Ningbo Sinoconve Rubber Conveyor Belt

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SINOCONVE CONVEYOR BELT

NINGBO SINOCONVE BELT CO.,LTD


Tel/Whatsapp/Wechat:0086-18668582073
Email:[email protected]
CONTENTS
COMPANY INTRODUCTION------------------------------------------------------P1
PRODUCT DESCRIPTION------------------------------------------------------P2
SPECIFICATIONS------------------------------------------------------P3-4
FLAME RETARDANT CONVEYOR BELTS------------------------------------------P5-6
HEAT RETARDANT CONVEYOR BELTS------------------------------------------P7-8
OIL RETARDANT CONVEYOR BELTS------------------------------------------P9
ACID/ALKALI RETARDANT CONVEYOR BELTS-------------------------------------P10
STEEL CORD CONVEYOR BELTS--------------------------------------------------P11-20

CHEVRON CONVEYOR BELTS-------------------------------------P21-29


SIDEWALL CONVEYOR BELTS------------------------------------------------------P30-31

ABRASION RETARDANT CONVEYOR BELTS-------------------------------------P32


IMPACT/CUT RETARDANT CONVEYOR BELTS-------------------------------------P33
QUALITY CONTROL------------------------------------------------------P34-36
TRANSPORT PACKAGE------------------------------------------------------P37
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COMPANY INTRODUCTION

SINOCONVE BELT CO., LTD is located at the


beautiful city of East sea of China.It enjoys
convenient transportation.The company was
founded in 1988. It covers an area of 200,000 ㎡
with over 200 workers,26 engineers.It has the most
advanced Conveyor belt production lines and has an
annual output of 15 million square meters of
Conveyor belt each year.Product exported can
reach 40%.

Our company produce the products in accordance


with China national standards organization.The
quality comes up to advanced national technology
standards.Product is sold to domestic market and
exported to the United States,Europe,Middle
East,Africa and Southeast Asia,etc.

We have advanced equipment and excellent


management team,through technical innovation and
management innovation to enhance the
competitiveness of enterprises,to maintain a strong
competitive position in the domestic rubber products
industry,and to catch up with the world advanced
level.

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NINGBO SINOCONVE BELT CO.,LTD

PRODUCT DESCRIPTION
To meet various needs from our customers all over the world,SINOCONVE mainly
manufacture textile ply conveyor belting,facing industries like mining, crusher plant,
cement, steel, construction and package handle throughout the world.
SINOCONVE multi-ply conveyor belting provide surpassing value for money to
help our clients grow their business worldwide.Extensive producing technology and rich
working experience enable us to manufacture high quality conveyor belts,excellently
resisting to impact, abrasion, tear, cut, heat, fire, cold, oil and grease.

Property
 Suitable for heavy duty operations due to polyester/polyamid(EP) fabric structure
design
 Low elongation with highly reliability and durability
 High adhesion between plies and between cover and ply.
 Advanced production technologies and facilities ensure ep conveyor beltings
extended service life
 Available width from 300mm to 2500mm,depending on rubber conveyor belts
thickness and length
 Different cover quality enable EP conveyor belts to transport materials which is
-40℃ to 300℃,combustible,oily and cold.

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SPECIFICATIONS

DIN-Y 1000m EP400/3 4+2 9mm 300m Moulded Edge

Width Total Thickness

Tensile strength
Length
Cover
Rubber Grade Top+Bottom Belt Edge type
Thickness

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NINGBO SINOCONVE BELT CO.,LTD

SPECIFICATIONS

SINOCONVE can provide conventional rubber conveyor belts with the following

specifications. If there are special requirements, we also provide customized

services.

DIN-X,Y,W
8MPA,10MPA,12MPA,15MPA
Cover Rubber Grade RMA-1,RMA-2
18MPA,20MPA,24MPA,26MPA
N17,M24

500,600.650,700,800,1000,1200 18",20",24",30",36",40",42"
Belt Width (Mm)
1400,1500,1800,2000,2200,2500 48",60",72",78",86",94"

EP400/4,EP500/4,EP600/4
Tensile Strength EP500/5,EP1000/5,EP1250/5 330PIW, 440PIW
EP600/6,EP1200/6

Top+Bottom
3+1.5, 4+2, 4+1.5, 4+3, 5+1.5 3/16"+1/16", 1/4"+1/16"
Thickness

Belt Thickness 3mm,4mm,5mm,6mm,7mm,8mm,9mm,10mm,12mm,15mm,20mm,25mm

Belt Length 10m,20m,50m,100m,200m,250m,300m,500m

Belt Edge Type Moulded (Sealed) Edge OR Cut Edge

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FLAME RETARDANT CONVEYOR BELTS

For conveying combustible materials such as


coal dust, gas, fertilizer, etc., it is very
important to choose SINOCONVE refractory
conveyor belt. It is mostly used in wood,
paper and pulp, sugar and food, recycling and
fertilizer plants.

SINOCONVE manufacture fire resistant conveyor


belts according to customer's operational conditions.

Property
 Anti-static which conform to EN/ISO 20284 international standards
 When ignited,it will self-extinguish within 15 seconds
 Rubber belts reinforced by several layers of textile fabrics (multi-ply) or steel cord
 Available in abrasion resistant type--as low as 150mm³,oil resistant type for both mineral oil
and vegetable oil
 Widely used in underground mining industry for long distance transportation with high speed
 K grade(with covers) and S grade(with or without covers) are available for fire resistant
conveyor belts

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NINGBO SINOCONVE BELT CO.,LTD

FLAME RETARDANT CONVEYOR BELTS

Flame retardant conveyor belts test based on EN/ISO 340:


 Anti-static: ≦3x108
 Drum friction: no flame under the condition of 325℃
 Buring test:

Flame retardant Put six individual samples of the The flame goes out within 10
conveyor belt sample belt on a naked flame seconds after leaving the fire

Normal conveyor Put six individual samples of the Continue to burn after
belt sample belt on a naked flame leaving the fire

A. For individual test sample of fire resistant conveyor belts,the time it takes to self-extinguish should be
no more than 15 seconds.
B. For each group of six test pieces,the maximum cumulative time they take to self-extinguish should be
no more than 45 seconds

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HEAT RETARDANT CONVEYOR BELTS

When conveying hot materials,the working


surface rubber contact with materials
directly.conventional conveyor belts will be easily
cracked and hardened under this condition.This will
reduce the protection of carcass from cover
rubber,thus resulting carcass separation and splice
failure.
SINOCONVE heat resistant conveyor belts select
heat resistant compounds and innovative structure to
solve these problems.

Ideal for transporting high-temperature, high-heat


raw materials, semi-finished products, and products. If
the belt surface temperature exceeds 60℃, use
SINOCONVE heat-resistant conveyor belt.

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NINGBO SINOCONVE BELT CO.,LTD

HEAT RETARDANT CONVEYOR BELTS

Product advantage:
 Optimal formula of EPDM/POE vulcanizing,together with designed mixing process,to obtain ideal
heat resistant cover rubber.
 Aminolysis reaction resistant fiber material is covered on both sides of textile carcass of burning
through resistant conveyor belts.It not only effectively isolate polyester fiber from direct contact with
cover rubber,preventing carcass destruction caused by heat,but also retain a high adhesion to EPDM
under high temperature.
 Anti-aging property of special textile carcass make it no need to increase cover rubber thickness
during belt design,resulting a reduction on cover rubber consumption and production cost of burning
through resistant conveyor belts.

Classes

T1 T2 T3 T4

Item Test Temperature

≤100℃ ≤125℃ ≤150℃ ≤175℃

Change Range Allow

The difference after aging 20 20 20 20


Hardness
Maximum value after aging 85 85 85 85

Performance change rate -25 -30 -40 -40


Tensile Strength
Minimum value after aging 12 10 5 5

Change rage after aging -50 -50 -55 -55


Elongation
Minimum value after aging 200 200 180 180

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OIL RETARDANT CONVEYOR BELTS

SINOCONVE oil-resistant conveyor belt is


very suitable for conveying oily materials in
various fields such as food, animals, plants,
and minerals. Using ordinary conveyor belts
at high temperatures, due to the synergistic
effect of oil and temperature, the life of the
conveyor belts will be greatly shortened.

Oil Resistance Grade Type Typical Type


(1)Low Cereals Soybeans, Peanuts,Etc.

Animal And Rapeseed Oil, Palm Oil,


(2)Medium
Vegetable Oils Lard Oil, Fish Oil,Etc.

Kerosene, Engine Oil,


(3)High Mineral Oil
Hydraulic Oil, Etc.

Volume Change Rate / Type Of Belt

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NINGBO SINOCONVE BELT CO.,LTD

ACID/ALKALI RETARDANT CONVEYOR BELTS

SINOCONVE acid & alkali retardant conveyor belts is suitable for conveying

acidic or alkaline materials in chemical plants, paper mills, cement plants, etc.

Typical Chemical Types That Can Be Applied

Chemical Type Concentration Chemical Type Concentration

Hydrochloride Less than 20% Acetic Acid Less than 10%

Nitric Acid Less than 20% Caustic Soda 100%

Sulfuric Acid Less than 40% Potassium Hydroxide 100%

Boric Acid Less than 40% Ammonia Anhydrous 100%

Phosphoric Acid Less than 40% Acetone 100%

Arsenic Acid 100% Aniline 100%

Carbonic Acid 100% Phenol 100%

Formic Acid 100% Ethanol 100%

For other chemicals, please contact us.

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STEEL CORD CONVEYOR BELTS

Based on more than 20 years of experience in development, manu-facturing and application know-how,
SINOCONVE Conveyor Belts meet specific end-user requirements for cost efficiency and reliability.
Within the SINOCONVE product range, steelcord belts are the ideal choice for long, high-tension or heavy-duty
instal-lations.

Advantages of Steelcord Conveyor Belts

Enhanced safety and service life Small pulley diameters due to Higher impact resistance, good for
due to high splice strength. high splice strength reduces the heavy-duty applications.
size of conveyor com-ponents,
particularly gearboxes.

Increased conveyor lengths, Increased troughability, improved Lower elongation, smaller take-up
lower expen-diture on plant, convey-ing capacity maintaining equip-ment.
longer belt life, fewer transfer the same belt width.
points, less pollution.

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NINGBO SINOCONVE BELT CO.,LTD

Belt construction
Covers
High wear resistance, good ageing and
ozone resistance with covers made from
natural or synthetic rubber.

Breaker
Optionally the belt can be manufactu-red
with textile , steel or UsFlex breaker plies
to improve impact resistance.

Core rubber
Excellent adhesion to galvanized steel-
cord and cover, improved steelcord
impregnation, high structural strength
and shear modulus, resistance to hea-
ting and fatigue.
Carcass
Hot-galvanized steelcords,
laid in alternate directions.

Steel cord and core rubber


The bond between the core rubber and the metallic surfaces as well as the
complete filling of the spaces between the wires are essential for the long-
term integrity of the belt carcass.

The quality of this bond is constantly observed by regularly performing a


series of static and dynamic laboratory tests, such as adhesion, pull-out
strength, dif-ferential pressure test or torsion-bending test.

Standard cords of SINOCONVE Steelcord Belts have an elongation of


between 0,22 and 0,28%. Testing is carried out dyna-mically with loads
between 2% and 20% nominal belt rating. 7 x 7 Construction
Special steelcord designs have been developed. The standard hot-
galvanizedcord types are 7x7 and 7x19 and range from 3,0 to 13,0 mm
diameter. The open cross-lay design ensures that the rubber penetrates
thoroughly.
The chemical adhesive system achieves superior bonding to the steelcord.
This bond, together with the open cord con-struction ensures a high pull-out
strength between steelcord and core rubber as well as between center and
outer strand.
Cover damages may result in the entry of moisture to the steelcord
layer. To achieve optimum corrosion protection and long

7 x 19 Construction

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Product range
The SINOCONVE standard range isshown in the table. It is based on DIN 22131 as well as on European standard EN
ISO 15236, type A1.SINOCONVE can supply most existing belt types following different
Please contact us for enquiries about belt types according to the EN types A2, for belts wider than 2400 mm, or other
types that differ from SINOCONVE’s standard.

STEEL CORD CONVEYOR BELT CONVEYOR MODEL SERIES TABLE


Model 500 630 800 1000 1250 1400 1600 1800 2000 2250 2500 2800 3150 3500 4000 4500 5000 5400 6300 7000 7500
Mini breaking strength
KNmin 500 630 800 1000 1250 1400 1600 1800 2000 2250 2500 2800 3150 3500 4000 4500 5000 5400 6300 7000 7500
(N/mm)

Wire rope max


diameter damm dmax 3.0 3.0 3.5 4.0 4.5 5.0 5.0 5.6 6.0 5.6 7.2 7.2 8.1 8.6 8.9 9.7 10.9 11.3 12.8 13.5 15.0
(mm)

Mini breaking force of


7.6 7.0 8.9 12.9 16.1 20.6 20.6 25.5 25.6 26.2 40.O 39.6 50.5 56.0 63.5 76.3 91.0 98.2 130.4 142.4 166.7
wire rope Fbs min (kN)

Steel cord spacing


14.0 10.0 10.0 12.0 12.0 14.0 12.0 13.5 12.0 11.0 15.0 13.5 15.0 15.0 15.0 16.0 17.0 17.0 19.5 19.5 21.0
t(mm)

Mini cover thickness


4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.5 6.0 6.5 7.0 7.5 8.0 10.0 10.0 10.0
smin(mm)

Limit
Belt width
B (mm)
deviation Number of steel cord n
500 +10/-5 33 45 45 39 39 34 39 K/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

650 +10/-7 44 60 60 51 51 45 51 46 52 56 41 46 41 41 41 39 36 N/A N/A N/A N/A

800 +10/-8 54 75 75 63 63 55 63 57 63 69 50 57 50 50 51 48 45 45 N/A N/A N/A

1000 ±10 68 95 95 79 79 6S 79 71 79 86 64 71 64 64 64 59 55 55 N/A N/A N/A

1200 ±10 83 113 113 94 94 82 94 ft5 94 104 76 85 76 77 77 71 66 66 58 59 54

1400 ±12 96 133 133 111 111 97 111 130 111 122 89 99 89 90 90 84 78 78 68 69 64

1600 ±12 111 151 151 126 126 111 126 114 126 140 101 114 101 104 104 96 90 90 78 80 73

1800 ±14 125 171 171 143 143 125 143 129 143 159 114 128 114 117 117 109 102 102 89 90 83

2000 ±14 139 191 191 159 159 139 159 144 159 177 128 143 128 130 130 121 113 113 99 100 92

2200 ±15 153 211 211 176 176 154 176 159 176 195 141 158 141 144 144 134 125 125 109 110 102

2400 ±15 167 231 231 193 193 168 193 174 193 213 155 173 155 157 157 146 137 137 119 119 110

2600 ±15 181 251 251 209 209 182 209 139 209 231 168 186 168 170 170 159 149 149 129 129 120

2800 ±15 196 271 271 226 226 197 226 233 226 249 181 202 181 183 183 171 161 161 139 139 129

3000 ±15 210 291 291 243 243 211 243 218 243 268 195 217 195 195 195 183 172 172 149 149 139

3200 ±15 224 311 311 260 260 225 260 233 260 286 208 232 208 208 208 196 184 184 160 160 149

Note: N/A Not applicable due to troughing

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NINGBO SINOCONVE BELT CO.,LTD

ADHESION OF STEEL CORD


Model 500 630 800 1000 1250 1400 1600 1800 2000 2250 2500 2800 3150 3500 4000 4500 5000 5400 6300 7000 7500

Before
60.0 60.0 67.5 75.0 82.5 90.0 90.0 99.0 105.0 99.0 123.0 123.0 136.5 144.0 148.5 160.5 178.5 184.5 207.0 217.5 240.0
aging ≥

After
50.0 50.0 57.5 65.0 72.5 80.0 80.0 89.0 95.0 89.0 113.0 113.0 126.5 134.0 138.5 150.5 168.5 174.5 197.0 207.5 230.0
aging≥

Recommended diameter of ST belt pulley


Model ST630 ST800 ST1000 ST1250 ST1600 ST2000 ST2500 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400 ST6300
Minimum drum
500 500 630 800 1000 100 1250 1400 1600 1600 1600 1800 1800 1800
diameter(mm)

B
B belt width in mm
d cord diameter in mm
t cord pitch in mm s2
s1 belt thickness in mm s1
(equivalent to s2+d+s3) d
s2 top cover thickness in mm
s3
s3 bottom cover thickness in mm
bk solid rubber edge bk t

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Cover grades
The most important factor for the selec-tion of the type of rubber quality is the nature of the conveyed material:
lump size, shape, hardness, density, tempera-ture or oil/chemical content. Operating conditions, such as
ambient tempera-tures, radiation or safety requirements also play a role in choosing the correct cover.

SINOCONVE supplies rubber grades accor-ding to a wide range of inter-national standards. Some
standard cover grades are listed in the tablebelow. All qualities are resistant against ozone, UV radiation,
ageing and are antistatic according to ISO 284. Please consult us for special requirements.

COVER RUBBER PROPERTY


Property indexes
Test items GB9770-2013 DIN22131-1994
D H L W X Y
Tensile
strength
mpa≥ 18 24 15 18 18 18

After sging(70℃,7d) %≥ 400 450 350 400 400 400

Change rate of
tensile strength
% 一25~+25 -25~+25 一25~+25 -25~+25 一25~+25 -25~+25
Change rate of
elongation

Abrasion mm
3
≤ 100 90 100 90 100 90

Note: D—strong wear H—strong scratches L—general working conditions

Tensile Elongation
SINOCONVE Abrasion
strength at break Characteristics and Application
grade max. mm3
min. N/mm min %
Flame resistant
Abrasion resistant cover with flame resistant characteristics
K 20 400 200
according to ISO 340
VT 17 350 175 Cover with fire resistant properties according to DIN, vt
Heat resistant
Heat resistant, abrasion resistant cover for temperatures up to
T120 15 400 175
120°C

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NINGBO SINOCONVE BELT CO.,LTD

Breaker and rip detection

For applications where increased resistance against belt damage is required,


SINOCONVE belts can be equipped with more effective protection. Additional
transverse reinforcements (breakers) offer higher resistance to impacts or cuts
andcan be integrated in the top-, bottom- or both covers. Textile breakers
consist of elastic polyamide cords with good capacity to absorb impact energy.
More transverse strength can be achieved with a breaker consisting of elastic
steel-cords. The open construction of breakerplies guarantees maximum
adhesion between the rubber layers. Even though the useage of breakers can
prevent objects from ripping the belt, they cannot provide complete protection.A
rip-detection system can be the choice for high-risk applications.
The system consists of sensor loops, vulcanized onto the belt, and a detector
that monitors the condition of the loops. Severe damage to the belt will cause
one or more sensor loops to rupture. This condition is detected and can trigger
an emergency stop.

Steelcord belt with breaker ply

Type of breaker

Breakers generally fall into two different categories or types .These are
'fabric breakers' (also referred to as textile breakers) and 'steel breakers'. A
wide range of textile fabrics(mostly nylon) in various strengths and densities
are used to make fabric breakers.
Lighter-weight fabric versions (polyes ter/nylon) are designed to simply
absorb and dissipate energy while stronger, heavier weight nylon breakers
and steel breakers can actually stop the belt, which limits the amount of
damage even more effectively. These are often referred to as 'Rip Stop'
breakers.

Nylon fabric breaker ply

Depending on the application and the type of material being conveyed,


nylon fabric breakers usually prove to be more
effective in minimising the length of a rip compared to steel.
The reason for this is that the nylon strands are able to stretch and pull
together. As the trapped object is being pulled through the
belt the strands of the breaker stretch and gather together into a bundle
that can eventually become strong enough to stop the belt. Steel breakers
are transversal steel wires held in position by longitudinal binder wires.
As with fabric breaker plies, there are a wide range of strengths based on
the size and pitch of the steel wires. Although having a steel wire breaker
would logically seem to imply a much greater strength compared to a fabric
ply breaker, this is not necessarily the case. Steel breaker wires do not
stretch so they can not pull together to create a thicker barrier in the same
way that fabric plies can. However, the advantage of a steel breaker is that
Steel breaker ply very sharp trapped objects (dolerite rock or slate for example) do not cut
through the steel wires as easily compared to conventional nylon fabrics.

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CHOOSING THE BEST TYPE OF BREAKER

The primary factor to take into consideration when


What creates these strengths is a very cleverly engineered deciding on which type of breaker to use is the type of
ply construction that consists of extremely strong strands of material being carried and how it is loaded on to the
polyester running longitudinally and heavy-duty nylon belt. Unless the materials being conveyed are
transverse strands held in position by a strong yarn. particularly sharp (slate, granite, dolerite etc.) or there
is a likelihood that it may contain sharp foreign
The strands are completely straight in both directions objects (mining tools for example) then our
and are not interlocked in the conventional manner. recommendation is to use either conventional fabric
As with conventional breaker plies, the UsFlex fabric layer breakers or the special UsFlex breaker ply.
is embedded just above the steel cords. This also provides This recommendation is based on extensive
extremely effective impact protection of the steel cords laboratory comparison tests and field
because the fabric dissipates the peak point of impact experience, which show that transverse
energy over a much wider area. reinforcement with textile is more efficient in
preventing longitudinal rip damage. Fabric
breakers are also longer lasting than steel
transverse reinforcement. If heavy materials
such as large rocks are being dropped on to
the belt surface then a full UsFlex breaker-ply
layer is recommended.
POSITIONING OF THE BREAKER PLY
When requesting a quotation, it is extremely
According to ISO 15236-1, a breaker ply should be positioned important that potential suppliers are given a
at a distance of between 1mm and 3mm from the longitudinal specification that is not subject to interpretation
cords. The width of the breaker ply should be at least 10mm or misunderstanding.
from the belt edge but no more than 100mm less than the This is essential not only in terms of the
width of the belt. On this basis, the breaker ply is regarded as anticipated operational lifetime of the belt but
part of the cover, which means that the cover thickness is
measured from the cords. also to help ensure that all potential suppliers
However, if the ply is less than 1mm distance from the are providing quotations based on exactly the
longitudinal cords then it is considered to be a weft transversal same specifications. Because steelcord belts
reinforcement and therefore part of the actual carcass. are usually only made
This means that the cover thickness is measured outwards to order it is advisable to order at least 50
from the surface of the ply.It is generally advisable to position meters of belt in addition to the required length
the breaker as close to the actual steel cords as possible so that it can be kept on site for emergency
because it maximises the amount of rubber that would have to repairs.
be worn away by abrasion
before the breaker ply is reached the surface of the
cover.
When requesting quotations it is important to specify
very clearly if the total thickness of the top cover should include
the thickness of the breaker or not.
When there is a particularly high risk of accidental damage,
it is possible to use a rip detection system as well as using
breakers. The breakers are fitted in the top cover and the
detection loops are fitted in the bottom cover below the
cords.
It is important to bear in mind that rip detection systems use
electro-magnetic signals so they cannot function if a steel
breaker ply is
fitted. This means that if a belt monitoring or rip detection
system is going to be used then it is only possible to use fabric
breakers.

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NINGBO SINOCONVE BELT CO.,LTD

Splicing
SINOCONVE Steelcord Conveyor
Belts are spliced by hot-vulcanization according to DIN standard. The splice length and number of steps depend on the
belt rating. The standard splice is diagonal (approx. 17°), but rectangular splices are also possible. The pictures below
illustrate the splice designs.
Particular attention must be paid to the splicing procedure. The method, con-ditions and the splicing kit have a great
influence on the quality of the splice. For exact splicing instructions please contact SINOCONVE. It is strongly
recommen-ded to use splicing materials approved by the supplier.

B belt width
d cord diameter
Ist step length
Iv effective splice
One-Step-Splice length

Steps x step Splice


Belt Type length lST length lV
in mm in mm
St 500 1 x 600 800
B
St 630 1 x 600 800
St 800 1 x 600 800
belt
St 1000 1 x 600 800
travel

50 50
150 lST 150 0,3*B
lV

Two-Step-Splice ~4*d

Steps x step Splice


Belt Type length lST length lV
in mm in mm
St 1250 2 x 350 1050
St 1400 2 x 400 1150 B
St 1600 2 x 400 1150
St 1800 2 x 400 1150
belt
St 2000 2 x 400 1150 travel
St 2250 2 x 500 1350
50 50
St 2500 2 x 600 1550 150 lST 50 lST 150 0,3*B
St 2800 2 x 650 1650 lV
St 3150 2 x 650 1650

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Three-Step-Splice ~4*d

belt
travel

50 50
200 lST 50 lST 50 lST 200 0,3*B
lV

Four-Step-Splice ~4*d

belt
travel

50 50
250 lST 50 lST 50 lST 50 lST 250 0,3*B
lV

Three-Step-Splice Four-Step-Splice
Steps x step Steps x step
Splice Splice
Belt Type length lST Belt Type length lST
length lV length lV
in mm in mm

St 3500 3 x 650 2450 St 5000 4 x 900 4250


St 4000 3 x 750 2750 St 5400 4 x 1000 4650
St 4500 3 x 800 2900 St 5800 4 x 1100 5050
St 6300 4 x 1200 5450
St 6700 4 x 1300 5850

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NINGBO SINOCONVE BELT CO.,LTD

Transition lengths
A reliable way to calculate minimum transition lengths (distance between tail/ Minimum transition distance LTR
discharge pulley and first/last troug-hing idler) is to use the factors given in the
table. The factors depend on the troughing angle and arrangement andmust Troughing Pulley elevation
be multiplied by the belt width. angle
hp=0 hp=h/3
If the pulley is elevated with respectto the level of the center idler roll, the 20° 1,5 x B 1,0 x B
transition length can be decreased. Usually the elevation (hp) is one third of
the total troughing height (h). 25° 1,8 x B 1,2 x B
30° 2,2 x B 1,5 x B
35° 2,5 x B 1,6 x B
(B = belt width) 45° 3,0 x B 2,0 x B

Travel of take-up pulley


Conveyor Center Distance in m

3500

Low elongation is one of the measuring errors or to correct the 3000

charac-teristics of SINOCONVE belt sag. When fitting the belt, make


Steelcord Conveyor Belts. The sure, that the take-up pulley has 2500

travel of the take-up pulley is sufficient space in both directions to


significantly less than for textile compensate maximum elongation 2000 sSP
belts. When designing the take-up when starting the conveyor under s*SP
system, the take-up length Ssp full load. 1500
sSP
should not only consider travel of
the take-up pulley S*sp due to the See the illustration for the 1000
recommen-ded minimum take up
elastic elongation of the length Ssp.
reinforcement. It is recommen-ded 500

to add also some surplus length for


emergency splices, to compensate
for 0 1 2 3 4 5 6 7 8

Recommended
Take-up length Ssp in m

20
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CHEVRON CONVEYOR BELTS

Chevron conveyor belts are used on slope angles up to approx. 30 º for slightly rolling
materials such as gravel and coal and up to approx. 40º for sticky materials such as wet sand
and earth. Patterned conveyor belts are also a highly effective belt for conveying packages
such as sacks and bales.

Product advantage of chevron conveyor belts:

1.The cleats are moulded and


vulcanized in one single process
together with the base belt of
patterned conveyor belts.

2.Profile conveyor belts


allows the use of smaller
pulley diameters.

3.High quality cover rubber


compound is excellent
resistant to abrasion.

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NINGBO SINOCONVE BELT CO.,LTD

CHEVRON CONVEYOR BELTS

Chevron Conveyor Belt Drawing Data

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

700-1500 5 1.5 700-1500

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm
460 3 500

560 3 600

660 3 700

760 50 3 800

860 3 900

960 3 1000

1160 3 1200---1600
Cleat width Cleat pitch Cleat height Belt width
Drawing
mm mm mm mm

900 400 15 400-1000

450 300 25 450-800

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Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

35mm height
1450 250 400-1600
35mm width

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

500 500 50 600/750

530 750 50 800

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

300-1600 70 6 300-1600

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

500-2400 75 6 500-2400

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NINGBO SINOCONVE BELT CO.,LTD

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm
14 inch 6 14 inch
16 inch 6 16 inch
18 inch 6 18 inch
20 inch 6 20 inch
24 inch 50 6 24 inch
28 inch 6 28 inch
32 inch 6 32 inch
36 inch 6 36 inch
40 inch 6 40 inch
Cleat width Cleat pitch Cleat height Belt width
Drawing
mm mm mm mm

400-1200 80 10 400-1200

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

400-1600 200 10 400-1600

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Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm
500 200 13.5/14 500

600 200 13.5/14 600

700 200 13.5/14 700

800 200 13.5/14 800

1000 200 13.5/14 1000

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

550 250 15 600-1400

750 300 15 800-1400

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

440 250 15 650

330 250 15 450

540 250 15 750

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm
330 250 15 400-1400

500 250 15 550-1400

820 250 15 850-1400

1200 250 15 1200-1400

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NINGBO SINOCONVE BELT CO.,LTD

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

380 250 15 1400

600 250 15 1400

750 250 15 1400

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

440 300 15 500-1600

630 300 15 700-1600

800 300 15 850-1600

1000 300 15 1200-1600


Cleat width Cleat pitch Cleat height Belt width
Drawing
mm mm mm mm

800 80 16.5 400-900

800 80 16.5 400-900

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

450 330 17 500-800

630 330 17 650-1000

800 330 17 900-1400

950 330 17 1000-1600

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Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

510 330 20 800

1100 330 20 1600

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

450 250 25 500-800

550 250 25 650-800

750 330 25 850-1400

950 330 25 1400-1600

1000 300 25 1400-2000


Cleat width Cleat pitch Cleat height Belt width
Drawing
mm mm mm mm

230 250 25 300-400

330 250 25 400-500

440 250 25 500-650

540 250 25 600-1000

750 250 25 800-1000

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NINGBO SINOCONVE BELT CO.,LTD

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

750 350 25 900-1400

550 250 25 600-1200

1000 400 25 1200-1400

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

580 330 32 800

750 330 32 1600

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

800 80 16.5 400-900

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

800 330 32 900-1100

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Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

620 330 32 700-850

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

500 250 35 800

Cleat width Cleat pitch Cleat height Belt width


Drawing
mm mm mm mm

500 250 35 600-900

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NINGBO SINOCONVE BELT CO.,LTD

SIDEWALL CONVEYOR BELTS

Sidewall conveyor belts are composed


of three parts:base belt,sidewall and
cleats
Possible to convey at steep angle with
big capacity in a limited space.

Special treated steel mesh inserted into


both top cover and bottom cover,creating
an excellent combination of longitudinal
flexibility and transverse rigidity.
The entire steep angle conveyor belts are
highly durable,low elongation and long
lasting

Sidewall is hot vulcanized on the base belt


High quality rubber to guarantee sidewall
withstand highly stress and repeated flexing.

Fabric inside sidewall perfectly combine


flexibility and strength to effectively avoid
torn.

Cleats are also hot vulcanized on the base


belt

Fabric inside cleats protect cleats from


deformation caused by impact.

Cleats are the main part to carry materials


in a high capacity and steep angle

Available with TC or TCS type

Special compounds to extremely avoid


deformation caused by impact.

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SINOCONVE Sidewall conveyor belts are composed of three parts:base


belt,sidewall and cleats.Sidewall and cleats are connected with base belt by
second hot vulcanizing,which create a super-strength bond between
sidewall,cleats and base belt,preventing base belt aging caused by multi
vulcanizing.The entire steep angle conveyor belts are highly double,low
elongation and long lasting.

Sidewall Cleat Bottom width of Cleat


Base belt width(B) Empty width(B3)
height(H) height(H1) sidewall(B1) width(B2)
40 35 25 180 35
300 60 55
50 120 40
80 75
60 55 180
400 80 75 50 60
100 90
80 75
500 100 90 50 250 75

100 90
50 350
650 120 110 100
160 140 75 300
120 110 50 460
800 160 140 120
75 410
200 180
160 140
1000 200 180 75 550 150
240 220
160 140
200 180 75 690
1200 180
240 220
300 260 100 640
200 180
75 830
240 220
1400 210
300 260
100 780
400 360

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NINGBO SINOCONVE BELT CO.,LTD

ABRASION RETARDANT CONVEYOR BELTS

SINOCONVE abrasion retardant conveyor belt uses rubber with excellent wear

resistance, which is suitable for quarries, mines, etc.

SINOCONVE BELT Abrasion resistance test


method: press a cylindrical sample with a
diameter of 16mm and a thickness of about 8mm
on a roller wrapped with sandpaper under a
certain load. The sample wears when the drum
rotates, and the wear after a certain distance is
measured.

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IMPACT/CUT RETARDANT CONVEYOR BELTS

SINOCONVE impact/cut retardant conveyor belts has excellent impact

resistance, cut resistance and chipping resistance, and uses cover rubber. it is

suitable for the transportation of sharp objects, such as crushers, rough stones,

waste materials, logs, glass and iron flakes.

1. Impact test method Blade


Testing machine: drop hammer impact testing
machine
Cutting edge angle: 90°
2. Cutting resistance test method
Testing machine: drop hammer impact testing
machine
Drop weight: 15kg
Drop height: 400mm Sample
Cutting edge angle: 90°

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NINGBO SINOCONVE BELT CO.,LTD

QUALITY CONTROL

Step 1: Raw material inspection

Rubber compound test EP fabric test


Moving die rheometer analyzes the Tensile strength test and elongation test when
characteristics of Rubber Compound broken.

Step 2: Advance equipment to guarantee quality from the details

Calender process Forming process


4 rollers calender machine is able to stick The forming tension is even between
rubber on both side of the fabric in one different plies,which can avoid wrinkled fabric and
time.This can reduce the strength loss of the guarantee an even thickness of belt core.
rubber during the process.

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QUALITY CONTROL

Step 3:Finished belts inspection


SINOCONVE BELT have an inspection team to inspect the surface and dimension of each
conveyor belt. If any problem on belt surface, we will repair at once in our factory.

Length and surface Thickness inspection Width inspection

inspection

Step 4: Technical data test

SINOCONVE BELT have a lab to test all raw materials and rubber compound.For each roll of
conveyor belt,the lab will test the following features, and issue Quality Test Report.

Abrasion test Adhesion strength test Tensile strength test

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NINGBO SINOCONVE BELT CO.,LTD

z
Step 5: Issue quality test report

36
Tel/Whatsapp/Wechat:0086-18668582073 Email:[email protected]

TRANSPORT PACKAGE

37
NINGBO SINOCONVE BELT CO., LTD.
SINOCONVE BELT
TEL / Whatsapp / Wechat:
0086-18668582073
EMAIL: [email protected]
WEB: WWW.SINOCONVE.COM

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