Gun Intro Prelim
Gun Intro Prelim
Gun Intro Prelim
LIM
RY INA
GRID CATHODE
ANODE
FOCUS
DEFLECTION
B
ELECTRON BEAM
A typical mounted Electron Gun with electrostatic focusing and deflection (EFG-7, size 0.2 X), shown with (A) a three-dimensional cross-section drawing of the electron gun, not including the mounting section, (B) a plot of the paths the electrons will take in the gun when a given set of voltages is applied to the gun elements, and (C) a block diagram with the electrical connections of the power supplies and gun elements.
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Special Cathodes
Instead of the standard refractory metal cathode, various other cathodes are employed in some Kimball Physics electron guns for specific purposes. For example, a barium oxide (BaO) low- light cathode may be used in applications where the bright light emitted from the standard cathode is a problem, however, the BaO cathode requires a better vacuum. Another coating material, thorium oxide (ThO2 ) has a lower work function than uncoated refractory metals, which means that more electrons will be emitted from the thorium. Because iridium is a chemically unreactive metal, a thorium oxide-coated iridium cathode is more rugged and is needed in some environments. A cathode that is quite different from the metal ones described above is the lanthanum hexaboride (LaB6) cathode. It is formed from a single crystal of LaB6 cut into a cone shape with a flattened point. This unique cathode generates a small beam of electrons that can be focused to a very small spot (about 10 microns). A variety of cathodes, which are available from Kimball Physics separate from the gun system, are described more fully in the EMITTERS SECTION (the magentacolored section) of this catalog.
Ion Guns
Ion guns (also called Ion Sources in some cases) are quite similar in principle to the electron guns. The general structure of the gun and the control elements are similar to that described above. However, instead of a cathode, there is an ion source that generates the ions either directly from an alkali metal, or indirectly by generating electrons which then ionize a gas. With positive ions, the voltages applied to the gun elements are the opposite of those for electrons, but the focusing and control of the beam work in the same way.
Emitting tip
DETECTORS
Coated refractory metal disc cathode mounted on Kimball Physics ceramic base (size 3 X)
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EMITTERS
ION GUNS
ELECTRON GUNS
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INDEX / INFORMATION
Gas Ionization
This type of ion source has a filament which emits electrons when heated by the Source power supply. An inert or a reactive gas, such as argon or oxygen, is introduced from an external tank via a gas feedthrough into the region inside the ion gun near the filament. The electrons emitted from the filament are accelerated into the gas region and collide with the neutral gas molecules. If the impact is of sufficient energy, an electron will be removed from the neutral gas molecule, resulting in a positive ion. Usually the ion will be singly charged. Depending on the energies involved, the primary and the secondary (released) electrons may go on to collide with other gas molecules and cause further ionization. The electrons finally land on a positive structure called the ion cage. The number of ions produced by electron impact ionization depends mainly on the number of electrons emitted, their energy, the type of gas and the number of gas molecules present to be ionized. The ionization potential of each gas species determines the minimum energy the bombarding electrons must have to remove an outer electron. Within a normal range, the pressure of the gas introduced into the gun is linearly related to the ion beam current produced.
Phosphor Screen
A grounded phosphor screen in the target position allows visual, real-time observation of the spot produced by the beam. The phosphor screen emits light (photons) when bombarded by high-energy particles, either electrons or ions; the light color, typically blue or green, depends on the phosphor material. On the screen, the electron/ion beam usually appears as a small, solid circle (the spot); if the beam has not been focused, the spot may be much larger, or have fuzzy edges, or be made up of many dots (beamlets), or even (with an LaB6 cathode) have an unusual cross shape. As the position, size and shape of the spot can be easily observed, the screen is useful for alignment and setting the proper operating parameters for the gun.
Faraday Cup
A Faraday cup can be used to detect and measure the actual beam current emitted from the electron/ion gun. The Faraday cup consists of a shielded cup with an aperture, which collects the electrons or ions, and an output wire, which is connected to an ammeter. The Faraday cup can be completely separate from the gun, or it can be part of an assembly mounted to the end of the electron/ion gun and manipulated remotely. Some Faraday cup assemblies include a phosphor screen as well. An array of small Faraday cups or a Faraday cup on mounted on a linear manipulator can be used to measure the distribution of the beam current across the spot; this shows the beam uniformity.
Plasma
The microwave ion source is similar to the electron impact ion source in that it generates ions from a gas introduced into the gun. However, instead of electron bombardment, it uses microwave power, which is transmitted from an external generator to a helical antenna in the ionization chamber, to heat the gas and create a plasma, a highlyenergized state in which the gas molecules are disassociated into ions and free electrons. The plasma can be seen as a glowing gas in the chamber, similar to a fluorescent light tube. After the ions are extracted by several apertures, they pass through an ExB filter that consists of a region with an electrical field (E) perpendicular to a magnetic field (B). This ExB filter separates the ions based on their mass; by varying the electric field, ions of different masses can be selected as in a mass spectrometer. The electrical field is adjusted so that only ions of the type desired (based on their mass) can pass through, while other ions and molecules are deflected. Further lenses control the energy, focus and deflection of the selected ions.
Solid Ionization
In other ion guns, ions of alkali metals such as Cs+, Li+, or K+, are generated directly by solid surface ionization. Instead of having a filament, this type of ion source has a cartridge containing solid compounds of the alkali metal. When heated by the source voltage, these compounds undergo a solid-solid chemical reaction that releases the alkali metal ions at the surface. These positive ions are then accelerated and focused into a beam as in other guns.
Maltese-cross shaped spot from an unfocused LaB6 cathode seen on a phosphor screen inside the vacuum chamber
Ion Beam
The ions generated by the ion source are then formed into the ion beam. A gun element called the extract aperture, which has a negative voltage relative to the ion energy, accelerates and extracts the positive ions from the region of electron bombardment; this is similar to the function of the anode in the electron gun triode. The grid element, with its potential controlled by the Grid power supply, also helps extract and focus the ions. Depending on the gun, additional elements may be present to accelerate, decelerate, focus and deflect the beam.
Beam Current
Beam current is the total electron/ion current exiting the gun and can be measured by a Faraday cup at the end of the gun (in mA, A, or nA). As discussed above under electron generation, beam current is not identical to emission current, which is the total current that leaves the cathode/ion source and goes to ground, because in the process of traveling down the gun and being focused some of the electrons/ions will land on various gun elements. Thus the final beam current at the target may be less than the initial emission current.
Beam Pulsing
Pulsing, also called fast beam pulsing, is stopping and starting the flow of electrons or ions in a fast cycle. This pulsing is usually accomplished by rapidly switching the grid voltage to its cut off potential to stop the beam. The gird voltage can be controlled by several different methods (listed in order of speed): 1) Manual control with the dial potentiometer, 2) Remote control with computer input into power supply terminals, 3) Dual grid power supplies with a TTL signal input, and 4) Capacitive pulsing with a pulse junction box or cable and an external pulse generator. The features of these four methods are compared in the table on the next page. The simplest method of turning the beam off and on is just to cycle the grid voltage by hand with the control knob on the front of the power supply. Clearly, this would be slow and not reproducible. A more systematic method of controlling the grid is by an input signal into the remote terminals on the rear panel of the power supply. Remote control is a standard feature on all power supplies, so this method does not require any system options. However, it may not provide sufficiently fast pulsing. With the dual grid pulsing option, there are two grid power supplies built into the main power supply. A pulsing TTL (transistor-transistorlogic) signal switches rapidly between the two supplies, pulsing the beam on and off. For most guns, the dual supplies are (1) the normal, variable control grid supply which is adjusted to allow the electron flow and (2) a fixed grid supply which is fixed at the cut-off grid voltage at the factory. For guns that usually have a positive grid, the dual supplies are (1) a variable positive grid supply which allows the electron flow, and (2) a variable negative grid supply which is adjusted to cut-off.
Spot Size
The spot size is the diameter (in cm, mm or m) of the electron/ion beam at a given distance from the gun (working distance). This may range from 10 m to several hundred mm, depending on the gun. The spot is measured either visually on a phosphor screen, or by a Faraday cup array; as the edge of the circle may not be clear cut, the full-widthhalf-max measurement (FWHM) is defined as the width that includes all beam current densities greater than half the maximum density. In a flood gun, which does not have focusing lenses, the size of the spot is mainly dependent on the working distance, on how far away the target is from the end of the gun, although other operating parameters have some effect as well. Beam divergence is the angular spread of the electron/ion beam from the final aperture of the gun (in degrees ) and so affects the spot size.
1.7
Comparison of Emission Current and Beam Current Grid pulsing cable for capacitative pulsing
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INDEX / INFORMATION
INDEX / INFORMATION
COMPONENTS
DETECTORS
EMITTERS
ION GUNS
ELECTRON GUNS
Capacitative Fast Beam Pulsing Diagram The grid power supply and pulse generator outputs superimpose to produce the voltage at the grid aperture. This grid voltage then controls the beam current, pulsing it on and off. At time (a) the grid power supply is set to the cut off voltage, and at time (b) the pulse generator is started.
Deflection
Many Kimball Physics electron and ion guns have an electrostatic deflection system as an option. In the gun column following the focusing lenses, two pairs of plates (X+,X- and Y+, Y-) are arranged around the path of the beam. Voltages are applied to these plates by manually-controlled X and Y power supplies, and the resulting electrical field bends the path of the beam. This deflection is used to move the beam around in the plane of the target to position the beam. In a few guns, magnetic coils are optionally available to similarly deflect the beam for alignment.
Rastering
Rastering, which is related to deflection, is a continuous movement of the electron or ion beam over the target plane in order to uniformly cover an area over time. This rastering is similar to what occurs with a TV or CRT screen. Two synchronized, cyclically-varying voltages are applied to the X and Y deflection plates in the gun. This causes the beam to move in a synchronized pattern: sweeping back and forth (X direction) while simultaneously moving down more slowly (Y direction), then returning to the start position without sweeping back and forth (retrace). Visually, it appears that the beam covers a large square area, instead of a single small spot. Rastering is occasionally done in an unsynchronized mode.
Beam Rocking
Magnetic beam rocking, which is used in a few high-energy guns, is very similar to rastering. Instead of electrostatic deflection plates, currents in electromagnetic coils around the gun move the electron beam in an unsynchronized pattern over the target area. The effect is the same as rastering, to provide a more uniform coverage of a larger area.
COMPONENTS
Kimball Physics Ion Gun Power Supply, shown with Ion Gun This system includes the following supplies: Ion Energy, Source with ECC feedback control, Electron Energy, Extract, Grid, Focus, X Deflection, and Y Deflection (Manual controls are on the front panel and remote control terminals on the rear panel)
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DETECTORS
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ION GUNS
ELECTRON GUNS
INDEX / INFORMATION
High Voltage
Proper High Voltage precautions and grounding techniques must be observed. In no event should the power supply be energized unless the electron/ion gun is bolted into a properly evacuated high vacuum chamber. Proper vacuums are better than 1 x 10-5 torr for refractory metal cathodes/ion sources, or better than 1 x 10-7 torr for LaB6 and BaO cathodes. To energize the system without proper vacuum would cause the gun to be damaged by arc-overs, that expose the operator to a severe electric shock hazard. In no event should the safety interlocks on the high voltage cable, or in the power supply, be disconnected or bypassed. Due to possible high voltage hazards, Kimball Physics does not recommend that users construct their own power supply.
Unmounted Guns
Some of the simpler guns are also available in an unmounted configuration, which allows the customer to design the housing, mounting system and vacuum connections.
X-Ray Radiation
For a higher-powered electron gun (over 10 keV), X-ray radiation hazards are a concern. Since high-energy electrons striking targets or any other surface on the interior of the vacuum chamber may generate x-ray radiation, x-ray radiation shielding is recommended when using the electron/ion gun. This x-ray shielding is part of the host vacuum system. Therefore, the purchaser must observe proper radiation shielding procedures to protect personnel and/or property when designing the host vacuum system into which the gun is to be inserted. When observing the target area of a higher-powered electron gun (over 10 keV), it is necessary to cover standard glass viewports with leaded glass; failure to do so could increase the risk of exposure to x-rays. Unleaded viewports are transparent to x-rays, so direct viewing of the cathode or target area through normal glass viewports is a radiation health hazard.
Vacuum Fittings
A more complete discussion of the design of vacuum components and descriptions of the many vacuum parts available from Kimball Physics that can be used in building a vacuum system are given in the COMPONENTS SECTION (the green section) of this catalog.
Flange Multiplexer
Flange Multiplexer fitting for attaching the gun to the vacuum system
Data
The data collected depends on the gun model and the needs of the customer. The following graphs are generally included: the V-I Characteristic (Source Current vs Source Voltage), which shows the performance of the particular cathode/ion source; Emission and Beam Current vs Source Current, which shows the overall gun performance, how much beam can be produced, and is used to set the source when running the gun; Emission Current vs Grid Voltage and Beam Current vs Grid Voltage at various Energies, which together show how the grid can be used to improve or to cut off the beam. Depending on the gun, graphs showing focusing parameters, spot size, beam current density, or other properties may also be provided. Additional custom-designed testing procedures can be performed as required by the customer. Some representative graphs are shown in this catalog under the various gun models; data for electron guns are in the blue section, and for ion guns in the red section. vii
Unmounted Electron Gun Firing unit triode alone (cathode, grid, and anode) with no CF flange or feedthrough (size 0.5 X)