Troubleshooting MNL Washer
Troubleshooting MNL Washer
Troubleshooting MNL Washer
Troubleshooting
Frontload
Washers
Refer to Page 6 for Model Numbers
FLW1536C
a DANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
WARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
CAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property
damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will
occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is
important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
WARNING
• Failure to install, maintain and/or operate this product according to the manufacturer’s
instructions may result in conditions which can produce serious injury, death and/or property
damage.
• Do not repair or replace any part of the product or attempt any servicing unless specifically
recommended or published in this Service Manual and unless you understand and have the
skills to carry out the servicing.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the product is properly grounded and to reduce the risk of fire,
electric shock, serious injury or death.
W006R2
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to
improper assembly or adjustments subjecting you or the inexperienced person making such
repairs to the risk of serious injury, electrical shock or death.
W007
WARNING
If you or an unqualified person perform service on your product, you must assume the
responsibility for any personal injury or property damage which may result. The manufacturer
will not be responsible for any injury or property damage arising from improper service and/or
service procedures.
W008
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to
cover all possible conditions and situations that may occur. Common sense, caution and care must be
exercised when installing, maintaining or operating the washer.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do
not understand.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is
required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician
and using authorized factory parts.
Nameplate Location
When calling or writing about your product, be sure to
mention model and serial numbers. Model and serial
numbers are located on nameplate(s) as shown.
FLW2123N
Nameplate
Model Identification
Information in this manual is applicable to these machines:
AFN50FSP301AW01 FTSA1A*N
AFN51FSP111FN01 FTUA1A*N
AFN51FSP111TN03 FTUA1A*N1102
AFN51FSP301AN01 FTZA1A*N1102
AFN51FSP541RN01 LFN50RSP301NW22
ATZA0A*N1102 LFNA0FSP111TW01
ATZA5A*N1102 LFNA0RSP111TW01
BFN5SFSP111CW01 LTKA5A*N3050
BFN5SFSP111TW01 LTSA0A*N
CFN50FSP111CW01 LTSA0A*N1127
CFN50RSP111CW01 LTSA5A*N
CTZA0A*N1102 LTSA5A*N3000
FTSA0A*N LTZA0A*N1102
FTSA0A*N3000 ZFN50FSP111CW01
FTSA0A*N3050 ZFN50RSP111CW01
FTSA0A*N3300 ZFN51FSP111CN01
Theory of Operation
(Front Control Shown)
Start
Switch Pressure Switch
(Located in control
cabinet)
STATUS
CYCLE SELECTION
OFF EXTRA TEMPERATURE
RINSE
DOOR
SPIN WARM WARM
START ONLY WARM COLD
REGULAR HOT
WASH COLD
ON COLD
COLD
Control
RINSE
RINSE OFF
FINAL & SPIN PERMANENT
SPIN PRESS
DELICATE
cabinet)
801141
Mixing
Valve
Belt
Cycle
Selector
Inner
Basket
Outer
Tub
Inverter Motor
Control
FLW2160N
Electric
Drain
Pump
The cycle begins by pressing the start button, which Models Starting Serial No. 0911014603
locks the loading door after the vend is satisfied. The
Regular Perm Press Delicate
type of cycle and water temperature are determined by
the temperature selector switch and the cycle select 500 0 0 4
switch. RPM minutes minutes minutes
650 3 6 0
The inner basket starts agitating during the wash water RPM minutes minutes minutes
fill. A column of air is trapped in a pressure bulb and
hose. The air pressure continues to increase as the inner 1000 3 0 0
basket fills with water until it is great enough to RPM minutes minutes minutes
activate the pressure switch which then causes the wash Table 2
fill to stop.
Technical
The regular and perm press agitate cycle tumble the
clothing in a clockwise direction for a period of 15 The basic operational system of this washer consists of
seconds, pauses for nine seconds and then tumbles the the control, temperature switch, inverter control,
clothing in a counterclockwise direction for 15 pressure switch, water valves, electric pump, A.C.
seconds. This agitation continues until the wash cycle. motor and cycle select switch.
The machine stops agitating and turns on the pump
which removes the wash water. The control performs all timing functions like the timer
in a topload washer.
Upon completion of the wash cycle, the machine goes
into two rinse cycles. Fresh cold water is brought into The inverter control uses a speed sensor on the motor
the inner basket via the mixing valve until the pressure to measure the drum RPM. Before entering any spin
switch shuts off the water while agitating. The rinse step, the inverter control measures the RPM of motor to
cycle consists of agitation for a predetermined amount sense out-of-balance. The inverter control will try to
of time, then a spin mode with the pump running while redistribute the clothes if an out-of-balance condition
the machine goes into a series of 4 short 500 RPM exists; the inverter control will limit the spin speed to
spins. several speeds depending on the severity of the out-of-
balance condition. If the out-of-balance condition is
After all the rinse cycles have been completed, the severe enough, the inverter control will limit speed to
washer goes into a final high spin cycle to extract as 90 RPM and will not spin.
much water as possible from the clothing to prepare
them for the dryer. The spin speeds and duration of NOTE: An additional out-of-balance switch is used
this final high spin cycle are determined by the type of to detect any out-of-balance condition during spins.
wash cycle selected (refer to Table 1 or Table 2). If this switch opens during a spin step, the inverter
control immediately stops and then restarts the
spin.
1. Motor Circuit
Windings
White
Gray
Red
5 4 32 1
Tach. Circuit
Red
Red
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
45 degrees
Third Section
of Tape 14 In.
(35.56 cm)
From End of
Terminals
Wire Clamp
First Section
of Tape 4.5 In.
(11.43 cm)
From End of
Terminals
Wire Tie
Cut Off
Broken
Wires Here
FLW1842B
Figure 1
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
5. No Spin (continued)
No spin.
BEFORE replacing
the motor control
board, conduct the
following tests.
Motor and
Allow unit to go motor control
Is load Yes through complete Yes board are
out-of- Unit makes three final spin cycle. operating
balance? attempts to re- Does unit spin at properly. Do
balance out-of- high speed? not replace
balance loads. If all them.
No attempts fail, final
high speed spin is
aborted. ONLY No
proper loading can
correct problem. Check for broken out-of-
balance switch wires.
Refer to No Spin Due to
Out-of-Balance Switch
Wiring Problem Starting
Is there a slow
Serial Nos. Beginning
drain, clogged Yes
0307 paragraph.
pump or
oversudsing
condition?
Pressure switch
must register an
"empty" condition Does unit
No spin now?
before unit will
enter spin. Clear
drain or pump.
No
Yes
Replace switch
and/or wiring.
FLW1789S
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
FLW1845B
Figure 3
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
Motor Failure If the control receives the motor failure signal from the motor control, the control will
Error. enter Error Mode. The control will turn off all outputs and flash the DOOR and FINAL
SPIN LEDs one second on/one second off to indicate a motor failure error. This is a fatal
error. The machine must be unpowered to clear this error.
Fill If the control receives no full input from the pressure switch indicating the cylinder is full
Error. within 30 minutes of starting the fill, the control will enter Error Mode. The control will
turn off all outputs and flash the WASH and DOOR LEDs one second on/one second off
to indicate a fill error. This is a fatal error. The machine must be unpowered to clear this
error.
Door Open If the control senses the door open during Run Mode, the control will enter Error Mode.
Error. The control will turn off all outputs and flash the WASH and RINSE LEDs one second on/
one second off to indicate a door open error. This is a fatal error. The machine must be
unpowered to clear this error.
Door Lock/Unlock If the door doesn’t lock in 15 seconds in Door Locking Mode or the door doesn’t unlock
Error. in 3 minutes in Door Unlocking Mode, the control will enter Door Lock Error Mode. The
control will turn off all outputs and flash the DOOR LED one second on/one second off to
indicate a door lock/unlock error.
To clear this error in Door Locked Mode the door must either open or lock. If the door
locks, the cycle will start normally. If the door opens, the control will revert back to Start
Mode.
To clear this error in Door Unlocking Mode the door must unlock or open. If the door
unlocks or opens, the control will enter End of Cycle Mode.
SPI Communications This error occurs when there is a problem with communications between the front-end
Error. control and the motor control. The control will turn off all outputs and flash the FINAL
SPIN and RINSE LEDs one second on/one second off to indicate an SPI communications
error. This is a fatal error. The machine must be powered down at this point.
Open/Shorted Any time the control senses a temperature less than 32°F (0°C) or greater than 212°F
Temperature (100°C) while heating, the control will turn off the heater output and not attempt to heat.
Sensor Error (Models The control will continue and finish the cycle normally. At the end of the cycle the
equipped with control will flash the HEATING LED one-second on/one second off to indicate an open/
heater) shorted temperature sensor error. This error will be cleared when the door is opened at the
end of the cycle.
8. Washer Will Not Start – No LEDs/Lights Lit (No response to start switch)
(1)
Is there
220-240 VAC
No Check wiring
(or 120 Volts)*
to control to transformer.
transformer?
Yes
(2)
Is there 24 VAC
from "H1-1" to "H1-3" No Replace
on the machine control ? transformer.
Yes
(3)
Is there
continuity across
terminals "H9-3" to "H9-7" No Correct wiring
on the machine control when to and/or replace
the start switch is start switch.
depressed?
Yes
(4)
Is the
configuration No Correct wiring
header plugged on "H7"
into "H7"? configuration plug.
Yes
Replace machine
control.
FLW1727S
Washer Will Not Start – No LEDs/Lights Lit (No response to start switch)
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
3
2
1
9. Washer Will Not Start – Door Open Error (Wash/Rinse LEDs Flashing –
Door must be closed and attempting to lock)
(1)
Is there
220-240 VAC (or
120 Volts)* across Yes Replace machine
"H4-5" to "H6-5" on control.
the machine
control?
No
(2)
Is there
220-240 VAC (or
120 Volts)* from the Yes Replace door
RED wire on door lock assembly.
lock assembly
to neutral?
No
(3)
Is there
220-240 VAC (or
120 Volts)* from the Yes Replace the
BLK wire on the door switch.
door switch to
neutral?
No
Correct wiring
to the door
switch.
FLW1770S
Washer Will Not Start – Door Open Error (Wash/Rinse LEDs Flashing – Door must be
closed and attempting to lock)
3
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
10. Washer Will Not Start – No Door Lock (Door LED Flashing)
(1)
Is there
Is the No 24 VAC from No Replace
"Wash" light "H1-1" to "H1-3"
transformer.
lit? on the machine
control?
Yes
(2)
Yes
(3)
Yes
(4)
Is there
120 Volts Correct wiring
at the door lock No between machine
between the WHT/RED control and door
and the PNK/BLK lock assembly.
wires?
Yes
Replace door
lock assembly.
FLW1776S
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
3
2
1
(1)
Is there
continuity between Yes Motor Resistance Values:
Replace motor
motor terminals? Tach. Circuit: Approx. 115 ohms (Terminals 4-5)
control.
Refer to values Windings: Approx. 4 - 5 ohms (Terminals 1-2, 1-3, 2-3)
at right.
No
Replace motor.
FLW1712S
1
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
No Refer to section:
Is the door
Washer Will Not Start -
locked?
No Door Lock .
Yes
(1)
Is there (2)
Is there 220-240 VAC (or
220-240 VAC (or 120 Volts)* between Correct wiring
120 Volts)* at terminals No No between machine
the BRN/YEL wire on the
"H9-4" and "H1-1" on the pressure switch and control and
motor control "H6-5" on machine pressure switch.
board? control?
Yes Yes
Replace
pressure
switch.
(3)
Is there
220-240 VAC (or
120 Volts)* at terminals No Replace
"H9-1" to "H1-1" on the pressure
motor control switch.
board?
Yes
(4)
Is there
220-240 VAC Replace
No
(or 120 Volts)* motor
at the control.
mixing valve?
Yes
Replace mixing
valve.
FLW1730S
4
4
3
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
1
2
Washer Overflows
(1)
Is there
220-240 VAC (or
Replace
120 Volts)* at the over level No
inoperative
terminal on pressure switch
pressure switch.
to "H6-5" on machine
control?
Yes
(2)
Check for
Is there improper wiring
220-240 VAC (or and replace
Yes
120 Volts)* across the coil of inoperative
either the hot or cold
pressure switch
water solenoid?
if necessary.
No
Replace
inoperative
mixing valve.
FLW1691S
Washer Overflows
2
2
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
NOTE: Check at
beginning of spin/drain
1
(1) portion of cycle.
No
2
(2)
Is there
220-240 VAC (or Correct wiring
Yes between pump
120 Volts)* from
"H6-2" to "H6-5" on the and
machine control? machine control.
No
Replace
machine control.
FLW1692S
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
1
2
(1)
No
(2) (3)
Yes
Yes
Correct wiring
between machine
control and motor
control. (4)
(4)
Is there
continuity through
each wire of the harness Yes Replace motor
from "H2" on the machine control.
control to "H7" on the
motor control?
No
Replace the
harness.
2
1
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
4
3
Yes
(1)
Using an
Ohmmeter, is
the resistance value Yes
across connector "H3" on Replace machine
the machine control control.
between 500-35000
Ohms?
No
(2)
Using an
Ohmmeter, is
the resistance value No
Replace thermistor/heater
at the thermistor assembly.
between 500-35000
Ohms?
Yes
Check wiring to
thermistor.
FLW1723S
Washer Will Not Heat – Open/Shorted Temperature Sensor (Heating LED Flashing at End
of Cycle) (Models equipped with heater)
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
Yes
Is (1)
there 5 Volts DC
between terminals "H9-3" Is "Boosted Hot"
Is the No No selected on Yes
"Heating" light and "H9-10", 0 Volts DC between
"H9-4" and "H9-3" and 0 Volts temperature select
lit? switch?
DC between "H9-9"
and "H9-3"?
Yes Yes
(2) (3)
Is there Is there
220-240 VAC (or Correct wiring
220-240 VAC No No
120 Volts)* between between door lock
(or 120 Volts)*
terminal 3 on the and terminal 3
across
heat relay and on heat relay.
the heater?
neutral?
Yes Yes
(4) (5)
Replace Is there Is there
heater. 220-240 VAC (or 220-240 VAC (or
No 120 Volts)* between No Replace
120 Volts)* across
terminals 1-2 on "H4-7" and "H6-5" machine control.
the heat relay? on machine
control?
Yes Yes
FLW1732S
2
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
5 4
1
Notes
IMPORTANT: When reference is made to e. Tighten the locknuts securely against the
directions (right or left) in this manual, it is from washer base. If the locknuts are not tight,
operator’s position facing front of washer. washer will move out of position during
operation.
18. Cabinet Leveling Legs
a. Place washer in position on a solid, sturdy and CAUTION
level floor. Installing the washer on any type
of carpeting, soft tile, a platform, or other DO NOT slide washer across floor if the
weakly supported structures is not leveling legs have been extended, as legs
recommended. and base could become damaged.
b. Place level on washer, refer to Figure 4, and W248
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
Washer Level
Base Washer
Locknut Locknut Base Level
Leveling Leveling
Rubber Leg Rubber
Leg Foot FLW2165N
Foot FLW2154N
Wood Block Wood Block
FRONT CONTROL WASHERS REAR CONTROL WASHERS
Figure 4
FLW1771S
Figure 5
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
20. Door Catch g. Visually check that the door catch properly
engages the funnel of the door latch/switch
NOTE: When repairing a broken or inoperative No. assembly. Refer to Figure 7.
802803 Door Catch, proceed as follows: h. Recheck the alignment in step “f”. Adjust if
needed.
a. Open loading door.
i. Torque the two nuts to approximately 20 inch
b. Remove 11 T-20 Torx head screws holding pounds (2.25 Nm).
outer door bezel to inner door bezel. Refer to
Figure 6. j. Reinstall outer door bezel by aligning outer
bezel tabs with cut aways on inner bezel and
c. Pull hinge side of outer bezel away from door sliding outer bezel into position. Refer to
and slide forward. Refer to Figure 6. Figure 6.
d. Remove two screws and nuts holding door k. Replace 11 screws holding outer door bezel to
catch to door and remove door catch. inner door bezel.
e. Install new door catch and tighten screws and
nuts to the point of being snug. IMPORTANT: Do not overtighten screws or bezel
f. Adjust door catch so the outside edge is holes will strip.
aligned with the edge of the lock. Refer to
Figure 7.
Outer Bezel
Tab
Inner Bezel
Cut Away
FLW1777S
Figure 6
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
Funnel
Door
Catch
Door
Lock
Alignment of
These Two Edges
802803
Catch
H250SE3B
SHOWN CLOSED
Figure 7
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
Inner Basket
Pulley
Pivot
Bolt
Adjusting 1/4
Motor Bolt Inch Belt
Mounting
Bracket Motor
Metal Shaft
Pivot Rod
Bolt
Adjusting
Bolt
Wire
Harness
FLW1768S
Figure 8
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
22. Shipping Braces damage to the shock absorbers and will VOID the
All frontload washers, when shipped from the product warranty.
factory are equipped with two factory installed
NOTE: Shipping supports MUST be kept for
shipping supports. DO NOT remove this shipping
future re-positioning or moving of the washer.
material until after washer is placed in its final
installed position. Refer to Figure 9.
IMPORTANT: DO NOT tip or move washer once
these supports have been removed. Removal of
supports prior to final installation may cause
Shock
Absorber
Shipping
Support
Shock
Absorber
Shipping
Support
Shipping
Bracket
FLW821S
Figure 9