WOOJUNG TRB

Conveyor Belt

WOOJUNGTRB co., Ltd

www.woojungtrb.com
 WOOJUNG TRB
Conveyor Belt

WOOJUNG TRB provides high quality products with full care service to our
valued customers and continues to be the best brand at industrial conveyor
belting market.

1 Introduction & History

2 Conveyor Belt
3 Steel Conveyor Belt
4 Sidewall Conveyor Belt
5 Feeder Belt & Coal Feeder Belt
6 Filter Belt
7 Packaging Information
8 Testing Equipment
9 Organizational Chart & Certifications
10 History
11 Cautions in Use of Conveyor Belt
1. Introduction & History WOOJUNG TRB

Introduction

Since its foundation in 1997, WOOJUNG TRB has been committed to the research and
development of “high quality functional conveyor belt”, one of the core parts to almost all key
industries. Thanks to its continued efforts, WOOJUNG TRB is now supplying companies home and
abroad with the global standard products such as standard conveyor belts, sidewall conveyor belts,
coal feeder conveyor belts, filter belts, and constant conveyor belts. At the same time, the
company is making every effort to improve the quality of its products by conducting R&D for
various functional conveyor belts.
By achieving sustainable growth WOOJUNG TRB aims to be the most trustworthy company as a
professional high quality functional conveyor belt maker who supplies to its customers reliable
products and service needed for businesses.

History
• 1997 WOOJUNG established
• 1999 Manufactured sidewall conveyor belts
• 2001 Registered as a supplier to POSCO
• 2002 Domestically manufactured the sidewall conveyor belts to Sungshin Cement Co.
(BANDO)
• 2004 Signed a supply contract of sidewall conveyor belts to POSCO 1 FINEX(DEMO PLANT)
• 2005 WOOJUNG TRB Co.Ltd established
• 2005 Signed a supply contract of sidewall conveyor belts to POSCO 2 FINEX
• 2008 Registered as a qualified service company to 5 affiliated power plants of KEPCO
• 2008 Won ISO-9001 Certification and established the research center
• 2010 Established the 2nd factory in Yangsan
• 2010 Exported sidewall conveyor belts to Middle East and Russia
• 2012 Supplied ST630 900W and 650M(2 Lines) to Korea East-West Power in Donghae
• 2013 Signed a supply contract of sidewall conveyor belts to POSCO 3 FINEX
• 2014 Supplied EP500 900W(8 Lines) to Korean Western Power in Pyeongtaek
• 2014 Supplied ST900 1800W and 6,424M(15 Lines) to Korea East-West Power in Dangjin
and Honam
• 2015 Supplied seal belt to POSCO
• 2015 All factories moved to brand new buildings in Jangan (Sandan 8 ro 106, Jangan-eub,
Gijang-gun, Busan
• 2015 Won the certification of a qualified supplier of materials and equipment to power
plants

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2. Conveyor Belt WOOJUNG TRB

Multi-Layer Conveyor Belt

Types of materials Top Cover

Rubber
Nylon (NN)
NN, EP
• Highly flexible
• Very durable
• Highly bendable
Adhesive
Polyester (EP) Rubber
• Low elongation
• Highly resistant to heat
Bottom Cover
• Highly resistant to moisture Rubber

Structure

Cover rubber consists of the main raw materials such natural or synthetic rubber and protects the
carcass. It has the properties resistant to abrasion, heat, oil, and fire, depends on the condition of use.
Carcass decides the strength of belt and uses nylon and polyester. To enhance the adhesion between
fiber and rubber, adhesives applied to it..
Adhesive rubber uses rubber of low fatigue to stress so as to keeps the adhesive strength between
carcass and cover rubber.
※ To better protect carcass, different kinds of rubber with additional protections can be supplied.

Terminology
KS-S EP 630 1200W X 3P X 4 X 3 X 250M

Grade of cover Width(mm) Thickness of

rubber top cover
Length
Belt tensile Number of rubber Thickness of
strength carcass bottom cover
(kN/m) rubber

Specifications
Thickness of Thickness of
Tensile Strength Width
Ply Number top cover bottom cover
(kN/m) (mm)
rubber(mm) rubber(mm)
315 400~ 600 3 3.2~4.8 1.6~2.4
400 400~ 900 3~4 3.2~4.8 1.6~2.4
500 400~1200 3~5 3.2~4.8 1.6~3.2
630 500~1600 3~5 3.2~6.4 1.6~3.2
800 750~1600 4~5 4.8~8.0 2.4~3.2
1000 750~2200 4~6 4.8~8.0 2.4~3.2
1250 750~2200 5~6 4.8~8.0 2.4~3.2
1500 750~2200 5~6 4.8~8.0 2.4~3.2
※ As for other specifications, please contact us.
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2. Conveyor Belt WOOJUNG TRB

Capability of Cover rubber

Standard Abrasion-resistant
Category
KS-L KS-G KS-S KS-A SA

Before Tensile Strength (MPa) Min. 8 Min. 14 Min. 18 Min. 14 Min. 18

aging Elongation(%) Min. 300 Min. 400 Min. 450 Min. 400 Min. 450
Tensile
Test Tensile Variation(%) ±40 ±30 ±25 ±25 ±25
After
aging Elongation Variation(%) ±40 ±30 ±25 ±25 ±25

Ozon Test No crack No crack No crack

Abrasion Test(㎣) Max. 150 Max. 80

Standard & Abrasion-resistant Conveyor belts

When lots of remained cake on the roller or serious abrasion by conveyed material are caused, the
standard conveyor belts ( KS – L, G ) might not last long enough for its expectancy. In this case, using
abrasion-resistant belts is advised to raise conveying efficiency.

Heat-resistant Conveyor belts

Capability of Cover rubber

Product No. H-120 H-150 H-180

Usage Max. 120℃ Max. 150℃ Max. 180℃

In case of conveying material’ temperature is higher than 60℃, we recommend to use heat-resistant
belt. It is important to use right belts, since level of damage to the cover rubber differs based on
the temperature and figures of conveyed material. In particular, special care should be taken to the
relation of material’s temperature and the temperature of belt surface. Temperature difference can
be caused not only by material’s figure, belt length, belt speed, operating conditions and operating
time, but also the difference of heat conduction from material to belt surface..

Oil-resistant Conveyor belt

Oily conveying material spreads grease on the cover rubber, causing it swelling, flaking, reverse trough
phenomenon to cover rubber, thus eventually it damages belts. In case of oily material, using oil-
resistant conveyor belt are advised.

Fire-resistant Conveyor belt

Fire-resistant conveyor belt is mainly used at mills, fertilizer plants, power plants, and coal mines,
where damages can be minimized in the event of fire.

※ As for other purposed conveyor belts, please contact us.

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3. Steel Conveyor Belt WOOJUNG TRB

Steel Conveyor Belt

Top cover
rubber

Steel cord

Reinforced
fabric or steel

Bottom
cover
rubber

Features

• By using high carbon steel cord as carcass, it has ultra strength which synthetic fabrics can’t produce.
• Take-up distance can be reduced by keeping low elongation as synthetic fabric.
• In case of using standard joint method, the endless part preserve strength same or higher than main
body by improving the joint area efficiency of junction point.
• Superior in flexibility against strength
• Suitable to long distance and large material

Structure

• Cover rubber protects carcass

• Steel cord decides the strength of belt and adhesives applied to it, to reinforce adhesive strength
with layer of rubber.
• Adhesive rubber uses rubber of low fatigue to stress so as to keeps adhesive strength against the
sustaining flexibility to steel cord.

※ Featured belt inserted with reinforced cord to prevent belt tear caused by impacts of material falling
or hits by foreign materials can be supplied.

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3. Steel Conveyor Belt WOOJUNG TRB

Standard Specifications

Type Cord Diameter(mm) Cord Pitch (mm) Head Pulley Dia.(mm)

ST 500 2.9 12.5 500

ST 630 2.9 10 500

ST 800 3.6 12 630

ST 1000 4.9 12 630

ST 1250 4.8 14 630

ST 1600 5.5 15 800

ST 2000 5.5 12 800

ST 2500 7.1 15 1000

ST 3150 7.9 15 1250

ST 3500 8.4 15 1250

ST 4000 8.9 15 1250

ST 4500 9.6 16 1400

ST 5000 10.7 17 1600

ST 5400 11.2 17 1600

※ As for any inquiries about the belts with reinforced fabric and cord, and other specifications,
please contact us.

Cord Structure

7X7 7 X 19
Applicable to Applicable to
low strength high strength

Terminology

KS-S ST 800 1200W X 3.6Ø X 63EA X 6.0 X 5.0 X 250M

Thickness of
Grade of cover Belt width(mm) Number of cord bottom cover
rubber
rubber(mm)
Belt tensile Cord Length of belt
strength (kN/m) diameter(mm) Thickness of
top cover
rubber(mm)

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4. FINEFLEXWALL ® Conveyor Belt WOOJUNG TRB

FINEFLEXWALL® Conveyor Belt

FINEFLEXWALL Conveyor Belt to which sidewall and cleat are attached, enables vertical transportation
of conveyed material.

Features of FINEFLEXWALL ® Conveyor Belt

• Give better high moving strength and reduced
width of conveyor belt due to bigger loading
area.
• Steep angle and vertical transportation
minimizes equipment area.
• Skirt board is not necessary to prevent the
falling of material.
• Easy to change tilt angle
• Ordinary roller is usable, lower maintenance cost

Minimize Equipment Area

Adjustment of tilt angle can be minimized conveyor
installment area.
In case of ordinary conveyor belt, several lines need to
be installed and the equipment area should be
enlarged.

Shapes of Line
Different line shapes can be selected
depending on other equipment’s
layout surrounding it.
I type L type Reverse L type S type

Names of Equipment
No Name No Name

1 Sidewall Conveyor 7 Bend Pulley

2 Head Pulley 8 Bend Pulley

3 Tail Pulley 9 Shute

4 Carrier Roller 10 Beat Cleaner

5 Return Roller 11 Scraper

6 Disk Pulley 12 Side Roller

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4. FINEFLEXWALL ® Conveyor Belt WOOJUNG TRB

Shape and Name

• Base Belt Main Belt
Cleat
P • Bw Belt Width
Sidewall • Ew Efficient Width
• Fz Free Zone
• Cleat Cleat
Ew Base Belt
• P Cleat Pitch
Bw Bf • Sidewall Sidewall
Fz
• Bf Sidewall Bottom Width

Structure of Base Belt

Belt Terminology
Top Cover
Rubber KS-S EP630 1200W X 3 + 2B X 4 X 3 X 250M
Special
Fabric
Grade of cover Width Thickness of
rubber top cover
Carcass rubber
Carcass
Reinforced
Adhesive fabric type Thickness of
bottom cover
Rubber Belt strength Number of
rubber
Length
special fabric

Base Belt Type

Total Thickness
Thickness Minimum
Product Cross-section Tensile of Cover Weight
of Belt Pulley Dia.
Code Structure Strength Rubber (kg/m²)
(mm) (mm)
(kN/m) (mm)

XE 315/2 3ⅹ2 7.8 9.4 315

315/2 4ⅹ2 10.5 12.6 315

XOE
500/3 4ⅹ2 11.8 14.2 450

315/2 4ⅹ2 12.2 14.4 315

500/3 4ⅹ2 13.5 16.0 450
630/4 4ⅹ2 14.8 18.0 550
XDE 800/5 4ⅹ2 16.1 19.3 700
1000/6 4ⅹ2 17.4 20.9 800
1250/6 4ⅹ3 19.0 22.8 1000
1500/6 4ⅹ3 21.5 25.8 1400

Please contact us when steel cord is used as carcass

XST 1500~4500
or reinforced fabric.(Maximum width is 2200mm)

※ Base Belt Type is the standard specification of the company and subject to change according
to the layout and shape of line.
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 4. FINEFLEXWALL ® Conveyor Belt WOOJUNG TRB

Sidewall Specifications Unit: mm

Type H Bf Bw P
40 30 35 25
80 50 40 45(40)
100 50 40 45(40)
120 50 40 45
120 80 70 60
S 160 75 65 63
재질
180 75 65 63
200 75 65 63
240 75 65 63
280 75 65 63
300 90 80 75
400 100 90 83
ES
500 100 90 83
※ The above is the standard specifications and 40H~80H is only rubber product without inserting
reinforced fabric.

Cleat Specifications Unit: mm

C Type H W T Type H W
70 80 90 100
110 110 110 110
120 140 120 120
140 140 140 140
150 150 180 180
180 180
TC Type H W TCS Type H W
110 100 220 180
140 140 280 230
180 160 360 230
220 180 460 250
230 230

※ The above is the standard specifications and TCS Type uses special reinforced fabric.

Types of Grade
• General is used to convey ordinary material which doesn’t require any particular features.
• Abrasive Resistance is used to convey material that has heavy attachment to it or that needs
abrasion resistant feature. It has an advantage in terms of cost and maintenance.
• Heat Resistance is used when the temperature of conveyed material is higher then 60℃.
• Non Flammable is used at mills, fertilizer plants, power plants, and coal mines, to minimize the
damages by fire.
• Oil Resistance is used to convey oily material to prevent deformation of belts caused by oil.
• Chemical is used to convey material with chemicals such as medicine, pulp, and pottery.

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5. Feeder & Coal Feeder Belt WOOJUNG TRB

Feeder Belt
Feeder Belt has Sidewall attached on the both edge of conveyor belt. It prevents the overflow of conveying
material, so it maintains clean operating conditions. It is highly effective to convey material with much
moisture.
Specifications of Feeder Belt

Unit: mm
No Belt Width Sidewall Height
1 400~800 40~80
2 900~1200 80~120
3 1300~1600 80~200
4 1700~2200 120~200

Main Contractors
 Steel maker  Cement Manufacturer
Example of Falling Materials  Power Plant  Chemical Company

Coal Feeder Belt

Coal Feeder Belt is used at cement manufacturers, steel makers and power plants. It transports material
such as coal and limestone by quantity. One-pieced flange on the both edge prevents the overflow of
material and Center V-Guide in the bottom keeps stable operation of belts.

Specifications of Coal Feeder Belt

Unit: mm
Center V-Guide
Belt Width Flange Height
Width Height
838
914 36 32 10
1067

Flange Types

Main Contractors
 Steel maker  Cement Manufacturer
 Power Plant A B C

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 6. Filter Belt WOOJUNG TRB

Filter Belt
Filter Belt is supplied to mechanism industry where needs continuous massive filtering. It is used to
separate slurry from liquid material.

Features of Filter Belt

• Correct measure when planning and installment
• High effective to separate solid from liquid.
• High quality cover rubber is applied
( Resistant to chemical, abrasion, heat )

Main Contractors
 Power Plant / Chemical Company / Paper Maker

Specifications of Filter Belt

Unit: mm

Belt Grooving Height of

Width Width Depth Pitch Length Curbing
800 13 11 20 600 100
1200 13 11 20 1000 100
1600 13 11 20 1400 130
2400 13 11 25 2200 130
3200 19 18 26 3000 130
4200 19 18 26 4000 130

Grooving

Curbing

Specifications of Curbing
Unit: mm

Type
Height
A B C
65 O
100 O
125 O
130 O

Shape

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7. Packing Information WOOJUNG TRB

FINEFLEXWALL ® Conveyor Belt

Wooden Box Packing Type

Steel Box Packing Type

Conveyor Belt

Filter Belt
Open Type Endless Type

Feeder & Coal Feeder Belt

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 8. Test Equipment WOOJUNG TRB

Test Equipment

Rheometer

Rheometer is a device to measure hardening of rubber. It measures sharing

stress by spinning torque of the subjects under particular temperature and
pressure.
( It measures optimal cure condition of rubber. )

Tester for Aging

The equipment causes aging effects to rubber by heating test piece rubber
in a certain temperature, (It helps analyze contraction, tensile strength,
elongation, tearing strength of aged piece by comparing it to before aging.)

Universal Tensile Tester (UTM)

The machine measures various resistance which might be caused by material

transformation. It converts the mechanical and physical properties of test piece
into data to analyze tensile strength, elongation, and adhesive strength.

DIN Abrasion Tester

The equipment evaluates the durability of abrasion, and measures abrasion index,
friction amount of test piece by comparing it with standard products in the same
condition.

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8. Test Equipment WOOJUNG TRB

Tester for Sidewall Fatigue to Stress

The equipment measures and improves the durability of sidewall by conducting adequate tests to
prevent mal-functioning during operation.

Test Roll

The equipment tests physical characters of new

combination of materials before massive production.

Tester of Performance of Coal Feeder &

Feeder Belt
The equipment tests the length difference of right and
left part of belt after Endless, and operational stability

Non-destructive Tester

The equipment checks the array of steel cords with X-ray, to secure the stability of steel cord
conveyor belt.
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 9. Organizational Chart and Certifications WOOJUNG TRB

Organizational Chart

CEO

Professional
Manager

Technology Quality
Administration Marketing Production
Development Control

Certifications

ISO 9001 Quality Innovative Business Patent for Filter glooving

Management System Machine

Patent for Vertical Belt Patent for Vertical Belt License for Power Plant
Manufacturing Method (1) Manufacturing Method (2) Equipment Supplier
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10. History WOOJUNG TRB

History of WOOJUNG TRB by Year

1) Manufactured special fabric belt (1997) 2) Installed fenders (2000) 3) Filter belt grooving (2002)

4) Supplied vertical BC to POSCO (2003) 5) Supplied to Sungshin Cement Co (2004) 6) Supplied vertical BC to POSCO (2005)
1000W X 210M ST4000 1600W X 250M

7) Supplied filter belt 4200W (2007) 8) Supplied filter belt 4200W (2008) 9) Supplied filter belt to Ulsan power
plant (2010)

10) Supplied 3F vertical BC to 11) Domestically manufactured 12) Supplied ST900 1800W and others to
POSCO (2011) HITACHI(BANDO) (2013) Korea East-West Power (2014)

Since its establishment with youth and ambition in 1997,

WOOJUNG TRB has continued to manufacture and install
functional conveyor belts. Thanks to successful supply of high
quality products to steel makers with its accumulated
knowhow, WOOJUNG TRB was selected as ‘the Best Small
and Medium-sized Company’ in the first half of 2012 and
later in January of 2014, it was chosen as ’a Small but Strong
Company’ by the Ministry of Employment and Labor.
WOOJUNG TRB will make unceasing effort to enhance its
brand image not only in Korea but also all over the world.

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 11. Cautions in use of Conveyor Belt WOOJUNG TRB

Routine Maintenance and Cautions

Caution Belts should be inspected as to the following checkpoints before using them. Appropriate
actions should be taken for any abnormal conditions.

Routine Maintenance

Category Checkpoint Corrective Actions

Damages or wear of belt body Repair or replacement

Peeling or damage on joining parts Repair and rejoining or replacement

Poor roller rotation and wear replacement

Routine Foreign materials attached to pulley Removal of foreign materials or

Maintenance or roller replacement (quality change)

Abnormal take-up action parts Maintenance

Skirt and cleaner damages Maintenance

Shute damages Maintenance

Cautions in Operation

Category Checkpoints

Install a shield wall or safety cover to prevent the accidents of being squeezed
between the belt and equipment.
Wear protective gear to prevent Install a detection device on equipment for
emergency stop situation.

Do not step on or touch the belts; Operators might be squeezed or fall.

Check power switch, emergency stop device before starting operation to prevent
any emergency.

Use a sound device to detect whether or not the belt is operating.

Cautions in Observe maximum load limit to prevent any damage to the belt.
Operation
Ensure transport materials are not spilt over the belts sides. It may cause
damage to the belt when material is squeezed in the equipment.
Install a device on equipment for preventing reverse rotation, meandering
detection, Pulley rotation detection, emergency stop to protect the belt and line.
Immediately stop and check the line in the event of any irregular noise or mal-
functioning.

No maintenance or repair during operation

In case of stopping operation, install a safety device on power switch and attach
a note of the reason.
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11. Cautions in use of Conveyor Belt WOOJUNG TRB

Routine Maintenance for Sidewall Conveyor Belt

Caution Belts should be inspected as to the following checkpoints before using them. Appropriate
actions should be taken for any abnormal conditions. .

NO. Item Checkpoint Corrective Actions

Discloser of Cross Rigid Fabric in upper and lower part

Belt replacement
of the belt or tear in the directions of width/length

Damage to belt surface or peeling in the part of Free

Repair or replacement
Zone or belt edge
1 Belt
Maintenance
Attachment of foreign material to belt surface
(removal of attachment)

Serpentine motion Maintenance

Tear or detachment of Sidewall and Cleat Repair or replacement

Maintenance and
Abrasion of Sidewall and Cleat
Sidewall inspection
2
Cleat Maintenance
Detachment of fastening bolts on Sidewall and Cleat
(fasten or attach bolts)

Poor rotation of Roller Repair or replacement

Detachment or partial abrasion on the rubber of Head

Repair or replacement
and Disk Pulley
Maintenance
Attachment of foreign material to Roller and Pulley
Equipme (removal of attachment)
3
nt
Transportation of irregular material(Shute) Maintenance

Unusual noise during operation Maintenance

Cautions when Splicing Belts

Caution

1. Belts should be spliced on even surface according the strict procedures to ensure safety.
2. Be careful in performing work or handling tools at high or dangerous line.
3. Be aware of ignition in the workplace.
4. Avoid direct sunlight and remove moisture or dust around the joint area before splicing belts.
5. Ensure to give sufficient ventilation when rubber bond or solvent is used.
6. Only pre-approved joint materials are allowed for splicing belts. Check out valid period of splicing
materials.

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 Conveyor Belt
WOOJUNG TRB
Technical Rubber Belt

WOOJUNG TRB

Contacts 106 Jangan Sandan 8ro, Jangan eub, Gijang-gun,

Busan, 46034 South Korea
Tel. 82 51 724 7330 Fax. 82 51 7247332
E-mail : [email protected]
※ The contents are subject to change without notice.
※ Interested buyers are advised to contact us for further details
and specifications.
※ All rights reserved. Any unauthorized reproduction or copying is
strictly prohibited.