential pressure of the entrances and exits early.
4) For a bleached brown or black to rich in internal absorbent tower. (However, minor discoloration
Install an air dryer under pressure, or when maintenance can cause fatal accidents.
9.2 Before replacing the desiccant
1) To once again examine the need for precise replacement of the desiccant.
( Purchase desiccant to be replaced, gaskets, bolts and basic tools needed for replacement)
3) Check the equipment shutdown timing of when the replacement schedule is established.
- air dryer be heated to high temperature upon is to reuse of heated sorbent cool completely
suspended in time of Replace the power shall be absorbent or burned in the desiccant
By pass Valve is installed To open, so that the internal pressure of the device is completely removed.
By-pass
5) Once again, check the pressure gauge to verify that pressure is removed.
Keep dust mask and gloves and eye protection equipment before it deals with desiccant.
The desiccantt dust can irritate the eyes and skin.
Avoid drinks containing dust or the contact of the skin and for long periods of time.
time
1) Dryer Vessel open top of the first inlet to the desiccant and the desiccant rock fall well prepared
prepared.
2) Open the desiccant to remove the phrase Dryer Vessel bottom of the inside slowly take out the
desiccant.
3) Internal desiccant, completely removed, desiccant tower the inside of the cleaned clean as possible.
5) After the desiccant to remove one side of the gasket and close the desiccant replace it with
7) The whole filled in the desiccant towers filled with chilled when filling.
8) Once the filling is completed, the gasket of the sorbent injection exchanged with a new one,
1) After replacement check is completed and the equipment, etc. Make sure there are no more than
2) After completing inspection equipment before and open the valve to the rear and presses the
3) If the operating pressure is normally the pressure by turning the Dryer On Switch on the Panel.
4) After the ridge tops to re-check whether the normal operation schedule time overall.
5) Even if replacing the adsorbent with a new booth will hold at least one day after the last time
The inlet temperature is high. Check the Dryer shear equipment (especially After Cooler)
The p
process then checks to cause contamination of the desiccant.
Desiccant have been contaminated. When replacing the contaminated adsorbent is not playing
after checking whether playable
It was the replacement life of the desiccant. Replace the adsorbent with a new one.
# The above table is one that describes the general information details please contact our technical sales and customer management.
Address: 165 wolharo,wolgotmyeon,gimpo-city,korea Telephone : 82-31-998-9126 FAX : 82-31-998-9128
Fault Failure cause Measures
It is not controlled within the Control Panel. PLC, Fuse, Relay, Switch, etc. Check the inside of the panel
2. Not become a Check the normal control the output coming ffrom the Panel.
replacement tower. Malfunctions of the valve Valve Control Sol. Check the V / V operating condition.
The occurrence of foreclosure Filter Element Filter Check and replace the Element.
Leak occurred on Valve & Piping The Leak repair the part.
4. There are many
Desiccnat, which is polluted. Check the pollution cause of an absorbent material after processing.
pressure losses.
It was the replacement life of the Ddesiccant. Replace the desiccant with a new one.
Desiccant screen is blocked. Screen and check the disassembly and cleaning.
# The above table is one that describes the general information details please contact our technical sales and customer management.
Assorption Dryer Regular Checklist
○ Check ★ Exchange
Maintenance period
Parts to be checked Items to be checked REMARK
Any time Monthly 6months Yearly 3 Yearly
CHECK
- ACTUATOR ○ OPEN-CLOSE CHECK
OPERATION STATUS
CHECK Replace it when
- DISC & SEAT ○
OPERATION STATUS out of order
Replace it when
- COIL Short CHECK ○
out of order
Disassembly Replace it when
- BODY ○
g
& cleaning out of order
DESICCANT
Replace it when
- DESICCANT COLOR CHECK ○ ★
out of order
Replace it when
DEW POINT CHECK ○
out of order
HEATER HEATER
Disassembly
- ELEMENT ○
& cleaning
Replace it when
- ELEMENT 열선 Short CHECK ○
out of order
Cooling water
- Cooling efficiency In/out Air temp. check ○ temperature check
Disassembly
- Scale removal
& cleaning ○
17 page
Assorption Dryer Regular Checklist
○ Check ★ Exchange
Maintenance period
Parts to be checked Items to be checked REMARK
Any time Monthly 6months Yearly 3 Yearly
Safety Valve
GAUGE
CONTROL PANEL
PURGE MUFFLER
18 page )
PNEUTEC KOREA
www.ptkair.com
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PNEUTEC KOREA
CONTENTS
Global marketing for mutual benefit
Checking list
Screen composition
Setting of operation mode
Setting of operation time
Setting of alarm
Start and stop operation of equipment
Stop and check alarm
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MANUAL
CHECKING LIST
Checking List
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MANUAL
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
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MANUAL
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
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MANUAL
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
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MANUAL
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
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MANUAL
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
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MANUAL
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
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MANUAL
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
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MANUAL
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
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MANUAL
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
Drying Timer : Basic drying time setting of Air Dryer (Nor. 4hr)
Start and stop Heating Timer : Setting the heating time of regen. tower (Nor. 2.5 or 3hr)
of operating Demand Delay Timer : Setting the Demand Delay time (Nor. 4hr)
Stop and check ※ Refer to AIR DRYER MANUAL for details of operation selection and time setting.
alarm ※ If you change the time, you may cause malfunction of the equipment.
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MANUAL
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Stop and check ※ Refer to AIR DRYER MANUAL for details of operation selection and time setting.
alarm ※ If you change the time, you may cause malfunction of the equipment.
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MANUAL
Setting of Alarm
Checking List
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
Start and stop Dew Point (Demand) : Dew point operation delay temperature setting
of operating
Dew Point (High) : Dew point warning temperature setting
Heater Over Temperature : Electric heater internal overheat warning
Stop and check
temperature setting
alarm
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MANUAL
Checking List Dryer's On / off switch is attached to the outside of the panel, not the touch screen.
When the dryer is on, touch on the operating status at the top of touch main screen.
When it is Off, it is displayed as Stop, and operation status can be checked.
Screen Composition
Setting of
operating mode
Setting of
Operating time
Setting of alarm
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MANUAL
Checking List When the alarm of dryer occurs, the alarm is notified through the warning lamp and
buzzer outside the panel.
Alarm occurrence history is displayed on the touch screen.
Screen Composition The warning light and buzzer can be released by pressing buzzer Stop on the outside
of the panel.
Setting of
operating mode
Setting of
Operating time
Setting of alarm
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Heat Of Compression Dryer Operation Manual
Recommended Installation,
목 차
1. 주 의 사 항
2. 설 치
3. 장비의 특성
4. 장비 계통
5. 구성품의 설명
5
6. 장비의 운전
7. Control Logic
8. Control Panel
9. 흡착제 충진
11. 운전점검표
1. 입고 검사
2 취급
2.
3. 설치
확보해야 합니다.
작업이 필
필요할
할 경우
경우, 전체 에어시
에어시스템의
템의 차단없이 용이하게 작업을 할 수 있어
6. 장비의 구성
하시기 바랍니다.
영향을 주기 때문이다.
이H
Heatt off C
Compression
i Air
Ai DDryer 는 종래 넓게 사용된 비가열식 및 가열식 D
Dryer에서는
에서는
다음과 같다.
3)) Compressor의
p 의 Hot Air를
를 사용 함 써 Cooling시
함으로써, g시 냉각수 g 시키
냉각수로 Cooling 시키므로
Tower로 들어간다.
Air Dryer 입구에 설치된 비례제어 밸브에서 약 30%정도 자동 분리하여 Boosting Heater가
흡착제를 재생을 한후, 수냉식 쿨러 및 Separator를 통과하여 Main Inlet 배관과 합류하여
Heating후 Hot Air는 Dryer Unit에 장착된 수냉식 Cooler를 통과하여 온도를 낯추어서
응축을 시키며, 이후 Moisture Separator를 통과하여 수분을 분리하여 Main Inlet 배관과
Cooing Cycle로 진행되면, Heating Line에 장착된 Valve가 자동적을 닫히고, 콤프레사의
이를 Cooling(냉각)이라 한다.
Air의 흐름은 Inlet Line에 장착된 비례제어 밸브에 의하여 약30% 에어가 쿨러를 통과하여
Cooling후 Hot Air는 Dryer Unit에 장착된 수냉식 Cooler를 통과하여 온도를 낯추어서
응축을 시켜며, 이후 Moisture Separator를 통과하여 수분을 분리하여 Main Inlet 배관과
5-1. Drying
y g Tower (건조탑)
Electric Heater의 발열 온도는 Panel Front Door 의 T.I.C상에서 조절되고 Panel 내부에는
고온의 Air를 Main process와 합류 시키기전에 Cooling 시키는 역할을 하며, 이때 포화된
Cooling Water 의 온도는 초기 설계온도 이하로 공급되어야 하며, 공급의 차단이 있어서는
안된다.
5-4. Separator (유수분리기)
개폐률을 조절한다
조절한다.
6-1. 운전 준비
6-2. 운전 시작
2) 사용 압력
압력, 온도,
온도 각 계기의 설정 값등을 다시 한 번 확인한다
확인한다.
온도계를 확인 점검 한다.
확인한다.
5) 타워 절환 - A or B Tower Purge
6) 계속 반복 운전 됨.
6-4. 운전 정지
1) 단시간의 정지
전원 S/W 를 Off하고 Dryer 입.출구 측의 Valve를 Close한 뒤 By-Pass V/V를 Open 시킨다.
2) 장시간의 정지
제거한 후 Close
Cl 시키고 By-Pass
B P V/V를 Open
O 시킨다
시킨다.
Low Press. Alarm 이 발생되면 Lamp가 점등이 되며 Dryer 의 모든 제어는 멈추게 된다.
이때, 비례제어밸브는 Burn Out이 되어 100% Open이 되고 나머지 밸브는 각각의 지정된
HEATER RUN
HEATER RUN
ALARM RELEASE
ALARM RELEASE
HIGH DEW POINT HIGH DEW POINT ALARM HIGH DEW POINT ALARM CLEAR
SETTING VALUE ▲
SETTING VALUE ▼
HIGH DEW POINT ALARM OFF
HEATER OVER TEMP HEATER OFF (TRIP) HEATER OVER TEMP ALARM CLEAR
SETTING VALUE ▼
SETTING VALUE ▲ HEATER OVER TEMP ALARM
HEATER OVER TEMP ALARM OFF
MAIN HEATER TRIP MAIN HEATER OFF (TRIP) MAIN HEATER TRIP ALARM CLEAR
AUX. HEATER TRIP AUX. HEATER OFF (TRIP) AUX. HEATER TRIP ALARM CLEAR
8. Control Panel
8-1. 외함 구성
4 5 6 7
1 콘센트
8 9 10
2
11 12 13
°C
RESET
MOISTURE TARGET
SERIES 6
T3S K0~300°C Autonics
14 15 16
2 CT 10 THERMOSTAT
9.1 흡착제 교체 시점
교환하여야 한다.
- Air Dryer는 재생시 고열로 가열이 되므로 가열된 흡착제가 완전히 식은 시점에 정지를
9.3 흡착제 교체
등을 깨끗이 제거하십시요.
9) 흡착제 교체가 완료되면 주변을 깨끗이 청소한 후 장비의 상태를 전체적으로 점검한다.
9.4 장비의 재 가동
정상 회복 될 수 있습니다
있습니다.
10. 고장의 원인과 대책
고장내용 고장원인 대책
Hot Air 인입 온도를 확인
재생공기의 온도가 낮다.
전기 히터의 발열상태를 확인
Compressor의 토출 압력을 점검한다.
입구 압력이 낮다.
Dryer 전단 설비의 Leak 또는 차압을 확인한다.
Compressor의 토출 온도를 점검한다.
입구 온도가 높다. Dryer 전단 설비를 점검한다.(특히 After Cooler)
냉각수가 공급되면 냉각수 온도를 점검한다.
재생 쿨러의 입,출구 온도를 점검한다.
출구 온도가 높다.
점 상승
1. 노점 냉각 의 입
냉각수의 출 의 온도를
입,출구의 를 점검한다
점검한다.
Outlet Valve의 Leak가 발생. 장비 상부의 밸브의 Leak를 점검한다.
전단의 Strainer가 이물질로 막혔는지 점검한다.
Separator Drain Trap 의 작동 불량
Trap의 작동 상태를 정밀 점검하고 고장시 교체한다
교체한다.
노점계의 검교정 시기를 확인한다.
Dew Point Meter의 오동작
노점계의 공급되는 건조공기 라인의 정상여부를 점검한다.
흡착제의 오염
염 원인을 점검한 후 처리한다
처리한다.
흡착제가 오염되었다
오염되었다.
오염흡착제는 재생 가능여부를 확인 후 재생불가시 교체
흡착제의 교체 수명이 되었다. 흡착제를 신품으로 교체한다.
전기 히터의 발열상태를 확인
C li
Cooling Timer의
Ti 의 시간을 확인한다
확인한다.
Office & Factory : 경기도 김포시 월곶면 월하로 165 Telephone : 82-31-998-9126 Fax : 82-31-998-9128
흡착식드라이어 정기 점검 기준표
○ 점검 ★교환
정비기준
점검부품 점검항목 비고
수시 매월 개월
6개월 년
1년 년
2년 년
3년
- ACTUATOR 작동 상태 점검 ○ OPEN-CLOSE 확인
DESICCANT (흡착제)
- DESICCANT 색상 확인 ○ ★ 이상 있을때 교환
노점 확인 ○ 이상 있을때 교환
- ELEMENT 열선 단락 점검 ○ 이 있을때
이상 있 교환
발열 상태 점검 ○ 설정값 조정
- 냉각 효율 입,출구 에어 온도 ○ 냉각수 온도 확인
- 스케일 제거 분해 세정 ○
- STRAINER 막힘 여부 확인 ○ 분해, 청소
흡착식드라이어 정기 점검 기준표
○ 점검 ★교환
정비기준
점검부품 점검항목 비고
수시 2개월
개월 개월
4개월 년
1년 년
2년 년
3년
Safety Valve
- SENSOR 교정 ○ 필수항목
- GAUGE 작동 확인 ○ 이상 있을때 교환
CONTROL PANEL
- PANEL 작동 확인 ○ 이상 있을때 교환
PURGE SILENCER
- SILENCER 작동 확인 ○ ★ 이상 있을때 교환
PNEUTEC KOREA
www.ptkair.com
www.ptkair.com
PNEUTEC KOREA
목차
Global marketing for mutual benefit
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
장비 운전의 시작 및 정지
알람 정지 및 확인
www.ptkair.com
MANUAL
점검 사항
점검 사항
1. Dryer의 정격 전원과 공급 전원의 확인
화면의 구성
2. Panel 내부의 각 부품의 장착 상태 확인
4. 전원 연결 후 전압 및 절연 상태 확인
운전시간의 설정
5. Local S/W 작동 여부 확인
알람의 설정
6. 각 계측기의 작동 여부 확인
장비운전의
7. Auto V/V 의 작동 여부 확인
시작 및 정지
8. 수동 밸브의 개,폐의 정상 여부 확인
알람 정지 및 확인
www.ptkair.com 2
MANUAL
화면의 구성 (HOME)
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
장비운전의
시작 및 정지
알람 정지 및 확인
www.ptkair.com 3
MANUAL
화면의 구성 (MAIN)
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
장비운전의
시작 및 정지
알람 정지 및 확인
www.ptkair.com 4
MANUAL
화면의 구성 (PROCESS)
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
장비운전의
시작 및 정지
알람 정지 및 확인
www.ptkair.com 5
MANUAL
화면의 구성 (SETTING)
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
장비운전의
시작 및 정지
알람 정지 및 확인
www.ptkair.com 6
MANUAL
화면의 구성 (TREND)
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
장비운전의
시작 및 정지
알람 정지 및 확인
www.ptkair.com 7
MANUAL
화면의 구성 (TREND)
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
장비운전의
시작 및 정지
알람 정지 및 확인
www.ptkair.com 8
MANUAL
화면의 구성 (ALARM)
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
장비운전의
시작 및 정지
알람 정지 및 확인
www.ptkair.com 9
MANUAL
운전모드의 설정
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
장비운전의
시작및 설정 Dryer의 운전모드를 설정 및 변경할 수 있도록 구성됨.
선택시 compressor의 상시부하율에 따라 선택하여 사용.
알람 정지 및 확인
※ 운전 선택 및 시간 설정에 대한 자세한 설명은 AIR DRYER MANUAL을 참조 바랍니다.
www.ptkair.com 10
MANUAL
운전시간의 설정
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
www.ptkair.com 11
MANUAL
운전시간의 설정
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
Pressurizing Timer : 타워 전환시 증압시간 설정 (표준 5min)
Depress Timer : 1차 purgy 시간 설정 ( 표준 5min)
장비운전의 Valve Alarm Delay Timer : 밸브 오동작 감지 지연 시간 설정 ( 표준 10sec)
시작 및 정지 Demand Delay Timer : 노점운전 연장시간 설정 ( 표준 4hr)
Comp. Unload holding Timer : 콤프레셔의 무부하운전 지연시간 설정
알람 정지 및 확인
※ 운전 선택 및 시간 설정에 대한 자세한 설명은 AIR DRYER MANUAL을 참조 바랍니다.
※ 시간 변경을 임의로 조작할 경우 장비의 오동작을 발생시킬 수 있으니 주의 바랍니다.
www.ptkair.com 12
MANUAL
알람의 설정
점검 사항
화면의 구성
운전모드의 설정
운전시간의 설정
알람의 설정
장비운전의
시작 및 정지
Dew Point Demand : 노점운전 지연온도 설정
Dew Point High Alarm : 노점 온도 경고 설정
알람 정지 및 확인
Outlet Pressure Low Alarm: 출구 압력 경고 설정
Heater Over Temperature : 전기히터 내부 과열 경고 설정
www.ptkair.com 13
MANUAL
장비 운전의 시작 및 설정
운전모드의 설정
운전시간의 설정
알람의 설정
장비 운전의
시작 및 정지
알람 정지 및 확인
www.ptkair.com 14
MANUAL
알람 정지 및 확인
운전모드의 설정
운전시간의 설정
알람의 설정
장비운전의
시작 및 정지
알람 정지 및 확인
www.ptkair.com 15
Commissioning Report for
Compressed Air Dryer Package
■ DATE :
Commissioning Report
번호 점 검 항 목 판 정
☞ 시 운전 전 상태 확인
동력선 연결 및 배선 상태 확인
밸브류의 OPEN-CLOSE 작동 상태 확인
4
- 4-WAY SOLENOID V/V 조작 □양호 □보통 □불량
6 - 분
- 분
- 분
- 분
번호 점 검 항 목 판 정
T.I.C 의 설정 값 확인
운전 시작 전 압력계 및 온도계 확인
8 - 상.하부 온도계 ( ℃ ) ℃
☞ 공기 건조기 운전
각 TOWER 별 운전 상태 확인
재생 유량 조절 밸브 확인
각 TOWER 전환 운전 및 S/W 상태 확인
ELECTRIC HEATER의 작동 상태 확인
☞ 공기 건조기 운전 정지 상태 확인
☞ 기타 현장 확인 상태
25 □양호 □불량
26 □양호 □불량
27 □양호 □불량
28 □양호 □불량
29 □양호 □불량
30 □양호 □불량
☞ 공기 건조기 운전 교육 실시
기동 및 정지 방법 □실시 □미실시
□실시 □미실시
비고
ADSORPTION AIR DRYER COMMISSIONING REPORT
DESIGN CONDITION
Compressor System pressure barg Header Pressure barg
Operating pressure barg Regen. Air Pressure barg
O
Operating
ti T Temperature
t ℃ Ai C
Air Capacity
it Nm3/hr
/
Electric Main Power Supply V- P- Hz Control Power V- P- Hz
Dew Point Temperature ℃ Heater Capacity kw
CHECKING TIME
운전 점검 항목 점검 기준 사항
A탑 압력계 barg
재생 압력계 barg
압력
(barg)
B탑 압력계 barg
DRYING TOWER A or B
A탑 온도계(상/하) ℃/℃
B탑 온도계(상/하) ℃/℃
Dryer Outlet 배관 ℃
온도
Heater Outlet 배관 ℃
(℃)
Cooler In/Out(Air) ℃/℃
Cooler In/Out(Water) ℃
운전 시간 제습(Drying) 시간 시간 분
가열(Heating) 시간 시간 분
설정 확인
냉각(Cooling) 시간 시간 분
출구노점온도 ℃ 이하
전력 Control Power V
Heater A-Meter A
SV
운전 모드
설정 확인 PV 사용상태기준
OPEN (%) %
p Valve 작동 상태 작동 확인
AMP 점등 상태 점등 확인
확인점검자서명
운전 MODE 설정 방법 특이사항
COOLER 온도 체크
Dryer Type
Dryer Model
Operating Temp. ℃
Capacity Nm3/hr
2. Commissioning Roport
3. Commissioning Check
확인자 소속 : 직책 :
확인자 성명 :
확 인 : 20 년 월 일 Sign
2. SPECIFICATIONS, DATA
SHEET & DRAWING
1) SPECIFICATIONS
2) DATA SHEET
4) DRAWING
1) SPECIFICATIONS
1. GENERAL
1) Customer : HYUNDAI POWERTECH
2) Project Name : Heat of Compression type Air Dryer
3) Location : MAXICO
4) Q,ty : Compressed Air Dryer (PHCN-7700SP) - 1 Set
: Pre Filter (PSF-320 150A) - 1 Set
: After Filter (PSF-310 150A) - 1 Set
: Hot Air Separator (PMS-40ST) -1 Set
2. SCOPE of SUPPLY
3. SCOPE of WORK
5. WARRANTY
The warranty is granted under the assumption that the erection work
will be performed according to instructions of PNEUTEC KOREA.
The commissioning, start-up and test run will be performed
under the suppervision of PNEUTEC KOREA.
The dryer systems covered by this specification shall he designed, inspected and
ttasted
t d in
i accordance
d with,
ith but
b t nott limited
li it d to,
t the
th following
f ll i listed
li t d codes,
d
standards of latest edition in effect at time of placement purchase order, unless
otherwise stated in this specification.
7-2. Materials
The used materials will be according to KS specifications.
7-4. Welding
WQR-Welders qualification records, PQR-Procedure Qualification records,
WPS-Welding procedure spec., ets.
7-5. Safety
Under consideration of the Korea standars (Industrial Safety Heath Law)
7-6. Instruments
According to mamufacturer's standards.
8-1. Language
All documents and drawing to be submitted shall be written in english.
If required purcharser, be able to in Korean.
8-2. Units
Unless otherwise specified, metric, Celsius and kilogram units shall be
applied as the measurement system for drawing and documents to be submitted.
However, nominal sizes of piping and tubing components shall be in
accordance with inch system.
9-1. Process
▷ Process description with the dryer
▷ Detailed process and instrumentation diagram 1-weeks from order
9-2. Mechanical
▷ Heat exchanger data sheets and calculation 2-weeks from order
▷ General arrangement and foundation layout drawing 2-weeks from order
▷ Piping assembly drawing including all elevations and cross sections for
easy equipment assembly 2-weeks from order
▷ Construction book with the dryer
Material and test certificates with the plant
Subsupplier list 2-weeks from order
▷ Detailed parts list 2-weeks from order
▷ Woking schedule 1-week from order
▷ Inspection and test procedure 4-weeks from order
▷ Performance curves
▷ Certificate of guarantee with the plant
9-3. Instrumentation
▷ Wiring diagram 2-weeks from order
▷ Dryer operating and maintenance instructions manual, complete with
equipment documentation with the plant
1) Inlet condition
▷ Fluid : Compressed air
▷ Flow capacity : Nor. 7,700 Nm3/hr
▷ Operating pressure : Nor. 7.0 bar
▷ Temperature : Max. 40℃
▷ Humidity : R.H 100%
Referred to inlet condition (40℃, 7.0barG)
2) Outlet condition
▷ Outlet pressure : 6.8 barG
▷ Pressure drop : max. 0.2 barG
▷ Dewpoint : -40℃ at atm
11. UTILITES
1) Drying towers
▷ Type : dual & vertical
▷ Volume : appr. 2.37 m3
▷ Design pressure : 9.7 bar
▷ Design temperature : 250℃
▷ Design code : KS B 6750-3 with KOSHA stamp
▷ Hydraulic test pressure : 12.6 barG
▷ Corrosion allowance : 1.0 mm
▷ Size(mm) : I.D 1,300×1,350H(T.L)
▷ Material shell & head : SS400
desiccant screen : STS304
▷ Accessories pressure gauge
temperature gauge
safety valve (DN50)
desiccant filling and removal port (DN100)
2) Regeneration cooler
▷ Type : shell & tube
▷ Design pressure : 9.7 bar
▷ Design temperature : 200℃
▷ Design code : KS B 6750-3
▷ Hydraulic test pressure : 12.6 barG
▷ Corrosion allowance : 1.0 mm
▷ Heat duty : 133,800 kcal/hr
▷ Operating temp. shell side : 150 / 40℃
tube side : 32 / 37℃
▷ Size shell : DN250×2,100L
tube dia.×wall th.k : ∮12.7×1.0t
overall length : appr. 2,500mm
▷ Material shell & channel : SPP
head : SPP
tube : C1220T-H
tube sheet : SS400
flange : SS400
4) Electric heater
▷ Type : immersion, shell & tube
▷ Capacity : 54 Kw
▷ Design pressure : 9.7 bar
▷ Design temperature : 350℃
▷ Design code : KS B 6750-3 with KOSHA stamp
▷ Corrosion allowance : 1.0 mm
▷ Power : 480VAC, 60Hz, 3PH
▷ Material
M t i l shell
h ll : carbon
b steel
t l
head : carbon steel
tube : STS304
tube sheet : SS400
▷ Accessories thermo-couple ("K-type)
5) Pre filter
▷ Type : cartridge
▷ Filteration : 5.0 micron
▷ Flow capacity : 221 Nm3/min
▷ Design pressure : 9.7 bar
▷ Design temperature : 100℃
▷ Design code : KS B 6750-3 with KOSHA stamp
▷ Corrosion allowance : 1.0 mm
▷ Element model : PP-50
material : P.E (sintering resin)
q.ty : 8 sets
maker : PNEUTEC KOREA
▷ Size (mm) : I.D 333.4×1000H(T.L)
▷ Accessories auto drain trap
8) Regeneration valve
▷ Type : Hi-performance pneumatic butterfly
▷ Size & rating : DN100 KS10K, wafer
▷ Q,ty : 8 sets
▷ Material body : Carbon Steel
disc : S.S304
seat : RTFE
▷ Maker body : daejung valve
acuator : shine contec
▷ Solenoid : double acting
▷ Accessories : limit switch
14) Painting
▷ Surface treatment : SSPC-SP3 (power tools cleaning)
▷ Coating Primer : ployamide cured epoxy, 1ply×25microns
final coat. : ployamide cured epoxy, 2ply×25microns
▷ Color : munsel no. 2.4Y 8.8/2.7 (D30871)
15) Insulation
▷ Scope : the insulation will be done to heat conservation for
regeneration temperature, (above 80℃)
▷ Material : the insulation materials will be designed sccording to
JIS A 9505.
for equipment : glass wool (12w/m3k), 50mm th.k
for piping : glass wool pipe cover N03, 50mm th.k
Jacketing : for equipment -- SS400 steel plate, 3.2mm th,k
: for piping ------- color flat sheet 0.4t
2) DATA SHEET
NOTE
NOTE
POWER
2 1 1 54 kw 54 kw
(ELECTRIC HEATER)
COOLING WATER
3 1 1 34 m3/hr 34 m3/hr
(REGENERATION COOLER)
NOTE
4) DRAWING
3. PART LIST
PF Pre filter PNEUTEC KOREA Cartidge / PSF-320 150A 5.0 micron / DN150 1 set Carbon steel
AF After filter PNEUTEC KOREA Cartidge / PSF-310 150A 1.0 micron / DN150 1 set Carbon steel
RC Regenetion cooler PNEUTEC KOREA Shell&Tube / HV2106CP DN250×2,100L(Shell) , C.S+Cooper 1 set Carbon steel
MS Moisture separator PNEUTEC KOREA 5-Steps centrifugal DN300×740L(T.L), DN100 1 set Stainless steel
ADT-1 Auto drain trap WOORI Float type, WRDT-1000 Automatic drain control 2 sets for separator
MCV Main control valve DAEJUNG VALVE butterfly / 3-SE A630 DN150, High performance w/actuator 4 sets FC / SCS13 / RTFE
RCV Regenetion control valve DAEJUNG VALVE butterfly / 3-SE A630 DN100, High performance w/actuator 9 sets FC / SCS13 / RTFE
RCV Regenetion control valve DAEJUNG VALVE butterfly / 3-SE A630 DN50, High performance w/actuator 1 sets FC / SCS13 / RTFE
RCV Regenetion control valve DAEJUNG VALVE butterfly / 3-SE A630 DN40, High performance w/actuator 1 sets FC / SCS13 / RTFE
DN125, High performance w/actuator
FCV Flow control valve DAEJUNG VALVE butterfly / 3-SE A630 1 set FC / SCS13 / RTFE
w/ E.P positioner (TY-1000R)
PSV Safety valve KUMSUNG IND. Full bore / GSSF-7A DN50xDN65, S/P : 9.7 barG 2 sets
SV-D Solenoid valve PARKER 5-port / PSH 530D Double coil, 3/8" 4 set
SV-D Solenoid valve PARKER 5-port / PSH 530S Single coil, 3/8" 4 set
PG Pressure gauge WISE Bourdon tube / P-110 0-15 barG, Φ100, J type, PT1/2" 3 sets
TG Temperature gauge WISE Bimetal / T-110 0-350℃ Well 450L, Φ100, PT1/2" 4 sets
TG Temperature gauge WISE Bimetal / T-110 0-350℃ Well 100L, Φ100, PT1/2" 2 sets
TC Thermo couple WISE Single element / R-111 K-type, PT 1/2", Well 50L 3 setS
CP Control panel PNEUTEC KOREA Relay control 1000X350X1350H, C.S , D30871 1 set 480V×3Ph×60Hz
DPT Diff. pressure transmitter YOKOGAWA Smart / EJA-110A 0 ~ 3000mmH2O, 4-20mA 1 set
OR Orifice Assembly SAMIL Plate / SOP-SOF DN100, 0 ~ 3000mmH2O 1 set A105 / S.S316
DS Desiccant screen PNEUTEC KOREA Screen / PCS08 DN200, ∮1.2×3P×1.5t 4 sets S.S304
PS 1st Depress. purge silencer ALWITCO B-15 Air Exhaust Muffler 1 set
PM Purge muffler PNEUTEC KOREA PMF-100 DN250x1,360, 100A 1 set Carbon steel
www.ptkair.com
Profile of Company
산업의 다양화와 전문화에 따라 제조산업에서의 청정 압축공기는 기업의 경쟁력을 좌우할 수 있는 매우 귀중한 동력원이므
로 세심한 공급관리가 요구됩니다. 압축공기를 비롯하여 각종 가스용 제습설비 제조, 유지관리 분야에서 경험한 20여년의
풍부한 기술력과 로하우를 바탕으로 보다 완벽하고 효율적이며 경제적 측면에서 최고의 제품을 공급하기 위해 새롭게 탄생
한 “뉴텍코리아”는 최고의 기술력과 끊임없는 연구개발로 고객만족을 위해 항상 노력과 정열을 다하고 있습니다. 초건조 제
습설비를 다루는 저희 “뉴텍코리아 임직원” 모두는 무엇보다 품질과 사후관리에 대한 고객과의 탄탄한 신뢰로 고객관리의
차별화를 위해 항상 노력하겠습니다
상호협력
동반자
압축공기 제습설비의 필요성 및 기본구성 3 고압용 에어필터 (High pressure air filters) HF-Series 12
냉동식 에어드라이어 PD-Series 4 응축수 자동트랩류 (Automatic drain traps) 13
비가열식 흡착식 에어드라이어 (Heatless type) PSD-Series 5 흡착제 / 유량계 / 노점계 (Adsorbent / Air flowmeter / Dewpoint analyzer) 14
유분제거용 비가열 흡착식 에어드라이어 (Oilless master) PMD-Series 6 질소발생기 (Nitrogen generator) PSN/PM-Series 15
히터외장형 흡착식 에어드라이어 (Heater external purge type) PHD-Series 7 수냉식 쿨러 (Water cooled after cooler) PWC-Series 16
히터부로와형 흡착식 에어드라이어 (Heater external blower type) PHB-Series 8 공냉식 쿨러 (Air cooled after cooler) PAC-Series 17
압축기 폐열이용방식 넌퍼지 드라이어 (Heat of compression type) PHCN-Series 9 공기저장탱크 (Receiver tank) PT-Series 18
압축공기용 에어필터 (Compressed & Gas air filters) PSF-Series 10 노점선정 및 포화수증량표 19
2
Table of Contents
고청정 압축공기는 생산성과 품질력 향상을 통한
기업경쟁력 강화는 물론 보다 효율적인
공압설비 유지관리로 원가절감의 혜택을 누릴 수 있습니다.
각종 불순물이 함유된 대기중의 공기를 흡입,압축할 때 압축기 내부와 유입측 공기조건에 따라
다량의 유,수분과 파티클이 생성되며 이러한 유해물질들은 공압설비에 막대한 지장을 초래하여
생산성 악화와 품질력 저하 등 악영향을 주는 바 제조공정과 사용용도에 적합한 제습설비를
반드시 설치하여야 한다.
3
DESICCANT AIR DRYERS
PSD-Series (Heatless)
Design Specifications
▷ Design pressure : 0.97 Mpa
▷ Operating pressure : 0.69 Mpa
▷ Inlet air temperature : 40℃ 기준
▷ Dewpoint : -40℃ at atm (Std.)
-70℃ at atm (Option)
▷ Operating cycle : 10min/cycle
5
DESICCANT AIR DRYERS
Design Specifications
▷ Design pressure : 0.97 Mpa
▷ Operating pressure : 0.69 Mpa
▷ Inlet air temperature : 40℃ 기준
▷ Dewpoint : -40℃ at atm (Std.)
-70℃ at atm (Option)
▷ Operating cycle : 10min/cycle
Design Specifications
▷ Design pressure : 0.97 Mpa
▷ Operating pressure : 0.69 Mpa
▷ Inlet air temperature : 40℃ 기준
▷ Dewpoint : -40℃ at atm (Std.)
-70℃ at atm (Option)
▷ Operating cycle : 8Hrs/cycle (Std.)
Design Specifications
▷ Design pressure : 0.97 Mpa
▷ Operating pressure : 0.69 Mpa
▷ Inlet wet air temperature : 40℃ 기준
▷ Inlet hot air temperature : 100℃ 기준
▷ Dewpoint : -40℃ at atm (Std.)
-70℃ at atm (Option)
▷ Operating cycle : 8Hrs/cycle (Std.)
PSF-Series
엘레멘트 종류별 구조 및 특성
구조 및 형상 여과도 적용위치 재질 교환주기
MODEL
(Structure) (Filteration) (Application) (Material) (Life time)
+After cooler전단측
MAIN FILTER P.E
40micron +공장배관의 Main line측
(PSF-370) Sintering
+수분이 다량 함유된 배관측
△ P : 0.3bar
이상 또는
+냉동식 Air dryer 전단측 6,000Hr
PRE FILTER +미립필터(PSF-310/130/150) P.E
5 micron 전단측 설치하여 수명연장
(PSF-320) Sintering
및 효율증대
+흡착식 Air dryer 전단측
Outside DWG.
15A 2.2 MP-15 1.8 PP-15 1.2 LP-15 1.0 CP-15 1.0 AP-15
20A 5.7 MP-20 3.5 PP-20 2.8 LP-20 1.9 CP-20 1.9 AP-20
25A 8.0 MP-25 5.7 PP-25 5.6 LP-25 3.4 CP-25 3.4 AP-25
40A 14.0 MP-40 12.0 PP-40 11.0 LP-40 10.0 CP-40 10.0 AP-40
50A 26.0 MP-50 24.0 PP-50 22.0 LP-50 14.0 CP-50 14.0 AP-50
65A 58.0 MP-50(2) 49.0 PP-50(2) 48.0 LP-50(2) 28.0 CP-50(2) 28.0 AP-50(2)
80A 88.0 MP-50(3) 73.0 PP-50(3) 72.0 LP-50(3) 42.0 CP-50(3) 42.0 AP-50(3)
100A 139.0 MP-50(5) 120.0 PP-50(5) 110.0 LP-50(5) 70.0 CP-50(5) 70.0 AP-50(5)
125A 162.0 MP-50(6) 145.0 PP-50(6) 132.0 LP-50(6) 84.0 CP-50(6) 84.0 AP-50(6)
150A 282.0 MP-50(8) 221.0 PP-50(8) 176.0 LP-50(8) 112.0 CP-50(8) 112.0 AP-50(8)
200A 447.0 MP-50(11) 331.0 PP-50(11) 308.0 LP-50(14) 196.0 CP-50(14) 196.0 AP-50(14)
250A 733.0 MP-50(19) 555.0 PP-50(19) 528.0 LP-50(24) 330.0 CP-50(24) 330.0 AP-50(24)
300A 1,103 MP-50(30) 850.0 PP-50(30) 792.0 LP-50(36) 504.0 CP-50(36) 504.0 AP-50(36)
외형치수 Dimension
D SIZE DIMENSION (D×H) WEIGHT (KGS) SIZE DIMENSION (D×H) WEIGHT (KGS)
15A 85×275 2.0 100A 600×1,200 140
20A 100×400 4.0 125A 600×1,200 160
25A 100×550 6.0 150A 650×1,850 200
H
40A 170×780 14 200A 1,000×2,350 420
50A 175×1,130 25 250A 1,000×2,550 480
65A 500×1,000 70 300A 1,100×2,750 600
80A 500×1,000 74 *보다 Detail한 사양은 도면 참조하시기 바랍니다
11
CORPORATION FOR ENERGY SAVING
MODEL
WRDT-1000
WRDT-2000
5. TROUBLESHOOTING
WOORI TECHNOLOGY
GONGGUSANGGA 18-106-306, JUNGWANG DONG
SHIHUNG CITY KUNGKI-DO KOREA
TEL : 82-31-430-2917
FAX : 82-31-430-2918
E-mail : [email protected]
Homepage : Www.iwooritech.co.kr
POWER DRIAN SOLVES PROBLEMS
■ CLOGGED DRAINS
Other drain devices with small orifices and poppet style valves are prone to clog
when solid debris is present. Each Power drain has a large, smooth liquid flow
path and discharge port as well as a heavy duty shear action ball valve disigned
to alleviate this problem.
■ ELECTRICITY
Timer valves require electricity and the cost of installing and maintaining these
electric system as well as the cost of electricity for their ongoing operation year
after year. Power drain requires no electricity to operate since it is totally pneumatic
and can be easily installed at any point along the compressed air system providing
low cost installation and ongoing operation.
■ RELIABILITY
Power drain's cycling is controlled by a patented magnetic interaction with a totally
pneumatic control circuit. While other pneumatic drains have a complex lever action
"toilet bowl" type internal float with many parts, there are few moving parts in the
Power drain. Since the Power is totally pneumatic, it is not affected by power
outages or the other vulnerabilities of electrical devices such as timer solenoid
valves, motorized ball valves or electrically operated float traps.
■ BYPASSED DRAINS
Smaller drains become plugged so often that cleaning them out becomes a very
labor intensive operation. To avoid constant cleaning, there is a temptation to
bypass the inadequate drain and crack open a manual bypass valve causing it to
drain constantly thus causing a constant flow of wasted compressed air.
Power drain anti-clog design eliminates the temptation to bypass the drain.
■ SYSTEM BLOW DOWN
Manually operated drains, timers solenoid valves, motorized ball valves or electri-
cally operated float traps blow away large quantities of expensive compressed air.
Manually operated drains waste considerable compressed air because most opera-
tors feel it is necessary to have the drain open an extended period of time in order
to get all the water out. Timer valves are almost always set to be open longer than
necessary in order to get all of the liquid out and this too passes large quantities
of compressed air down the drain. Power drain avoids this waste of compressed
air and the resulting pressure drop in the compressed air system by maintaining a
liquid seal in the bottom of the Power drain's reservoir between each cycle.
■ OVER-DRAINING
Manual drain valve operation and timer valves are usually set for overkill in frequ-
ency and duration of drainage times in order to be certain that no liquid accumul-
ates in the system. This results in waste of expensive compressed air.
Power drain is demand activated and drains only when the liquid reaches the pre-
determined trigger point. The Power drain does not over-drain or blow down the
system.
■ UNDER-DRIANING
Timer drains must be preset to establish the frequency and duration of drainage.
The settings are vastly different in periods of high humidity from what they would
be in periods of low humidity. It is common for this adjustment to be over-looked
in the transition from winter to summer. Therefore, the settings are inadequate to
handle the high summer quantities of liquid which results in excess liquid accumu-
lation in the compressed air system. This liquid often backs up and can cause
expensive damage to dryers, compressors and hand tools. The Power drain is
designed to cycle as needed when liquid accumulates and requires no adjustments
from season to season.
■ LIQUID REMOVAL
The air pressure in the system being drained forces the liquid out of the Power
drain reservoir. Because the power of the air system is behind it, the discharge
can be directed upward, to a containment vessel, oil-water separator or overhead
discharge piping system.
PRODUCT TECHNOLOGY HOW IT WORKS
The float(1) with integral magnet(2) is sitting on the base and is at the lowest level. The intgral float
magnetic force repelling the inner magnet(3) upward, holding it seated against on orifice in the lower
end of the valve stem(4). This retains the control air doming in through the control air filter(5) in the
center tube(6). The control air circuit including the inner magnet and valve stem air isolated from the
liquid held in the reservoir(7). The air cylinder(8) is in the home position and the discharge ball valve
(9) is closed.
There is always a residual amount of liquid left in the bottom of the reservoir after each discharge
cycle. The Power drain stops discharging before all accumulated liquid is removed providing a liquid
seal that conserves expensive compressed air. Liquid flows through the inlet port and into the reser-
voir to start the fill cycle. Liquid continues to fill the reservoir until the float has displaced enough
liquid to become buoyant and the float pops upward to the upper position shown in Figure2.
The liquid flows in and raises the float to it's highest position as shown. The integral float magnet is
raised up past the inner magnet and repels the inner magnet dowmward opening the orifice in the
valve stem. This allows the control air held in the center tube to flow through the control air circuit
to the actuating cylinder. The actuating cylinder extends and opens the ball valve starting the dis-
charge of accumulated liquid.
When the correct amount of liquid has been discharged, leaving a liquid seal in the reservoir, the
float has been lowered to a point where the integral float magnet is below the inner magnet. In this
position, the integral float magnet repels the inner magnet back upward against the valve stem orifice
which seals off the control air flow to the actuating cylinder. The cylinder has a spring which then
returns the cylinder to it's home position, closing the discharge ball valve.
The discharge is stopped as shown in Figure1 and the fill cycle repeats.
The balance line port is a hole through the head of the Power drain that goes into the reservoir.
This port allows the air trapped in the top of the reservoir to move out of the reservoir to allow liquid
to enter the reservoir through the inlet port. If there were no balance line port, as liquid entered the
reservoir under pressure, the air trapped in the top of the reservoir would be compressed until it was
the same pressure as the liquid coming in and the unit would stop filling.
There are three methods of connecting to the balance line port. The most effective is to connect it
back to the vessel being drained as shown in the illustrations above. In this configuration, the rese-
rvoir is at the same pressure as the vessel being drained and the liquid is filling by gravity.
In this case, the top of the Power drain must be lower than the bottom of the vessel being drained.
The balance line can also be attached to a header pipe leaving the vessel being drained or vented
to atmosphere using a needle valve. Venting to atmosphere uses very little air if the needle valve is
adjusted properly.
SPECIFICATIONS
MAX .TEMP 75 ℃
MIN. TEMP 2 ℃
MAX PRESSURE 9.9 kgf/㎠
MIN PRESSURE 2.5 kgf/㎠
CAPACITY/cycle 0.15 Liter
MAX CAPACITY 180 Liter/hr
WRDT-2000 SPECIFICATION
WRDT-2000 DEMNSION
SPECIFICATIONS
MAX .TEMP 75 ℃
MIN. TEMP 2 ℃
MAX PRESSURE 9.9 kgf/㎠
MIN PRESSURE 2.8 kgf/㎠
CAPACITY/cycle 0.8 Liter
MAX. CAPACITY 660 Liter/hr
TROUBLESHOOTING
Fault condition and cause Solution
1. Water does not enter drain trap.
1) Balance line isolation shutoff valve is closed. Adjust balance line needle v/v per installaion instrucions.
2) Liquid inlet valve is closed. Fully open liquid inlet shut off valve.
3) Drain piping line is plugged. Clear obstrucion.
4) Location of balance line connection causes
Refer to installaion instrucions for suitable balance line
higher balance line pressure than liquid inlet
installaion.
pressure.
2. Drain trap fills and will not drain.
1) Control air line valve is closed. Open control air valve to full open.
1) Inner magnet installed upside down, I.e., Reinstall inner magnet rotating it 180 degree, end for
north and south poles reversed. ene.
2) Bleed for air cylinder clogged. Clear obstrucion. Do not alter hole diameter.
Clean center tube and inner magnet and reassemble.
3) Inner magnet stuck or not properly sealing
Also if possible, connent the control air line to a clean
against valve stem.
dry air.
Clean center tube and inner magnet and reassemble.
4) Water was flowed in control air line. Also if possible, connent the control air line to a clean
dry air.
4. Excessive bubbling action in drain trap.
1) Air leak in balance line and/or fittings. Repair finding leaked part.
Refer to installaion instrucions for suitable balance line
2) Balance line needle valve opened too far.
installaion.
SERVICE INTENDED
P110 Series, General Service Pressure gauge,
Feature low Cost and high quality and is suitable for non-corrosive fluid
Air, Oil, Gas or Water service are the most common applications.
NOMINAL DIAMETER
40, 50, 60, 75, 100, 150, and 200mm
ACCURACY
40mm : ±3.0% of Full Scale
50, 60, 75, 100, 150, and 200mm : ±1.5% of Full Scale
SCALE RANGE
40mm : 0~2 to 0~35kgf/cm2
50mm : 0~2 to 0~100kgf/cm2
65, 75mm : -76cmHg ~ 0 to 0 ~ 250kgf/cm2
100mm(New) : -76cmHg ~ 0 to 0 ~ 350kgf/cm2
100mm, 150mm : -76cmHg ~ 0 to 0 ~ 1000kgf/cm2
200mm : -76cmHg ~ 0 to 0 ~ 350kgf/cm2
WORKING TEMPERATURE
Ambient : -20 ~ 65˚C
Fluid : -5 ~ 40˚C
Standard Features
PRESSURE CONNECTION MOVEMENT
Brass Brass
ELEMENT COVER
40, 50mm : Brass Black Finished Steel
60, 75, 100mm(New) : ≤100kgf/cm2 : Brass
>100kgf/cm2 : 316SS
100, 150, 200mm : ≤35kgf/cm2 : Brass
>35kgf/cm2 : 316SS
DIAL
C Type Bourdon Tube or Helical Tube White Aluminium with
Black Graduations
CASE POINTER
Black Finished Steel Aluminium alloy, Black painted
Black Finished Aluminium(Diameter 200mm)
PROCESS CONNECTION
WINDOW 40mm : 1/8” PT, NPT &PF
50mm : 1/4”, 1/8” PT, NPT &PF
Glass
60mm : 1/4” PT, NPT &PF
75, 100mm(New) : 3/8” PT, NPT &PF
100, 150 and 200mm : 1/2”, 3/8” PT, NPT & PF
PD01 - 01
ORDERING INFORMATION
BASE MODEL
P110 : GENERAL SERVICE PRESSURE GAUGE
NOMINAL DIAMETER
0 : 40mm
1 : 50mm
2 : 60mm
3 : 75mm
4 : 100mm
6 : 150mm
7 : 200mm
ACCURACY
4 : ±1.5% of Full Scale. Not available with diameter 40mm
6 : ±3.0% of Full Scale
PROCESS CONNECTION
B: 1/8”, Only available with diameter 40,50mm
C: 1/4”, Only available with diameter 50,60mm
D: 3/8”, Not available with diameter 40,50,60mm
E: 1/2”, Only available with diameter 100,150,200mm
CONNECTION TYPE
B: PF
C: PT
D: NPT
Z: Other (See Note 1)
UNIT
B : kgf/cm2(Pressure) or cmHg + kgf/cm2(Compound)
C : cmHg, Only available with vacuum gauge
Z : Other
RANGE
Refer to Pressure Range Table
DIAL COLOR
1 : 2 Colors
5 : 3 Colors, Available with
Compound & Vacuum Gauges
OPTIONS
0 : None
1 : Accessories
K K
J J * DIN(43729B) Head Type is not
T T available for 3/4”Connection
E E
Z Other
11th Character
7th Character
Advantages General
General
General
General
General
General
General Description
Description
Description
Description
Description
Description
GeneralDescription
General Description
Description
General
General Description
Description
General purpose transmitter for industrial
applications
Extremely corrosion resistant
Measuring ranges from 0.5 to
500kgf/cm2
Rugged piezoresistive ceramic
measuring cell
Shock and vibration resistant
Zero and span adjustments
Compact design
Optimal accuracy
Applications
The transmitters can be used for a wide
range of applications in process control,
automatic machinery and hydraulic or
pneumatic system design.
Standard hydraulic and pneumatic
equipments
Process control
Machine tools and automatic machinery
Monitoring systems
Servo valves and drives
Chemical and petrochemical industry
Air and gas compressors
Loading and brake systems
www.wisesensor.com
Technical Data
Input
Technology Piezoresistive ceramic pressure sensor
Pressure ranges 0~0.5 to 0~500kgf/cm2 absolute or gauge pressure
Pressure reference Gauge, absolute, vacuum and compound
Overload 1.5×full scale without damage
Output
Current output Voltage output
Electrical connection type 2-wire technique 3 or 4-wire technique
Full scale output signal 20mA ±0.5% 5V ±0.5%
Zero measured output 4mA ±0.05% 1V ±0.05%
Other signals available on request
Electrical Specifications
Excitation voltage 12~36V DC
Load resistance max@24V 500Ω at 24V
Influence of excitation 0.01% FSO/V
Power ripple ≤500mV P-P
Reverse polarity Protected
Shock resistance ≤20g
Response time 1.5ms
Adjustment ±10% FSO/zero and span
Performance Specifications
Accuracy ≤±0.5% FSO
Linearity, Hysteresis & Repeatability ±0.2...0.4% FSO typical
Stability °C
±0.3% FSO/a @25°
Cutoff frequency(-3 d B) ≤2kHz
Reference temperature °C
25°
Operating temperature range °C
-40~125°
Compensated temperature range °C
0~70°
Thermal sensitivity shift ≤±0.015%/°°C typical
Thermal zero shift ≤±0.02% FSO/° °C typical
Physical Specifications
Process connection PT1/4″″, PT3/8″
″, PT1/2″″male thread
PF1/4″″, PF3/8″
″, PF1/2″″male thread
Female thread & other connections available on request
Process media Gases and liquids compatible with ceramic Al2 O3, 96%
Materials wetted by process Diaphragm : Ceramic Al2 O3, 96%
Housing : Stainless steel 316
Gasket O-ring : Viton (HNBR, CSM, etc.)
Enclosure rating IP65
Explosion protection Ex d IIC T6(P119)
Influence of mounting position Not critical
Weight Approx.(270g)
Options Sealed diaphragm with thread connection
Sealed diaphragm with flange mounting
Siphon tube
Sealed diaphragm with capillary
Note : ① Cable version : 1.5m standard length, 4-wire, shielded with integral vent tube
② Vented gauge units must breathe dry, non - corrosive gases.
③ Connector version is vented through the removed pin, cable versions are vented through a vent tube inside
the cable sleeve
General Purpose Pressure Transmitter
System connection for 2-wire transmitter System connection for 3-wire transmitter
DIN connector
System
Color
2-wire 3-wire 4-wire
1 E+ E+ E+
2 E- C- E-
3 S+ S+
Shielded Shielded S-
Integrated cable
System
Color
2-wire 3-wire 4-wire
Red E+ E+ E+
Black E- C- E-
Green S+ S+
White S-
Shielded Shielded Shielded
Terminal head
Excitation + Excitation -
24V 24V
General Purpose Pressure Transmitter
Ordering Information
ORDER KEY
Specifications
option
76
FRL Modular Combination / AU320, AU321, AU420, AU421 Series
Dimensions (Unit : mm)
77
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825#Zd|
PHS530D ⅟#ⓟ᭓ᓃ⪿ᠧ
826#Zd|
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PHS530E ⱜཏ#ύᅻ㥠
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S
U 4 S U5
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57Y GF57 ᯞ㛢 ᩖᖆ⇊# ㅪ⠯ ᯞ㛢 ᡒ㖮# Ữ# ᅞ⡏ 57Y GF57
443Y DF# 443Y G ᗂ0⾒ᇏ㇚#ㅪ⠯ O ᡒ㖮# ᅞ⡏ 443Y DF# 443Y
553Y DF# 553Y ⦦,#ᗂ0⾒ᇏ㇚#ㅪ⠯#⠦#⦦ᯢ⎆♺ 553Y DF# 553Y
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12 11 10 9 8 6 3 1 2 4 6 5 7
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5 ⍎㖶+5➮⼂, ◶ᦒᲢጮ 㘓າ 46 ⛎㐦ᢲ⠞㍢ ♞⇲Ếᩖ 0
6 ⍖ᠦ⠞ᖆ#㏒ㅣ NBR 47 ⍎りᨂ(⢻⎆ ⠻⟪ᅂ⅖) 0
7 ⍎㖶#⍎㖮ᩫ ⍎㎢ 48 ⍎㖶(3➮⼂)
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43 ㎶⠦ᢩ#Ჾᖾ ⋂⩪ 56 ⍎ㄖᨂ VP45F
44 ⍎ㄖᨂ -
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1.5 1.5
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12
16
14 14
27 䴒
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4.5
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109 3-䴒4.5 ඪ㉟#㛪
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55
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32
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12
16
14 14
27 䴒
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13.5
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45
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55
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218
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271
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PHS530S/D
2-Rc乐 6-Rc乓
4-䴒5.4
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2
21
22
6
8
4
1
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3 26. 6.
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33X(N-1)+60
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4-䴒5.4
2
2
25
6
8
4
1
3 2 6. 4 3
27.5X(N-1)+44
27.5X(N-1)+56 q=⚚⋂
General Model EJA110A
Specifications Differential Pressure Transmitter
GS 1C21B1-E
STANDARD SPECIFICATIONS
Refer to GS 1C22T2-E for Fieldbus communication
type marked with “ .”
PERFORMANCE SPECIFICATIONS
Zero-based calibrated span, linear output, wetted
parts material code ‘S’ and silicone oil.
Effect on Zero (can be corrected at line pres-
Reference Accuracy of Calibrated Span
(including the effects of zero-based linearity, hyster- sure)
esis, and repeatability) L capsule
[0.02 % Span+0.052 % URL] per 3.4 MPa {500 psi}
0.075 % of Span
M, H and V capsules
For spans below X 0.028 % of URL per 6.9 MPa {1000 psi}
Overpressure Effects (M, H and V capsules)
X 0.03 % of URL per 14 MPa {2000 psi}
[0.025 + 0.05 ] % of Span
Span Stability (M, H and V capsules)
where X equals: 0.1 % of URL per 60 months
Capsule X kPa {inH2O} Power Supply Effects “ ”
L 3 {12} 0.005 % per Volt (from 21.6 to 32 V DC, 350 for
M 10 {40} Output signal code D and E.)
H 100 {400}
V 1.4 MPa {200 psi} FUNCTIONAL SPECIFICATIONS
Square Root Output Accuracy
Span & Range Limits
The square root accuracy is a percent of flow span.
Measurement
Output Accuracy Span/Range kPa inH2O(/D1) mbar(/D3) mmH2O(/D4)
Span 0.5 to 10 2 to 40 5 to 100 50 to 1000
same as reference L
50 % or Greater Range -10 to 10 -40 to 40 -100 to 100 -1000 to 1000
accuracy Span 1 to 100 4 to 400 10 to 1000 100 to 10000
M
reference accuracy 50 Range -100 to 100 -400 to 400 -1000 to 1000 -10000 to 10000
50 % to Dropout point Span 5 to 500 20 to 2000 50 to 5000 0.05 to 5 kgf/cm2
square root output (%) H
Range -500 to 500 -2000 to 2000 -5000 to 5000 -5 to 5 kgf/cm2
T00E.EPS
Span 0.14 to 14 MPa 20 to 2000 psi 1.4 to 140 bar 1.4 to 140 kgf/cm2
V*1 Range
Ambient Temperature Effects -0.5 to 14 MPa -71 to 2000 psi -5 to 140 bar -5 to 140 kgf/cm2
Total Effects per 28 ˚C (50 ˚F) Change T01E.EPS
*1: For Wetted parts material code other than S, the
Capsule Effect ranges are 0 to 14 MPa, 0 to 2000 psi, 0 to 140
bar, and 0 to 140 kgf/cm2.
L [0.08 % Span + 0.09 % URL]
M [0.07 % Span + 0.02 % URL] URL is defined as the Upper Range Limit from the table
H [0.07 % Span + 0.015 % URL] above.
V [0.07 % Span + 0.03 % URL]
Zero Adjustment Limits
Static Pressure Effects Zero can be fully elevated or suppressed, within the
Lower and Upper Range Limits of the capsule.
Total Effects per Change
L capsule External Zero Adjustment “ ”
[0.07 % Span+0.052 % URL] per 3.4 MPa {500 psi} External zero is continuously adjustable with 0.01 %
M, H and V capsules incremental resolution of span. Span may be
[0.1% Span+0.028 % URL] per 6.9 MPa {1000 psi} adjusted locally using the digital indicator with range
switch.
250
Capsule (Silicone Oil) L M H and V
Time Constant (approx. sec) 0.8 0.6 0.3 R( )
(approval codes may affect limits) Figure 2. Relationship Between Power Supply Voltage
-40 to 120 ˚C (-40 to 248 ˚F) and External Load Resistance
Ambient Humidity Limits
5 to 100 % RH @ 40 ˚C (104 ˚F)
Working Pressure Limits (Silicone Oil) Supply Voltage “ ”
Maximum Pressure Limit 10.5 to 42 V DC for operation(10.5 to 30 V DC for
Intrinsically safe type)
Capsule Pressure 16.4 to 42 V DC for digital communications, BRAIN
and HART protocols(16.4 to 30 V DC for
L 3.5 MPa {500 psig} Intrinsically safe type)
M, H, and V 14 MPa {2000 psig}
Load(Output signal code D and E)
Minimum Pressure Limit 0 to 1335 for operation
See graph below 250 to 600 for digital communication
EMC Conformity Standards ,
100{14.5} Atmospheric For EMI (Emission): EN55011, AS/NZS 2064 1/2
pressure For EMS (Immunity): EN50082-2
Working
pressure
Communication Requirements “ ”
kPa abs BRAIN
{psi abs}
Communication Distance
Applicable range Up to 2 km (1.25 miles) when using CEV polyethyl-
10{1.4} ene-insulated PVC-sheathed cables. Communication
distance varies depending on type of cable used.
Load Capacitance
2.7{0.38}
0.22 F or less (see note)
Load Inductance
3.3 mH or less (see note)
1{0.14}
-40 0 40 80 120 Input Impedance of communicating device
(-40) (32) (104) (176) (248) 10 k or more at 2.4 kHz.
Process temperature C ( F)
F01E.EPS Note : For general-use and Flameproof type.
For Intrinsically safe type, please refer to
Figure 1. Working Pressure and Process Temperature ‘OPTIONAL SPECIFICATIONS.’
All Rights Reserved. Copyright © 1997, Yokogawa Electric Corporation GS 1C21B1-E July 01, 1999-00
PHYSICAL SPECIFICATIONS
Wetted Parts Materials
Diaphragm, Cover flange, Process connector,
and Vent/Drain Plug
Refer to ‘MODEL AND SUFFIX CODE.’
Capsule Gasket
For wetted parts material code S, Teflon-coated
SUS316L.
For wetted parts material code other than S,
PTFE(Teflon).
Process Connector Gasket
PTFE Teflon
Non-wetted Parts Materials
Bolting
SCM435 or SUS630
Housing
Low copper cast-aluminum alloy with polyurethane
paint (Munsell 0.6GY3.1/2.0)
Enclosure Classification
JIS C0920 immersion proof
(equivalent to NEMA 4X and IEC IP67)
Cover O-rings
Buna-N
Name plate and tag
SUS304
Fill Fluid
Silicone, Fluorinated oil (option)
Weight
3.9 kg (8.6 lbs.) without integral indicator, mounting
bracket, and process connector.
Connections
Refer to the model code to specify the process and
electrical connection type.
All Rights Reserved. Copyright © 1997, Yokogawa Electric Corporation GS 1C21B1-E July 01, 1999-00
Installation -2 · · · · · · · · · · · · · · Vertical impulse piping type, right side high pressure, process connector upside*7
-3 · · · · · · · · · · · · · · Vertical impulse piping type, right side high pressure, process connector downside*7
-6 · · · · · · · · · · · · · · Vertical impulse piping type, left side high pressure, process connector upside*7
-7 · · · · · · · · · · · · · · Vertical impulse piping type, left side high pressure, process connector downside*7
-8 · · · · · · · · · · · · · · Horizontal impulse piping type, right side high pressure*8
-9 · · · · · · · · · · · · · · Horizontal impulse piping type, left side high pressure*8
The ‘ ’ marks indicate the most typical selection for each specification. Example: EJA110A-DMS5A-92NA/
*1: For Wetted parts material code H, M, T, A, and D, the range limits are 0 to 14 MPa{0 to 140 kgf/cm2}.
*2: Indicates material of cover flanges and process connectors.
*3: Indicated material is equivalent to ASTM CW-12MW.
*4: Indicated material is equivalent to ASTM M35-2.
*5: Diaphragm material is Hastelloy C-276. Indicated is other wetted parts materials.
*6: Indicates diaphragm and other wetted parts material.
*7: If necessary, specify Mounting bracket code C or D.
*8: If necessary, specify Mounting bracket code A or B.
All Rights Reserved. Copyright © 1997, Yokogawa Electric Corporation GS 1C21B1-E July 01, 1999-00
All Rights Reserved. Copyright © 1997, Yokogawa Electric Corporation GS 1C21B1-E Sep. 01, 1999-00
All Rights Reserved. Copyright © 1997, Yokogawa Electric Corporation GS 1C21B1-E July 01, 1999-00
Terminal
side
Internal
indicator
(Optional)
Ground
terminal Conduit Vent/Drain plugs
connection 9(note 3)
(0.35)
Zero 2-inch pipe
Mounting bracket adjustment (O.D. 60.5 mm)
(L-type, Optional)
F03E.EPS
Horizontal Impulse Piping Type (INSTALLATION CODE '9') (For CODE '8', refer to the notes below.)
110 (4.33)
94 72 Conduit
connection 9(note3) Zero
(3.70) (2.83) (0.35) adjustment
Internal
indicator
(Optional)
External indicator Terminal
conduit connection side
(Optional)
Ground
terminal
High Low
pressure pressure
side side (Note)
F04E.EPS
* 1: When Installation code 2, 3, or 8 is selected, high and low pressure side on above figure are reversed.
(i.e. High pressure side is on the right side.)
* 2: When Installation code 3 or 7 is selected, process connection mounting bracket on above figure are reversed.
* 3: 15 mm(0.59 inch) for right side high pressure.(for code 2, 3 or 8)
+
CHECK – External indicator(ammeter) terminal
All Rights Reserved. Copyright © 1997, Yokogawa Electric Corporation GS 1C21B1-E July 01, 1999-00
All Rights Reserved. Copyright © 1997, Yokogawa Electric Corporation GS 1C21B1-E July 01, 1999-00
Advantages
The Atomuffler’s radical, full-flow
design uses interposing sound
waves, multiple-stage velocity
deceleration, an obstruction-free
expansion chamber and a porous
disseminator (filter element) to
BANTAM™
completely dissipate harmful air
exhaust blasts. A large peripheral
exhaust surface area diffuses the
air blast, further lowering velocity
and reducing air noise. The
ATOMUFFLER ® AND BANTAM™ DESIGNS Atomuffler is ideal for reducing
Exponentially Perceived Noise
FOR NOISE CONTROL BY THE ALLIED WITAN
(EPNdB).
COMPANY
“The Original”… provides up to 85% noise reduction and 94% flow factor
Thoroughly proven on thousands of installations, the world-class Atomuffler® Air Exhaust Muffler
expertly reduces Exponentially Perceived Noise (EPNdB) without impeding equipment performance.
Its design takes explosive air exhaust noise discharged from valve exhaust ports and muffles it with
optimized Constant Velocity (CV) flow factor. Exhaust air flows softly to atmosphere free of noise, oil
fog, and contaminates – providing a clean, comfortable and productive work environment.
The Air Exhaust Muffler features a unique obstruction-free expansion chamber. Standard Air Exhaust
Muffler construction includes aluminum end covers, zinc-plated steel components and a cellulose
fiber element.
This design is recommended for general purpose air exhaust applications for pressures up to 125 psi.
CONN SIZE
CONN SIZE
CONN SIZE CONN SIZE
The primary stage of the Air Dryer Muffler’s dual-stage filter element traps particulates, allowing
cleaner air to permeate freely through the secondary stage, which manages the reduction of noise.
This design also features a relief valve that is triggered to open if the air outflow becomes obstructed
by a build-up of particulate, which will divert the outflow directly to atmosphere.
It is highly recommended that the air dryer system be initially purged of free desiccant fragments
before installing a new Air Dryer Muffler or whenever an air dryer has been recharged with new
desiccant material.
CONN SIZE
CONN SIZE CONN SIZE
Moisture
Target™ Series 6
Moisture Analyzer
Features Applications
• Low-cost, single-channel hygrometer for OEM This single-channel analyzer measures moisture
applications in compressed air and gases. Designed for
permanent installations, it is used in conjunction
• M Series moisture probe or VeriDri moisture with M Series moisture probe or VeriDri moisture
transmitter compatible transmitter for air/gas dryer original equipment
manufacturer (OEM) applications:
• NEMA 4 weatherproof membrane front display/
keypad • Regenerative desiccant air or gas dryers
• Built-in isolated current or voltage analog output • Plastic drying applications prior to injection/
blowmolding
• MicroSD card for logging data up to 32 GB
• Medical air dryers
• Panel-mount and board-level configurations
• Glove box monitoring
• Fail-safe fault alarm relay
Panel-Mount
The panel-mount Moisture Target Series 6 comes
in a compact DIN standard meter housing for Microprocessor-Based
applications where space is at a premium. The case
slides directly into the panel cutout, and is held in Electronics
place from the rear by captive screws.
The microprocessor-based Moisture Target Series 6
The Moisture Target Series 6 can be supplied with accurately tracks fast-changing process conditions
a bezel adaptor to allow installation into existing and displays dew/frost point temperature in °F or °C
Moisture Target Series 5 panel cut-outs. on an LCD. Dew/frost point is also available as an
analog voltage or current output, and the Moisture
Target Series 6 features built-in isolation to ensure
the integrity of signals to remote devices. The unit
Uses M Series Probes and also features two Form C alarm relays for high and
low dew/frost point limits. The microprocessor-based
VeriDri Transmitter electronics and six-button keypad combine to make
selection of analog output zero and span, alarm
setpoints fast and easy, and entry of calibration data
The Moisture Target Series 6 uses M Series sample.
aluminum oxide moisture sensor probe or VeriDri
moisture transmitter. M Series probes and VeriDri
transmitter are rugged and accurate true absolute
humidity sensors with calibration traceable to NIST.
Exceptional dynamic range, speed of response and
calibration stability have made the aluminum oxide
sensor the standard for performance and value in
industrial moisture measurement for more than 40
years.
Series 6 Specifications
Electronics
Analog Output
Single internal isolated recorder output for dew point,
internally optically isolated, 10-bit (0.1%) resolution
Alarm Relays
• One fail-safe fault relay
• Two standard Form C relays SPDT, rated for 3 A at 2.5 (0.10)
Datalogger
32 GB capacity with MicroSD card included
94 (3.69)
Display
128 x 64 matrix LCD
PANEL CUTOUT 46
Power Requirements
Universal power 100-240 VAC @ 50-60 Hz, or 24 VDC
nominal
Series 6 Specifications
Moisture Measurement
Sensor Type
Thin-film aluminum oxide
Repeatability
• ±0.9°F (±0.5°C) from –85°F to 50°F (–65°C to 10°C)
dew/frost point
• ±1.8°F (±1.0°C) from –112°F to –86°F (–80°C to –66°C)
dew/frost point
www.gesensinginspection.com
920-053D-1
© 2010 General Electric Company. All Rights Reserved. Specifications are subject to change without notice. GE is a registered trademark of General Electric Company. Other company or product
names mentioned in this document may be trademarks or registered trademarks of their respective companies, which are not affiliated with GE.
Electric Part List for Dryer Package
ABN-203c
MOLDED CASE CIRCUIT
1 125A 1 ea
BRESKER 1
LSIS
ABE 32b
ABE-32b
MOLDED CASE CIRCUIT
2 10A 1 ea
BRESKER 2
LSIS
BKM63H
3 CIRCUIT PROTECTOR 4A 2 ea
LSIS
NX7-00
4 TEMP INDICATING CONTROLLER K(CA) 3 ea
HANYOUNG NUX
T3S-B4RK4C
5 TEMP INDICATING CONTROLLER K(CA) 1 ea
AUTONICS
SN-M6H-CM
6 NOISEFILTER 250V 6A 1 ea
FINESUNTRONIX
KTC-50
7 THERMO CONTROLLER 16A 250VAC 1 ea
KACON
HY-F15
8 FUSE 250V 15A 22 set
HANYOUNG NUX
EQ5-05024
9 POWER SUPPLY 24DC/50W 1 ea
KACON
KPB25M
10 PUSHBUTTON SWITCH 6A 25Ø 3 ea
KOINO
DRM570024LD
11 RELAY 24V DC 3 ea
WEIDMULLER
KAB-08
12 VOLT METER 0~600V 1 ea
LIGHT STAR
KAA-08
13 AMPERE METER 150/5A 1 ea
LIGHT STAR
HY-606-2
HY 606 2
14 BUZZER 220V 1 ea
HANYOUNG NUX
SJ1238HA2
15 FAN 120Ø 1 set
SUNTRONIX
STL060-A-A11-3-M
16 TOWER LAMP AC220V 1 ea
HANYOUNG NUX
L40HF-20PB-1
17 I/O CABLE 2MT 2 ea
FALINK
TB-1H4O
18 I/O BOARD 32POINT 2 ea
FALINK
F4T-G6DS
19 RELAY BOARD 4POINT 5 SET
FALINK
2P FG
20 OUTLET SOCKET 16A 250V 1 ea
SJELECOM
CPU UNIT
21 PLC NX-CPU700p 1 ea
RS AUTOMATION
POWER UNIT
22 PLC NX-POWER 1 ea
RS AUTOMATION
BASE UNIT
23 PLC NX-BASE08 1 ea
RS AUTOMATION
INPUT UNIT
24 PLC NX-X16D 1 ea
RS AUTOMATION
INPUT UNIT
25 PLC NX-X32D 1 ea
RS AUTOMATION
OUTPUT UNIT
26 PLC NX-Y32T 1 ea
RS AUTOMATION
A/D UNIT
27 PLC NX-AI8C 1 ea
RS AUTOMATION
D/A UNIT
28 PLC NX-AO8C 1 ea
RS AUTOMATION
MT8102IE
29 TOUCH SCREEN 10" 1 ea
WEINTEK
TPP4-110/NCT
30 SCR 110A 1 ea
PARA ENT
31
32
33
34
35
36
37
38
39
40
41
42
GE Series
디지털 배치카운터
배치기능
NPN/PNP 입력 선택
프리스케일 설정
소수점 4자리 표시 C
Off set 설정 카운터/타이머
2점입력간 가산, 감산표시
형명구성
형명 코드 내 용
GE - 디지털 배치카운터
3 96X48X107.6 ㎜
4 48X48X79.3 ㎜
외형(㎜)
6 72X36X81.0 ㎜
7 72X72X87.0 ㎜
P 프리셋카운터
종 류
T 토털카운터
4 4행표시(9999) ※ GE3, GE7 선택 불가
표시행수
6 6행표시(999,999)
1 1단 설정
설정단수
2 2단 설정
A 100 - 240 V a.c. 50 - 60 ㎐
전원전압
D 24 - 60 V d.c/a.c 겸용
사양
입력
1 cps, 30 cps, 1 Kcps, 10 Kcps
입 력 계 수 속 도
(ON/OFF비 : 1 : 1,“H”
레벨 : 4 - 30 V d.c,“L”
레벨 : 0 - 2 V d.c)
계 수 입 력 접점입력, 전압입력, 무접점입력
리 셋 전원리셋, 자동리셋, 외부리셋 (0.1㎳, 1㎳, 20㎳)
노이즈시뮬레이터에 의한 방형파 노이즈 (16 ㎳ 마다 1 ㎲ 펄스)
내 노 이 즈
±2 ㎸ (전원단자-입력단자 간)
절 연 저 항 100 MΩ 이상 (500 V d.c) 도전부단자-비충전금속
내 전 압 2000 V a.c. 60 ㎐. 1분간 (서로다른 충전부 단자)
C 6 7
카운터 / 타이머 Counter / Timer
기능
입 력 동 작 가산, 감산, 가ㆍ감산 (내부 파라미터에 의한 선택)
출 력 동 작 N, F, C, R, K, P, Q, A (내부 파라미터에 의한 선택)
입 력 신 호 방 식 점점, 무접점 (입력 신호전압의“H”
,”L”
에 의한 입력)
배치기능( B a t c h ) OUT(OUT2)출력 동작 횟수를 계수, 출력한다
C 계수값설정인식
정 전 기 억 기 능
표 시 행 수
상시인식 (통전중에도 설정변경 가능)
10년 (불휘발성 메모리 사용)
4행 (9999) / 6행 (999999)
카운터/타이머
설 정 단 수 1단/2단
ONE SHOT 출력 0.01 ~ 99.99 초 (Out, Out1, Out2 개별설정)
외부공급전원
전원전압 구분 GE4 GE6 GE3 GE7
100 - 240 V a.c 12 V d.c, 200 ㎃ Max
24 - 60 V d.c/a.c 12 V d.c, 100 ㎃ Max
문자표시
형명 GE4 GE6 GE3 GE7
표시문자 7세그먼트 LED
문자높이 계수값(P.V) 11 11 13 13
(㎜) 설정값(S.V) 8 8 10 10
제어출력
1. 형명구성
NX7–
형 명 : 72×72 mm
디지탈온도지시조절계
제어타입 0 : 일반형
1 : 가열 / 냉각형
선택사양 0 : 없슴
1 : RS485 / HBA 1점
2 : SV2, SV3 / HBA
2. 외형 및 판넬가공치수
판넬가공치수
단위: mm
59
NX7 디지탈온도조절계
3. 외부결선도
기본사양
기본사양
4. 전류검출기
■모델명: C T L - 6 - P ■모델명: C T L - 6 - S
(단위: mm)
60
Model : GL-2L
Advantages
General Description
● Accepts Current or Multi (Current RTD,
Voltage, Thermocouple and mV/V) inputs.
Side view
Panel Cutout
Full Control at Your Finger Tips
www.utadvanced.com
INTRODUCING THE
2
features
Advanced Control
PID Control — 8 Built-in Control Modes
— 8 Built-in Control Types
Ladder Sequence Control
Fuzzy Logic Control
Simplicity
Bright & Easy to Read Active Color LCD Display
Scrolling Text
Navigation Guide & Navigation Keys
Programmable Function Keys
User Settable Default Values
Multiple Language Support
Compact Design
Networking
Ethernet (Modbus/TCP)
RS-485 (Modbus/RTU, Peer to Peer, Coordinated Operation, PC-Link)
Open Network (PROFIBUS-DP, CC-Link, DeviceNet)
CSA C22.2 61010-1
172608
Reliability
3 Year Warranty *Note 1
RoHS/WEEE
UL61010-1
NEMA4*Note 2 /IP56 Front Panel
Note 1 : The 3 year warranty extends 36 months after shipment from our factory.
Note 2 : Hose down test only.
3
advanced Control
• PID control
• ON/OFF control (1 point of hysteresis) PV
Cooling-side Heating-side Integral action
• ON/OFF control (2 points of hysteresis) output output P+I
• Two-position, two-level control
OUT Output held Output held
• Heating/cooling control 0
• Sample PI control Time
• Batch PID control Dead band Control start point
• Feedforward control Heating / cooling control Sample PI control
For the correspondence between the above control mode and control types for each model, please refer to the specifications of each model.
RST S. R
Timer TIM
Control run mode
M01
CNT
PV SP SET M02
Counter Control start flag PV>SP flag
M02
TIM CLK1 TIM1 K1
Compare > Hardening timer
X_DI2
RST M01
Logic & =
Control stop relay Control start flag
TIM1
Data transfer MOV RST TIM1
Quenching timer Hardening timer
4
Application Examples of Ladder Sequence Program
n Alarm Sequence Control Circuits Can be Reduced
The ladder sequence program is built in the UTAdvanced as standard. The ladder sequence function enables monitoring and
controlling peripheral devices such as relays, thus making it possible to reduce costs.
Conventional UTAdvanced
Example: Alarm annunciator
Alarm action was built by a sequence Alarm action is built by the ladder Action explanation
control circuit (relay, timer, etc.) sequence program inside the UTAd- • Lamp blinks when alarm occurs
outside of the controller. vanced, thus making it possible to • Lamp turns on by acknowledgment
reduce costs. when alarm is on
Alarm • Lamp turns off by acknowledgment
sequence when alarm is off
control Alarm acknowledgment by function key
circuit
Time Chart Alarm Ladder
Sequence Program
Alarm Alarm Alarm occurs Alarm occurs
ladder status SET M01
(AL1.ST)
sequence AL1.ST
Fuzzy Logic
n SUPER Function suppresses overshoot
The field-proven SUPER function utilizes a
built-in operator experience and fuzzy theory to
SUPER:off
Fuzzy Logic
Temperature
Temperature
Temperature
5
simplicity
Digital Indicating Controller UT55A / UT52A / UT35A / UT32A
PV display
Deviation indicator
DATA display
Group display
Optimal Display
The controller menus and layout are adjusted in accordance with the level (EASY, STD, PRO)
of information required by the user. If simple temperature or level control is needed, then select
the easy configuration. Very sophisticated applications are no problem for the UTAdvanced.
Just select the PRO setting and make use of the additional functionality shown in this mode.
Advanced applications can be programmed in the PRO setting and then changed back to the
easy setting to lock out functions not required by operators.
65mm
6
Program Controller UP55A / UP35A
PV display
Program monitor display
overview
Event Display
Alarm 1 to 4
PV event 1 to 8
Time event 1 to 16
UT55A
Progress of the operation is slower Progress of operation is faster
7
simplicity
Easy Operation Map, Navigation Guide and Navigation Keys
Operation Display Navigation Guide
DISPLAY key or DISP key
Hold down PARAMETER key or PARA key
for 3 sec.
Menu Menu Menu END
key key
SET/ENTER key PARAMETER key
or PARA key
Menu Display and
Parameter Parameter Parameter Parameter Setting
Display are changed in
key key key a circular pattern.
Navigation Keys
Parameter Parameter Parameter
END END END
UT series UP series
Scrolling Text
The UTAdvanced is equipped with a scrolling text feature that fully
lists the parameter being modified. There is no guessing
what parameter you are looking at. It is possible to turn off scrolling
text function.
The UTAdvanced is fluent in multiple languages—English, Spanish, French, and German. The use of the UTAdvanced by local
language operators is not an obstacle.
8
networking
Communication Functions Ethernet
A network function is built into the back RS-485
Modbus (RTU/ASCII), Peer to Peer,Coordinated, PC-Link
panel of the controller to make wiring
Open Network
simple. (PROFIBUS-DP, CC-Link, DeviceNet)
Modbus/TCP
Modbus TCP/IP, a protocol that allows the controller to DXAdvanced
connect to any Ethernet network and have the ability to
PLC
exchange data with the computers or devices on that network.
• Allows control devices to be integrated into an application simply.
• Works with any Modbus TCP/IP compliant software. Ethernet
• Support for Modbus function codes 03, 06, 08 & 16. Ethernet-serial Gateway Function
• Gateway function allows RS-485 Modbus devices to RS-485
communicate via Ethernet.
• Reduced labor costs in wiring and setup of a
communications network.
• Physical layer : 10 BASE-T/100 BASE-TX
• Max. number of connection : 2
Power monitor
PR300
Modbus slave units 1 2 4 15 32
Up to 4 master units, total 32 units
Coordinated Operation
In coordinated operation, a single UTAdvanced controller is Open Network
used as a master controller and multiple UTAdvanced or other (PROFIBUS-DP, CC-Link, DeviceNet)
UT digital indicating controllers as slave controllers.
The slave controllers are operated in accordance with the Embedded open networks will provide direct connection to PLC’s.
actions of the master controller. • Reads data from UTAdvanced
• Writes parameter setting value to UTAdvanced
UTAdvanced, UT/UP Series controller
PLC
RS-485
PROFIBUS-DP
Up to 31 slave units Modbus
9
product line-up
Digital Indicating Controller UT55A / UT52A / UT35A / UT32A
Input Range
Input type
K, J, T, B, S, R, N, E, L, U, W
TC
PL-2, PR20-40, W97Re3-W75Re25
RTD JPt100, Pt100
DC Voltage 0.4 to 2.0 V, 1.0 to 5.0 V, 0.0 to 2.0 V, 0 to 10 V, -10 to 20 mV, 0 to 100 mV
DC Current 4 to 20 mA, 0 to 20 mA
10
Program Controller UP55A / UP35A, Digital Indicator with Alarms UM33A
11
product line-up
Digital Indicating Controller UT55A / UT52A (Standard model)
Model and Suffix Codes
Model Suffix code Optional Description
suffix code
Digital Indicating Controller (provided with retransmission output or 15 V DC loop
UT55A
power supply, 3 DIs, and 3 DOs) (Power supply: 100-240 V AC)
-0 Standard type
Basic control -1 Position proportional type
-2 Heating / cooling type
0 None
Remote (1 additional aux. analog) input, 6 additional DIs, 5 additional DOs,
1
and RS-485 communication (Max.19.2 kbps, 2-wire / 4-wire) (* 2)
Remote (1 additional aux. analog) input, 1 additional DI,
2
Functions and RS-485 communication (Max.19.2 kpbs, 2-wire / 4-wire) (* 2)
(* 1) 3 5 additional DIs and 5 additional DOs
4 Remote (1 additional aux. analog) input and 1 additional DI
5 Remote (1 additional aux. analog) input, 6 additional DIs, and 5 additional DOs
6 5 additional DIs and 15 additional DOs
Main Features 7 3 additional aux. analog inputs and 3 additional DIs
0 None
• Up to 4 analog inputs available 1 RS-485 communication (Max.38.4 kbps, 2-wire / 4-wire)
2 Ethernet communication (with serial gateway function)
• 3 alarm independent common terminals Open networks
3 CC-Link communication (with Modbus master function)
4 PROFIBUS-DP communication (with Modbus master function)
available as standard 5 DeviceNet communication (with Modbus master function)
• Ladder sequence programs can be built -1 English
-2 German
• Simple operation Display language (* 7)
-3 French
• Up to 18 DOs (combinations available) -4
0
Spanish
White (Light gray)
Case color
• Multiple language operation manual 1 Black (Light charcoal gray)
-00 Always “-00”
(Japanese, English, German, French, Additional direct input (TC and 3-wire / 4-wire RTD) and DC current to Remote (1
/DR
Spanish, Chinese, and Korean) available. /LP
additional aux. analog) input, 1 DI to be deleted (* 3)
24 V DC loop power supply (* 4)
Please specify the desired language when ordering. Options /HA Heater break alarm (* 5)
/DC Power supply 24 V AC / DC
External Dimensions /CT Coating (* 6)
* 1: When “1” or “6” is specified for the Functions code, only “0” can be specified for the Open networks code.
* 2: When the /LP option is specified, the RS-485 communication is 2-wire system.
UT52A UT55A Unit : mm * 3: When any of “1,” “2,” “4,” “5,” or “7” is specified for the Functions code, the /DR option can be specified.
* 4: /LP option can be specified in the combination of Functions code (any of "0", "2", "3" or "4") and Open networks code (any of "0" or "1"). Additionally, /LP
48 96
option can be specified in the combination of Functions code "1" and Open networks code "0".
* 5: When “-0” is specified for the Basic control code, the / HA option can be specified.
* 6: When the /CT option is specified, the UT55A does not conform to the safety standards (UL and CSA) and CE marking.
* 7: English, German, French, and Spanish can be displayed as the guide display.
96
Additional direct input (TC and 3-wire / 4-wire RTD) and DC current to Remote (1
/DR
additional aux. analog) input, 1 DI to be deleted. (* 1)
/LP 24 V DC loop power supply (* 2)
Options
/HA Heater break alarm (* 3)
/DC Power supply 24 V AC / DC
/CT Coating (* 4)
Bracket * 1: When “2” is specified for the Functions code, the /DR option can be specified.
* 2: When “-0” or “-1” is specified for the Basic control code, the /LP option can be specified.
1–10mm (Panel thickness) When “0” is specified for the Functions code, the /LP option can be specified.
* 3: When “-0” is specified for the Basic control code, the /HA option can be specified.
* 4: When the /CT option is specified, the UT52A does not conform to the safety standards (UL and CSA) and CE marking.
* 5: English, German, French, and Spanish can be displayed as the guide display.
96
Case color
1 Black (Light charcoal gray)
-00 Always “-00”
/LP 24 V DC loop power supply (* 2)
/HA Heater break alarm (* 3)
Options
/DC Power supply 24 V AC / DC
/CT Coating (* 4)
11 * 1: English, German, French, and Spanish can be displayed as the guide display.
65 Bracket * 2: The /LP option can be specified in combination with basic control code “-0” or “-1” and function code “0” or “1.” Futhermore, when the function code is “1,”
the RS-485 communication is 2-wire system.
* 3: The /HA option can be specified when basic control code is “-0” or “-2.”
* 4: When the /CT option is specified, the UT32A does not conform to the safety standards (UL and CSA) and CE marking.
13
product line-up
Program Controller UP55A (Standard model)
Model and Suffix Codes
Optional
Model Suffix code Description
suffix code
Program Controller (provided with retransmission output or 15 V DC
loop power supply, 8 DIs, and 8 DOs) (Power supply: 100-240 V AC)
UP55A
30 program patterns / 300 program segments (Max. 99 segments
per pattern)
-0 Standard type
Basic control -1 Position proportional type
Main Features -2 Heating/cooling type
0 None
• Up to 30 program patterns 1 Remote (1 additional aux. analog) input, 1 additional DI
• 8 PV events, 16 time events, and 8 alarms Functions (*1) 2 RS-485 communication (Max.19.2 kpbs, 2-wire/4-wire)
can be monitored simultaneously 3 10 additional DOs
• Ladder sequence programs can be built 4 3 additional aux. analog inputs, 2 DIs and 5 DOs to be deleted
• Simple operation 0 None
• Up to 9 DIs and 18 DOs (combinations 1 RS-485 communication (Max.38.4 kbps, 2-wire/4-wire)
2 Ethernet communication (with serial gateway function)
available) Open networks
3 CC-Link communication (with Modbus master function)
• Multiple language operation manual 4 PROFIBUS-DP communication (with Modbus master function)
(Japanese, English, German, French, 5 DeviceNet communication (with Modbus master function)
Spanish, Chinese, and Korean) available. -1 English
Please specify the desired language when ordering. -2 German
Display language (*2)
-3 French
External Dimensions -4 Spanish
0 White (Light gray)
UT55A Unit : mm Case color
1 Black (Light charcoal gray)
11 Terminal Fixed code -00 Always “-00”
96 65 Bracket Cover
Additional direct input (TC and 3-wire/4-wire RTD) and current input
20 /DR
to Remote (1 additional aux. analog) input, 1 DI to be deleted (*3)
Optional suffix codes /HA Heater break alarm (*4)
/DC Power supply 24 V AC/DC
/CT Coating (*5)
105.2
91.6
94.6
96
* 1: When “3” is specified for the Function code, only “0” can be specified for the Open network code.
* 2: English, German, French, and Spanish can be displayed as the guide display.
* 3: When any of “1” or “4” is specified for the Function code, the /DR option can be specified.
* 4: When “-0” is specified for the Basic control code, the /HA option can be specified.
* 5: When the /CT option is specified, the UP55A does not conform to the safety standards (UL and CSA) and CE marking.
Bracket
1–10mm (Panel thickness)
Bracket
1–10mm (Panel thickness)
14
Digital Indicator with Alarms UM33A (Standard model)
Model and Suffix Codes
Optional
Model Suffix code Description
suffix code
Digital Indicator with Alarms (provided with retransmission output
UM33A or 15 V DC loop power supply, 2 DIs, and 3 DOs) (Power supply:
Main Features 100-240 V AC)
• Up to 9 alarm outputs (including one Fail) Basic control -0 Standard type
0 None
• Input correction function (PV bias, polygonal
1 additional DO (c-contact relay), RS-485 communication (Max. 38.4
line approximation, polygonal line bias) 1
kbps, 2-wire/4-wire)
Functions
• 24 VDC sensor power supply available 2 1 additional DO (c-contact relay)
• Simple operation 3
6 additional DOs (c-contact relay; 1 point and open collector; 5
points)
• Multiple language operation manual
Open networks 0 None
(Japanese, English, German, French, -1 English
Spanish, Chinese, and Korean) available. -2 German
Please specify the desired language when ordering. Display language (*1)
-3 French
-4 Spanish
External Dimensions Case color
0 White (Light gray)
1 Black (Light charcoal gray)
UM33A Unit : mm
/LP 24 V DC loop power supply (*2)
105.2 Optional suffix codes /DC Power supply 24 V AC/DC
94.6 /CT Coating (*3)
Terminal cover
91.6 * 1: English, German, French, and Spanish can be displayed as the guide display.
* 2: T
he /LP option can be specified only when the code for Function is “0”, “1” or “2” Additionally, the RS-485
communication for “1” of the Function code is 2-wire system.
20
* 3: When the /CT option is specified, the UM33A does not conform to the safety standards (UL and CSA) and CE marking.
Bracket
Bracket
65
11
1 to 10
96 (panel thickness)
48
n Security Function
The password function can prevent inadvertent changes to the
CLOSE VALVE
parameter settings. If a password is set, the password is required
When the contact input
when moving to the Setup Parameter Setting Display. When the is turned on, the scrolling
password is verified, can be changed to the Setup Parameter message registered
beforehand is displayed
Setting Display. on PV Display.
15
Customize
The detailed code model allows you to
customize specifications best suited to you.
Detailed model code – Control output individual selection
– Option selection
Standard specifications – One Universal input
– Three digital inputs/outputs (Alarms) * Note 1
16
Detailed code model
General option Extension Extension Extension Extension
Model and Suffix code Language Case color Output1 Output2 option1 option2 option3 option4
UT55A-NNN- -
Optional
Model Suffix code Description
suffix code
UT55A Digital Indicating Controller (provided with 3 DIs and 3 DOs) (Power supply 100-240 V AC)
Fix -N N N Always “-NNN”
-1 English Display language
-2 German Select one type.
Display language -3 French
-4 Spanish
Case color
0 White (Light gray) Case color
1 Black (Light charcoal gray) Select one type.
-A Analog output (current/pulse) Output1
Control output 1 -R Relay output (form C) Select one type.
(Heating-side, Position -U Universal output (current/pulse/relay)
proportional) (* 1) -T Triac output
-P Position proportional output
A Analog output (current/pulse) Output2
R Relay output (form C) When you perform heating/cooling control,
Control output 2
U Universal output (current/pulse/relay)
(Cooling-side) (* 1) select one type. If you select -P in Output 1,
T Triac output
N None specify N.
/DC Power supply 24 V AC/DC General option
/CT Coating (* 3) Select any options you
General option /HA Heater break alarm need.
/RT Retransmission output or 15 V DC loop power supply
/R1 Remote (1 additional aux. analog) input and 1 additional DI
/U1 1 additional universal input (TC/RTD/DCV/mA)
Extension option1
E1 terminal area option (* 2) /X1 5 additional DIs Select one type.
/Y1 5 additional DOs
/W1 2 additional DIs and 2 additional DOs
/A2 1 additional aux. analog input and 1 additional DI Extension option2
/X2 5 additional DIs Select one type.
E2 terminal area option (* 2) /Y2 5 additional DOs
/W2 2 additional DIs and 2 additional DOs
/CH3 RS-485 communicaiton (Max.38.4 kbps, 2-wire/4-wire) Extension option3
/CC3 CC-Link communication (with Modbus master function)
Select one type.
/PD3 PROFIBUS-DP communication (with Modbus master function)
/DN3 DeviceNet communication (with Modbus master function)
E3 terminal area option (* 2) /ET3 Ethernet communication (with serial gateway function)
/X3 5 additional DIs
/Y3 5 additional DOs
/W3 2 additional DIs and 2 additional DOs
/A4 1 additional aux. analog input and 1 additional DI Extension option4
/C4 RS-485 communicaiton (Max.19.2 kbps, 2-wire/4-wire) Select one type.
/L4 24 V DC loop power supply
/AC4 1 additional aux. analog input, 1 additional DI, and RS-485 communicaiton (Max.19.2 kbps, 2-wire)
E4 terminal area option (* 2,4) /LC4 24 V DC loop power supply and RS-485 communication (Max.19.2 kbps, 2-wire)
/X4 5 additional DIs
/Y4 5 additional DOs
/W4 2 additional DIs and 2 additional DOs
* 1) For heating /cooling output, specify both Output1 and Output2.Not available when Output2 is “N”. For Position proportional output, specify “P” for Output1 and “N” for
Output2. The /HA option can be specified when the code of Output1 and Output2 is “-AN”, “-RN”, “-UN” or “-TN”.
* 2) One option can be selected from each of E1 to E4 terminal area options.
* 3) When the /CT option is specified, the UT55A does not conform to the safety standards (UL and CSA) and CE marking.
* 4) The “/L4” and “/LC4” of E4 terminal area option can be specified when E3 terminal area option is “Not select”, “/CH3,” “/X3,” “/Y3,” or “/W3”.
UT52A-NNN- -
Optional
Model Suffix code Description
suffix code
UT52A Digital Indicating Controller (provided with 3 DIs and 3 DOs) (Power supply 100-240 V AC)
Fix -N N N Always "-NNN"
-1 English Display language
-2 German Select one type.
Display language -3 French
-4 Spanish
Case color
0 White (Light gray) Case color
1 Black (Light charcoal gray) Select one type.
-A Analog output (current/pulse) Output1
Control output 1 -R Relay output (form C) Select one type.
(Heating-side, Position -U Universal output (current/pulse/relay)
proportional) (* 1 and 4) -T Triac output
-P Position proportional output
A Analog output (current/pulse) Output2
Control output 2 R Relay output (form A) When you perform heating/cooling control, select
(Cooling-side) (* 1 and 4) U Universal output (current/pulse/relay)
one type. If you select -P in Output 1, specify N.
N None
/DC Power supply 24 V AC/DC
General option
/CT Coating (* 3)
General option /HA Heater break alarm
Select any options you
/RT Retransmission output or 15 V DC loop power supply need.
/R1 Remote (1 additional aux. analog) input and 1 additional DI
/U1 1 additional universal input (TC/RTD/DCV/mA) Extension option1
/L1 24 V DC loop power supply Select one type.
/CH1 RS-485 communicaiton (Max.38.4kbps, 2-wire/4-wire)
E1 terminal area option (* 2, 5) /RCH1 Remote (1 additional aux. analog) input, 1 additional DI, and RS-485 communicaiton
(Max.38.4kbps, 2-wire)
/LCH1 24 V DC loop power supply and RS-485 communication (Max.38.4kbps, 2-wire)
/X1 5 additional DIs
/Y1 5 additional DOs
/W1 2 additional DIs and 2 additional DOs
* 1) For heating /cooling output, specify both Output1 and Output2.Not available when Output2 is “N”. For Position proportional output, specify “P” for Output1 and “N” for
Output2. The /HA option can be specified when the code of Output1 and Output2 is “-AN”, “-RN”, “-UN” or “-TN”.
* 2) One option can be selected from E1 terminal area option.
* 3) When the /CT option is specified, the UT52A does not conform to the safety standards (UL and CSA) and CE marking.
* 4) When Output1 is “R”, “U”, contact point C is changed to contact point A when Output2 is “R” or “U”. When Output1 is “T ,” only “A “ or “N” can be specified for Output2.
* 5) The “/L1” and “/LCH1” can be specified when Output2 is “N”.
17
Customize Detailed code model
General option Extension Extension Extension
Model and Suffix code Language Case color Output1 Output2 option1 option3 option4
UT35A-NNN- -
Optional
Model Suffix code Description
suffix code
Digital Indicating Controller (provided with 2 DIs and 3 DOs)
UT35A (Power supply 100-240 V AC)
Fix -N N N Always "-NNN"
-1 English Display language
-2 German Select one type.
Display language -3 French
-4 Spanish
0 White (Light gray) Case color
Case color 1 Black (Light charcoal gray) Select one type.
-A Analog output (current/pulse) Output1
Control output 1 -R Relay output (form C) Select one type.
(Heating-side, Position -U Universal output (current/pulse/relay)
proportional) (* 1, 2 and 4) -T Triac output
-P Position proportional output
A Analog output (current/pulse) Output2
Control output 2 R Relay output (form A) When you perform heating/cooling control, select
(Cooling-side) (* 1, 2, 4 and 5) U Universal output (current/pulse/relay)
one type. If you select -P in Output 1, specify N.
N None
/DC Power supply 24 V AC/DC General option
/CT Coating (* 3) Select any options you
General option /HA Heater break alarm (* 4) need.
/RT Retransmission output or 15 V DC loop power supply (* 5)
/X1 5 additional DIs
E1 terminal area option (* 6) /Y1 5 additional DOs
Extension option1
/W1 2 additional DIs and 2 additional DOs Select one type.
/CH3 RS-485 communicaiton (Max.38.4 kbps, 2-wire/4-wire)
/CC3 CC-Link communication (with Modbus master function)
E3 terminal area option (* 6 and 7) /PD3 PROFIBUS-DP communication (with Modbus master function) Extension option3
/DN3 DeviceNet communication (with Modbus master function) Select one type.
/ET3 Ethernet communication (with serial gateway function)
/L4 24 V DC loop power supply
UT32A-NNN- -
Optional
Model Suffix code Description
suffix code
UT32A Digital Indicating Controller (provided with 2 DIs and 3 DOs) (Power supply 100-240 V AC)
Fix -N N N Always "-NNN"
-1 English Display language
-2 German Select one type.
Display language -3 French
-4 Spanish
Case color
0 White (Light gray) Case color
1 Black (Light charcoal gray) Select one type.
-A Analog output (current/pulse) Output1
Control output 1 -R Relay output (form C) Select one type.
(Heating-side, Position -U Universal output (current/pulse/relay)
proportional) (* 1, 2 and 4) -T Triac output
-P Position proportional output
A Analog output (current/pulse) Output2
Control output 2 R Relay output (form A) When you perform heating/cooling control, select
(Cooling-side) (* 1, 2, 4 and 5) U Universal output (current/pulse/relay)
one type. If you select -P in Output 1, specify N.
N None
/DC Power supply 24 V AC/DC
General option
/CT Coating (* 3)
General option /HA Heater break alarm (* 4)
Select any options you
/RT Retransmission output or 15 V DC loop power supply (* 5) need.
/L1 24 V DC loop power supply
/CH1 RS-485 communicaiton (Max.38.4kbps, 2-wire/4-wire) Extension option1
/LCH1 24 V DC loop power supply and RS-485 communication (Max.38.4kbps, 2-wire) Select one type.
E1 terminal area option (* 6) /X1 5 additional DIs
/Y1 5 additional DOs
/W1 2 additional DIs and 2 additional DOs
* 1) For heating /cooling output, both Output 1 and Output 2 should be specified. Not available when Output 2 is “N”.
For position proportional output, specify “-P” for Output 1 and “N” for Output 2.
* 2) When the code for Output 1 is “-R” or “-U” and Output 2 is “R” or “U”, Output 1 is changed from the contact point c to the contact point a.
When the code for Output 1 is specified to “-T”, only “A” or “N” is available for Output 2.
* 3) When the /CT option is specified, the UT32A does not conform to the safety standards (UL and CSA) and CE marking.
* 4) The /HA option can be specified in the combination of Output 1 and Output 2 codes execpt for “-PN.”
* 5) The /RT option can be specified only when the code for Output 2 is “R” or “N”.
* 6) Only one option is available for E1 terminal area.
The /L1 or /LCH1 option can be specified only when the code for Output 2 is “N”.
18
Detailed code model
General option Extension Extension Extension Extension
Model and Suffix code Language Case color Output1 Output2 option1 option2 option3 option4
UP55A-NNN- -
Optional
Model Suffix code Description
suffix code
Program Controller (provided with 3 DIs, and 3 DOs) (Power supply: 100-240 V AC)
UP55A 30 program patterns/300 program segments (Max. 99 segments per pattern)
Fix -N N N Always “-NNN”
-1 English Display language
-2 German Select one type.
Display language (*1) -3 French
-4 Spanish
0 White (Light gray) Case color
Case color 1 Black (Light charcoal gray) Select one type.
-A Analog output (current/voltage pulse) Output1
-R Relay output (c-contact) Select one type.
Control Output 1 (*2 and 3) -U Universal output (current/voltage pulse/relay)
-T Triac output
-P Position proportional output
A Analog output (current/voltage pulse) Output2
R Relay output (c-contact) When you perform heating/cooling control,
Control Output 2 (*2 and 3) U Universal output (current/voltage pulse/relay)
select one type. If you select -P in Output 1,
T Triac output
N None
specify N.
/DC Power supply 24 V AC/DC General option
/CT Coating Select any options you
General option /HA Heater break alarm need.
/RT Retransmission output or 15 V DC power supply
/R1 Remote (1 additional aux. analog) input and 1 additional DI
/U1 1 additional universal input (TC/RTD/DCV/mA)
Extension option1
E1 terminal area option (* 4) /X1 5 additional DIs Select one type.
/Y1 5 additional DOs
/W1 2 additional DIs and 2 additional DOs
/A2 1 additional aux. analog input and 1 additional DI Extension option2
/X2 5 additional DIs Select one type.
E2 terminal area option (* 4) /Y2 5 additional DOs
/W2 2 additional DIs and 2 additional DOs
/CH3 RS-485 communication (Max. 38.4 kbps, 2-wire/4-wire) Extension option3
/CC3 CC-Link communication (with Modbus master function)
Select one type.
/PD3 PROFIBUS-DP communication (with Modbus master function)
/DN3 DeviceNet communication (with Modbus master function)
E3 terminal area option (* 4 and 5) /ET3 Ethernet communication (with serial gateway function)
/X3 5 additional DIs
/Y3 5 additional DOs
/W3 2 additional DIs and 2 additional DOs
/A4 1 additional aux. analog input and 1 additional DI Extension option4
/C4 RS-485 communication (Max. 19.2 kbps, 2-wire/4-wire) Select one type.
/L4 24 V DC loop power supply
/AC4 1 additional aux. analog input, 1 additional DI, and RS-485 communication (Max.19.2 kbps, 2-wire)
E4 terminal area option (* 4 and 5) /LC4 24 V DC loop power supply and RS-485 communication (Max.19.2 kbps, 2-wire)
/X4 5 additional DIs
/Y4 5 additional DOs
/W4 2 additional DIs and 2 additional DOs
* 1) English, German, French, and Spanish can be displayed as the guide display.
* 2) For heating/cooling output, both Output 1 and Output 2 should be specified. Not available when Output 2 is “N.” For position proportional output, specify “-P” for Output 1 and “N” for Output 2.
* 3) The /HA option can be specified only when the code for Output 1 and 2 is “-AN”, “-RN”, “-UN” or “-TN.”
* 4) Only one option is available for each terminal area of E1 to E4.
* 5)
* 6)
The /L4 and /LC4 options for E4 terminal area can be specified only when the E3 terminal area option is not specified or specified any of /CH3, /X3, /Y3 or /W3.
When the /CT option is specified, the UP55A does not conform to the safety standards (UL and CSA) and CE marking. Detailed code model
General option Extension Extension Extension
Model and Suffix code Language Case color Output1 Output2 option1 option3 option4
UP35A-NNN- -
Optional
Model Suffix code Description
suffix code
Program Controller (provided with 3 DIs, and 3 DOs) (Power supply: 100-240 V AC)
UP35A 2 program patterns/20 program segments (Max. 20 segments per pattern)
Fix -N N N Always “-NNN”
-1 English Display language
-2 German Select one type.
Display language (*1) -3 French
-4 Spanish
0 White (Light gray) Case color
Case color 1 Black (Light charcoal gray) Select one type.
-A Analog output (current/voltage pulse) Output1
-R Relay output (c-contact) Select one type.
Control Output 1 (*2, 3 and 5) -U Universal output (current/voltage pulse/relay)
-T Triac output
-P Position proportional output
A Analog output (current/voltage pulse) Output2
R Relay output (a-contact) When you perform heating/cooling control, select
Control Output 2 (*2, 3, 4 and 5) U Universal output (current/voltage pulse/relay)
one type. If you select -P in Output 1, specify N.
N None
/AP 2 additional patterns/20 additional segments
General option
/DC Power supply 24 V AC/DC
Select any
General option /CT Coating
/HA Heater break alarm options you
/RT Retransmission output or 15 V DC power supply need.
/X1 5 additional DIs Extension option1
E1 terminal area (*6) /Y1 5 additional DOs Select one type.
/W1 2 additional DIs and 2 additional DOs
/CH3 RS-485 communication (Max. 38.4 kbps, 2-wire/4-wire)
/CC3 CC-Link communication (with Modbus master function) Extension option3
E3 terminal area (*6 and 7) /PD3 PROFIBUS-DP communication (with Modbus master function)
Select one type.
/DN3 DeviceNet communication (with Modbus master function)
/ET3 Ethernet communication (with serial gateway function)
/L4 24 V DC loop power supply
E4 terminal area (*6 and 7) /X4 5 additional DIs Extension option4
/Y4 5 additional DOs Select one type.
/W4 2 additional DIs and 2 additional DOs
*1: English, German, French, and Spanish can be displayed as the guide display.
*2: For heating/cooling output, both Output 1 and Output 2 should be specified. Not available when Output 2 is “N”. For position proportional output, specify “-P” for Output 1 and “N” for Output 2.
*3: When the code for Output 1 is “-R” or “-U” and Output 2 is “R” or “U”, Output 1 is changed from the contact point c to the contact point a. When the code for Output 1 is specified to “-T”, only “A” or “N” is available for Output 2.
*4: The /RT option can be specified only when the code for Output 2 is “R” or “N.”
*5: The /HA option can be specified in the combination of Output 1 and Output 2 codes except for “-PN.”
*6: Only one option is available for each terminal area of E1, E3 and E4.
*7: The /L4 option for E4 terminal area can be specified only when the E3 terminal area option is not specified or specified /CH3. 19
*8: When the /CT option is specified, the UP35A does not conform to the safety standards (UL and CSA) and CE marking.
configuration Tool
LL50A Parameters Setting Software
Parameter Setting/Program Tuning Function Ladder Building Functions
Pattern Creating Function Used to tune a controller’s PID Ladder sequence programs can be
Parameters that determine controller parameters. Displays measured input created and ladder programs can be
functions can easily be set: controller value, target setpoint, and control monitored.
model type, controller mode (single-loop output value as a trend graph on a
control, cascade control, loop control personal computer screen, allowing PID
with PV switching, etc.), universal input/ parameter modification, AUTO/MAN
output functions, setup parameters switching, control output modification in
and others. It also allows you to create manual operation, etc.
program patterns.
RS-485
Vig-RS-4E
Printed in Japan, 007 (KP) [Ed : 04/b]
모델명 : GMI3000-AMT
특 징
• 센서에 맞는 측정 단위 선택: °C Dew point & °F Dew point, ppm(v), ppb(v),g/m3 or lbs/MMSCF
• 전원: AC 85 ~265,45~65Hz
무 게: 250 g
판넬 컷팅크기: 92(W)*45(H) mm
제 조: ㈜굿모닝계측기
정확도: ± 2°C dew point (NPL / NIST traceable for range -90°C to +20°C)
파이프 피팅: 2 x Swagelok® male pipe fittings.( 1/4”, 1/8” or 6mm OD – inlet / outlet fitting size )
측정범위:
L
85
75
40± 1
65± 1 6
88 35
NX Series(NX700/NX70/NX7)
컴팩트한 사이즈에 담긴 첨단 기능 PLC
컴팩트한 사이즈에 담긴 첨단기능, OEMax PLC 시리즈
Contents
■ NX 시리즈 특징 3
■ PLC 기종체계 4
■ 네트워크 구성도 6
■ NX700 기본구성 10
■ NX70 기본구성 22
■ NX700/NX70 특수모듈 35
아날로그 모듈 36
특수모듈 40
통신 및 네트워크 모듈 48
Field bus 64
■ NX7 구성도 67
■ 프로그램 장치 및 소프트웨어 72
■ 외형치수 79
■ 제품목록 84
2 I OEMax NX Series
NX 시리즈
NX700 / NX70 / NX7 Series
OEMAX NX Series I 3
OEMax 기종 체계 OEMax PLC는 소형 PLC인 NX7부터 중형 PLC인
또한 프로그래밍 (NX-시리즈, NX-plus 시리즈)이나
대규모제어 네트워크 모듈 및 기능
�EtherNet (TCP/IP, UDP/IP)
CIM 대응 �MW- LINK
NX70
�W- LINK
�REMOTE I/O (4대, 32국)
�DeviceNet (64노드)
중규모제어
네트워크다양화 CPU70
�384점
�0.5us
�16k Step
�코멘트메모리
NX7 시리즈
4 I OEMax NX Series
NX700까지를 LINE-UP하여, 어떠한 제어의 규모나 목적으로도 사용할수 있으며,
제품모듈 및 네트워크의 호환성을 갖추고 있어 최적의 제품을 선택할 수 있습니다.
NX700 시리즈
시리즈
CPU750
�384점
�0.35us
�32K Step
CPU750A CPU750B CPU750C CPU750D
�코멘트메모리 �2,048점(Remote포함) �2,048점(Remote포함) � 8,192점(Remote포함) � 8,192점(Remote포함)
�PID 오토튜닝등 �0.35us � 0.35us � 0.03us(30ns) � 0.03us(30ns)
�16K Step �32K Step � 60K Step � 120K Step
�PID 오토튜닝등 �코멘트메모리 � 코멘트메모리 � 코멘트메모리
� PID 오토튜닝등 � PID 오토튜닝등
CPU70p2
�384점
�0.2us
�20K 워드
CPU700 CPU700p
�1,600점 �2,048점(Remote포함)
�0.4us �0.2us
�16K Step �20K 워드
�코멘트메모리 �2Port
OEMAX NX Series I 5
소규모 레벨부터 중�대규모 까지 구축
OEMax PLC 네트워크 구성도
정
OEMax PLC 네트워크 특징 보
제
�OEMax PLC 네트워크는 환경에 맞는 다양한 링크 시스
어
템 구축 가능 Multi Wire-링크 네트워크
네
�컴퓨터 링크와 PLC링크를 동시에 실행할 수 있어, PLC 트
간의 통신을 중단하지 않고 컴퓨터에서 데이터를 수집 워
트위스트 페어
하거나 PLC로 정보를 보낼 수도 있습니다. 크 케이블에 의한
멀티드롭 배선
트위스트 페어
소 케이블에 의한
멀티드롭 배선
규 Remote I/O 시스템
모
네
트 NX700 시리즈 NX70 시리즈
워
크
SLAVE 유니트
SLAVE 유니트
6 I OEMax NX Series
할 수 있어, 최적의 PLC 네트워크를 선택할 수 있습니다.
EtherNet 네트워크
EtherNet TCP/IP와 UDP/IP에 대응하며,10BASE5(N700a용) 및100BASE-TX,
10BASE-T, 10BASE5(NX700용) LAN에 접속하여 네트워크상(LAN)의
컴퓨터등과 폭넓게 통신할 수 있습니다.
★ 대응 PLC : N700a PLC, N700H PLC, NX700(CPU750) PLC
■ EtherNet망에 접속된 다른 PLC 또는 컴퓨터사이에 컴퓨터링크, 데이
터전송, 리모트프로그래밍등의 기능보유
NX700 시리즈
전송속도 : 100M bit/s(NX700), 10M bit/s(N700a)
EtherNet 유니트
최대 NODE수 : 100Node/ Segment, 전송방법 : 베이스 밴드
통신 커넥션수 : 최대 8커넥션, 노드간 최장거리: 2500m�205m
NX700 시리즈
전송로 : Twisted-Pair케이블 (700m) , 2선 케이블 (400m)
국수 :32국(Slave유니트) /Master 유니트, 4 Master/ CPU유니트
MW-링크 유니트
DeviceNet 네트워크 DeviceNet 시스템
OPEN 네트워크인 DeviceNet 제품이며, Open Architecture와 Device
Level 기능이 규격화 되어 있어 DeviceNet Profile을 채택하고 있는 제품
들과 상호 접속하여 데이터 송수신이 가능.
컴퓨터(PC)용 ★ 스캐너(마스터) : N700 PLC, NX700 PLC, 컴퓨터용 카드(PCI, ISA..)
DeviceNet PLC용 Master카드 Scanner 카드
(ISA, PCI, PCMCIA)
■ 슬립타입의 초소형 사이즈(104 x 43 x 52mm)
(Master) Scanner 카드
(NX700용) ■ DeviceNet를 채용한 이기종 제품간 접속 가능
전송속도 : 0.5MBps 노드수 : 64Node/ Network
NETWORK 프로토콜 : I/O Slave messaging( Group 2 only)
DeviceNet NX70 시리즈
ODVA 승인 : DeviceNet Conformance 시험규격 취득
(Slave)
OEMax NX Series I 7
고기능 CPU (WinFPST 사용)
■CPU750A *별첨참조
■CPU750B
■CPU750C
NX700 Series
■CPU750D
OEMax NX Series I 9
NX700 기본구성
기본구성과 제어 I/O점수 �시스템의 기본구성 및 제어 I/O점수는 CPU기종에 관계없이 동일합니다.
(CPU기종 : CPU750A, CPU750B, CPU750C, CPU750D, CPU700, CPU700p)
�12모듈 타입 (NX-BASE12)
■ 슬롯수 표시
마더보드의 슬롯수 표시는 I/O유니트 및 특수모듈을 실장할 수 있는 숫자의 표시입니다.
(ex. 5슬롯 타입인 NX-BASE05 마더보드는 I/O유니트 및 특수모듈을 5개까지 실장할 수 있습니다.)
■ 증설마더보드로 사용시
(주의사항)
1) 증설 마더보드에도 전원유니트가 필요합니다.
2) 증설 마더보드에는 CPU 유니트는 사용불가.
3) 증설 마더보드의 모듈수는 CPU측의 마더보드
의 모듈수보다 1슬롯 더 사용할 수 있습니다.
(CPU측 슬롯위치에 I/O 및 특수모듈 실장가능함)
증설케이블
10 I OEMax NX Series
주의 CPU700p의 명령어 및 프로그래밍 툴은 CPU750계열과 다릅니다.
시스템 구성
■ 실장할 수 있는 유니트 구성
CPU 유니트 특수 유니트 I/O 유니트 주변기기
�NX-CPU750A
�A/D, D/A, RTD, TC �16점 타입 �컴퓨터용 소프트웨어
16k Step, 0.35μ
s 통신포트 2port
�CCU, SCU 유니트 �32점 타입 - WinFPST S/W(CPU750, CPU700용)
�NX-CPU750B �위치결정(1, 2, 3, 4축) �64점 타입 - WinGPC S/W(CPU700p용)
32k Step, 0.35μ
s 코멘트메모리 (오픈콜렉터 & LineDrive) �컴퓨터 접속케이블
통신포트 2port �고속카운터(1/ 2CH) - NX-CBLCPU02,05
�NX-CPU750C �고성능 고속카운터(4CH)
60k Step, 0.03μ
s 코멘트메모리 �펄스출력유니트(4CH)
통신포트 2port �Remote I/O SYSTEM
�MW-LINK SYSTEM
�NX-CPU750D �EtherNet SYSTEM
120k Step, 0.03μ
s코멘트메모리
�DeviceNet SYSTEM
통신포트 2port
마더보드
�NX-CPU700
16k Step, 0.4μ
s코멘트메모리 �3슬롯 타입
통신포트 1port �5슬롯 타입
�8슬롯 타입
�NX-CPU700p
20k Step, 0.2μ
s통신포트 2port �10슬롯 타입
WinGPC S/W 사용 �12슬롯 타입
※기본/증설 겸용
전원 유니트
입력 유니트
출력 유니트
(W, W2-모드)
MW-Link 유니트
EtherNet 유니트
컴퓨터용 소프트웨어
CPU 유니트에 따른
*1
*1
*1
모듈별 실장가능
*1
고성능
�NX-CPU750C � NX-CPU750D ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ × ○ ○ ○ ○
CPU
고급 WinFPST
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ × ○ ○ ○ ○
CPU �NX-CPU750A �NX-CPU750B S/W
기본 �NX-CPU700 ○ ○ ○ ○ ○ × ○ × × ○ ○ × × × × ○
CPU
�NX-CPU700p (Plus 기종) ○ ○ ○ ○ ○ △ ○ △ △ ○ × ○ △ △ × ○ WinGPC
주) NX-CPU700p 기종은 OS버젼 2.0 이상에서 일부 특수기능이 지원 됩니다.
OEMax NX Series I 11
고성능 CPU 유니트(CPU750)
처리속도최대 0.03us(30ns), 프로그램용량은 16k~120k이며, N700α기종과와 동일한 명령어를 보유하고 있으며, PID
오토튜닝 기능 및 2개의 통신포트를 내장한 고속 중대형 PLC입니다 . 또한, 대규모의 PLC기능을 컴펙터한 사이즈로
축소하여 편리하게 사용할 수 있게 하였습니다.
메모리유니트
(NX-MEM750A)
�16k STEP(증설메모리)
�코멘트 메모리
COM포트 통신케이블
�EPROM 소켓 TOOL포트
NX-CPU750A NX-CPU750B (CPU750A만 적용) NX-CBLCPU02
�16k STEP �32k STEP NX-CBLCPU05
�0.35us �0.35us
�시계기능 �시계기능 C-언어
�코멘트 메모리 BASIC
WinFPST S/W
NX-CPU750C NX-CPU750D
�60k STEP �120k STEP T/P
�0.03us (30ns) �0.03us (30ns)
�시계기능 �시계기능
�코멘트 메모리 �코멘트 메모리 컴퓨터 컴퓨터
■ 특징
1. 초고속의 연산속도 및 풍부한 데이타메모리 보유 5. RUN(동작)중 프로그램 편집(삽입, 삭제, 수정)기능
CPU 종류 NX700 PLC NX700 PLC NX700 PLC
항목 (CPU750A, B) (CPU750C, D) (CPU700) 6. PID 오토튜닝 가능
연산명령 시퀀스 명령 0.35μs 0.03μs 0.4μs 응용명령어인 F355(PID) 명령어 사용하여 파라메타 설정가능
(1명령당) 응용 명령 0.93μs� 0.06μs� 수십μs�
프로그램 용량 16k,32k 스탭 60k,120k스탭 16k 스탭 7. 시계(RTC : Real Time Clock)기능 기본내장
입력 릴레이(X) 2,048점 8,192점 2,048점 내장형 시계를 이용하여 공정을 시간, 날짜별로 프로그램 할 수 있습
출력 릴레이(Y) 2,048점 8,192점 2,048점 니다.
내부 릴레이(R) 4,048점 14,192점 1,568점
데
데이터레지스터(DT) 6,000워드 10,240워드 2,048워드
이 8. CPU 유니트에 RS232C 2포트 탑재
타 파일 레지스터(FL) 30,717워드 32,765워드 22,525워드
용 1,024점 10,240점 1,024점
∙TOOL 포트를 이용해서 프로그래밍 툴(WinFPST S/W) 접속
링크 릴레이(L)
량 링크 레지스터(Ld) 128워드 8,448워드 128워드 ∙COM 포트를 이용, Touch Panel 또는 컴퓨터등과의 통신
타이머/ 카운터(T/C) 1,024점 3,072점 256점
펄스릴레이(P) 1,024점 1,024점 없음 9. 통신포트가 115kbps까지 지원
인덱스레지스터 14워드 14워드 2워드 통신속도를 대폭 향상, 프로그램 다운로드/ 업로드의 처리도 스피드
하게 수행할 수 있습니다.
2. 스캔 타임 1ms. (20,000 Step 작성시)
연산처리와 통신처리의 병렬방식의 채용에 따라, 1 스캔에 걸리는 시간 10. 오픈네트워크인 고속 EtherNet 유니트에 대응
을대폭감축했습니다. (CPU750C, CPU750D 모듈사용시) ∙100BASE-TX 및 10BASE-T 가능 (전환은 자동적으로 실행) ; UTP
케이블사용
3. 프로그램 메모리 120k step (CPU750D) ∙10BASE5 ; 트랜시버 케이블 사용
∙CPU750A 모듈 : 16K STEP(확장메모리 사용시, 32k) ∙데이터 전송속도 : 100M bit/s (100BASE-TX의 경우)
∙CPU750B 모듈 : 32k STEP ∙TCP/IP 및 UDP/IP에 대응, 1대에 8컨넥션 통신가능
∙CPU750C 모듈 : 60k STEP
∙CPU750D 모듈 : 120k STEP 11. 래더 프로그램에 주석이 가능한 코멘트 기능
∙코맨트용 RAM이 별도로 있어 프로그램 작성시에 각 접점등에 코멘
4. 대형 PLC기종에서 요구되는 기능탑재. 트를 붙일수 있다. 따라서, 래더 프로그램을 다시 볼 때나 프린터하
∙1ms(0.001초) 단위의 타이머 탑재. 여 편리하게 사용할 수 있습니다.
∙부동소수점 연산기능 (삼각함수, 지수, 대수, 평방근) ∙NX-CPU750D : 기본내장
∙인덱스 레지스터 추가 (14워드, IO�ID) ∙NX-CPU750C : 기본내장
∙PID 명령어 내장 ∙NX-CPU750B : 기본내장
∙NX-CPU750A : 메모리유니트 별도필요.
12 I OEMax NX Series
■ 성능 사양
CPU 종류 NX-CPU750C
항목 NX-CPU750A NX-CPU750B NX-CPU750D
항목
프로그램 방식/ 제어방식 릴레이심볼 방식/ 사이클릭 연산방식
제어 I/O 점수 1,600점 (REMOTE 사용시, 2,048점) 1,600점 (REMOTE시, 8,192점)
프로그램 메모리 기본 16k 스탭 (증설시, 32k 스탭) 기본 32k 스탭 750C 기본:60k 스탭 750D:기본 120k
연산 속도 시퀀스명령 0.35μs/ 1명령 � 0.03μs/ 1명령 �
(대표값) 응용명령 0.93μs/ 1명령 � 0.06μs/ 1명령 �
명령어 기본명령 95종 95종
종류 응용명령 428종 434종
외부입력(X) 2,048점 (X0�X127F) 8,192점 (X0�X511F)
외부출력(Y) 2,048점 (Y0�Y127F) (내부 릴레이로도 사용 가능) 8,192점 (Y0�Y511F)
내부릴레이(R) 4,048점 (R0�R252F) 14,192점 (R0�R886F)
접점 데이타(비트)
리
화일레지스터(FL) 14.333워드 (증설메모리시 30717워드) 30.717워드 (FL0�FL30716) 32.765워드 (FL0�FL32764) x 3뱅크
링크레지스터(Ld) 256워드 (Ld0�Ld255) (데이타 레지스터로도 사용 가능) 8,448워드 (Ld0�Ld8447)
타이머/카운터 설정치에리어(SV) 1,024워드 (SV0�SV1,023) 3,072워드 (SV0�SV3,071)
타이머/카운터 경과치에리어(EV) 1,024워드 (EV0�EV1,023) 3,072워드 (EV0�EV3,071)
인덱스레지스터 (I0�ID) 14워드 (I0�ID) 14워드 (I0�ID) x 16뱅크
이상보고 릴레이(E) 없음 2,048점 (E0�E2047)
MCR 점수 256점
라벨수(JMP + LOOP수) 합계 256점
미분 점수 점수 무제한
보조타이머 (F137명령 사용) 점수 무제한 (감산식 0.01초 타이머, 0.01초�327.67초)
스텝 래더수 1,000 공정
서브루틴수 100 서브루틴
인터럽트 프로그램수 1 프로그램 (정시 인터럽트 : 0.5ms � 1.5s 범위에서 시간간격을 설정할 수 있다.)
코멘트 메모리 사용가능 (단, 증설메모리 필요) 기본 내장 (12문자 x 2,730개)
시계기능 (카렌다타이머 기능) 기본 내장(년, 월, 일, 시, 분, 초, 요일)
시프트레지스터 최대 253점
자기 진단 워치독 타이머, 메모리이상 검출, 입출력이상 검출, 전지이상 검출, 프로그램의 문법체크등
링크 기능 PLC링크, 컴퓨터링크, 리모트프로그래밍, 데이터전송, 모뎀기능
PID 오토튜닝 PID 오토튜닝가능, F355(PID) 명령어 사용
기타 기능 사용자 메모리(EPROM 및 EEPROM 운전기능), RUN중 프로그램 입력, 강제입출력, TEST RUN, Constant Scan기능
메모리 백업 약 10,000시간, 증설메모리 사용시 시간축소 약 8,000 시간 약 3,500 시간
■ 일반 사양
항 목 사 양
사용 온도 0 � 55℃
주변 온도
보존 온도 -25 � 70℃
사용 습도 30 � 85% RH (단, 이슬이 없을때)
주변 습도
보존 습도 30 � 85% RH (단, 이슬이 없을때)
I/O 터미널(AC) <-> Frame Ground(Power Unit), AC 1500V 1분간
내전압
I/O 터미널(DC) <-> Frame Ground(Power Unit), AC 500V 1분간
절연 저항 I/O 터미널 <-> Frame Ground(Power Unit), 100MΩ 이상(DC 500V메가에서)
내진동 10 � 55Hz 1掃引/ 1분간 , 복진폭 0.75mm , X,Y,Z 각 방향 10분간
내충격 최대충격 가속도 및 인가시간 15g/ 11ms, X, Y, Z 방향 각 3회
내 노이즈성 1500Vp-p 펄스폭 50ns, 1μs (노이즈 시물레이터에 의함)
사용환경 부식성 가스가 없을것 , 먼지가 심하지 않을것
OEMax NX Series I 13
범용 CPU 유니트(CPU700)
처리속도 0.4us, 프로그램 용량은 16k Step이며, NX700 PLC의 기본유니트를 사용할 수 있으며, RUN중 프로그램 편집
과 같은 편리한 기능을 보유하고 있습니다. 또한 코멘트메모리를 기본으로 내장시켜 사용자들이 쉽게 이용할 수 있게
하였습니다.
EPROM 소켓 통신케이블
(NX-ROM700) NX-CBLCPU02
NX-CBLCPU05
WinFPST S/W
CPU 유니트(NX-CPU700)
�16k STEP 기본메모리
�코멘트 메모리
■ 특징
1. 고속처리 및 대용량 메모리 보유 6. 다양한 명령어 추가
연산속도는 중형급 PLC급인 0.4μsec /1명령(기본명령) 이며, 프로그 SET, RST, 데이터 변한명령(F70�F78), 압축시프트 명령(F98, F99),
램 용량은 15,871 STEP 까지 작성 가능합니다. 입출력 제어점수는 최 보조타이머 명령(F137, STMR) 이 추가되어 보다 많은 명령어를 사용
대 1,600점까지 사용할 수 있습니다. 하게 하였습니다.
14 I OEMax NX Series
■ 성능 사양
항 목 사 양
제어 방식 사이클릭 연산방식(Cyclic operation method)
연산 속도 0.4㎲/ 1 명령
프로그램 용량 최대 15,871스탭 (16K Step)
최대 입출력 처리점수 1,600점
명령어 기본 명령어 45종 (types)
종류 응용 명령어 195종 (types)
외부 입력 (X) 2,048점 (X0�X127F)
외부 출력 (Y) 2,048점 (Y0�Y127F)
접점 데이타(비트)
■ 일반 사양
항 목 사 양
사용 온도 0 � 55℃
주변 온도
보존 온도 -25 � 70℃
사용 습도 30 � 85% RH (단, 이슬이 없을때)
주변 습도
보존 습도 30 � 85% RH (단, 이슬이 없을때)
I/O 터미널(AC) <-> Frame Ground(Power Unit), AC 1500V 1분간
내전압
I/O 터미널(DC) <-> Frame Ground(Power Unit), AC 500V 1분간
절연 저항 I/O 터미널 <-> Frame Ground(Power Unit), 100MΩ 이상(DC 500V메가에서)
내진동 10 � 55Hz 1掃引/ 1분간 , 복진폭 0.75mm , X,Y,Z 각 방향 10분간
내충격 최대충격 가속도 및 인가시간 15g/ 11ms, X, Y, Z 방향 각 3회
내 노이즈성 1500Vp-p 펄스폭 50ns, 1μs (노이즈 시물레이터에 의함)
사용환경 부식성 가스가 없을것 , 먼지가 심하지 않을것
OEMax NX Series I 15
범용 CPU 유니트(CPU700P) Plus 계열 주의 CPU700p의 명령어 및 프로그래밍 툴은 CPU750과 다릅니다.
처리속도 0.2us/1명령, 프로그램용량 20k 워드, NX700 PLC의 기본유니트를 사용할 수 있는 plus용 CPU 유니트
입니다.(WinGPC S/W를 사용합니다.)
통신케이블
NX-CBLCPU02
NX-CBLCPU05
CPU 유니트
(NX-CPU700p)
컴퓨터
WinGPC S/W MMI S/W
T/P 등
■ 특징
NX-CPU700p 모듈은 중소형 PLC로서, 사용자 프로그램의 고속처리 기능과 아나로그, 네트워크모듈과 같은 다양한 특수모듈을 제공함으로 제
어 환경에 적절하게 대응할 수 있는 제품입니다.
�제어점수 100~1000 point의 중규모 제어환경에 최적제어를 위한 고속처리
<기본명령 : 0.2us>, PID 기능 내장등으로 생산성향상을 도모했습니다.
�2채널의 통신 포트 내장으로 TOUCH PANEL과 직접 접속, 고속으로 대용량의 DATA교환이 가능하며,
NX700의 기본적인 특수모듈을 사용할 수 있습니다.(CCU+ 유니트, SCU 유니트, Analog 유니트, 고속카운터(1CH, 2CH) 유니트 )
�다양한 입출력모듈과 분리형 터미널블럭을 채용하여, 유지/보수 및 설계에 용이합니다.
주) CPU OS버젼 2.0 이상에서 고기능 특수모듈(HSC4, Pulse4, Posi 1~4, MW-Link)을 사용할 수 있습니다.
16 I OEMax NX Series
■ 성능 사양
CPU 명 NX-CPU700p
제어 방식 프로그램 저장, 반복연산 방식
외부입출력 1,600점 (Remote I/O 사용시 2.048점)
기본 명령어 28종
명령어
응용 명령어 150 여종
기본 명령어 0.2us/step
처리속도
응용 명령어 0.4~수십 us/step
프로그램 용량 20K 워드
입출력접점 (R) R0.0 ~ R127.15 (2048점, 128워드)
링크 접점 (L) L0.0 ~ L63.15 (1024점, 64워드)
내부 접점 (M) M0.0 ~ M127.15 (2048점, 128워드) 단, M0.0~ M63.15는 링크접점으로 사용가능
정전유지접점 (K) K0.0 ~ K127.15 (2048점, 128워드)
데이터 특수접점 (F) F0.0 ~ F15.15 (256점)
메모리
용량 타이머/ 카운터접점 256채널 (타이머+카운터), 설정치 : 0 ~65535
�타이머 : 0.01초 : CH000 ~ CH063 (64채널) , 0.1초 : CH064 ~ CH255 (192채널)
(TC 또는 TIM) �카운터 : CH000 ~ CH255 (256채널)
통신기능 Port 2 : RS232C/ RS485 겸용, 4800/ 9600/ 19200/ 38400 bps
Port 2 사용자정의 통신방식 지원 (바코드, INVERTER, 서보 드라이버를 통신으로 연결가능)
바이너리통신 지원
FLASH ROM Backup 사용자 PROGRAM Backup 내장
■ 일반 사양
항 목 사 양
사용 온도 0 � 55℃
주변 온도
보존 온도 -25 � 70℃
사용 습도 30 � 85% RH (단, 이슬이 없을때)
주변 습도
보존 습도 30 � 85% RH (단, 이슬이 없을때)
I/O 터미널(AC) <-> Frame Ground(Power Unit), AC 1500V 1분간
내전압
I/O 터미널(DC) <-> Frame Ground(Power Unit), AC 500V 1분간
절연 저항 I/O 터미널 <-> Frame Ground(Power Unit), 100MΩ 이상(DC 500V메가에서)
내진동 10 � 55Hz 1掃引/ 1분간 , 복진폭 0.75mm , X,Y,Z 각 방향 10분간
내충격 최대충격 가속도 및 인가시간 15g/ 11ms, X, Y, Z 방향 각 3회
내 노이즈성 1500Vp-p 펄스폭 50ns, 1μs (노이즈 시물레이터에 의함)
사용환경 부식성 가스가 없을것 , 먼지가 심하지 않을것
OEMax NX Series I 17
전원 유니트
■ 제품도 ■ 성능 사양
제품 번호 NX-POWER NX-PWR220
입력 정격전압 AC 110�220V, Free Voltage AC 220V
입력 정격전류 540mA max 300mA Max
허용 전압범위 AC 85 � 264V AC 176 � 264V
입력 전원주파수 47 � 63Hz 47 � 63Hz
돌입 전류 20A 이하 20A 이하
정격 출력전류 5V 4.0A, 24V 0.5A 5V 6.0A
중 량 약 350g 약 300g
제품 번호 NX-PWRDC
입력 정격전압 DC 24V
입력 정격전류 1.7A man
허용 전압범위 DC 21.6�26.4V
전원 유니트 정격 출력전류 5V 5.0A
중 량 약 320g
마더보드
18 I OEMax NX Series
입력 유니트
■ 특징
�16점, 32점, 64점 입력유니트
� DC 입력 타입은 +, -COMMON 모두
사용가능
�LED 표시에 의한 동작확인
�전 모듈의 포토커플러 절연
�터미널 블럭(16점 모듈)의 단자대 분리로
사용자 편리성 확대
■ 입력 유니트 규격
입력 형식 DC입력 AC입력
제품 코드 NX-X16D NX-X32D NX-X64D NX-X16A110 NX-X16A220
입력점수 16점 32점 64점 16점
정격 입력전압 12 ~ 24V DC 12 ~ 24V DC 100 ~ 120V AC 200 ~ 240V AC
사용 전압범위 10.2 ~ 26.4V DC 10.2 ~ 26.4V DC 85 ~ 132V AC 170 ~ 264V AC
최대 입력전류 10mA 이하 10mA 이하 20mA 이하 20mA 이하
ON 전압 최소 9.6V 최소 9.6V 최소 AC 80V 최소 AC 160V
동작전압
OFF전압 최대 2,5V 최대 2.5V 최대 AC 30V 최대 AC 50V
내전압 포토 커플러 절연
OFF→ON 10ms 이하 10ms 이하
10ms 이하 10ms 이하 15ms 이하 15ms 이하
응답시간
ON→OFF 10ms 이하 10ms 이하
10ms 이하 10ms 이하 20ms 이하 20ms 이하
내부소비전류 65mA 130mA 250mA 60mA 60mA
COMMON 방식 8점/ 1COM(극성+,- 공통) 32점/ 1COM (극성+,- 공통) 8점/ 1COM
동작 표시 LED 표시 (단, 64점은 32점씩 변환표시)
외부접속방식 분리형 단자대 (M3.5) 40P 커넥타 x 1 40P 커넥타 x 2 분리형 단자대 (M3.5)
(주)
OEMax NX Series I 19
출력 유니트
■ 특징
�16점, 32점, 64점 입력유니트
�LED 표시에 의한 동작확인
�전 모듈의 포토커플러 절연
�터미널 블럭(16점 모듈)의 단자대 분리로
사용자 편리성 확대
■ 출력 유니트 규격
출력 형식 트랜지스터 (NPN) 출력 릴레이 출력 SSR 출력
제품 코드 NX-Y16T NX-Y32T NX-Y64T NX-Y16R NX-Y16RV NX-Y32RV NX-Y16SSR
출력점수 16점 32점 64점 16점 32점 16점
절연방식 포토 커플러 절연 SSR
정격 부하 전압 12V ~ 24V DC 250V AC, 30V DC 100V~240V AC
사용 부하 전압 범위 10V ~ 30V DC 85 V ~ 264V AC, 10V~30V DC 85V ~ 264V AC
최대 부하 전류 0.6A /점 0.4A /점 0.2A /점 2A/ 점, 5A/ COM 1A/점, 3A/COM 0.5A/점, 2A/COM
응답 OFF→ON 1㎳ 이하 10㎳ 이하 1㎳ 이하
시간 ON→OFF 1㎳ 이하 10㎳ 이하 0.5CYCLE+1m이하
내부 소비 전류(5V) 120㎃ 180㎃ 250㎃ 120㎃ 180㎃ 250㎃
서지 킬러 제너 다이오드 없음 바리스터 없음
퓨즈 정격 없음 3.0A
COMMON 방식 8점/ COM 32점/ COM 8점/ COM 32점/ COM 8점 / COM
동작 표시 LED 표시 (단, 64점은 32점씩 변환표시)
외부 접속 방식 분리형단자대 (M3.5) 40P 커넥타x1 40P 커넥타x2 분리형 단자대 (M 3.5) 40P 커넥타x1 분리형 단자대 (M 3.5)
250VAC
30VDC
최대
250V AC AC100~240V
30V DC
20 I OEMax NX Series
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A179
표준사양서
PRODUCT NOISE FILTER 일 시 2007.08.28.
허 용 전 압 250VAC, 단상
입 력 조 건 주 파 수 50/60Hz
허 용 전 류 1A 3A 6A
전 압 강 하 1.5V/PHASE max
온 도 상 승 주위온도 + 40 ℃ Max
SIZE(길이×폭×높이) 50×32×25
비고 :
REV.
! %
F F
Future Automation Link
www.falink.net
FA링크-5차 2012.7.30 4:31 PM 페이지6
■ 형명 구성
■ Model 선정
장착 콘넥터 케이블측 콘넥터 제품 치수
Model Pole수 장착 콘넥터 Model Model (W×D mm)
TB-1H20 20 MIL Standard HIF3BA-20PA-2.54DSA HIF3BA-20D-2.54R 80×40
TB-1H40 40 MIL Standard HIF3BA-40PA-2.54DSA, XG4A-4031 HIF3BA-40D-2.54R 148×40
TB-1H50 50 MIL Standard HIF3BA-50PA-2.54DSA HIF3BA-50D-2.54R 183×40
※ 장착 콘넥터는 호환 가능한 제품으로 예고없이 변경될 수 있습니다.
■ 일반 사양 ■ 재질
정격 전압 125V AC / 24V DC 단자대 및 커버 Modified PPO
정격 전류 1A 보호커버 Polycarbonate
절연 저항 100㏁ 이상(DC 500V)
내전압 AC 500V 1min
적합 전선 1.25㎟/MAX
단자 Screw M3×10L
Screw 토크 1.2N·m (12Kgf·cm)
사용 주위온도 -10℃ ~ +50℃ (결로가 없을 것)
■ 적용 압착단자 사양
MAX6.2
MAX6.2
MIN3
MIN3
6
FA링크-5차 2012.7.30 4:31 PM 페이지7
TB-1H20 ■ 외관도
■ 결선도
콘넥터측
단자대측
TB-1H40 ■ 외관도
■ 결선도
TB-1H50 ■ 외관도
■ 결선도
■ Model 선정
Common Interface 제품 치수
Model I/O점수 Coil 정격 전압 (W×D mm)
Coil측 Contact측 Coil측 Contact측
4Point 개별 전원 개별 Com. Screw 단자대
F4T-G6DS 24V DC 32.3×67
(1a×4) (4P 쇼트바 내장) (4P 쇼트바 내장) 7.62mm Pitch
OMRON OUTPUT
찬넬 착탈 레버 M3 BOLT 릴레이x4EA 37.5
29.1 (중판치부 Holes)
7.6
32.3
접점 동작 확인용 LED
MAX6.2
MIN3
MIN3
Meta Solution
기종일람표 MCCB
배선용차단기
AF 30AF 50AF 60AF
정격전류, In A (3, 5, 10) 주1), 15, 20, 30 15, 20, 30, 40, 50 15, 20, 30, 40, 50, 60
AF
Type 30AF 50AF 60AF 100AF 125AF 250AF 50
Ø4.5
130
115
22 58
60
ABH50c ABH125c ABH250c 50
ABH 50kA 50kA 50kA 64
75
68
82
(외형도 1)
22
100AF 125AF 250AF
15, 20, 30, 40, 50, 60, 75, 100 15, 20, 30, 40, 50, 60, 75, 100, 125 100, 125, 150, 175, 200, 225, 250
5 7.5 8 10 8 8 10
10 14 26 35 18 26 35
18 26 37 50 26 37 50
22 30 42 50 30 42 50
35 50 85 100 65 85 100
10 15 20 30 10 20 30
10 15 20 30 10 20 30
100 50 100 100 100 100 100
75×130×60mm 90×155×60mm 105×165×60mm
(외형도 1) (외형도 2) (외형도 3)
44 쪽 46 쪽 48
105 쪽 106 쪽 107
113 쪽 114 쪽 115
Ø8.2
Ø8.2
50
Ø5
47
Ø4.5
100
50
155
135
59.4
102
126
144
165
50
60 58
60 60
90 35
64 64
70
68 68.5
105
82
86.85
(외형도 2) (외형도 3)
23
30AF MCCB
ABE30b
제품의 정격 및 사양
프레임의 크기 30AF
형명 및 극수 E-Type
2극 (2-pole) ABE32b
3극 (3-pole) ABE33b
4극 (4-pole) -
정격전류, In 3-5-10-15-20-30A
정격전압, Ue AC : 460V
-
정격절연전압, Ui AC : 460V
ABE32b
정격임펄스전압, Uimp 6kV
외형치수 (mm) 극수 2극 3극
ad 50 75
c2
a c1
b 96 96
c1 주2) 60 60
b
c2 주2) - -
d 80 80
기타 자료 제품중량, kg 표준 0.5 0.7
•외형치수 ▶ 112 쪽
취득규격 극수 2극 3극
•특성곡선 ▶ 105 쪽
•부속장치 ▶ 80 쪽 전기용품안전관리법 ○ ○
•부착과 접속 ▶ 130 쪽 CE 마크 ○ ○
주) 1. 정격차단전류중 안전인증(형식승인) 취득정격은 빨간색 글씨부분이고 나머지 전압의 차단전류는 참고정격임.
2. C1 : 명판 노출 방법, C2 : 핸들 노출 방법
36
250AF MCCB
ABN250c, ABS250c, ABH250c
제품의 정격 및 사양
프레임의 크기 250AF
형명 및 극수 N-Type S-Type H-Type
2극 (2-pole) ABN202c ABS202c ABH202c
3극 (3-pole) ABN203c ABS203c ABH203c
4극 (4-pole) ABN204c ABS204c ABH204c
정격전류, In 100-125-150-175-200-225-250A
정격전압, Ue AC : 690V
DC : 500V
정격절연전압, Ui AC : 750V
ABS202c
정격임펄스전압, Uimp 8kV
c2 주2) 64 64 64
d 87 87 87
기타 자료 제품중량, kg 표준 1.1 1.2 1.6 1.1 1.2 1.6 1.1 1.2 1.6
•외형치수 ▶ 115 쪽
취득규격 극수 2극 3극 4극 2극 3극 4극 2극 3극 4극
•특성곡선 ▶ 107 쪽
•부속장치 ▶ 80 쪽 전기용품안전관리법 ○ ○ ○
•부착과 접속 ▶ 130 쪽 CE 마크 ○ ○ ○
주) 1. 정격차단전류중 안전인증(형식승인) 취득정격은 빨간색 글씨부분이고 나머지 전압의 차단전류는 참고정격임.
2. C1 : 명판 노출 방법, C2 : 핸들 노출 방법
3. 4극형 제품의 경우 N상의 통전전류는 정격전류의 최대 50%임.
48
특성곡선
ABE30b
적용모델 온도 보정 곡선표
MCCB ABN/S, EBN/S
ABN50c/60c/100c/100d
ABS30c/50c/60c
ELCB
EBN50c/60c/100c
EBS30c/50c/60c
106
특성곡선
전 40
류
분 20
변 100
10
화 8
6
율
4
(%)
2
50 최대값
0 10 20 30 40 50
동작시간
1
주위온도℃(40℃기준) 40
20
10
8
6 최소값
4
2
정격전류 : 250A
정 150 1
초 0.8
격 0.6
0.4
전 순시트립범위
류 0.2 (960~1440%)
변 100 0.1
0.08
화 0.06
율 0.04
(%) 0.02
50
0 10 20 30 40 50 0.01
1 1.5 2 3 4 5 6 7 8 9 10 15 20 30 40 50 60 80 100
주위온도℃(40℃기준)
전류(정격전류의 배수)
108
Miniature
circuit
breakers
BK63H
BK63H DC
BK63HU
• 극수 : 1P, 2P, 3P, 4P
• 정격전류 : 1~63A
• 정격차단용량 : 10kA
• 순시트립특성 : B, C, D
• 보호기능 : 과부하 및 단락전류
• 상태 표시창 및 듀얼 터미널 적용
• 다양한 부속장치 :
AX, AL, SHT, UVT, OVT
CONTENTS
형명체계 10
BK63H CE(IEC) 차단기/BK63H DC 회로용 차단기 외형치수 11
BK63H CE(IEC), 선급인증 차단기 부속장치 외형치수 12
BK63HU / BK63HU (Q class) CE(IEC), 안전인증 차단기 외형치수 13
특성곡선 14
BK63H
형명 BK63H
프레임의 크기 63AF
DC 60V 125V
정격절연전압(Ui) AC 500V
정격임펄스전압(Uimp) AC 6kV
정격주파수 50/60 Hz
보호등급 IP20
과전류트립방식 열동전자식(Thermal-Magnetic)
주위온도 -25~+55℃(사용)
4
외형치수
●BK63H / BK63H DC
33
21
15
81
36.0
64
81
64
45
44
5.5 18 36
60
68 (1p) (2p)
81
81
64
64
54 72
●BK63HU (3p) (4p)
74
65.5
56.2 18 36 54
105
36
45
64
5.5
11
I n d u s t r i a l C o n t r o l s
EQ5 시리즈
16
EQ5 시리즈
16-4
성능 및 사양 (EQ5 시리즈)
입력조건
전압 단락편 선택방식 110~240VAC (85~264VAC)
주파수 50/60Hz
구분 30W 50W 75W 100W 175W 240W
전류 110VAC 0.4A 0.6A 1.0A 1.2A 2.2A 2.8A
220VAC 0.2A 0.3A 0.5A 0.6A 1.1A 1.4A
110VAC 0.5mA이하
최소전류
220VAC 1mA이하
110VAC 25A 이하
돌입전류
220VAC 50A 이하
노이즈 휠터 있음
※ 제품 출하시 220VAC로 셋팅되어 있습니다.
출력특성
전압가변범위 ±10% 이내
리플노이즈 2%(P-P)이하
입력변동 0.5%이하(입력 85∼264VAC, 100% 부하시)
부하변동 1.5%이하(10∼100%이하)
온도변동 0.05%이하/℃ 이하
기동시간 100ms이하 200ms이하 300ms이하
출력유지시간 20ms이하
출력표시등 녹색
일반특성
사용주위온도 (-)10℃~50℃ 온도특성 그래프참조(결로, 결빙 없을 것)
보존온도 (-)25℃~65℃(결로, 결빙 없을 것)
사용주위습도 25%~85% RH(보존 습도 25~90% RH)
입력단자와출력단자간 3,000VAC 1분간
내전압 입력단자와 GND간 2,000VAC 1분간
출력단자와 GND간 1,000VAC 1분간
검출전류
절연저항
20mA
100MΩ이상 (500VDC)
25mA
16
내진동 10~55Hz 진동폭 0.3mm
내충격 300m/s2 6방향 각 3회 이상 30G
단자나사 체결 Torque 0.8N·m (8.16kgf·cm)
부속기능
과전류보호 정격출력전류 105~160%, 자동복귀
부족전압표시등 적색
부족전압검출출력 없음 접점출력 : 0.1A 24VDC
16-5 Catalog
EQ5 시리즈
EQ5 - 030
EQ5 - 05024
90 96
35
60
75
4 - Ø4.5
20 80
EQ5 - 07524
EQ5 - 10024
145 96
75
35
60
4 - Ø4.5
20 135
EQ5 - 17524
EQ5 - 24024
280 142
130
115
35
4 - Ø4.5
20 270
16-6
EQ5 시리즈
입력전원 내전압시험
·EQ5-030 , EQ5-05024는 ·전원은 입력단자와 출력단자간 3,000VAC
85V ~ 264VAC(Free Voltage) ·1분간 견딜 수 있도록 설계되어 있습니다.
·EQ5-07524, EQ5-10024, ·시험하실 경우 내전압시험기의 전류는 다음 값으로 설정해
EQ5-17524, EQ5-24024는 주시기 바랍니다.
단 락 편 (Short Bar)에 의 한 EQ5-030 , EQ5-05024, EQ5-07524, EQ5-10024 : 20mA
선택방식 입니다. EQ5-17524, EQ5-24024 : 25mA
110VAC : 85V ~ 132VAC 주의
220VAC : 170V ~ 264VAC 단락편 부착
·인가전압은 0 ~ 3,000V를 천천히 상승시켜 주시기 바랍니다. 시험후에
주의 도 전압을 서서히 내려 주시기 바랍니다.
·출하시의 설정은 개방 (220VAC)으로 되어 있습니다. 3,000V를 갑자기 인가하거나 차단하면 임펄스(Implus)가 발생하여
·EQ5-24024의 경우 220V 입력시의 전압은 170V ~ 253VAC 입니다. 전원부의 전기적 소손의 우려가 있습니다.
·출력단자, 부족전압검출 출력단자는 파손방지 목적상 반드시 모든
출력전압 단자를 단락시켜 주시기 바랍니다.
·2대의 전원으로 (±) 출력을 사용할 수 있습니다.
과전류보호기능
주의
·과전류보호회로(정격전류의 105%이상에서 작동)에 의해 단락, 과전류
·EQ5-030 , EQ5-05024 에
에 대하여 자동적으로 출력전압을 저하시켜 기기를 보호합니다.
있어서는 다이오드( )를 접속
과전류 상태가 해제되면 전원은 자동적으로 정상운전으로 복귀합니다.
하여 주십시오.
또 다이오드의 접속에 관한 상 주의
세한 사항은 당사 앞으로 문의 ·장시간 단락 및 과전류 상태는 내부소자의 열화 및 전기적 소손을 초래
해 주시기 바랍니다. 하므로 반드시 주의해 주시기 바랍니다.
(EQ5-07524, EQ5-10024,
EQ5-17524, EQ5-24024는 과전압보호기능
다이오드 접속을 하지않고 사
(EQ5-24024형에 한함)
용가능 합니다.)
·정격출력의 120%이상의 전압이 출력될 경우 출력전압을 차단,
과전압에 의한 부하의 소손을 방지합니다. 복귀는 입력전원을
직렬운전 Off해서 1분이상 방치한 다음 입력전원을 재투입하여 주시기 바랍니다.
·EQ5-10024, EQ5-17524, 주의
EQ5-24024에 한해서만 직렬
·입력전원의 재투입은 반드시 원인을 제거한 다음에 사용하여 주시기
운전 가능합니다.
바랍니다.
주의
·서로 다른 출력용량하에서 직 부족전압표시기능 및 보호접점 신호출력
렬운전도 가능은 하나 부하로
·출력전압의 저하가 검출되면 LED (DC LOW 적색)가 켜져서
흐르는 전류는 용량이 적은 쪽
출력이상을 알립니다.
의 정격출력 이하로 해주시기
바랍니다.
출력전압의 조정
·검출전압은 정격출력전압의 약 80%(75%~ 90%)로 설정되어 있습니다.
·75W이상급 타입에 있어서는 부족전압 검출출력을 가지고 있어 부족
전압 검출시에는 LED점등과 동시적으로 DC LOW단자 사이가 단락상
16
태로 변합니다.
·출하시에는 정격전압에 세팅되어 있습니다. 주의
전면의 V. ADJ에 의한 정격전압의 10%의 범위에서 조정 가능합니다.
·접점용랑 : 24VDC 0.1A
주의 ·부족전압 표시기능은 전원의 출력단자부의 전압을 감시하고 있습니다.
·10%이하로 세팅하면 부족전압 표시기능이 작동되는 수가 있습니다. 정확한 전압상태를 확인하는 경우는 부하단의 전압을 측정해 주시기
바랍니다.
절연저항시험
·절연저항 시험을 하실 때에는 DC 절연저항계를 500VDC로 사용해
CLASS 2 전원
주시기 바랍니다. ·EQ5-10024에서“Class2”요구를 충족시키는 경우에는 UL Listed,
주의 CSA가 인정하는 외에 최대 4.2A의 Fuse 또는 동등한 Circuit Bracker
를 부하와 직렬되게 삽입해 주시기 바랍니다. 전원출력부는 이것에 의
·기기의 파손을 방지하기 위해 모든 출력단자를 단락시켜 주시기 바랍니다.
해“Class2”에 적합해집니다.
16-7 Catalog
EQ5 시리즈
장착방법 및 효율
● 장착방법
장착에 있어 기기의 장기신뢰성을 높이기 위해 방열에 유의하시기 바랍니다. 자연대류식이므로 전원주위의 대기가
대류 가능토록 세팅해주시기 바랍니다.
① 공기의 대류
② 10mm이상 (2개 이상 장착시 제품간의 최소거리)
■ 특성그래프 ■ 장착방법
ⓑ
ⓐ
ⓐ표준장착 ⓑ상향장착
16-8
FINAL DOCUMENT
4. INSPECTING REPORT